C C 6C F0 D5 93 B 6A C3 A5

CB BC2 26C4 4F0 D54 493 6B9 96A C32 2A5 DE

6 D 6 6 C A D 4
BC C26 C4F F0D 549 936B B96 AC 32A 5D E41 166F
2 C4 0D 54 36 9 AC 32 5D E4 66 B
C2 6C F0 5 93 B9 6A 32 A5 E 16 FB CB
6 4 D 4 6 6 C D 4 6
26 C4F F0D 549 936B B96 AC 32AA5D E41 166 FBC CBC C26
C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4
C4 F0D 54 936 B9 6AC 32 A5D E4 166 FB CB C26 C4 F0D
F 9 B 6 A C C F
76473
4F 0D5 549 36B 96AAC3 32A 5D E41 166F FBC BC 26C C4F 0D5 5493
0 3 5 E 6 2 0

a)
B

(e)
(c)
(a)

(d)
(b)
F0 D54 493 6B9 96A C32 2A5 DE 416 6FB BCB C2 6C4 4F0 D54 4936 6B9

Q. 3
Q. 2
Q. 1
D 9 6B 6 C A D 41 6F C C 6C F D 9 B 6A
11/14/2019

D5 5493 36B 96AAC3 32A 5DE E41 66F BC BC 26C 4F0 0D5 5493 36B 96A C3
4 9 2 5 6 B B 2 4 4 6 9 C 2

76473
54 936 6B96 6AC C32 A5DDE4 4166 6FB CB C26 6C4 F0DD54 936 B96 6AC 32AA5D
93 B9 A 32 A5 E 16 FB CB C2 C4 F0 54 93 B9 A 32 5 E
49 6B 6A C3 A D 41 6F C C 6C F D5 9 6B 6A C3 A DE 41
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66

(i)

Data –
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB

(ii)
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
Duration: 3 hours

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D

Fluid – Water,
16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54

Data –
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93

(a) Shell,
(b) Head,
No. of shells – 1,
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B

Types of packings
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A
Theories of failure
tall column internals

Gasket factor – 3.75,

26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C
C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32

Tube Side:-
Shell Side:-
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5

M.O.C. – Carbon Steel,

Fluid – Carbon Dioxide,

Types of heat exchanger
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE
49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41

Outside diameter – 20mm,

36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
Write short note on any four

B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
types of high pressure vessel

6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB

Steam Pressure = 0.12 N/mm2

Heating surface area = 240m2,
Design should include-
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2

Gasket – Steel jacketed asbestos

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C

(d) Tube sheet thickness,

Gasket seating stress – 126N/mm 2
5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D

Joint with tube sheet – Ring Facing,

16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93

(e) Channel and Channel cover

Permissible stress for S.S. – 105N/mm 2
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B

Permissible stress for C.S. – 100N/mm2

Material of construction – same as shell

(iii) Channel and Channel Cover:-
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A
N. B. (i) Question number one is compulsory.

26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C

C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32

Page 1 of 2
No. of passes – 1,
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5

M.O.C. for head and all flanges- Carbon steel

(ii) Answer any three questions from the rest.

D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE
(ii) Assume suitable data wherever necessary.

49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41

Amount of water to be evaporated = 24,500 N/hr

36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB

25%cut segmental baffles with tie rods and spacers

6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB

(c) Flange joint between shell and tube sheet,

C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2

Tube and tube sheet material – S.S., No. of tubes – 60

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C
Design a U-tube heat exchanger for the following data-

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F

Gasket on shell side – Flat metal jacketed asbestos filled

Design Pressure – 0.45N/mm2

E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D

16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54

E4166FBCBC26C4F0D54936B96AC32A5D
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B

Pitch (Δlar) – 30mm

Gasket seating stress -53N/mm2
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A
26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C

Evaporator drum under vacuum – external pressure = 0.12N/mm2

C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5

Design a Standard Vertical Short Tube Evaporator for the following

D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE

Gasket factor – 5.5,

49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41

Design Pressure – 1.5N/mm2

36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
Standard torrispherical head with knuckle radius as 6% of crown radius

B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
Paper / Subject Code: 41951 / Process Equipment Design (PED)

C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
Total Marks: 80

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F
16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D
26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 5

03
03
06
02
06
20

C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93
49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36
B9 A 32 5 E 16 FB CB 2 C4 0 54 36
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B
2A 5D 41 66F BC BC 26C 4F D 49 6B 9
5D E4 66 BC BC 26 4F 0D 549 36B 96
1T00527 - B.E.(Chemical Engineering)(SEM-VII)(Choice Base) / 41951 - Process Equipment Design (PED)

E4 166 FB B 26 C4 0D 54 36 96
1 F C C C F0 5 93 B A
 C C 6C F0 D5 93 B 6A C3 A5
CB BC2 26C4 4F0 D54 493 6B9 96A C32 2A5 DE
6 D 6 6 C A D 4
BC C26 C4F F0D 549 936B B96 AC 32A 5D E41 166F
2 C4 0D 54 36 9 AC 32 5D E4 66 B
C2 6C F0 5 93 B9 6A 32 A5 E 16 FB CB
6 4 D 4 6 6 C D 4 6
26 C4F F0D 549 936B B96 AC 32AA5D E41 166 FBC CBC C26
C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4
C4 F0D 54 936 B9 6AC 32 A5D E4 166 FB CB C26 C4 F0D
F 9 B 6 A C C F
4F 0D5 549 36B 96AAC3 32A 5D E41 166F FBC BC 26C C4F 0D5 5493
0 3 5 E 6 B 2 0

(a)
(a)

(b)
(b)
F0 D54 493 6B9 96A C32 2A5 DE 416 6FB BCB C2 6C4 4F0 D54 4936 6B9

Q. 6
Q. 5
Q. 4
D 9 6B 6 C A D 41 6F C C 6C F D 9 B 6A
D5 5493 36B 96AAC3 32A 5DE E41 66F BC BC 26C 4F0 0D5 5493 36B 96A C3
4 9 2 5 6 B B 2 4 4 6 9 C 2

76473
54 936 6B96 6AC C32 A5DDE4 4166 6FB CB C26 6C4 F0DD54 936 B96 6AC 32AA5D
93 B9 A 32 A5 E 16 FB CB C2 C4 F0 54 93 B9 A 32 5 E
49 6B 6A C3 A D 41 6F C C 6C F D5 9 6B 6A C3 A DE 41

Data:
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C
5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D
16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93

Write notes on: -

BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B

P.C.D. = 4250mm,
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A

Factor of safety = 3
26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C

D3 = 300 mm
D1 = 200 mm
C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32
O.D. of Tube = 80mm,
Tube Material = Brass,

Design should include-

Pf = 7.85 MPa
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE
Tube Thickness = 1.8mm

α = 12×10-6 / oC
(f) Head thickness
49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66

stress distribution =?
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
Pitch of tube (Δlar) = 120mm
M.O.C. = Low Carbon Steel,

Thickness of Flange = 46mm

1) PFD
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
Bottom Flange of Calendria: -
E for Brass = 9.6 x 104 N/mm2

C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
E for L.C.S. = 20 x 104 N/mm2,
Density of Vapor = 0.86 N/mm3

(c) Tube sheet thickness,

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C
Density of Liquid = 9800 N/mm3,

(a) Diameter of tube sheet,

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D
Effective length of Tube = 1195mm,

(b) Calendria sheet thickness,

16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A

compared to a single tube of I.D. 300 mm.

26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C

------------------------
C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32

2) PID

Page 2 of 2
N/mm2. (Calculation of deformation of tube).
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE
49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
Conical heads at top and bottom cone angle = 1200

6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
(d) Evaporator drum thickness and diameter,
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
Permissible Stress for Low Carbon Steel = 100 N/mm2

2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C

Draw neat diagram of distillation column with internals

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4F
E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F 0D

State Different NDT techniques. Explain ant two in detail.

16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4 0D 54

E4166FBCBC26C4F0D54936B96AC32A5D
Pi = 83 MPa
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0 5 93

D2 = 250 mm
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F D5 49 6B
BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D 49 36B 96A
No. of bolts = 120,

26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 549 36B 96 C

C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54 36 96 AC 32
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54 936 B9 A 32 A5

E = 200×103 N/mm2
t =? (temp. difference)
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93 B 6A C3 A5 DE
should incoroporate calculation of all the stresses acting on the shell.

49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49 6B 96A C3 2A DE 41

Size of bolts = 20mm dia,

36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36 96 C 2A 5D 4 66
B9 A 32 5 E 16 FB CB 2 C4 0 54 36 B9 A 32 5 E4 16 FB
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B9 6A C3 A5 DE 16 6FB CB
Paper / Subject Code: 41951 / Process Equipment Design (PED)

C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B 6A C3 2A DE 41 6F C C2
2A 5D 41 66F BC BC 26C 4F D 49 6B 96A C3 2A 5D 41 66F BC BC 6C
Explain the design procedure for shell wall of a tall column. Design procedure

5D E4 66 BC BC 26 4F 0D 549 36B 96 C 2A 5D E41 66 BC BC 26 4

E4 166 FB B 26 C4 0D 54 36 96 AC 32A 5D E4 66 FB BC 26 C4F
16 FB CB C2 C4 F0 54 936 B9 AC 32 5 E4 16 FB CB 2 C4
6F C C 6C F0 D5 93 B 6A 3 A5 DE 16 6F C C2 6C F0
BC BC 26C 4F D 49 6B 96 C3 2A D 41 6F BC BC 6C 4F

200×103 N/mm2. Also find reduction in maximum stress by compounding when

The cylinder is then subjected to an internal pressure of 83MPa. Calculate original
dimensions of tubes and plot the stress distribution diagram. If coefficient of thermal
fit so alone that the contact pressure at the two tubes surfaces do not exceed 7.85MPa.

heated to achieve the necessary shrink fit. Assume E(Modulus of elasticity) =

expansion is 12×10-6/oC. Calculate by what temperature the outer tube should be

To calculate original dimensions of tube so, as to develop a contact pressure of 7.85

mm and O.D. 250 mm all it is shrunk fit or tube of external dia. 300 mm. The shrink

BC 26 4F 0D 549 36B 96 AC 2A 5D E41 66F BC BC 26C 4F 0D

8

26 C4F 0D 549 36B 96 AC 32A 5D E41 66 BC BC 26 4F 0D 5

10
10
A high pressure compound cylinder consist of an inner tube of inner diameter 200 10
12
02
06
04
04
04

C4 0D 54 36 9 AC 32 5D E4 66 FB B 26 C4 0D 54
F0 54 93 B9 6A 32 A5 E 16 FB CB C2 C4 F0 54
D5 93 6B 6A C3 A DE 41 6F C C 6C F0 D5 93
49 6B 96A C3 2A 5D 41 66F BC BC 26C 4F D5 49
36 96 C 2A 5D E4 66 B BC 26 4F 0D 49 36
B9 A 32 5 E 16 FB CB 2 C4 0 54 36
6A C3 A5 DE 416 6F CB C2 6C F0 D5 93 B
C3 2A DE 41 6F BC C 6C 4F0 D5 493 6B
2A 5D 41 66F BC BC 26C 4F D 49 6B 9
5D E4 66 BC BC 26 4F 0D 549 36B 96
E4 166 FB B 26 C4 0D 54 36 96
1 F C C C F0 5 93 B A