E1.50XM, E1.75XM, E2.00XMS (F114) : 1625063 ©2014 Hyster Company 06/2014
E1.50XM, E1.75XM, E2.00XMS (F114) : 1625063 ©2014 Hyster Company 06/2014
E1.50XM, E1.75XM, E2.00XMS (F114) : 1625063 ©2014 Hyster Company 06/2014
00XMS
(F114)
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
10 OPTIONS
11 NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE F114
06/2014 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL AND ATTACHING PARTS ..................................................................................... 5-18
ACCELERATOR PEDAL ASSEMBLY
FORWARD AND REVERSE LEVER .......................................................................................................... 5-14
MONOTROL ................................................................................................................................................ 5-16
AUXILIARY SECTION
HIGH FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ................................................................. 6-46
STANDARD FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ...................................................... 6-44
B
BRAKE AND BACK-UP LIGHTS
WITH AUDIBLE ALARM (→ S/N F114A01975E) ...................................................................................... 10-4
WITH AUDIBLE ALARM - LED (S/N F114A01976E ↔ S/N F114A02390G) (S/N F114B01501G →) ..... 10-6
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
BRAKE MASTER CYLINDER ......................................................................................................................... 5-8
BRAKE PEDAL AND ATTACHING PARTS .................................................................................................... 5-6
C
CARRIAGE
THREE STAGE FULL FREE-LIFT - C555 SERIES .................................................................................... 8-30
TWO STAGE FULL FREE-LIFT - C559 SERIES ........................................................................................ 9-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
CONTACTOR
LINE ............................................................................................................................................................ 2-24
POWER STEERING ................................................................................................................................... 2-26
CONTACTOR PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-20
LINE AND POWER STEERING .................................................................................................................. 2-22
CONTROL PANEL
TRACTION CONTROLLER - WITH PUMP CONTROLLER ....................................................................... 2-16
TRACTION CONTROLLER - WITH CONTACTOR HYDRAULIC .............................................................. 2-18
CONTROL VALVE
MANUAL HYDRAULICS - THREE FUNCTION (→ S/N F114A02390G) ................................................... 6-10
MANUAL HYDRAULICS - FOUR FUNCTION (→ S/N F114A02390G) ..................................................... 6-14
CONTROL VALVE ATTACHING PARTS
ELECTRONIC HYDRAULICS ..................................................................................................................... 6-48
MANUAL HYDRAULICS ............................................................................................................................. 6-18
COUNTERWEIGHT ........................................................................................................................................ 1-20
D
DIFFERENTIAL ............................................................................................................................................... 3-4
DRIVE AXLE ................................................................................................................................................... 3-2
DRIVE TIRE AND WHEEL
CUSHION - 18 X 5 X 12 .............................................................................................................................. 3-14
CUSHION - 18 X 6 X 12 .............................................................................................................................. 3-15
CUSHION - 18 X 7 X 12 .............................................................................................................................. 3-17
SOLID PNEUMATIC ................................................................................................................................... 3-18
E
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
DESCRIPTION PAGE
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-14
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-6
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-10
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-8
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-12
ELECTRONIC HYDRAULIC CONTROL VALVE ............................................................................................ 6-40
F
FLOORPLATES AND COVERS
ELECTRONIC HYDRAULICS ..................................................................................................................... 1-14
MANUAL HYDRAULICS ............................................................................................................................. 1-10
FORKS
OPTIONAL .................................................................................................................................................. 1-37
STANDARD ................................................................................................................................................. 1-36
FREE-LIFT
THREE STAGE FULL FREE-LIFT - WITH TWO-PIECE CROSSMEMBER ............................................... 8-16
THREE STAGE FULL FREE-LIFT - WITH ONE-PIECE CROSSMEMBER ............................................... 8-18
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-20
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
FRONT WORK LIGHTS AND ATTACHING PARTS
WITH DC CONVERTER ............................................................................................................................. 10-10
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-26
FULL SUSPENSION SWIVEL SEAT
WITH ELECTRONIC HYDRAULICS ARMREST ........................................................................................ 1-28
G
GEAR PUMP ASSEMBLY ............................................................................................................................... 4-14
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT (12/2008 →) ........................................................................................ 8-26
THREE STAGE FULL FREE-LIFT (3/2011 →) .......................................................................................... 8-32
TWO STAGE FULL FREE- LIFT ................................................................................................................. 9-20
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ 12/2008) ........................................................................................ 8-22
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
HOOD
ELECTRONIC HYDRAULICS ..................................................................................................................... 1-6
MANUAL HYDRAULICS ............................................................................................................................. 1-2
HYDRAULIC CONTROL VALVE
AUXILIARY OR AUXILIARY TWO SECTION - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-34
AUXILIARY SECTION (FOUR FUNCTION) - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-36
INLET SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) ........................... 6-26
LIFT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .............................. 6-28
DESCRIPTION PAGE
MAIN RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N R114B01501G →) ................... 6-27
OPERATOR PRESENCE SYSTEM COMPONENTS - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-24
SECONDARY RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) ...... 6-30
TILT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .............................. 6-32
HYDRAULIC CONTROL VALVE ASSEMBLY
MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .......................................................... 6-22
HYDRAULIC FILTER ...................................................................................................................................... 6-62
HYDRAULIC GEAR PUMP ASSEMBLY
12 CC - MANUAL HYDRAULICS ................................................................................................................ 6-58
19 CC - MANUAL OR ELECTRONIC HYDRAULICS ................................................................................. 6-56
HYDRAULIC HAND LEVERS ......................................................................................................................... 6-38
HYDRAULIC OIL TANK .................................................................................................................................. 6-60
HYDRAULIC PUMP MOTOR ASSEMBLY
AC HYDRAULICS, OPEN CONSTRUCTION - MANUAL AND ELECTRONIC HYDRAULICS .................. 6-52
DC HYDRAULICS, OPEN CONSTRUCTION - MANUAL HYDRAULICS .................................................. 6-54
HYDRAULIC PUMP MOTOR ATTACHING PARTS ....................................................................................... 6-50
HYDRAULIC SYSTEM
ELECTRONIC HYDRAULICS ..................................................................................................................... 6-2
MANUAL HYDRAULICS ............................................................................................................................. 6-6
I
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT - SINGLE CHAIN ............................................................... 10-14
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-12
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-16
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 10-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 10-17
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
J
JOYSTICK ....................................................................................................................................................... 2-4
L
LABELS
EXTERIOR .................................................................................................................................................. 1-34
JOYSTICK ................................................................................................................................................... 1-30
MINI LEVERS .............................................................................................................................................. 1-32
LOAD BACKREST EXTENSION ..................................................................................................................... 1-38
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
DESCRIPTION PAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER - LH
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MAIN LIFT CYLINDER - RH
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE ........................................................................................ 6-42
MAST INSTALLATION .................................................................................................................................... 6-64
N
NON-SUSPENSION SEAT ............................................................................................................................. 1-22
O
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-18
P
PARK BRAKE
LEVER-ACTUATED .................................................................................................................................... 5-10
PARK BRAKE LEVER ASSEMBLY ................................................................................................................ 5-13
R
REAR WORK LIGHTS AND ATTACHING PARTS ......................................................................................... 10-8
S
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-24
SHIFT LEVER ................................................................................................................................................. 4-22
STEER AXLE .................................................................................................................................................. 4-2
STEER CYLINDER ......................................................................................................................................... 4-4
STEER MOTOR AND ATTACHING PARTS ................................................................................................... 4-16
STEER PUMP ASSEMBLY ............................................................................................................................. 4-12
STEER TIRE AND WHEEL
CUSHION .................................................................................................................................................... 4-19
SOLID PNEUMATIC - SNAP-IN TIRE ........................................................................................................ 4-18
STEERING COLUMN ASSEMBLY
FORWARD AND REVERSE LEVER .......................................................................................................... 4-8
MONOTROL ................................................................................................................................................ 4-6
STROBE LIGHT .............................................................................................................................................. 10-2
SWITCH ASSEMBLY
ACCELERATOR PEDAL - MONOTROL ..................................................................................................... 5-20
DESCRIPTION PAGE
T
TAIL LIGHT ASSEMBLY AND ATTACHING PARTS ...................................................................................... 10-7
TILT CYLINDER .............................................................................................................................................. 6-66
TRACTION MOTOR
SHEET 1 OF 2 ............................................................................................................................................ 3-10
SHEET 2 OF 2 ............................................................................................................................................ 3-12
TRANSMISSION ............................................................................................................................................. 3-6
W
WIRE HARNESS
CONTROL VALVE - ELECTRONIC HYDRAULICS .................................................................................... 2-56
CONTROL VALVE SWITCH ....................................................................................................................... 2-44
DASH .......................................................................................................................................................... 2-58
HOOD .......................................................................................................................................................... 2-59
JOYSTICK ................................................................................................................................................... 2-61
LIGHT SWITCHES ...................................................................................................................................... 2-48
LIGHTS (→ S/N F114A02392F) ................................................................................................................. 2-50
LIGHTS (S/N F114A02393F →) ................................................................................................................. 2-52
MAIN CONTROL - SHEET 1 0F 2 (→ S/N F114A02390G) ....................................................................... 2-28
MAIN CONTROL - SHEET 2 0F 2 (→ S/N F114A02390G) ....................................................................... 2-32
PUMP CONTACTOR .................................................................................................................................. 2-62
REAR LIGHTS ............................................................................................................................................ 2-46
SHIFT LEVER ............................................................................................................................................. 2-60
WIRE HARNESS-MAIN CONTROL
WITH OPERATOR PRESENCE SYSTEM - SHEET 1 OF 2 (S/N F114B01501G →) ............................... 2-36
WITH OPERATOR PRESENCE SYSTEM - SHEET 2 OF 2 (S/N F114B01501G →) ............................... 2-40
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE F114
06/2014 EUROPE
SECTION 1
FRAME
DESCRIPTION PAGE
HOOD
MANUAL HYDRAULICS
HOOD
MANUAL HYDRAULICS
FOOTNOTES:
a Not Illustrated d → 8/2007
b With Raised Hood e 8/2007 →
c Without Raised Hood
NOTES
HOOD
ELECTRONIC HYDRAULICS
HOOD
ELECTRONIC HYDRAULICS
FOOTNOTES:
a Not Illustrated d → 8/2007
b With Raised Hood e 8/2007 →
c Without Raised Hood
NOTES
FOOTNOTES:
a Extra-Wide Tread d → S/N F114A01500D
b Standard Tread e S/N F114A01501D →
c Wide Tread
NOTES
FOOTNOTES:
a Extra-Wide Tread d Wide Tread
b Not Illustrated e → S/N F114A01500D
c Standard Tread f S/N F114A01501D →
NOTES
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 1551787 Overhead Guard (85.0 in. OAH) ......................................................................... 1
1 1551788 Overhead Guard (87.5. in. OAH) ........................................................................ 1
2 1363916 Plug ..................................................................................................................... 16
3 1363917 Plug ..................................................................................................................... 4
4 293646 Capscrew ............................................................................................................ 6
5 1337087 Flange ................................................................................................................. 6
6 293647 Capscrew ............................................................................................................ 4
7 320161 Washer ............................................................................................................... 8
8 1390182 Nut ...................................................................................................................... 4
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 1566680 Counterweight (E1.50, 1.75XM) ......................................................................... 1
1 1566681 Counterweight (E2.00XMS) ................................................................................ 1
2 1550699 Cover .................................................................................................................. 1
3 326347 Tow Pin ............................................................................................................... 1
4 292537 Capscrew ............................................................................................................ 2
5 296423 Washer ............................................................................................................... 4
6 221777 Washer ............................................................................................................... 2
7 15162 Lockwasher ......................................................................................................... 2
8 168054 Capscrew ............................................................................................................ 2
9 300937 Nut ...................................................................................................................... 2
10 326003 Foam Tape ......................................................................................................... AR
10 1546460 Foam Tape ......................................................................................................... AR
11 15134 Washer ............................................................................................................... 2
12 46698 Capscrew ............................................................................................................ 2
13 15156 Lockwasher ......................................................................................................... 2
a 2311349 Shim .................................................................................................................... AR
FOOTNOTES:
a Not Illustrated
NON-SUSPENSION SEAT
ITEM PART NO. DESCRIPTION QTY
2087669 Seat-Non Suspension (Vinyl) .............................................................................. 1
2087670 Seat-Non Suspension (Cloth) ............................................................................. 1
1 1563351 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 1563222 Kit-Seat Cushion (Cloth) ................................................................................. 1
1 1354140 Switch ......................................................................................................... 1
2 1598504 Kit-Seat Belt (Black) ....................................................................................... 1
2 1636120 Kit-Red Seat Belt High Visibility without Interlock .......................................... 1
3 1459112 Kit-Seat Rail ................................................................................................... 1
4 1591652 Wire Harness .................................................................................................. 1
4 2089673 Wire Harness ............................................................................................. 1
4 2070392 Harness Pigtail ........................................................................................... 1
5 15154 Lockwasher .................................................................................................... 4
6 15114 Locknut ........................................................................................................... 4
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
LABELS
JOYSTICK
LABELS
MINI LEVERS
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer
KEY:
A: 80 x 40 mm
B: 100 x 40 mm
QTY
ITEM PART NO. DESCRIPTION A B
1 1327021 Fork (1000 mm) .......................................................................................... 2 ..
1 1327022 Fork (1100 mm) .......................................................................................... 2 ..
1 1327023 Fork (1200 mm) .......................................................................................... 2 ..
1 1333043 Fork (1000 mm) .......................................................................................... .. 2
1 1333044 Fork (1100 mm) .......................................................................................... .. 2
1 1333045 Fork (1200 mm) .......................................................................................... .. 2
2 1523732 Knob ........................................................................................................... 1 1
3 1523733 Pin .............................................................................................................. 1 1
4 1500782 Spring ......................................................................................................... 1 1
5 1523734 Pin .............................................................................................................. 1 1
1523735 Kit-Latch ..................................................................................................... 1 1
KEY:
A: 80 x 40 mm
B: 100 x 40 mm
QTY
ITEM PART NO. DESCRIPTION A B
1 1378776 Fork (1000 mm) .......................................................................................... 2 ..
1 1378777 Fork (1100 mm) .......................................................................................... 2 ..
1 1378779 Fork (1200 mm) .......................................................................................... 2 ..
1 1378793 Fork (1000 mm) .......................................................................................... .. 2
1 1378794 Fork (1100 mm) .......................................................................................... .. 2
1 1378796 Fork (1200 mm) .......................................................................................... .. 2
2 302450 Roll Pin ....................................................................................................... 1 1
3 1378763 Latch .......................................................................................................... 1 1
4 1378762 Spring ......................................................................................................... 1 1
5 1378760 Pin .............................................................................................................. 1 1
1378765 Kit-Latch (Class II) ...................................................................................... 1 1
NOTES
2 ELECTRICAL SYSTEM
UNIT CODE F114
06/2014 EUROPE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
CONTACTOR
LINE ............................................................................................................................................................ 2-24
POWER STEERING ................................................................................................................................... 2-26
CONTACTOR PANEL
CONTACTOR HYDRAULIC ........................................................................................................................ 2-20
LINE AND POWER STEERING .................................................................................................................. 2-22
CONTROL PANEL
TRACTION CONTROLLER - WITH PUMP CONTROLLER ....................................................................... 2-16
TRACTION CONTROLLER - WITH CONTACTOR HYDRAULIC .............................................................. 2-18
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ............................................................. 2-14
MINI-LEVER MODULES - DATE CODE 0724 ............................................................................................ 2-6
MINI-LEVER MODULES (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 ....................................... 2-10
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 ..................................... 2-8
MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 ......................................................... 2-12
JOYSTICK ....................................................................................................................................................... 2-4
WIRE HARNESS
CONTROL VALVE - ELECTRONIC HYDRAULICS .................................................................................... 2-56
CONTROL VALVE SWITCH ....................................................................................................................... 2-44
DASH .......................................................................................................................................................... 2-58
HOOD .......................................................................................................................................................... 2-59
JOYSTICK ................................................................................................................................................... 2-61
LIGHT SWITCHES ...................................................................................................................................... 2-48
LIGHTS (→ S/N F114A02392F) ................................................................................................................. 2-50
LIGHTS (S/N F114A02393F →) ................................................................................................................. 2-52
MAIN CONTROL - SHEET 1 0F 2 (→ S/N F114A02390G) ....................................................................... 2-28
MAIN CONTROL - SHEET 2 0F 2 (→ S/N F114A02390G) ....................................................................... 2-32
PUMP CONTACTOR .................................................................................................................................. 2-62
REAR LIGHTS ............................................................................................................................................ 2-46
SHIFT LEVER ............................................................................................................................................. 2-60
WIRE HARNESS-MAIN CONTROL
WITH OPERATOR PRESENCE SYSTEM - SHEET 1 OF 2 (S/N F114B01501G →) ............................... 2-36
WITH OPERATOR PRESENCE SYSTEM - SHEET 2 OF 2 (S/N F114B01501G →) ............................... 2-40
ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 176640 Bolt ...................................................................................................................... 1
2 320158 Washer ............................................................................................................... 1
3 2037165 Horn .................................................................................................................... 1
4 313828 Nut ...................................................................................................................... 1
5 302233 Capscrew ............................................................................................................ 2
6 1377379 Washer ............................................................................................................... 2
7 292676 Lockwasher ......................................................................................................... 2
8 292665 Nut ...................................................................................................................... 2
9 1364633 Terminal Block .................................................................................................... 1
10 2046671 Wire Harness (Control Valve Switch) (FFigure 2-18)........................................ 1
11 1351682 Connector (End Cap) .......................................................................................... 1
12 2004005 Strap Clamp ........................................................................................................ 4
13 1340796 Wire Harness (Dash) (FFigure 2-24)................................................................. 1
14 379902 Ignition Switch ..................................................................................................... 1
14 1337197 Key Set (Includes 2 Keys) .............................................................................. 1
14 186304 Key ............................................................................................................. 2
15 1557119 Battery Connector and Cable (48 Volt) ............................................................... 1
15 378383 Battery Connector .......................................................................................... 1
15 364537 E-Ring ............................................................................................................ 2
15 1357263 Cable .............................................................................................................. AR
15 1547837 E-Ring ............................................................................................................ 2
15 190811 Cable .............................................................................................................. AR
16 292504 Capscrew ............................................................................................................ 2
17 136687 Nut ...................................................................................................................... 2
18 292680 Washer ............................................................................................................... 2
19 320156 Washer ............................................................................................................... 2
20 1553449 Power Cable (To DC Hydraulic Pump) ............................................................... 1
21 1553448 Power Cable (To DC Hydraulic Pump) ............................................................... 1
22 1309280 Clamp ................................................................................................................. 3
23 1553443 Power Cable ....................................................................................................... 1
24 1553444 Power Cable ....................................................................................................... 1
25 1553442 Power Cable ....................................................................................................... 1
26 292681 Lockwasher ......................................................................................................... 5
27 136681 Capscrew ............................................................................................................ 10
28 1547847 Resistor ............................................................................................................... 1
29 a 2083363 Wire Harness (Main Control) (FFigure 2-14, FFigure 2-15)............................. 1
29 b 2095345 Wire Harness ...................................................................................................... 1
30 1553445 Power Cable (To AC Hydraulic Pump) ............................................................... 1
31 1553446 Power Cable (To AC Hydraulic Pump) ............................................................... 1
32 1553447 Power Cable (To AC Hydraulic Pump) ............................................................... 1
FOOTNOTES:
a → S/N F114A02390G b S/N F114B01501G →
JOYSTICK
ITEM PART NO. DESCRIPTION QTY
a 893957 Joystick (Three Function Hydraulic) (Without Interlock) ..................................... 1
b 4601798 Joystick (Three Function Hydraulic) (Without Interlock) ..................................... 1
a 893958 Joystick (Four Function Hydraulic) (Without Interlock) ....................................... 1
b 4601799 Joystick (Four Function Hydraulic) (Without Interlock) ....................................... 1
a 893961 Joystick (Three Function Hydraulic) (With Interlock) .......................................... 1
b 4601801 Joystick (Three Function Hydraulic) (With Interlock) .......................................... 1
a 893962 Joystick (Four Function Hydraulic) (With Interlock) ............................................ 1
b 4601800 Joystick (Four Function Hydraulic) (With Interlock) ............................................ 1
1 a 893955 Joystick (Three Function Hydraulic) (Without Interlock) ................................. 1
1 b 4601806 Joystick (Three Function Hydraulic) (Without Interlock) ................................. 1
1 a 893959 Joystick (Three Function Hydraulic) (With Interlock) ...................................... 1
1 b 4601808 Joystick (Three Function Hydraulic) (With Interlock) ...................................... 1
1 a 893956 Joystick (Four Function Hydraulic) (Without Interlock) ................................... 1
1 b 4601807 Joystick (Four Function Hydraulic) (Without Interlock) ................................... 1
1 a 893960 Joystick (Four Function Hydraulic) (With Interlock) ........................................ 1
1 b 4601809 Joystick (Four Function Hydraulic) (With Interlock) ........................................ 1
2 1598283 Screw ............................................................................................................. 4
3 1550647 Housing (Upper) ............................................................................................. 1
4 320154 Washer ........................................................................................................... 4
5 292678 Lockwasher .................................................................................................... 4
6 292667 Nut .................................................................................................................. 4
7 1550646 Housing (Lower) ............................................................................................. 1
8 2062718 Capscrew ....................................................................................................... 6
9 1552107 Bracket ........................................................................................................... 1
10 2084703 Wire Harness (Joystick) ................................................................................. 1
11 ..... Label ................................................................................................................... 1
12 1307884
1514429 Nut ...................................................................................................................... 4
13 1579847 Bracket ................................................................................................................ 1
FOOTNOTES:
a → PENDING PER ECN 106141 b PENDING PER ECN 106141 →
NOTES
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)
FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used c Kit Includes: 1 Momentary Switch, 1 Lockwasher,
in combination with a Momentary Interlock Switch), 1 Gasket, 1 Nut (parts are NSS)
1 Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
b Kit Includes: 1 Momentary Switch Hole Plug, 1 Screws (parts are NSS)
Gasket (parts are NSS)
FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in c Kit Includes: 1 Momentary Interlock Switch Plug, 1
combination with a Momentary Interlock Switch), 1 Gasket (parts are NSS)
Gasket, 4 Screws (parts are NSS) d Kit Includes: 1 Momentary Switch, 1 Lockwasher,
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are 1 Gasket, 1 Nut (parts are NSS)
NSS)
FOOTNOTES:
a Kit Includes: 1 Momentary Switch Hole Plug, 1 b Kit Includes: 1 Plain Mini-Lever, 1 Gasket, 4
Gasket (parts are NSS) Screws (parts are NSS)
CONTROL PANEL
TRACTION CONTROLLER – WITH PUMP CONTROLLER
FOOTNOTES:
a → S/N F114A01599 c S/N F114A02121F ↔ S/N F114A02390G
b S/N F114A01600 ↔ S/N F114A02120F d S/N F114B01501G →
CONTROL PANEL
TRACTION CONTROLLER – WITH CONTACTOR HYDRAULIC
FOOTNOTES:
a → S/N F114A02120F c S/N F114B01501G →
b S/N F114A02121F ↔ S/N F114A02390G
CONTACTOR PANEL
CONTACTOR HYDRAULIC
CONTACTOR PANEL
LINE AND POWER STEERING
CONTACTOR
LINE
FOOTNOTES:
a 36/48 Volt c Not Illustrated
b 80 Volt
CONTACTOR
POWER STEERING
KEY:
A: 36/48 Volt
B: 80 Volt
QTY
ITEM PART NO. DESCRIPTION A B
1330938 Contactor (36/48 Volt) ................................................................................ 1 ..
1345956 Contactor (Steering) (80 Volt) .................................................................... .. 1
1 379522 Screw ..................................................................................................... 2 1
2 384398 Cover (Top) ............................................................................................ 1 1
3 1345909 Return Spring ......................................................................................... 1 ..
3 1335615 Return Spring ......................................................................................... .. 1
4 379524 Insulator ................................................................................................. 1 1
5 383984 Contact (Moving) ................................................................................... 1 1
6 1335620 Coil and Frame ...................................................................................... 1 ..
6 1335614 Coil and Frame ...................................................................................... .. 1
7 378547 Contact (Fixed) ...................................................................................... 1 1
8 1345915 Dust Shield ................................................................................................. .. 1
1345908 Kit-Contact ................................................................................................. 1 1
WIRE HARNESS
MAIN CONTROL – SHEET 1 0F 2 (→ S/N F114A02390G)
WIRE HARNESS
MAIN CONTROL – SHEET 1 0F 2 (→ S/N F114A02390G)
NOTES
WIRE HARNESS
MAIN CONTROL – SHEET 2 0F 2 (→ S/N F114A02390G)
WIRE HARNESS
MAIN CONTROL – SHEET 2 0F 2 (→ S/N F114A02390G)
NOTES
NOTES
NOTES
WIRE HARNESS
CONTROL VALVE SWITCH
NOTES
WIRE HARNESS
LIGHT SWITCHES
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
LIGHTS (→ S/N F114A02392F)
WIRE HARNESS
LIGHTS (S/N F114A02393F →)
WIRE HARNESS
LIGHTS (S/N F114A02393F →)
NOTES
WIRE HARNESS
CONTROL VALVE – ELECTRONIC HYDRAULICS
3 DRIVE UNIT
UNIT CODE F114
06/2014 EUROPE
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 136985 Capscrew ............................................................................................................ 2
2 388049
292682 Lockwasher ......................................................................................................... 10
3 287860 Capscrew ............................................................................................................ 8
4 b 2023717 Bolt ...................................................................................................................... 10
5 2022840 Drive Axle Housing ............................................................................................. 1
5 2044302 Sleeve ............................................................................................................ 2
5 2021491 Wear Sleeve ................................................................................................... 2
6 2023585 Breather .............................................................................................................. 1
7 2021917 Plug ..................................................................................................................... 1
8 2023421 Plug ..................................................................................................................... 2
9 2023795 Hub ..................................................................................................................... 2
9 2026852 Hub ................................................................................................................. 2
10 2021554 Seal ................................................................................................................ 1
11 2021555 Tapered Roller Bearing .................................................................................. 1
12 2021288 Radial Roller Bearing ..................................................................................... 1
13 2021557 Seal ................................................................................................................ 1
14 2026916 Drive Shaft (RH) ................................................................................................. 1
15 2026917 Drive Shaft (LH) .................................................................................................. 1
16 2021918 Nut ...................................................................................................................... 2
17 2021588 Lockwasher ......................................................................................................... 2
18 2021592 Washer ............................................................................................................... 2
19 296172 Capscrew ............................................................................................................ 2
20 2021286 Bolt ...................................................................................................................... 12
21 2026764 Brake Assembly (RH) (FFigure 5-1).................................................................. 1
22 2026763 Brake Assembly (LH) (FFigure 5-1)................................................................... 1
23 c 2026098 Wheel Nut ........................................................................................................... 10
24 c 2023753 Wheel Stud ......................................................................................................... 10
ac 264134 Loctite ................................................................................................................. AR
FOOTNOTES:
a Not Illustrated c Use With Pneumatic Tires
b Use With Cushion Tires
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
2072190 Differential ........................................................................................................... 1
1 ..... Pinion ............................................................................................................. 2
2 ..... Gear ............................................................................................................... 2
3 1565325 Washer ........................................................................................................... 2
4 1593694 Cotter Pin ....................................................................................................... 1
5 1593763 Shaft ............................................................................................................... 1
6 ..... Case ............................................................................................................... 1
7 1598536 Kit-Gear .......................................................................................................... 1
TRANSMISSION
ITEM PART NO. DESCRIPTION QTY
2023792 Transmission Assy .............................................................................................. 1
1 2023009 Shim (0,508 mm) ................................................................................................ AR
1 2023564 Shim (1,016 mm) ................................................................................................ AR
1 2026738 Shim (0,203 mm) ................................................................................................ AR
2 2021293 Shim (0,076 mm) ................................................................................................ AR
2 2021294 Shim (0,178 mm) ................................................................................................ AR
2 2021295 Shim (0,279 mm) ................................................................................................ AR
2 2021296 Shim (0,381 mm) ................................................................................................ AR
2 2021298 Shim (0,483 mm) ................................................................................................ AR
3 292589 Capscrew ............................................................................................................ 2
a 264134 Loctite ................................................................................................................. AR
4 296431 Washer ............................................................................................................... 2
5 316829 Nut ...................................................................................................................... 2
6 2023567 Gear (Intermediate) ............................................................................................ 1
7 2023572 Gear .................................................................................................................... 1
8 2023573 Cover .................................................................................................................. 1
9 2023565 Transmission Housing ........................................................................................ 1
10 2023418 Bearing Cap ................................................................................................... 2
11 293692 Capscrew ....................................................................................................... 4
12 296426 Washer ........................................................................................................... 4
13 2022352 Tapered Roller Bearing ....................................................................................... 1
14 2023566 Spacer ................................................................................................................ 1
15 2023780 Key ...................................................................................................................... 1
16 2311941 Snap Ring ........................................................................................................... 2
17 2021320 Washer ............................................................................................................... 1
18 2023782 Nut ...................................................................................................................... 2
19 2023783 Lockwasher ......................................................................................................... 1
20 2023570 Gear and Pinion .................................................................................................. 1
21 2023781 Bearing Set ......................................................................................................... 1
22 124645 Ball Bearing ........................................................................................................ 1
23 136749 Screw .................................................................................................................. 6
24 292681 Lockwasher ......................................................................................................... 6
25 2023784 Dipstick ............................................................................................................... 1
26 2023785 Spacer ................................................................................................................ 1
27 43209 Ball Bearing ........................................................................................................ 1
28 2021288 Radial Roller Bearing .......................................................................................... 2
29 2021286 Bolt ...................................................................................................................... 12
30 2072190 Differential ........................................................................................................... 1
31 1371656 Cotter Pin ............................................................................................................ 2
32 2021287 Bearing ............................................................................................................... 2
33 2023421 Plug ..................................................................................................................... 1
34 2023576 Shim (0,102 mm) ................................................................................................ AR
34 2023577 Shim (0,203 mm) ................................................................................................ AR
34 2023578 Shim (0,305 mm) ................................................................................................ AR
35 2023712 Spacer ................................................................................................................ 1
36 2023713 Shim (0,102 mm) ................................................................................................ AR
36 2023714 Shim (0,203 mm) ................................................................................................ AR
36 2023715 Shim (0,305 mm) ................................................................................................ AR
37 4048814
292528 Capscrew ............................................................................................................ 4
38 292683 Lockwasher ......................................................................................................... 6
TRANSMISSION
ITEM PART NO. DESCRIPTION QTY
39 292527 Capscrew ............................................................................................................ 2
40 264159 Adhesive ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated
NOTES
TRACTION MOTOR
SHEET 1 OF 2
FOOTNOTES:
a Not Illustrated
TRACTION MOTOR
SHEET 2 OF 2
KEY:
A: Standard Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
2023657 Wheel and Tire (Smooth Tread, Standard) ....................................... 2 .. ..
2023658 Wheel and Tire (Lug Tread, Standard) .............................................. 2 .. ..
2023659 Wheel and Tire (Smooth Tread, Polyurethane) ................................. 2 .. ..
2023660 Wheel and Tire (Smooth Tread, Standard) ....................................... .. 2 ..
2023661 Wheel and Tire (Lug Tread, Standard) .............................................. .. 2 ..
2023662 Wheel and Tire (Smooth Tread, Polyurethane) ................................. .. 2 ..
2023663 Wheel and Tire (Smooth Tread, Standard) ....................................... .. .. 2
2023664 Wheel and Tire (Lug Tread, Standard) .............................................. .. .. 2
2023665 Wheel and Tire (Smooth Tread, Polyurethane) ................................. .. .. 2
1 806222 Cushion Tire (Lug Tread, Standard) ............................................. 2 2 2
2 2023686 Wheel ............................................................................................ 2 2 2
3 259647 Cushion Tire (Smooth Tread, Standard) ....................................... 2 2 2
3 237193 Cushion Tire (Smooth Tread, Polyurethane) ................................ 2 2 2
KEY:
A: Standard Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
2023666 Wheel and Tire (Smooth Tread, Standard) ....................................... 2 .. ..
2023668 Wheel and Tire (Smooth Tread, Non-Marking) ................................. 2 .. ..
2023669 Wheel and Tire (Smooth Tread, Polyurethane) ................................. 2 .. ..
2023667 Wheel and Tire (Lug Tread, Standard) .............................................. 2 .. ..
1615847 Wheel and Tire (Lug Tread, Non-Marking) ........................................ 2 .. ..
2023670 Wheel and Tire (Smooth Tread, Standard) ....................................... .. 2 ..
2023672 Wheel and Tire (Smooth Tread, Non-Marking) ................................. .. 2 ..
2023673 Wheel and Tire (Smooth Tread, Polyurethane) ................................. .. 2 ..
2023671 Wheel and Tire (Lug Tread, Standard) .............................................. .. 2 ..
2023674 Wheel and Tire (Smooth Tread, Standard) ....................................... .. .. 2
2023676 Wheel and Tire (Smooth Tread, Non-Marking) ................................. .. .. 2
2023677 Wheel and Tire (Smooth Tread, Polyurethane) ................................. .. .. 2
2023675 Wheel and Tire (Lug Tread, Standard) .............................................. .. .. 2
1 806223 Cushion Tire (Lug Tread, Standard) ............................................. 2 2 2
1 2083379 Cushion Tire (Lug Tread, Non-Marking) ....................................... 2 .. 2
2 2023684 Wheel ............................................................................................ 2 .. ..
©2014 HYSTER COMPANY See Service Manual 3-15
for service procedures.
UNIT CODE F114
EUROPE 06/2014
KEY:
A: Standard Tread
B: Intermediate Tread
C: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B C
2 2023685 Wheel ............................................................................................ .. 2 ..
2 2023686 Wheel ............................................................................................ .. .. 2
3 259648 Cushion Tire (Smooth Tread, Standard) ....................................... 2 2 2
3 237209 Cushion Tire (Smooth Tread, Non-Marking) ................................. 2 2 2
3 237195 Cushion Tire (Smooth Tread, Polyurethane) ................................ 2 2 2
KEY:
A: Intermediate Tread
B: Wide Tread
QTY
ITEM PART NO. DESCRIPTION A B
2023679 Wheel and Tire (Lug Tread, Standard) ...................................................... 2 ..
2023678 Wheel and Tire (Smooth Tread, Standard) ................................................ 2 ..
2023680 Wheel and Tire (Smooth Tread, Non-Marking) .......................................... 2 ..
2023682 Wheel and Tire (Lug Tread, Standard) ...................................................... .. 2
1615941 Wheel and Tire (Lug Tread, Non-Marking) ................................................ .. 2
2023681 Wheel and Tire (Smooth Tread, Standard) ................................................ .. 2
2023683 Wheel and Tire (Smooth Tread, Non-Marking) .......................................... .. 2
1 259810 Cushion Tire (Lug Tread, Standard) ...................................................... 2 2
1 2083383 Cushion Tire (Lug Tread, Non-Marking) ................................................ .. 2
2 2023685 Wheel ..................................................................................................... 2 ..
2 2023686 Wheel ..................................................................................................... .. 2
3 259645 Cushion Tire (Smooth Tread, Standard) ................................................ 2 2
3 237210 Cushion Tire (Smooth Tread, Non-Marking) .......................................... 2 2
KEY:
A: 18 x 7 - 8
B: 200 x 50 - 10
QTY
ITEM PART NO. DESCRIPTION A B
1 2035605 Solid Pneumatic Tire (Snap-In) (200 x 50-10) ........................................... .. 2
1 2083378 Solid Pneumatic Tire (Non-Marking) .......................................................... .. 2
1 2035601 Pneumatic Shape Solid Tire (Snap-In) ...................................................... 2 ..
1 1539638 Pneumatic Shape Solid Tire (Snap-In) (Alternate Part) ............................. 2 ..
1 1603499 Pneumatic Shape Solid Tire (Non Marking) ............................................... 2 ..
2 2035820 Wheel ......................................................................................................... 2 ..
2 1461844 Wheel ......................................................................................................... .. 2
3 ..... Hub ............................................................................................................. 2 2
4 2023753 Wheel Stud ................................................................................................. 10 10
5 2026098 Wheel Nut .................................................................................................. 10 10
a 264134 Loctite ......................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated
4 STEERING SYSTEM
UNIT CODE F114
06/2014 EUROPE
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
1 2026729 Steering Axle .................................................................................................. 1
2 296426 Washer ........................................................................................................... 4
3 2026734 King Pin .......................................................................................................... 2
4 2022555 Plug ................................................................................................................ 4
5 2026732 Spindle (RH) ................................................................................................... 1
6 2026735 Bearing Set ..................................................................................................... 4
7 2021794 Bushing .......................................................................................................... 2
8 2026733 Tie Rod ........................................................................................................... 2
9 2026731 Spindle (LH) ................................................................................................... 1
10 2026737 Setscrew ......................................................................................................... 2
11 2026736 Thrust Bearing ................................................................................................ 2
12 2022946 Nut .................................................................................................................. 2
13 2026738 Shim (0,203 mm) ............................................................................................ 2
13 2023009 Shim (0,508 mm) ............................................................................................ 2
14 2305757 Grease Fitting ................................................................................................. 6
15 2021793 Pin .................................................................................................................. 4
16 293684 Capscrew ....................................................................................................... 4
17 302146 Setscrew ......................................................................................................... 4
18 2021892 Nut .................................................................................................................. 4
19 2021895 Grease Fitting ................................................................................................. 2
20 16567 Fitting .............................................................................................................. 2
20 16483 O-Ring ........................................................................................................ 1
21 2026739 Seal ................................................................................................................ 4
22 ..... Tire and Wheel (FFigure 4-8, FFigure 4-9)...................................................... 2
23 2021900 Cover .................................................................................................................. 2
24 287860 Capscrew ............................................................................................................ 4
25 ..... Steer Cylinder (FFigure 4-2).............................................................................. 1
26 2021804 Rubber Cushion .................................................................................................. 2
27 320159 Washer ............................................................................................................... 4
28 388049
292682 Lockwasher ......................................................................................................... 4
29 15236 Cotter Pin ............................................................................................................ 2
30 69029 Cap ..................................................................................................................... 2
31 2021889 Nut ...................................................................................................................... 2
32 2021802 Bearing Set ......................................................................................................... 2
33 2021803 Bearing Set ......................................................................................................... 2
34 2021801 Washer ............................................................................................................... 2
35 2021898 Seal ..................................................................................................................... 2
36 302977 Wheel Nut ........................................................................................................... 10
37 2023752 Hub ..................................................................................................................... 2
38 305326 Wheel Stud ......................................................................................................... 10
NOTES
NOTES
FOOTNOTES:
a Not Illustrated
KEY:
A: 14 x 4.5 x 8, Smooth Tread
B: 15 x 5 x 11.25, Lug Tread
QTY
ITEM PART NO. DESCRIPTION A B
2023687 Wheel and Tire (Standard) ......................................................................... 2 ..
2023690 Wheel and Tire (Polyurethane) .................................................................. 2 ..
1655303 Wheel and Tire (Non-Marking) ................................................................... 2 ..
2023688 Wheel and Tire (Lug) ................................................................................. 2 ..
1616161 Wheel and Tire (Non-Marking) ................................................................... .. 2
2023691 Wheel and Tire (Standard) ......................................................................... 2 ..
2023694 Wheel and Tire (Polyurethane) .................................................................. 2 ..
2023693 Wheel and Tire (Non-Marking) ................................................................... 2 ..
2023692 Wheel and Tire (Standard) ......................................................................... .. 2
1616164 Wheel and Tire (Non-Marking) ................................................................... .. 2
1 806973 Cushion Tire (Standard) ........................................................................ .. 1
1 2083384 Cushion Tire (Non-Marking) .................................................................. .. 1
1 2023591 Cushion Tire (Standard) ........................................................................ .. 1
1 2083385 Cushion Tire (Non-Marking) .................................................................. .. 1
2 2023695 Wheel ..................................................................................................... 1 1
2 2023696 Wheel ..................................................................................................... 1 1
3 806221 Cushion Tire (Standard) ........................................................................ 1 ..
©2014 HYSTER COMPANY See Service Manual 4-19
for service procedures.
UNIT CODE F114
EUROPE 06/2014
KEY:
A: 14 x 4.5 x 8, Smooth Tread
B: 15 x 5 x 11.25, Lug Tread
QTY
ITEM PART NO. DESCRIPTION A B
3 237191 Cushion Tire (Polyurethane) .................................................................. 1 ..
3 1655302 Cushion Tire (Non-Marking) .................................................................. 1 ..
3 2023590 Cushion Tire (Standard) ........................................................................ 1 ..
3 2023588 Cushion Tire (Polyurethane) .................................................................. 1 ..
3 2023589 Cushion Tire (Non-Marking) .................................................................. 1 ..
NOTES
SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
1347004 Lever Assembly .................................................................................................. 1
1 136687 Nut .................................................................................................................. 2
2 302398 Locknut ........................................................................................................... 2
3 1343593 Lever .............................................................................................................. 1
4 1491830 Spring ............................................................................................................. 2
5 1343577 Base ............................................................................................................... 1
6 1343594 Bolt ................................................................................................................. 2
7 1343578 Link ................................................................................................................. 1
8 1354300 Spring Washer ................................................................................................ 4
9 296205 Screw ............................................................................................................. 2
10 1343579 Crank .............................................................................................................. 1
11 1343598 Crank .............................................................................................................. 1
NOTES
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE F114
06/2014 EUROPE
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
2026763 Brake Assembly ......................................................................................... 1 ..
1593917 Brake Assembly (LH) (Without Cable) ....................................................... 1 ..
2026764 Brake Assembly ......................................................................................... .. 1
1593918 Brake Assembly (RH) (Without Cable) ....................................................... .. 1
1 2026773 Backplate ............................................................................................... .. 1
1 2026774 Backplate ............................................................................................... 1 ..
2 ..... Brake Shoe ............................................................................................ 2 2
3 2026776 Bolt ......................................................................................................... 2 2
4 ..... Adjuster Assembly ................................................................................. .. 1
4 ..... Adjuster Assembly ................................................................................. 1 ..
5 ..... Adjuster Spring ...................................................................................... 1 1
6 2026777 Lever (RH) ............................................................................................. .. 1
6 2026778 Lever (LH) .............................................................................................. 1 ..
7 2026779 Pin .......................................................................................................... 1 1
8 2026780 Strut ....................................................................................................... 1 1
9 2026781 Retaining Ring ....................................................................................... 2 2
10 2026782 Spring .................................................................................................... 2 2
11 ..... Shoe Hold Down Spring ........................................................................ 2 2
12 ..... Washer .................................................................................................. 2 2
13 ..... Washer (Lower) ..................................................................................... 1 1
14 ..... Pin .......................................................................................................... 2 2
15 1593919 Wear Plate ............................................................................................. 1 1
16 1367855 Plug ........................................................................................................ 1 1
17 ..... Lever ...................................................................................................... .. 1
17 ..... Lever ...................................................................................................... 1 ..
18 ..... Stop (Lever) ........................................................................................... 1 1
19 ..... Spring .................................................................................................... 1 1
20 2026783 Spring .................................................................................................... 1 1
21 2023771 Parking Brake Cable .............................................................................. .. 1
21 2023772 Parking Brake Cable .............................................................................. 1 ..
22 2026775 Wheel Cylinder ...................................................................................... 1 1
23 ..... Piston ................................................................................................ 2 2
24 ..... Cup .................................................................................................... 2 2
25 ..... Spring ................................................................................................ 1 1
26 ..... Boot ................................................................................................... 2 2
27 ..... Dust Cover ........................................................................................ 2 2
28 2045884 Piston Rod ......................................................................................... 2 2
29 1367870 Bleeder Screw ................................................................................... 1 1
30 1367871 Cup .................................................................................................... 1 1
31 ..... Plug ................................................................................................... 1 1
32 ..... Cylinder Body .................................................................................... 1 1
2026787 Kit-Brake Shoe ........................................................................................... 1 1
2026784 Kit-Adjuster ................................................................................................. 1 ..
2026785 Kit-Adjuster ................................................................................................. .. 1
2026786 Kit-Hold Down ............................................................................................ 1 1
BRAKE ASSEMBLY
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
1367876 Kit-Repair Wheel Cylinder .......................................................................... 1 1
NOTES
PARK BRAKE
LEVER-ACTUATED
PARK BRAKE
LEVER-ACTUATED
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
6 HYDRAULIC SYSTEM
UNIT CODE F114
06/2014 EUROPE
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
AUXILIARY SECTION
HIGH FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ................................................................. 6-46
STANDARD FLOW - ELECTRONIC HYDRAULIC CONTROL VALVE ...................................................... 6-44
CONTROL VALVE
MANUAL HYDRAULICS - THREE FUNCTION (→ S/N F114A02390G) ................................................... 6-10
MANUAL HYDRAULICS - FOUR FUNCTION (→ S/N F114A02390G) ..................................................... 6-14
CONTROL VALVE ATTACHING PARTS
ELECTRONIC HYDRAULICS ..................................................................................................................... 6-48
MANUAL HYDRAULICS ............................................................................................................................. 6-18
ELECTRONIC HYDRAULIC CONTROL VALVE ............................................................................................ 6-40
HYDRAULIC CONTROL VALVE
AUXILIARY OR AUXILIARY TWO SECTION - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-34
AUXILIARY SECTION (FOUR FUNCTION) - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-36
INLET SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) ........................... 6-26
LIFT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .............................. 6-28
MAIN RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N R114B01501G →) ................... 6-27
OPERATOR PRESENCE SYSTEM COMPONENTS - MANUAL WITH OPERATOR
PRESENCE (S/N F114B01501G →) ......................................................................................................... 6-24
SECONDARY RELIEF VALVE - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) ...... 6-30
TILT SECTION - MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .............................. 6-32
HYDRAULIC CONTROL VALVE ASSEMBLY
MANUAL WITH OPERATOR PRESENCE (S/N F114B01501G →) .......................................................... 6-22
HYDRAULIC FILTER ...................................................................................................................................... 6-62
HYDRAULIC GEAR PUMP ASSEMBLY
12 CC - MANUAL HYDRAULICS ................................................................................................................ 6-58
19 CC - MANUAL OR ELECTRONIC HYDRAULICS ................................................................................. 6-56
HYDRAULIC HAND LEVERS ......................................................................................................................... 6-38
HYDRAULIC OIL TANK .................................................................................................................................. 6-60
HYDRAULIC PUMP MOTOR ASSEMBLY
AC HYDRAULICS, OPEN CONSTRUCTION - MANUAL AND ELECTRONIC HYDRAULICS .................. 6-52
DC HYDRAULICS, OPEN CONSTRUCTION - MANUAL HYDRAULICS .................................................. 6-54
HYDRAULIC PUMP MOTOR ATTACHING PARTS ....................................................................................... 6-50
HYDRAULIC SYSTEM
ELECTRONIC HYDRAULICS ..................................................................................................................... 6-2
MANUAL HYDRAULICS ............................................................................................................................. 6-6
MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE ........................................................................................ 6-42
MAST INSTALLATION .................................................................................................................................... 6-64
TILT CYLINDER .............................................................................................................................................. 6-66
HYDRAULIC SYSTEM
ELECTRONIC HYDRAULICS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1453181 Steering Pump (FFigure 4-5).................................................................... 1 1
2 14560 Fitting ......................................................................................................... 1 1
2 16483 O-Ring ................................................................................................... 1 1
3 16693 Nut .............................................................................................................. 1 1
3 16483 O-Ring ................................................................................................... 1 1
4 2026017 Hose Assy .................................................................................................. 2 2
5 2026493 Hose Assy .................................................................................................. 1 1
6 2048105 Steering Motor (FFigure 4-7).................................................................... 1 1
7 17196 Fitting ......................................................................................................... 1 1
7 16484 O-Ring ................................................................................................... 1 1
8 ..... Tilt Cylinder (FFigure 6-29)....................................................................... 2 2
9 239784 Fitting ......................................................................................................... 4 4
9 16481 O-Ring ................................................................................................... 1 1
10 2081342 Hose Assy .................................................................................................. 2 2
11 1359620 Clamp ......................................................................................................... 2 4
12 239503 Nut .............................................................................................................. 1 2
13 292681 Lockwasher ................................................................................................ 1 2
14 1361142 Plate ........................................................................................................... 1 2
15 320157 Washer ....................................................................................................... 1 2
16 214364 Capscrew ................................................................................................... 1 2
17 1606747 Tube Assy .................................................................................................. .. 1
18 1606746 Tube Assy .................................................................................................. .. 1
19 16541 Fitting ......................................................................................................... 2 4
19 16484 O-Ring ................................................................................................... 1 2
20 1606745 Tube ........................................................................................................... 1 1
21 1606744 Tube ........................................................................................................... 1 1
22 2081341 Hose Assy (To Cylinder Ports) ................................................................... 2 2
23 16745 Fitting ......................................................................................................... 2 2
23 16484 O-Ring ................................................................................................... 1 1
24 188227 Fitting ......................................................................................................... 2 2
25 2078814 Hose Assy (To Forward Cylinder Port) ...................................................... 1 1
26 206150 Fitting ......................................................................................................... 1 1
26 16484 O-Ring ................................................................................................... 1 1
27 16551 Fitting ......................................................................................................... 1 1
27 16485 O-Ring ................................................................................................... 1 1
28 1367822 Capscrew ................................................................................................... 2 2
29 296417 Washer ....................................................................................................... 2 2
30 a 2077802 Controller .................................................................................................... 1 1
30 bc 2096515 Controller (Valve Drive Module) ................................................................. 1 1
31 2079275 Wire Harness (Control Valve) (FFigure 2-23)........................................... 1 1
32 ..... Hydraulic Control Valve (FFigure 6-16).................................................... 1 1
33 222492 Fitting ......................................................................................................... 1 1
33 16483 O-Ring ................................................................................................... 1 1
34 166857 Clamp ......................................................................................................... 1 1
35 1364274 Bracket ....................................................................................................... 1 1
HYDRAULIC SYSTEM
ELECTRONIC HYDRAULICS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
36 2081343 Hose Assy .................................................................................................. 1 1
37 296167 Capscrew ................................................................................................... 3 3
38 320157 Washer ....................................................................................................... 3 3
39 1532761 Clip ............................................................................................................. 3 3
40 239503 Nut .............................................................................................................. 3 3
41 2090278 Hose Assy (To Rearward Cylinder Port) .................................................... 1 1
FOOTNOTES:
a → S/N F114A01729E c S/N F114B01501G →
b S/N F114A01730E ↔ S/N F114A02390G
NOTES
HYDRAULIC SYSTEM
MANUAL HYDRAULICS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Steer Pump (FFigure 4-5)......................................................................... 1 1
2 222492 Fitting ......................................................................................................... 1 1
3 166857 Clamp ......................................................................................................... 1 1
4 121085 Hose Assy .................................................................................................. 1 1
5 17196 Fitting ......................................................................................................... 1 1
6 2026493 Hose Assy .................................................................................................. 1 1
7 16693 Nut .............................................................................................................. 1 1
8 14560 Fitting ......................................................................................................... 1 1
9 130845 Clamp ......................................................................................................... 3 3
10 240931 Hose ........................................................................................................... 1 1
11 186227 Fitting ......................................................................................................... 1 1
12 ..... Steer Motor (FFigure 4-7)......................................................................... 1 1
13 2026017 Hose Assy .................................................................................................. 2 2
14 239784 Fitting ......................................................................................................... 4 4
15 ..... Tilt Cylinder (FFigure 6-29)....................................................................... 2 2
16 2081337 Hose Assy .................................................................................................. 2 2
17 2081342 Hose Assy .................................................................................................. 2 2
18 188227 Fitting ......................................................................................................... 2 2
19 2081341 Hose Assy .................................................................................................. 2 2
20 16560 Fitting ......................................................................................................... 1 1
21 b 2023836 Hose Assy .................................................................................................. 1 1
ac 2023835 Hose Assy .................................................................................................. 1 1
22 b 136985 Capscrew ................................................................................................... 8 8
23 b 388049
292682 Lockwasher ................................................................................................ 8 8
24 b 160266 Clamp (Split Half) ....................................................................................... 2 2
ac 16542 Connector ................................................................................................... 1 1
25 ..... Hydraulic Pump Motor (FFigure 6-22)...................................................... 1 1
26 b 190757 Clamp (Split Half) ....................................................................................... 2 2
ac 16486 O-Ring ........................................................................................................ 1 1
27 b 1321928 Fitting ......................................................................................................... 1 1
ac 362034 Fitting ......................................................................................................... 1 1
27 16486 O-Ring ................................................................................................... 1 1
28 369804 Clamp ......................................................................................................... 2 2
29 b 15866 O-Ring ........................................................................................................ 1 1
30 b 61056 O-Ring ........................................................................................................ 1 1
31 2081345 Hose ........................................................................................................... 1 1
32 1364274 Bracket ....................................................................................................... 1 1
33 16745 Fitting ......................................................................................................... 2 2
34 214364 Capscrew ................................................................................................... 1 2
35 1361142 Plate ........................................................................................................... 1 2
36 1359620 Clamp ......................................................................................................... 2 4
37 292681 Lockwasher ................................................................................................ 1 2
38 239503 Nut .............................................................................................................. 1 2
39 1612379 Tube Assy .................................................................................................. .. 1
HYDRAULIC SYSTEM
MANUAL HYDRAULICS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
40 320157 Washer ....................................................................................................... 1 2
41 1612378 Tube Assy .................................................................................................. .. 1
42 1612376 Tube ........................................................................................................... 1 1
43 1612377 Tube ........................................................................................................... 1 1
c 14595 Plug Assembly (Two Function Only) .......................................................... 2 2
44 16541 Fitting (Three and Four Function) .............................................................. 4 4
45 ..... Manual Hand Levers and Control Valve Assy (FFigure 6-3, FFigure
6-4, FFigure 6-15)...................................................................................... 1 1
FOOTNOTES:
a For Use With 12cc and "EE" Pumps c Not Illustrated
b For Use With 19cc Pump
NOTES
CONTROL VALVE
MANUAL HYDRAULICS – THREE FUNCTION (→ S/N F114A02390G)
CONTROL VALVE
MANUAL HYDRAULICS – THREE FUNCTION (→ S/N F114A02390G)
NOTES
CONTROL VALVE
MANUAL HYDRAULICS – FOUR FUNCTION (→ S/N F114A02390G)
CONTROL VALVE
MANUAL HYDRAULICS – FOUR FUNCTION (→ S/N F114A02390G)
NOTES
FOOTNOTES:
a → S/N F114A02390G b S/N F114B01501G →
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
MAIN SECTION
ELECTRONIC HYDRAULIC CONTROL VALVE
AUXILIARY SECTION
STANDARD FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2078735 Flow Valve (Three Function, Standard Flow) ............................................. 1 ..
2 2078733 Flow Valve (Four Function, Standard Flow) ............................................... .. 1
3 1612113 Coil ......................................................................................................... 2 4
4 1612110 Nut ......................................................................................................... 1 2
5 1612111 Spacer ................................................................................................... 1 2
6 1614936 Solenoid Valve ....................................................................................... 1 2
a 1612112 Kit-Seal .............................................................................................. 1 2
a. . . . . O-Ring ........................................................................................... 2 4
a. . . . . Back-Up Ring ................................................................................ 2 4
FOOTNOTES:
a Not Illustrated
AUXILIARY SECTION
HIGH FLOW – ELECTRONIC HYDRAULIC CONTROL VALVE
KEY:
A: Standard Flow (Three And Four Function)
B: High Flow (Four Function)
QTY
ITEM PART NO. DESCRIPTION A B
1 296165 Capscrew ................................................................................................... 2 3
2 296418 Washer ....................................................................................................... 2 3
3 292681 Lockwasher ................................................................................................ 2 3
4 2077768 Mount ......................................................................................................... 2 3
5 2081373 Mount ......................................................................................................... 2 2
NOTES
FOOTNOTES:
a Not Illustrated c S/N F114B01501G →
b S/N F114A01887E ↔ S/N F114A02390G
FOOTNOTES:
a S/N F114A01887E ↔ S/N F114A02390G b S/N F114B01501G →
FOOTNOTES:
a Service with Fan 1565025 and Bushing 1618982 c Without BWI and Temperature Sensor
b With BWI and Temperature Sensor
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
1589499 Hydraulic Filter .................................................................................................... 1
1 1611583 Indicator .......................................................................................................... 1
2 ..... Element O-Ring .............................................................................................. 1
2 ..... Cover O-Ring ................................................................................................. 1
2 ..... Adaptor Seal ................................................................................................... 1
2 ..... Tank O-Ring ................................................................................................... 1
3 ..... Cover .............................................................................................................. 1
4 1611582 Kit-Filter Element ............................................................................................ 1
4 ..... O-Ring (Cover) ........................................................................................... 1
4 ..... Element ...................................................................................................... 1
4 ..... O-Ring (Element) ....................................................................................... 1
4 ..... Retainer (Contamination) ........................................................................... 1
5 ..... Housing .......................................................................................................... 1
a 16337 Capscrew (Lid) ............................................................................................... 4
1611586 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated
MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 1363260 Rod End (RH) ..................................................................................................... 1
2 1363261 Rod End (LH) ...................................................................................................... 1
3 293651 Capscrew ............................................................................................................ 2
4 292683 Lockwasher ......................................................................................................... 2
6 16001 Grease Fitting ..................................................................................................... 2
7 292514 Capscrew ............................................................................................................ 2
8 1371287 Washer ............................................................................................................... 2
9 1348185 Bushing ............................................................................................................... 2
10 1348187 Pin ....................................................................................................................... 2
11 2053761 Bushing (Trunnion) ............................................................................................. 2
12 1370722 Cap ..................................................................................................................... 2
13 1371526 Pin ....................................................................................................................... 2
13 16015 Grease Fitting ..................................................................................................... 2
14 300982 Bushing ............................................................................................................... 2
15 197069 Washer ............................................................................................................... 6
16 15236 Cotter Pin ............................................................................................................ 2
17 2311286 Cylinder Assy (6° Forward) ................................................................................. 2
17 2304462 Cylinder Assy (10° Forward) ............................................................................... 2
18 388049
292682 Lockwasher ......................................................................................................... 2
19 b 15865 O-Ring ................................................................................................................ 2
20 b 1381550 Spacer ................................................................................................................ 2
21 b 1363268 Shim (1,727 mm) ................................................................................................ AR
21 b 1363269 Shim (0,813 mm) ................................................................................................ AR
a 2093124 Hose Assy (Supply Hose) (Manual Hydraulics) .................................................. 1
ac 2083657 Hose Assy (Supply Hose) (Electronic Hydraulics) .............................................. 1
ad 2096847 Hose Assy (Supply Hose) (Electronic Hydraulics) .............................................. 1
FOOTNOTES:
a Not Illustrated c → S/N F114A02390G
b Used with 5° Back Tilt d S/N F114B01501G →
TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY
2311286 Cylinder Assy (6° Forward/5° Back and 6° Forward/8° Back) ............................ 1
1 2303813 Tube Wldmt-Cylinder ...................................................................................... 1
2 2302899 Locknut ........................................................................................................... 1
3 2308174 Piston ............................................................................................................. 1
4 39374 O-Ring ............................................................................................................ 1
5 2044379 Piston Seal ..................................................................................................... 1
6 2311444 Cylinder Rod ................................................................................................... 1
7 57664 O-Ring ............................................................................................................ 1
8 166659 Back-Up Ring ................................................................................................. 1
9 1381094 Rod Seal ......................................................................................................... 1
10 2047064 Gland .............................................................................................................. 1
11 1383061 Rod Wiper ...................................................................................................... 1
1494719 Kit-Seal ............................................................................................................... 1
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER - LH
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MAIN LIFT CYLINDER - RH
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
C551
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
C551
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
C551
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
C551
KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1581582 Capscrew ................................................................................................... 4 8
3 1345348 Clamp ......................................................................................................... 2 4
4 1581566 Nut .............................................................................................................. 6 6
5 1345412 Bracket (RH) .............................................................................................. 1 1
5 1345413 Bracket (LH) ............................................................................................... .. 1
6 1477996 Hose Clamp ............................................................................................... 3 5
7 1481229 Clamp ......................................................................................................... 3 9
8 1360386 Clamp (Double Hose) ................................................................................. 1 2
9 1581842 Capscrew ................................................................................................... 2 4
10 2079962 Hose Assy .................................................................................................. 2 4
11 1610939 Bracket ....................................................................................................... 1 2
12 1581836 Capscrew ................................................................................................... 2 4
13 1581830 Capscrew ................................................................................................... 1 2
14 1581564 Lockwasher ................................................................................................ 1 2
15 1360548 Stubshaft .................................................................................................... 1 2
16 1494017 Hose Sheave .............................................................................................. 1 2
17 1360549 Spacer ........................................................................................................ 1 2
18 1345190 Washer ....................................................................................................... 2 4
FOOTNOTES:
a Refer to Table
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT - C555 SERIES .................................................................................... 8-30
FREE-LIFT
THREE STAGE FULL FREE-LIFT - WITH TWO-PIECE CROSSMEMBER ............................................... 8-16
THREE STAGE FULL FREE-LIFT - WITH ONE-PIECE CROSSMEMBER ............................................... 8-18
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-20
HEADER HOSE
THREE STAGE FULL FREE-LIFT (12/2008 →) ........................................................................................ 8-26
THREE STAGE FULL FREE-LIFT (3/2011 →) .......................................................................................... 8-32
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ 12/2008) ........................................................................................ 8-22
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
MAIN LIFT CYLINDER - LH
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
MAIN LIFT CYLINDER - RH
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
C555
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
C555
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT
C555
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
C555
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT – WITH TWO-PIECE CROSSMEMBER
C555
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT – WITH ONE-PIECE CROSSMEMBER
C555
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
C555
FOOTNOTES:
a Refer to Table
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ 12/2008)
C555
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1360549 Spacer ........................................................................................................ 1 2
2 1345190 Washer ....................................................................................................... 1 2
3 1581830 Capscrew ................................................................................................... 2 2
4 1550020 Spacer ........................................................................................................ .. 1
5 1598303 Washer ....................................................................................................... .. 1
6 1481255 Stubshaft .................................................................................................... 1 2
7 1676088
1481252 Bracket (LH) ............................................................................................... 1 1
7 1676087
1481253 Bracket (RH) (Alternate Part) ..................................................................... 1 1
8 1581849 Nut .............................................................................................................. 2 4
9 1581564 Lockwasher ................................................................................................ 1 2
10 1581592 Capscrew ................................................................................................... 1 2
11 1581560 Washer ....................................................................................................... 2 4
12 1477996 Hose Clamp ............................................................................................... 3 6
13 1481229 Clamp ......................................................................................................... 3 6
14 a. . . . . Hose Assy .................................................................................................. 1 2
15 a. . . . . Hose Assy .................................................................................................. 1 2
16 1360507 Clamp ......................................................................................................... 2 2
17 1610914 Bracket ....................................................................................................... 1 1
18 1581841 Capscrew ................................................................................................... 2 4
19 1360386 Clamp (Double Hose) ................................................................................. 2 4
20 1581842 Capscrew ................................................................................................... 2 4
21 1597565 Capscrew ................................................................................................... 1 2
22 1363253 Bracket ....................................................................................................... 1 2
23 1348247 Hose Guide ................................................................................................ 1 1
24 1581558 Washer ....................................................................................................... 2 4
25 1581567 Nut .............................................................................................................. 1 2
26 1348246 Hose Guide ................................................................................................ .. 1
27 1581566 Nut .............................................................................................................. 3 6
28 1481765 Clamp ......................................................................................................... 1 1
29 1481766 Clamp ......................................................................................................... .. 1
30 1581582 Capscrew ................................................................................................... 1 2
31 1529015 Cap ............................................................................................................. 2 4
HEADER HOSES
THREE STAGE FULL FREE-LIFT (→ 12/2008)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
32 1481249 Hose Sheave .............................................................................................. 1 2
32 1353521 Bushing .................................................................................................. 1 1
33 1676088
1481252 Bracket (LH) ............................................................................................... .. 1
33 1676088
1481252 Bracket (LH) (Alternate Part) ...................................................................... .. 1
34 1581559 Washer ....................................................................................................... 1 2
35 1381598 Bracket ....................................................................................................... 1 1
35 1381599 Bracket ....................................................................................................... .. 1
36 1581836 Capscrew ................................................................................................... 2 4
37 1381642 Stubshaft .................................................................................................... 1 1
37 1381641 Stubshaft .................................................................................................... .. 1
38 1494017 Hose Sheave .............................................................................................. 1 2
39 1481248 Hose Sheave .............................................................................................. 1 2
39 1353521 Bushing .................................................................................................. 1 1
40 1597560 Capscrew ................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
THREE STAGE FULL FREE-LIFT (12/2008 →)
C555
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b 1481229 Clamp ......................................................................................................... 2 4
2 1477996 Hose Clamp ............................................................................................... 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ................................................................................. 2 4
5 1581853 Washer ....................................................................................................... 1 2
6 b 1494017 Hose Sheave .............................................................................................. 1 2
7 1581849 Nut .............................................................................................................. 2 4
8 1381641 Stubshaft .................................................................................................... .. 1
9 4041194 Hose Sheave .............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 2 4
13 1581842 Capscrew ................................................................................................... 2 4
14 1581565 Nut .............................................................................................................. 1 2
15 1581834 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew ................................................................................................... 2 4
17 1381598 Bracket (RH) .............................................................................................. 1 1
18 1581566 Nut .............................................................................................................. 3 6
19 a. . . . . Header Hose .............................................................................................. 2 4
20 1581828 Capscrew ................................................................................................... 1 2
21 c 4057500 Stubshaft .................................................................................................... 1 2
21 b 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew ................................................................................................... 1 2
23 1581558 Washer ....................................................................................................... 2 4
24 1363253 Bracket ....................................................................................................... 1 2
25 1348247 Hose Guide (RH) ........................................................................................ 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut .............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................. 2 4
28 1597448 Capscrew ................................................................................................... 2 4
29 b 1643405 Hose Clamp ............................................................................................... 1 2
29 c 4008020 Clamp ......................................................................................................... 1 2
30 b 1581564 Lockwasher ................................................................................................ 1 2
31 1381642 Stubshaft .................................................................................................... 1 1
HEADER HOSE
THREE STAGE FULL FREE-LIFT (12/2008 →)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
32 1581853 Washer ....................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c 10/2012 →
b → 10/2012
NOTES
CARRIAGE
THREE STAGE FULL FREE-LIFT – C555 SERIES
HEADER HOSE
THREE STAGE FULL FREE-LIFT (3/2011 →)
C555
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1481229 Clamp ......................................................................................................... 2 4
2 1477996 Hose Clamp ............................................................................................... 2 4
3 1381599 Bracket (LH) ............................................................................................... .. 1
4 1360386 Clamp (Double Hose) ................................................................................. 2 4
5 1598303 Washer ....................................................................................................... 1 2
6 1494017 Hose Sheave .............................................................................................. 1 2
7 1581849 Nut .............................................................................................................. 1 2
8 1381641 Stubshaft .................................................................................................... 1 2
9 1494017 Hose Sheave .............................................................................................. 1 2
10 1360549 Spacer ........................................................................................................ 1 2
11 1345190 Washer ....................................................................................................... 1 2
12 1581830 Capscrew ................................................................................................... 1 2
13 1581842 Capscrew ................................................................................................... 2 4
14 ..... Nut .............................................................................................................. 1 2
15 1581741 Capscrew ................................................................................................... 2 4
16 1581836 Capscrew ................................................................................................... 2 4
17 1381598 Bracket (RH) .............................................................................................. 1 1
18 1581566 Nut .............................................................................................................. 3 5
19 a. . . . . Header Hose .............................................................................................. 2 4
20 1581828 Capscrew ................................................................................................... 1 2
21 4020969 Stubshaft .................................................................................................... 1 2
22 1597565 Capscrew ................................................................................................... 1 2
23 1581558 Washer ....................................................................................................... 2 4
24 1363253 Bracket ....................................................................................................... 1 2
25 1348247 Hose Guide (RH) ........................................................................................ 1 1
25 1348246 Hose Guide (LH) ........................................................................................ .. 1
26 1581567 Nut .............................................................................................................. 1 2
27 1529015 Cap ............................................................................................................. 2 4
28 1597448 Capscrew ................................................................................................... 2 4
29 1643405 Hose Clamp ............................................................................................... 1 2
29 4008020 Clamp ......................................................................................................... 1 2
30 1581853 Washer ....................................................................................................... 1 2
31 1381642 Stubshaft .................................................................................................... 1 2
32 1610914 Bracket ....................................................................................................... 1 1
33 1360507 Clamp ......................................................................................................... 2 2
HEADER HOSE
THREE STAGE FULL FREE-LIFT (3/2011 →)
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
34 4020913 Spacer ........................................................................................................ 1 2
35 4020914 Capscrew ................................................................................................... 1 ..
35 4020923 Capscrew ................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE FULL FREE-LIFT - C559 SERIES ........................................................................................ 9-18
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
HEADER HOSE
TWO STAGE FULL FREE- LIFT ................................................................................................................. 9-20
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER - LH
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
MAIN LIFT CYLINDER - RH
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
OUTER MAST
TWO STAGE FULL FREE-LIFT
C559
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT
C559
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table c S/N F114A01714E →
b → S/N F114A01713E
FOOTNOTES:
a Refer to Table c S/N F114A01714E →
b → S/N F114A01713E
FREE-LIFT
TWO STAGE FULL FREE-LIFT
C559
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
C559
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE FULL FREE-LIFT – C559 SERIES
HEADER HOSE
TWO STAGE FULL FREE- LIFT
C559
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hydraulic Tube ........................................................................................... 1 1
2 a. . . . . Hydraulic Tube ........................................................................................... 1 1
3 1360507 Clamp ......................................................................................................... 6 6
4 1606855 Spacer ........................................................................................................ 2 2
5 a. . . . . Header Hose .............................................................................................. .. 2
6 a. . . . . Header Hose .............................................................................................. 2 2
7 1481229 Clamp ......................................................................................................... 3 6
8 1477996 Hose Clamp ............................................................................................... 3 6
9 1360386 Clamp (Double Hose) ................................................................................. 3 6
10 1581842 Capscrew ................................................................................................... 2 ..
11 1581843 Capscrew ................................................................................................... .. 2
12 a. . . . . Hose Guide ................................................................................................ 1 1
13 137852 Strap Clamp ............................................................................................... 1 2
14 a. . . . . Hose Guide ................................................................................................ 1 1
15 1581741 Capscrew ................................................................................................... 4 8
16 1610914 Bracket ....................................................................................................... 1 1
17 893834 Header Hose (Bracket) .............................................................................. 1 2
18 1345190 Washer ....................................................................................................... 1 2
19 1360549 Spacer ........................................................................................................ 1 2
20 1360547 Stubshaft .................................................................................................... 1 2
21 1581564 Lockwasher ................................................................................................ 1 2
22 1581830 Capscrew ................................................................................................... 1 2
23 1494017 Hose Sheave .............................................................................................. 1 2
24 1581581 Capscrew ................................................................................................... 2 4
25 1581566 Nut .............................................................................................................. 2 4
26 1529015 Cap ............................................................................................................. 2 4
27 1345423 Clamp ......................................................................................................... 1 1
28 1360508 Clamp ......................................................................................................... 1 1
HEADER HOSE
TWO STAGE FULL FREE- LIFT
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
29 1643405 Hose Clamp ............................................................................................... 1 2
30 1617658 Clamp ......................................................................................................... 1 1
31 2079960 Hose Assy .................................................................................................. .. 2
FOOTNOTES:
a Refer to Table
10 OPTIONS
UNIT CODE F114
06/2014 EUROPE
SECTION 10
OPTIONS
DESCRIPTION PAGE
STROBE LIGHT
ITEM PART NO. DESCRIPTION QTY
1 302250 Capscrew ............................................................................................................ 2
2 197067 Washer ............................................................................................................... 4
3 b 1652290 Strobe Light (Amber LED) .................................................................................. 1
3 a 1382130 Strobe Light ........................................................................................................ 1
3 1673755 Lens ................................................................................................................ 1
3 1673704 Lamp .............................................................................................................. 1
4 1302024 Guard (Strobe Light) (Includes Grommet) .......................................................... 1
5 293778 Lockwasher ......................................................................................................... 2
6 292668 Nut ...................................................................................................................... 2
7 878959 Hose Guard ........................................................................................................ AR
8 1364588 Wire Harness (Strobe Light) ............................................................................... 1
8 1306270 Terminal ......................................................................................................... 4
9 1306271 Terminal .............................................................................................................. 1
10 1367645 Grommet ............................................................................................................. 1
11 176640 Bolt ...................................................................................................................... 2
12 320157 Washer ............................................................................................................... 2
13 292681 Lockwasher ......................................................................................................... 2
14 239503 Nut ...................................................................................................................... 2
15 1557146 Bracket ................................................................................................................ 1
FOOTNOTES:
a → S/N F114A01976E b S/N F114A01977E →
FOOTNOTES:
a → S/N F114E02392F b S/N F114N02393F →
FOOTNOTES:
a → S/N F114A02392F b S/N F114A02393F →
FOOTNOTES:
a Optional
KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B
1 2065674 Hose Assy .................................................................................................. 1 ..
1 4611608 Hose Assy .................................................................................................. .. 1
2 1549706 Hose Assy .................................................................................................. 1 ..
2 4611607 Hose Assy .................................................................................................. .. 1
3 114312 Strap Clamp ............................................................................................... 1 1
4 1487059 Fitting ......................................................................................................... 2 2
11 NUMERICAL INDEX
UNIT CODE F114
06/2014 EUROPE
SECTION 11
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM