Electrical Machinery Manual
Electrical Machinery Manual
Electrical Machinery Manual
Reg. No.
Fall 2024
MCT-223L ELECTRICAL MACHINERY
LIST OF EXPERIMENTS
11 Linear Motor: 51
Objective:
Measure the induced voltage in linear motor.
12 Motor Constant for Linear Motor: 59
Objective:
Find Motor constant of Linear motor.
13 3 Phase Linear Motor: 63
Objectives:
1. Measurement of induced voltage - slow movement.
2. Linear motor with three phase variable voltage.
3. Linear motor with variable 3 phase frequency.
14 BLDC Motor: 70
Objectives:
1. Cogging Torque.
2. Switching States.
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EXPERIMENT # 1
Apparatus:
1. DC motor card
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Procedure:
Circuit Diagram:
Chanel B
+
V
Shunt
5V
-
Chanel A
Excitation
+
V
Observations:
Lab Exercises:
Task 1.1: Repeat the measurement for the combined resistance of exciter winding.
Connect this winding up yourself.
Conclusions: Write your observations and comments in the space provided below:
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EXPERIMENT # 2
Apparatus:
1. DC motor card
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Circuit Diagram:
Procedure:
Observations:
Note the flash rate at which motor appears still and also write down the
corresponding speed for this flash rate.
Lab Exercise:
Task 2.1: Try to find out whether the motion also appears stationary at half or
double the frequency and also describe its reason.
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EXPERIMENT # 3
Apparatus:
1. DC motor card
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Procedure:
Circuit Diagram:
Observations:
Speed: ________________RPM
Procedure:
Circuit Diagram:
Observations:
Speed: ________________RPM
Lab Exercise:
Task 3.1: Make a speed comparison between shunt wound, compound wound and
series-wound machines.
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EXPERIMENT # 4
Control of DC Motor
Objectives:
Apparatus:
1. DC motor card
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Procedure:
Circuit Diagram:
Observations:
Speed: ________________RPM
Lab Exercise:
Task 4.1: Now use a short cable to shunt the resistor R6 and disconnect it again
after several seconds. What effects does the armature resistor have on the speed?
Procedure:
8. Point the strobe at the rotating armature and use the standard methods to
perform the speed measurements using the values of the armature voltage
specified in the table:
9. Find out speed at different values of armature and exciter voltage and
place in table.
10.Repeat the same experiment to measure the influence of the exciter
voltage on the rotation speed of a DC shunt-wound machine.
11.The procedure is same just replace fixed supply of field winding with
variable supply of armature winding. Now open the DC Motor Supply
virtual instrument from the INSTRUMENTS/MOTOR CONTROLS
menu. Set the amplitude to an initial value of 15 V. Switch the POWER
button of the power supply ON.
12.Now open the Stroboscope virtual instrument from the INSTRUMENTS
menu. Set the flash rate to 30 Hz. Switch the stroboscope's POWER
button ON.
13.Point the strobe at the rotating armature and use the standard method to
measure the speed using the values of the armature voltage specified in
the table.
Circuit Diagram:
Observations:
Lab Exercises:
Task 4.2: Draw a graph between armature voltage and speed and append it on the
page & also describe relationship of armature voltage with speed.
Task 4.3: Draw a graph between exciter voltage and speed and append it on the
page. & also describe relationship of exciter voltage with speed.
Task 4.4: Describe relationship of armature voltage & exciter voltage with rotation
speed in the space given below.
Conclusions: Describe your observations and comments in the space below.
Procedure:
Observations:
Lab Exercise:
Task 4.5: Explain why an increase in rotation speed in response to field weakening
does not occur as expected with this machine
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EXPERIMENT # 5
DC Motor Braking
Objective:
1. DC motor card
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Procedure:
5. Activate the trigger before each new measurement by clicking the STOP
button (the green lamp goes out and the trace starts running)
6. Now open the DC Motor Supply virtual instrument from the
INSTRUMENTS/MOTORCONTROLS menu. Set the unit to 20 V. Switch
the POWER button of the power supply ON.
7. After switching on supply motor will start working as shunt wound dc
motor.
8. Now open the switch S1 & close switch S2 motor will become generator
and polarity of armature current will be reversed and CURRENT will
dissipate through Rv and motor will stop moving. Also note down the time
in which motor reaches a stand still.
9. To proceed with the experiment first go to the page titled "Experiment: Run
down" and observe how long it takes for the rotor to reach a standstill on
the oscilloscope. Make sure that the oscilloscope is trigger ready before
turning the page.
10.In conclusion return to this page. Wait until the machine has run up and
reestablish the trigger readiness. Now jump to the page titled "Experiment:
Braking".
Circuit Diagram:
Observations:
Run down:
Braking:
Lab Exercises:
Task 5.1: Find the stand still time for both run down and braking
Task 5.2: Compare the stand still time for both run down and braking. Is there a
difference and if so, why is this so?
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EXPERIMENT # 6
Objectives:
Apparatus:
Theory:
A squirrel-cage rotor (left) has a winding in the form of individual rods, which are
connected at both ends via short-circuit rings. There is no other way to access the
rotor winding from outside and thus no possibility of influencing the rotor's
operating response as shown in figure 6.1. A slip-ring rotor, like its stator, is
equipped with a "real" three-phase winding which is connected in the standard
three-phase star configuration. These windings are represented in the diagram as
three single windings shown in three different colors one color per winding. The
ends of the rotating three-phase windings are connected to the slip-rings, on which
carbon brushes impinge. The terminals of the carbon brushes are connected to
terminal panel. Thus, the rotor winding ends, as well as the ends of the stator
winding, are accessible at the terminal for connection to a circuit. The operating
response of the rotor can be modified as a function of and in accordance with the
circuit configuration.
The following holds true for the speed in all induction machines:
where:
p = number of pole pairs
f1 = frequency of the stator voltage being applied
s = slip
It implies that the following means can be used to change the motor's speed:
Procedure:
Circuit Diagram:
Observations:
1. No current can flow due to the disconnected rotor winding. Since no current is
flowing, there can be no torque generated and thus no rotation.
Procedure:
Circuit Diagram:
Observations:
1. No current can flow due to the disconnected rotor winding. Since no current is
flowing, there can be no torque generated and thus no rotation.
Procedure:
Circuit Diagram:
Observations:
Read off the peak values of both voltages and copy them into the appropriate
boxes!
Lab Exercise:
Task 6.1: Make a comparison between unconnected rotor winding and shorted
rotor winding and also tell the reason for different response.
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EXPERIMENT# 7
Objectives:
Apparatus:
Theory:
Slip ring machine along with starting resistors can be easily controlled
via varying the resistor values. Furthermore, these starting resistors help in
increasing starting torque and limiting starting current.
Procedure:
In this experiment the no-load voltage of the rotor winding with starter resistors is
measured and compared to the stator voltage. The slip and the rotation speed are
calculated.
Observations:
Stator and rotor voltage with starting resistors Copy the trace into the grid.
Also read off the period duration of the two voltages and calculate the frequencies
f = 1/T.
Now measure the actual rotation speed by increasing or reducing the strobe frequency
step-by-step until you have an image that appears to stand still:
n =_______rpm.
Lab Exercise:
Task 7.1: Compare the speed of short circuited slip ring machine with starting
resistors slip ring machine and describe reason of this difference.
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EXPERIMENT# 8
Objectives:
Apparatus:
Theory:
Stepping motor has three types 1. Reluctance 2. Synchronous
3. Hybrid. Hybrid is best among them as it enjoys the advantages of both
reluctance and synchronous. Hybrid is further divided in full step and half step
mode depending upon the control circuitry of stepper motor. In this experiment we
will see the full step mode in detail.
The following illustration in fig 8.1 shows the pattern for the current
and the alignment of the stator flux that results for full-step mode in two-phase
operation. Here it is assumed that the two stator windings are supplied with
currents of ISa and ISb. Under such circumstances, the alignment of the stator flux
changes in each case by 90°. The rotor lags behind as a result of the inertia of its
mass and when there is no load, it aligns in the direction of the resultant stator flux.
Procedure:
1. In this exercise you will determine the step angle of the stepper motor based
on mechanical aspects. The step angle is defined for full-step operation, as
are the other parameters referring to the motor.
2. In permanently excited stepper motors rotor requires as many steps for one
revolution as the stator field does. In full-step mode that comes to 4 steps. If
more poles are added to the motor, so that the poles alternate (each pole
electrically 180° out of phase with the next), then more steps need to be
undertaken to complete a full revolution.
3. In hybrid motors there are 10 north poles and 10 south poles. There are also
2 phase windings that are distributed over 4 windings in total. That means
there are ten times as many poles as there are in the permanently excited
stepper motor. As a result, 10 times as many steps are required for a
revolution. This means the hybrid motor illustrated there needs 40 steps in
full-step mode and 80 steps in half-step mode.
4. This rotor has 100 teeth altogether. That implies 50 north poles and 50 south
poles. Determine from the data provided to you how many steps are required
per revolution.
5. Check your results on the actual motor.
6. Let the motor rotate with a multiple of the calculated steps per revolution. If
the value is correct, the needle will continue to remain in its initial position.
7. Assemble experiment in full step mode as shown in fig 8.3.
8. Open the Stepper Control Unit virtual instrument from the Stepper Motor
sub-menu under Instruments. Configure the settings as in the graphic below.
9. Multiply the number of steps per revolution by 5 and enter this value into the
STEPS field. Multiplying by five exaggerates the effect of any error in the
value.
Circuit Diagram:
Observations:
Use the following formula to calculate the step angle á. The step angle is the angle
the rotor moves from one step to the next.
If Steps entered in stepper control unit are following, then tell the revolutions
required by motor.
Steps Revolutions
200
350
700
950
1200
Procedure:
2. Open the Speed Control virtual instrument from the Instruments menu. Set
it up as follows:
a. STEP MODE: FULL
b. FREQUENCY: 1Hz
c. POWER on
3. Raise the frequency in increments until the rotor gets "out of step".
Observations:
The maximum step frequency for full-step operation with no load is:
___________Hz
Lab Exercise:
Task 8.1: If a stepping motor has 500 teeth altogether then how much steps will be
required by it to complete one revolution in full step and half step mode.
Conclusions: Describe your observations comments in the space provided.
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EXPERIMENT # 9
Apparatus:
Theory:
Procedure:
2. Open the Speed Control virtual instrument from the Stepper motor sub-menu
under Instruments.
Set it up as follows:
3. If the motor starts rotating, switch it off and increase the frequency.
Determine experimentally in this way the maximum frequency at which the
motor will start rotating.
Circuit Diagram:
Observations:
Procedure:
1. Investigate the control signals for the stepper motor in full-step mode.
2. In order to obtain definitive signals, the current regulation that would
normally take effect is suppressed by two resistors connected in series with
the windings.
3. Connect up the stepper motor as shown in figure 9.1
4. Open the Speed control virtual instrument from the Stepper Motor sub-menu
under Instruments. Set it up as follows:
i. Full-step
ii. Frequency: 100Hz
iii. Direction of rotation: CCW
5. Power on
6. Open the Oscilloscope virtual instrument from the Measuring Instruments
menu. Set it up as follows:
i. Time/div: 20ms
ii. Trigger: Channel A
iii. Channel A: Volts/div: 10; DC coupling
iv. Channel B: Volts/div: 10; DC coupling
7. Shift the zero axes so that both channels are visible.
8. Measure the voltages applied to the windings of the stepper motor. Enter the
signals into observations graph.
Observations:
Procedure:
Observations:
Lab Exercise:
Task 9.1: Compare the Maximum step frequency with maximum start frequency in
full step mode.
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Experiment # 10
Theory Reference:
Chapter 10
BOOK: Electric Machinery Fundamentals
Author: Stephen J. Chapman
BOOK: Stepper Motors: Fundamentals, Applications and Design
Author: V. V. Athani
Procedure:
2. Open the Speed control virtual instrument from the Stepper Motor sub-menu
under Instruments.
Set it up as follows:
i. Half-step
ii. Frequency: 100Hz
iii. Direction of rotation: CCW
iv. Power on
3. Open the Oscilloscope virtual instrument from the Measuring Instruments
menu. Set it up as follows:
i. Time/div: 20ms
ii. Trigger: Channel A
iii. Channel A: Volts/div: 10; DC coupling
iv. Channel B: Volts/div: 10; DC coupling
4. Shift the zero axes so that both channels are visible.
5. Measure the voltages applied to the windings of the stepper motor. Enter the
signals into the graph.
Observations:
Lab Exercise:
Task 10.1: Compare the signals in half-step mode with full-step mode.
Conclusions: Write your observations and comments in the space provided below.
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Experiment # 11
Linear Motor
Objectives:
Measure the induced voltage in linear motor.
Apparatus:
1. Linear Motor
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
11.1: Introduction:
To understand how linear motors work, you must first understand how
rotary electric motors work, because the principle is exactly the same. The motor
shown in the next illustration fig 11.1 consists of a permanent-magnet stator and a
three-phase rotor with coil windings named U, V and W. The interaction between
the magnetic field of the permanent magnets and the current in the coils produces a
force which tends to rotate the rotor.
o Short stator = the part with the coils is shorter than the part
carrying the magnets (as in the motor provided for the course)
In this course, a planar linear motor with a non-ferrous primary part is used.
Another type is seen when the plane of the coils and the magnets are
rolled back around an axis. The movement of the motor is oriented along the axis.
The primary part is arranged around the cylindrical part of the secondary part. The
primary part thus forms an outer cylinder and the secondary part an inner cylinder.
In another solution, the primary part forms the inner and the secondary part forms
the outer cylinder.
This means that either the primary or the secondary part can be moved.
The primary part of the motor consists of three coils that give rise to
phases U, V and W. The coils or so arranged that the induced voltages in these
coils have a phase difference of 120°. This is fundamental to alternating current
technology.
In this experiment the relationship between the induced voltage and the speed of
the rotor will be investigated.
Procedure:
Move the rotor over the magnetic track at different speeds and measure the induced
voltage.
Slow Movement:
1. Assemble the circuit and wire up the linear motor as shown in fig 11.7
2. Use channel A of the oscilloscope to measure the voltage induced in
winding U. Configure the oscilloscope as follows:
Oscilloscope; single
Instrument:
measurement
Channel A: 1 V/div; DC
Channel B: Off
3. Move the primary part of the linear motor slowly from left to right and
record the voltage across the coil.
4. Repeat the experiment until you obtain a smooth trace on the oscilloscope.
Take care to move the coil at as regular a speed as possible.
Fast movement:
1. Repeat the experiment moving the primary part quickly over the track.and
plot the graph.
Circuit Diagram:
Observations:
Copy the resulting trace into the space below for slow movement.
Copy the resulting trace into the space below for fast movement.
Lab Exercise:
Task 11.1: Compare the Induced voltage in both cases for slow and fast movement
and describe your observations.
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ESPERIMENT # 12
Objectives:
Find Motor constant of Linear motor.
Apparatus:
1. Linear Motor
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
We know that the mechanical power of linear motor can be expressed as follows:
P (mechanical) = F * v
The mechanical power is given by the force F which acts on a body moving at
velocity v.
P (electrical) = 3 * U * I
In this formula, the RMS values (RMS = root mean square) of the induced voltage
and the motor current are used. The coefficient 3 indicates that this motor consists
of a three-phase winding.
F*v=3*U*I
As a result, we get:
F/I=3U/v
The ratio of force to motor current is proportional to the ratio of the induced phase
voltage to the velocity.
With the knowledge of this formula we can make use of the results of the last
experiment to determine the motor constant of our linear motor. We can take either
the results of the slow-movement experiment or the results of the fast-movement
experiment. To improve the accuracy of the result, you should calculate the mean
value of the results derived from both experiments.
The pole-pitch is the total width of a magnet plus half the distance between the
magnets multiplied by two (as illustrated in the diagram below).
With the linear motor used in this course, the pole pitch is 16 mm.
Procedure:
6. Multiply the ratio U/v by three to get the value of the motor constant.
Please note that all three phases are responsible for the force. This
quantity has the unit N/A and represents the force produced by the motor
per ampere of motor current.
Circuit Diagram:
Observations:
UPeak=____________V
URMS= ___________V
Tu = ____________ms
v =__________m/s
Lab Exercises:
Task 12.2: Compare the motor constant for slow and fast movement and describe
your observations.
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EXPERIMENT# 13
Apparatus:
1. Linear Motor
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
Continuous rotating movement in a rotary motor results from
interaction between the magnetic field of the permanent magnet and a three-phase
rotor with coils named U, V and W, each of which is physically separated by 120
degrees from the others so that the phases are also 120 degrees apart.
Procedure:
Angle: 0
Base ON
angles:
Amplitude: 50%
Circuit Diagram:
Observations:
Q. Set the following angles in succession on the Angle Control instrument and
observe the primary part of the linear motor: 0°; 60°; 120°; 180°; 240°; 300°;
360°.
1. The primary does not move
2. The primary moves to the right or the left depending on the rotation of
the vector.
3. When the vector is rotated by 360°, the primary moves a distance
corresponding to two of the magnets. This distance along the track
corresponds to 360°.
Lab Exercises:
Task 13.1: Carefully move the primary part away from the point of equilibrium
(max. 10 mm) and let it go again. Repeat the experiment moving the primary in
the opposite direction. What do you observe?
Task 13.2: Compare the response with the situation when the current is only fed
through one coil.
Procedure:
1. Assemble the circuit and wire up the motor according to the circuit shown
in figure 13.1.
2. Open the Three-Phase Power Supply virtual instrument and set it up as in
the following table.
Observations:
Q. Turn on the instrument by means of the Power button and observe how
the primary responds
Q. Slowly increase the amplitude to 30% and observe the response of the
primary part
1. From a certain amplitude primary part carries on moving smoothly to left.
2. From a certain amplitude primary part carries on moving smoothly to right.
3. At small amplitudes primary part moves towards both left and right. There is
no specific direction to be observed.
4. When the amplitude 30% the primary part oscillates slowly back and forth.
Q. Increase the amplitude further to 50%. Compare the response with that
for an amplitude of 30%
1. The higher voltage makes the primary part move quicker.
2. There is no obvious difference between the two settings. Changing the
voltage does not affect the speed.
3. The higher voltage causes eddies to arise that slow down the primary part.
Procedure:
4. Move the primary part to the left-hand end of the magnetic track and turn
on the instrument by means of the Power button.
5. Slowly increase the frequency to 2 Hz and observe the response of the
primary.
6. If the primary reaches the right-hand end of the track, simply push it back
with your hand.
Observations:
Q. What effect does increase the frequency have on the primary part?
1. The change in frequency does not affect the speed of the primary part.
Lab Exercises
Task 13.3: How does the primary part behave at the different frequencies?
Task 13.4: How can you explain the oscillation of the primary part?
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EXPERIMENT # 14
BLDC Motor
Objectives:
1. Cogging Torque
2. Switching States
Apparatus:
1. BLDC Motor
2. Lucas-Nulle unitrain module
3. PC
4. Connecting wires
Theory:
14.1Introduction:
DC motors are very popular machines for drive technology due to their
controllability both in terms of torque and speed. The torque is proportional to the
current and independent of the speed.
14.2: Working:
Fig 14.1
During this process the rotor executes a rotation subject to the magnetic field
generated in the stator by induction. The following fig 14.2 illustrates this:
Fig 14.2
i) Cogging Torque:
Procedure:
Circuit Diagram:
Observations:
Procedure:
1. In this experiment the various switching states of the stator windings are
examined.
2. Set up the following experiment as shown in fig 14.4
3. Observe the switching states of the LEDs while turning the rotor
clockwise.
4. Enter the switching states of the LEDs in the observation table. Turn the
rotor until one of the LEDs changes its operating state.
5. If an LED lights up, enter a 1, if an LED goes out, enter a 0. The LEDs
can be assigned labels (A, B, C) arbitrarily.
Circuit Diagram:
Observations:
Lab Exercises:
Task 14.2: Is there any change in states when the rotor is turned in the opposite
direction?