Date:

2/10/2021

Project Name:

Norther Offshore Wind Farm

Document Title:

Painting Campaign

Document Type:

Report
Document Number:

NRT-BOP-FND-REP-PNT21 -H03
Site visits

Date Site visit

First visit on asset. Prep+ prime damages BM damages on AP, IP and top ladders, TC on
23/07/2021
topcoat damages(DFT values OK)
13/09/2021 Prep+ prime on BL, additional BM damages on AP,IP (DFT values OK)
17/09/2021 AP,IP, ladders and Boatlandings on intermediate coat. (DFT values OK)
19/09/2021 No coating de to poor environmental conditions throughout the day.
20/09/2021 Topcoat application on AP, IP, ladders and upper BL .(DFT values OK)
21/09/2021 Topcoat applied on lower LBL. (DFT values OK)
26/09/2021 Topcoat on Lower RBL.(DFT values OK)
Asset ready for inspection
Norther Offshore Wind Farm Painting Campaign
Doc. Number: NRT-BOP-FND-REP-PNT21 -H03 Report
Revision: 02 02/10/2021

Table of contents
1 Document Information..............................................................................................................................................................
1.1 Document References......................................................................................................................................................3
1.2 List of Terms and Abbreviations.......................................................................................................................................3
2 General Information...................................................................................................................................................................
2.1 Overview Foundation.......................................................................................................................................................5
2.1.1 TP Top View.................................................................................................................................................................5
2.1.2 TP Side View................................................................................................................................................................ 6
2.2 Tools and Equipment........................................................................................................................................................8
2.3 Consumables.................................................................................................................................................................... 8
3 QA-QC Report Paint Repairs.......................................................................................................................................................
3.1 Environmental Conditions................................................................................................................................................9
3.2 Salt tests........................................................................................................................................................................... 9
3.3 Overview Repairs..............................................................................................................................................................9
3.3.1 Damages found on H3 before the start of the campaign:..........................................................................................10
3.4 Coating ApPlication........................................................................................................................................................11
3.4.1 Damages to BM & Intermediate Layers.....................................................................................................................11
Annex 1 – Punch List Damages upon arrival at H3.............................................................................................................................
Annex 2 – DFT measurements report of H3.......................................................................................................................................
Annex 3 – Additional Findings H3......................................................................................................................................................

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1 DOCUMENT INFORMATION

1.1 DOCUMENT REFERENCES

Ref. Doc Number Description Rev Author Date
144147-GEN-OM-
[1] OM Manual WTG Foundation E XTP (VO) 04/05/2020
387
P144147-GEN-
[2] OM Manual OHVS Foundation E XTP (VO) 07/05/2020
OM-390
GEO.BE3281C_01.
[3] Project Execution Plan 7 DTE (GeoXYZ) 02/08/2021
PD.01.R.01
GEO.BE3281C_01.
[4] Work method statement paint repair system NRT 00 DTE (GeoXYZ) 02/08/2021
MS.01.R.00
GEO.BE3281C_01.I
[5] Coating ITP 00 MVO ( FoC’s) 16/07/2021
TP.01.R.00-ITP

1.2 LIST OF TERMS AND ABBREVIATIONS

Abbreviation Description
First Layer Interseal 670 HS Aluminium
Second Layer Interseal 670 HS
Final Layer Top coat Interthane 990
Iso Isopropanol
Demi Water Demineralized water
SZ Splash zone
BL Boat landing
AL Access ladder
AP Access platform
PC Pitting corrosion
BM Bare metal
DM Damages
DFT Dry film thickness
WFT Wet film thickness
ANP Anchor profile
PSDS Product safety data sheet
MSDS Material safety data sheet

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2 GENERAL INFORMATION

Location: OHVS ✘ FND: H03

Contractor Responsible for the Scope GEOxyz
of Works:
Project Manager: Davy Termote
Supervisor: Droeshaut Danny
Scope of Works are part of: ✘ Preventive Maintenance ✘ Visual Inspection
✘ Corrective Maintenance Intervention / Troubleshooting

Inspection / Maintenance interval: Monthly

Half Yearly
✘ Yearly

Other: Click or tap here to enter text.

Performed by contractor: Persons (& function) involved: 1. Click or tap here to enter text.
2. Click or tap here to enter text.
3. Click or tap here to enter text.
4. Click or tap here to enter text.
5. Click or tap here to enter text.
✘ If applicable, performed by sub- Persons (& function, company) 1. Droeshaut Danny Teamleader
contractor: involved: 2. Dovydas Valiulis Technician
3. Petre Pop Irata 3 Painter
4. Mateusz Taraskiewicz

Overview planned work (if applicable add referenced document(s)) – Amount of repairs & Work areas completed:
23/07/2021 Arrival 08.20am - First Visit on asset. Arrival inspection, punch list created. Soluble contaminants wash and test
carried out. Prep+ prime damages to bare metal on AP, IP, and Ladders. DFT’s Checked for assurance of required minimum
thickness. Topcoat applied on Topcoat damages.(DFT values OK).

13/09/2021 Arrival 08.45am - Pressure wash and soluble contaminant test. Due to the time being since the application of
primer, those areas have been repaired(re-prep+ primer application) on AP and IP. Prep+ prime on AP, IP, and
Boatlandings(DFT values OK).

17/09/2021 Arrival 08.35am – Pressure wash and soluble contaminant test. DFT checks for assurance of minimum specified
thickness achieved. Applied intermediate coat on AP, IP, ladders and Boatlandings.(DFT values OK)

19/09/2021 Arrival 08.30am No coating application due to environmental conditions.

20/09/2021 Arrival 10.15am - Pressure wash, soluble contaminants test. DFT checks for assurance of minimum specified
thickness achieved. Topcoat application on AP, IP, ladders and upper Boatlandings. (DFT values OK)

21/09/2021 Arrival 11.30am - Pressure wash, soluble contaminants test. DFT checks for assurance of minimum specified
thickness achieved. Applied topcoat on lower LBL. (DFT values OK)

26/09/2021 Arrival 02.00pm - Pressure wash, soluble contaminants test. DFT checks for assurance of minimum specified
thickness achieved. Topcoat lower RBL. (DFT values OK)

Ready for Northern inspection

HSE observations (if applicable, add a picture):

ID Observation(s)

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H1 Click or tap here to enter text.

H2 Click or tap here to enter text.
H3 Click or tap here to enter text.

2.1 OVERVIEW FOUNDATION

To easily identify all paint defects on the asset, the foundation is divided in several areas. There are three main areas,
namely Boat Landing (BL) , Access Ladder (AL) and Access Platform (AP). These areas are further divided in sub work areas.
This is further explained in §2.1.1 and §2.1.2. Every defect is given a number based on the area (and sub work area) where
the defect is located:

XX-YY-NN
- XX: Main Area (ID codes see below)
- YY: Sub Work Area (ID codes see below)
- NN: Item number of that defect in that area (starting from 01)

In Annex 1 and 2 of this report a blank layout is provided. To complete this report, all defects need to be identified on those
layouts.

2.1.1 TP Top View

NW NE

SW SE

Figure 1 - Top View FND (Access Platform)

ID code Access Platform = AP
Sub work areas (ID code):
- North East (NE)
- South East (SE)
- South West (SW)
- North West (NW)

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2.1.2 TP Side View

UP

IP
LA

LS

Figure 2 - Side View FND (Access Ladder)

ID code Access Platform = AL

Sub work areas (ID code):

- Upper Ladder (UP)
- Intermediate Platform (IP)
- Lower Ladder – Atmospheric Zone (LA)
- Lower Ladder – Splash Zone (LS)

The split of the lower ladder in two zones is clearly visible and demarks the separation between the splash zone and
atmospheric zone of the foundation (app. 8,2 m LAT).

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UL UR

LL LR

Figure 3 - Side View FND (Boat Landing)

ID code Access Platform = BL

Sub work areas (ID code):

- Upper Left (UL)
- Upper Right (UR)
- Lower Left (LL)
- Lower Right (LR)

The separation between the upper and lower boat landing is clearly visible and demarks the separation between the splash
zone and atmospheric zone of the foundation (app. 8,2 m LAT).

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2.2 TOOLS AND EQUIPMENT

Description Component (Brand, Type, Specs) Manufacturer / Supplier
Angle grinder battery powered Makita
Screwing machine (mixing the paint) battery powered Makita
Bristle blaster battery powered Monti Power
Eccentric sander 125MM battery powered Makita
Strip sander 9mm Accu
Climate gauge G13T Elcometer
Thickness gauge 456 Elcometer
Conductivity meter SP7315 TQC
Digital surface profile gauge Elcometer
chipping hammer

2.3 CONSUMABLES
Description Component (Brand, Type, Specs) Manufacturer / Supplier Batchnumber
First Layer Interseal670HS aluminium Part A International Paint 233 028 3018
Interseal670HS aluminium Part B International Paint 233 035 6006
Second Layer Interseal670HS Ral 7035 Part A International Paint 233 102 2038
Interseal670HS Ral 7035 Part B International Paint 233 103 2001
Top Coat Interthane990 Part A International Paint 233 027 7030
Interthane 990 Part B International Paint 233 105 3036
Thinner GTA713 International Paint
ISO Isopropanol Aerts

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3 QA-QC REPORT PAINT REPAIRS

3.1 ENVIRONMENTAL CONDITIONS

Steel T Dew Point TSurf - TDew
Date Time Air T [°C] RH [%] OK Remarks
[°C] [°C] Delta T [°C]
23/07/2021 02.30pm 19.4°C 19.3°C 72.6% 14.4°C 4.9°C ☒
13/09/2021 03.00pm 18.8°C 19.1°C 73.9% 14.1°C 5.0°C ☒
17/09/2021 03.00pm 19.9°C 20.1°C 83.8% 17.0°C 3.1°C ☒
19/09/2021 11.00am 17.3°C 18.1°C 89.3% 15.5°C 2.6°C ☐ NOK
02.00pm 18.7°C 19.2°C 88.5% 16.8°C 2.4°C ☐ NOK
20/09/2021 10.30am 16.0°C 16.4°C 77.7% 12.1°C 4.3°C ☒
21/09/2021 11.35am 18.9°C 18.4°C 59.3% 10.8°C 7.6°C ☒
26/09/2021 02.30pm 22.4°C 21.2°C 76.9% 18.1°C 3.1°C ☒

3.2 SALT TESTS

Blank Value (Pure Water)
Final Result
Date Time <5mg/m² Measured Value Accepted
Measured Value-Blank
Acc. ISO8502-6
23/07/2021 02.30pm 3.5mg/m² 27.3mg/m² 23.8mg/m² ☒
13/09/2021 03.00pm 3.1mg/m² 21.3mg/m² 18.2mg/m² ☒
17/09/2021 03.00pm 3.5mg/m² 10.6mg/m² 7.1mg/m² ☒
20/09/2021 10.30am 3.2mg/m² 9.5mg/m² 6.3mg/m² ☒
21/09/2021 11.35am 3.7mg/m² 12.6mg/m² 8.9mg/m² ☒
26/09/2021 02.30pm 2.8mg/m² 5.5mg/m² 2.7mg/m² ☒

3.3 OVERVIEW REPAIRS

Damage to BM = OWN ID
Damage to Intermediate layer = OWN ID
TC Damage = Group by zone
Asset H03
Number of
Repairs 38
ID Description Comments
BL-LL-01 Approx. 4m² Damage Topcoat Damage
BL-LR-02 1 Damage 40cm² Damage to Bare Metal
BL-UL-03 Approx. 6m² Damage Topcoat Damage
BL-UR-04 Approx. 5m² Damage Topcoat Damage
AL-IP-05 Few Small chips ≤ 3cm² Damage to Bare Metal
AL-IP-06 Few Small chips ≤ 3cm² Damage to Bare Metal
AL-IP-07 1 Damage 2cm² Damage to Bare Metal
AP-NW-08 1 Damage 3cm² Damage to Bare Metal
AL-UP-09 Topcoat Damages 1cm² Topcoat Damage
AP-NE-10 Topcoat Damages 1cm² Topcoat Damage
Few Few AP-SW- Topcoat Damages 1cm² Topcoat Damage
11

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3.3.1 Damages found on H3 before the start of the campaign

BL-LL-01 BL-LR-02

BL-UL-03 BL-UR-04

AL-IP-05 IL-IP-06

AL-IP-07 AP-NW-08

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3.4 COATING APPLICATION

3.4.1 Damages to BM & Intermediate Layers

Before Repair Intermediate repair After repair

BL-LL-01 BL-LL-01 BL-LL-01

BL-LR-02 BL-LR-02
BL-LR-02

BL-UL-03
BL-UL-03

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Before Repair Intermediate repair After repair

BL-UR-04 BL-UR-04

AL-IP-05 AL-IP-05 AL-IP-05

AP-IL-06 AL-IP-06 AL-IP-06

AL-IP-07 AL-IP-07
AL-IP-07

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Before Repair Intermediate repair After repair

AP-NW-08 AP-NW-08 AP-NW-08

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ANNEX 1 – PUNCH LIST DAMAGES UPON ARRIVAL AT H3

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ANNEX 2 – DFT MEASUREMENTS REPORT OF H3

DFT Limits:
 Maximum DFT - 1600µm
 Minimum DFT - 340µm
 Nominal DFT - 360µm

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ANNEX 3 – ADDITIONAL FINDINGS H3

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Prepared by Verified by Accepted by

Company Geo XYZ FoC’s Consulting Norther

Date Click or tap here to enter text.
NACE Certified Coating Inspector
L2
Function Supervisor
FROSIO Certified Coating
Inspector L3

Signature

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