Air Boss® Model T5200

READ AND SAVE THESE INSTRUCTIONS Custom Packaged

Electronic Air Cleaner

T R I O N ® | w w w. t r i o n i a q . c o m
 Installation, Operation, & Service Manual

Electrostatic Precipitators for Commercial & Industrial Applications

Air Boss® Model T5200

Air Treatment Systems

Table of Contents
Specifications..................................................................................................................................2
Preparation for Installation.............................................................................................................2
New Unit Inspection...........................................................................................................................2
Operation...........................................................................................................................................2
How It Operates.................................................................................................................................2
Unit Operation....................................................................................................................................2
Ducting Application............................................................................................................................3
Installation.......................................................................................................................................3
Liquid Aerosol Installation.................................................................................................................4
Electrical Installation.........................................................................................................................4
Maintenance....................................................................................................................................4
Cleaning...........................................................................................................................................5
Washing Ionizing/Collecting Cells......................................................................................................5
Inspections...................................................................................................................................5
Replacement Parts Ordering..........................................................................................................6
Warranty...........................................................................................................................................6
Troubleshooting Guide....................................................................................................................6
Troubleshooting Diagram..................................................................................................................7
Diagrams/Exploded View Figures..................................................................................................8
Figure 1 - T5200 Unit Assembly.........................................................................................................8
Figure 2 - T5200 Enclosure Assembly.................................................................................................9
Figure 3 - T5200 Blower Motor Assembly (2HP and 3HP)...............................................................10
Figure 4 - T5200 Blower Motor Assembly (5HP)..............................................................................11
Figure 5 - Ionizer/Collector Cell.......................................................................................................12
Figure 6 - T5200 Blower Curve..........................................................................................................13
Figure 7 - Wiring Diagram..................................................................................................................14

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 Installation, Operation, & Service Manual

Eyebolts can be supplied by TRION.

S p e c i f i c a t i on s
New Unit Inspection
Power Requirements Immediately upon receiving the unit, carefully examine
Voltage HP AMPS (Max) the package for damage during transit. If the unit is
230V, 60 HZ, 3 PH. 2 6.8 damaged, contact the last carrier for claim filing and
230V, 60 HZ, 3 PH. 3 9.7 contact your TRION representative.
460V, 60 HZ, 3 PH. 2 3.4
While unpacking the unit, look for concealed shipping
460V, 60 HZ, 3 PH. 3 4.9
damage. If there is damage, it should be reported to
575V, 60 HZ, 3 PH. 2 3.2
the last carrier for claim filing.
208V, 60 HZ, 3 PH. 2 6.8
230V, 60 HZ, 3 PH. 5 14.4 How It Operates
460V, 60 HZ, 3 PH. 5 7.2 Polluted air is drawn into the unit by the belt driven
blower on the T5200 unit. After passing through a pre-
P re p a r a t i o n for Insta l l a ti on filter, the particles in the air are given an electrical charge
supplied by the power supply. As the particles enter the
This manual should be carefully read before starting collector cells, these charged particles are attracted to
the preparation and installation of the air cleaner. and collected on grounded collecting plates.

The installation should conform to all local ordinances

associated with building codes and electrical codes
required for the unit. Authorities having jurisdiction
should be consulted before installation is made.
If there are no local codes, the installation should
conform to the National Electrical Code.
Typical Electronic Cell Operation
SAFETY NOTE
Factory designed access to all electrically Unit Operation
charged high voltage components contain
electrical interlocks for the safety of operating
personnel. Any additional access that may be
provided in the system, where there is access
to high voltage, must be equipped with such
interlocks. Interlocks are readily available
from the factory.

The 575V, 3 Phase unit does not have internal motor

overload protection. The installer must provide
overload protection in accordance with National
Electrical Code, Canadian Electrical Code, Part 1 or
other applicable electrical codes.

For maximum air cleaning efficiency, your air cleaner

should be located as specified by your TRION
representative.
Control Switch (A): The control switch is located on
The unit can be either wall-mounted or chain-hung.
the cell access door. It controls the operation of the

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 Installation, Operation, & Service Manual

power pack and the belt driven blower. The control To maintain the selected cleaning efficiency, it is
switch should be in the “OFF” position when the cell important to ensure that the total air volume (capacity
access door is open for maintenance of the unit. in CFM) is uniformly distributed across the entire face
area of the unit. The prefilters provide some resistance
Indicating Light (B): The light located adjacent to the to effect even air distribution. However, since most air
control switch is an indicator of the performance of ducts are designed to handle air velocities greater than
your electronic air cleaner. When the control switch is the rated velocity of the air cleaner, it is necessary to
“ON”, the blower should operate and the indicator light properly transition any attached ducting. If possible, a
should glow. If the light does not glow or if it continually contraction ratio of 1 in 3 (approximately 20 degrees)
flickers and is accompanied with a continual snapping should be maintained. If space prohibits, turning vanes,
or arcing noise, the air cleaner requires attention and air baffles, or other means may be utilized. Ducting
may need to be cleaned. – where attached to the cabinet collars – should be
gasketed, caulked or otherwise made watertight.
Cell Access Door Latches (C): The cell access door
latches are located on the door near the intake end of
Installation
the unit. To open the cell access door, lift and turn the
latches counter clockwise. 1. Carefully unpack unit from shipping crate and
examine for damage in shipment.
Arcing (snapping or cracking noise): An occasional 2. Remove ionizer/collector cell(s), pre-filters and
arcing noise may be emitted from the air cleaner. This after-filters.
is a normal occurrence caused by exceptionally large 3. Attach 600 pound test chain to the ceiling joist
pieces of dirt, etc., entering the collecting elements. In using:
addition, an arcing noise accompanied by a flickering • Wood joist – 1/2” –13 eye bolts
of the indicating light may be noticed after washing the • Metal joist – wrap chain around joist at least twice
cells. Should this occur, allow more drying time. Also, see and secure with 600 pound test connecting link
“Troubleshooting Chart”, for additional causes of arcing. 4. Chain should be cut to allow the unit to hang from
a predetermined height from the floor. (Usually
The louvers on the grill are adjustable so the direction 10-12 feet).
of airflow can be controlled as desired. 5. The unit is equipped with a locator dimple in each
corner on the top and bottom and (1) each on the
NOTE: The unit is equipped with an interlock switch approximate mid point edge of the top and bottom..
for your safety. The unit will not operate if the cell Using the dimples as a guide, drill (6) 19/32” dia.
access door is not closed securely. Holes that will be required for mounting the eye
bolts, which are attached to the suspension chain.
NOTE: The blower access door is not protected by 6. Screw a ½”-13 x 1-1/4” long eye bolt (or larger) in
an interlock switch. Do not attempt to operate the unit each hole. The T5200 unit is supplied with weld
unless the door is fastened securely. nuts at each dimple location.
7. Using 1/2” connecting links, attach unit to chain.
Ducting Application Use turnbuckles on diagonally opposite chains.
The T5200 air cleaner is designed for free hanging NOTE: Foul threads on turnbuckles after leveling
applications or for limited duct system applications. unit to ensure that the turnbuckle will not ““back
The duct systems must be carefully designed to keep off” or loosen and cause the unit to fall.
the external static pressure to a minimum while still 8. The units can be suspended with the direction of
moving the required amount of air. Some added static airflow from the right to left. If a left to right airflow
pressure can be overcome by adjusting the blower is desired, the unit may be flipped over and the
drive pulleys or using a more powerful motor. Capture eyehooks installed in what was originally the
hoods and duct design information may be obtained bottom.
from the Industrial Ventilation Handbook or from your
local TRION representative.

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Electrical Installation
All units must be wired directly into the terminal block
in the component box on the access door side of the
unit. Use NEC Class I wiring methods. Size branch
circuit protection in accordance with the NEC. Refer
to the appropriate enclosed wiring diagram in the
attached figures.

WARNING
EXERCISE ALL THE NORMAL
PRECAUTIONS WHEN WORKING WITH
HIGH VOLTAGE AND COMPLY WITH NEC
AND ALL APPROPRIATE LOCAL CODES.

Checkout for System Start-Up

When the installation has been completed, assure
that the equipment is ready for start-up by checking
the following:
Typical Chain Supported Installation
• All construction debris is removed from the
ionizing-collecting cells, drain connections and
Liquid Aerosol Application Instructions
ductwork.
The unit is equipped with a drain hole sized to accept
• The drain line from the TRION drain basin is
a ½” NPT fitting.
clear and completely connected to its point of
termination.
For the collection of liquid contaminant:
• Supply line power is available and electrical wiring
is completed to the junction box.
1. Install drain fitting to allow for the attachment of a
liquid collection cup or drain hose. A drain fitting
is available from your representative. An “S” trap M aintenance
is required in the drain hose to ensure proper
The following instructions are for use by qualified
drainage of the collected liquid.
personnel.
2. Raise the front corner of the unit, opposite of the
drain corner, ½” to enable the collected liquid to
WARNING
flow to the drain sump.
RISK OF ELECTRIC SHOCK
These serving instructions are for use by
Contaminants to be collected – such as oils in vaporous
qualified personnel only. To reduce the
state – must be condensed into particulate form prior to
risk of electric shock, do not perform any
entering the ionizing-collecting cells in order to maintain
servicing other than that contained in the
the anticipated efficiency. Gases, vapors or any non-
operating instructions unless you are
particulate cannot be precipitated and will therefore
qualified to do so.
pass through the air cleaner. Any condensing that
takes place downstream from the air cleaner defeats
the purpose. Similarly, heavy concentrations of water
vapor, or other matter that becomes highly conductive
when condensed, must be prevented from entering
and/or condensing in the collecting elements to prevent
electrical arc over and shorting.

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Washing Ionizing/Collecting Cells

SAFETY NOTE
Factory designed access to all electrically
WARNING
charged high voltage components contain
DO NOT USE HIGH PRESSURE STEAM
electrical interlocks for the safety of
CLEANING EQUIPMENT TO CLEAN CELLS.
operating personnel. Any additional access
THE EXCESSIVE HEAT AND PRESSURE
that may be provided in the system, where
WILL CAUSE THE PLATES TO WARP AND
there is access to high voltage, must be
IN TURN POSSIBLY CAUSE EXCESSIVE
equipped with such interlocks. Interlocks
ARCING.
are readily available from the factory.

Cleaning 1. Turn the control switch “OFF” and disconnect

The pre-filters and ionizer/collector cells should be power to the unit.
removed periodically and soaked in a solution of hot 2. Open the cell access door.
water and TRION Tridex detergent for 2 to 4 hours, 3. Remove ionizer/collector cells and wash in HOT
rinsed thoroughly, and then air dried completely before detergent water. If the collected contaminant is of
reinstalling in the unit. extremely dry nature, it can be blown off the cells
with a pressure hose or gently tapping the end
The frequency of cleaning is dependent on the type of plate of the cell.
contaminant being collected. Liquid aerosol requires 4. Remove the mechanical pre-filter. Remove
less cleaning while welding smoke may require more collected dust or lint by vacuuming or brushing.
frequent cleaning. Wash with warm, soapy water.
5. Rinse all components thoroughly in warm, clear
The unit should be kept clean to maintain the maximum water and allow to drip dry completely.
collection efficiency. 6. Replace pre-filter and ionizer/collector cells.
Ensure the airflow arrows point in the direction of
airflow (towards the blower).
NOTE: TRION Tridex Detergent is specially 7. Close the access door and reconnect power to
formulated for use with TRION electronic air the unit.
cleaners. Use of other cleaners and detergents, 8. Turn control switch to “ON”. If arcing occurs or the
not specifically approved by TRION, can cause indicating light flickers, the components may still
possible failures in the unit and will void any be damp. Turn the unit OFF and allow the cells to
and all warranties on our equipment. dry completely.

Inspections
The motor and blower on TRION T5200 air cleaners
have sealed ball bearings and never need lubricating.

Belt tension should be checked periodically. When a

moderate force is applied to the belt midway between
the pulleys, the belt should deflect approximately ½”.

CAUTION
Having too much tension on the belts will
shorten the belt life and place undue stress
on the motor and blower bearings.

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AND LIABILITIES, EXPRESSED OR IMPLIED, IN LAW

R e p l a c e m e nt P arts O rd e ri n g
OR IN FACT, INCLUDING IMPLIED WARRANTIES
The following pages contain exploded views and Bills OF MERCHANTABILITY AND FITNESS FOR
of Material for the Model T5200. Use these pages to PARTICULAR PURPOSE.
determine the part numbers of the items needed. To
order parts contact your local TRION representative The foregoing shall constitute the total liability of Seller
and provide the following information: in the case of defective performance of all or any of the
equipment or services provided to Buyer. Buyer agrees
1. Unit Model number – located on the data label to accept and herby accepts the foregoing as the sole
near the junction box. and exclusive remedy for any breach or alleged breach
2. Part Number and description – from exploded views. of warranty by Seller.

Wa r r a n t y Tr oubleshooting Guide
TRION Electronic Air Cleaners come with a 3 Year T5200 Problems and Possible Causes
Limited Warranty on units and a 1 Year Limited 1. High Voltage Indicating Light Out
Warranty on replacement parts. Labor is NOT • Power not connected
included. DO NOT RETURN DEFECTIVE PARTS • Control switch “Off”
WITHOUT RECEIVING A MATERIAL RETURN • Cell access door not fully closed
AUTHORIZATION NUMBER FROM THE FACTORY. • Broken cell insulator
• Extremely dirty cells
Seller warrants the equipment of its manufacture to be • Service panel not secured in place
free from defects in workmanship and material for a 2. Excessive arcing noise after washing
period of three (3) years after shipment or if applicable • Collector elements still wet – Allow more drying time
– three (3) years after initial startup of equipment, • See “Continuous arcing noise” below
whichever occurs first. This warranty is limited, however, 3. Continuous arcing noise and flickering indicating light
to the repair or replacement of defective equipment, • Extremely dirty collector plates
which is returned, freight prepaid, to Seller’s factory. • Bent collector plates
• Large piece of material lodged between cell plates
This limited warranty does not apply to any part or 4. Contaminant Bypass
component that is damaged in transit or when handling, • Velocity of airflow is too high through unit
has been subject to misuse, negligence or accident, has • Collector plates not grounded
not been installed, operated or serviced according to • Collector cell not making solid connection to
Seller’s instructions, or has been operated beyond the access door and high voltage contact.
factory-rated capacity or has been altered in any way.
T5200 Troubleshooting Guide
Seller’s liability is limited to replacement of defective parts The troubleshooting chart, shown on the next page, will
or components and does not include any cost of labor enable the user to pinpoint the cause of most problems.
(including, but not limited to, labor required to remove and/or Refer to the Ordering Information for replacement
reinstall any defective part) other than TRION factory labor. parts. Before performing any troubleshooting, ensure
the correct input line voltage is present.
TRION shall not be responsible for loss of use of any
product, loss of time, inconvenience, or damage to WARNING
other equipment or any other indirect or consequential Factory designed access to all electrically
damage with respect to property whether as a result charged high voltage components contain
of breach of warranty, neglect or otherwise. electrical interlocks for the safety of
operating personnel. Always unplug the unit
THE WARRANTIES AND LIABILITIES SET FORTH while performing service within the cabinet.
ABOVE ARE IN LIEU OF ALL OTHER WARRANTIES

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Tr o u b l e s h o o ti ng C ha rt

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T 5 2 0 0 U n i t A sse mbl y

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T5 2 0 0 En c l o su re A ssembl y

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T 5 2 0 0 M o t o r/B l o w er A sse mbl y

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T 5 2 0 0 M o t or/B l o w er A sse mbl y

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I on i z e r / C o l l e cto r C e l l

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T 5 2 0 0 Bl o we r C u rve

5.0
15
00

14
RP

00
M

RP
M
(MA
ADDED STATIC PRESSURE (H O)

13 X. R
00 PM)
R
4.0
PM
12
00
R

5H
PM

P
11
00

3.0
3H
RP
M

P
10

T5200
00
RP
M

90
2H

0R
P

2.0 PM
80
0R
PM
700
RPM
1.0 600
RPM
2

0
5000
2000

3000

4000

6000
1000
0

CFM

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T 5 2 0 0 W i r i ng D i a g ram

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 TRION®
101 McNeill Rd. | Sanford, NC 27330
P: 800.884.0002 | F: 800.458.2379 | www.trioniaq.com | customerservice@trioniaq.com

Form No. 150391-001 Rev. 11/15 © TRION 2015. All Rights Reserved.