SCM Module5
SCM Module5
Module - 5
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Stages of a Supply Chain
A typical Supply Chain may involve a variety of stages, including the • Customers
following: • Retailers
• Wholesalers/Distributors
• Manufacturers
• Component/ Raw material
Suppliers
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Managing Cross-Functional Drivers in a Supply Chain
- Explore various factors that influence decisions about whether a Supply Chain activity is
performed “within the Firm or Outsourced”.
- Performance characteristics of Suppliers that affect Total Cost.
Goal is to enable managers to consider all the Trade-offs involved when making sourcing decisions
“to maximize Value” extracted from every stage of a Sourcing Relationship.
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Role of Sourcing in a Supply Chain
“Purchasing, also called Procurement, is the process by which companies acquire raw materials,
components, products, services, or other resources from suppliers to execute their operations”.
- Sourcing is the entire set of business processes required to purchase Goods & Services.
For any supply chain function, the most significant decision is whether to “Outsource the function
or perform it In-house”.
- Outsourcing results in the supply chain function being performed by a third party.
- Outsourcing is one of the most important issues facing a firm, & actions across industries tend
to be varied.
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Benefits from Effective Sourcing Decisions
✓ Better economies of scale can be achieved if orders within a firm are aggregated.
✓ More efficient procurement transactions can significantly reduce the overall cost of purchasing.
This is most important for items for which a large number of low-value transactions occur.
✓ Design collaboration can result in products that are easier to manufacture & distribute, resulting
in lower overall costs. This factor is most important for components that contribute a significant
amount to product cost & value.
✓ Good procurement processes can facilitate coordination with the Supplier & improve forecasting
& planning. Better coordination lowers inventories & improves the matching of supply &
demand.
✓ Appropriate supplier contracts can allow for the sharing of risk, resulting in higher profits for
both the supplier & the buyer.
✓ Firms can achieve a lower purchase price by increasing competition through the use of
Auctions. (Ex: Iron Ore & Coal through E-auction) 6
In-House or Outsource
- “A firm In-House / Offshores a supply chain function if it moves the production facility offshore
(even if it maintains ownership)”.
- “A firm Outsources if the firm hires an outside firm to perform an operation rather than executing
the operation within the firm”.
Address the Outsourcing of supply chain activities by a firm based on the following three questions:
1) Will the 3rd party increase the Supply Chain Surplus (Value) relative to performing the activity
in-house?
2) How much of the increase in Surplus (Value) does the firm get to keep?
3) To what extent do Risks grow upon Outsourcing?
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How do 3rd Parties Increase the Supply Chain
Surplus (Value) ?
3rd Parties increase the supply chain surplus if they either increase value for the customer or decrease
the supply chain cost relative to a firm performing the task in-house.
Various mechanisms that third parties can use to grow the surplus are:-
1) Capacity aggregation.
2) Inventory aggregation.
3) Transportation aggregation by Transportation intermediaries.
4) Transportation aggregation by Storage intermediaries.
5) Warehousing aggregation.
6) Procurement aggregation.
7) Information aggregation.
8) Receivables aggregation.
9) Relationship aggregation.
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10) Lower costs & Higher quality.
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3rd & 4th Party Logistics Providers
“Third-party logistics (3PL) provider performs one or more of the logistics activities relating to the
flow of product, information, & funds that could be performed by the firm itself”.
Traditionally, 3PLs focused on specific functions such as transportation, warehousing, & information
technology within the supply chain.
With the increased globalization of supply chains, customers are looking for players that can manage
virtually all aspects of their supply chain. This has led to the concept of a fourth-party logistics (4PL)
provider.
A 4PL was first defined by Andersen Consulting (now Accenture) as “an integrator that assembles the
resources, capabilities & technology of its own organization & other organizations to design, build &
run comprehensive supply chain solutions.
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Supplier performance should be compared based on the impact on total cost.
In addition to purchase price, the total cost is influenced by supplier terms, delivery
costs, inventory costs, warehousing costs, quality costs, reputational impact, support 14
costs, other costs such as exchange rates, taxes, & supplier capabilities.
Customer Relationship Management (CRM)
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Fig: Internal Supply Chain Management (ISCM) of an Enterprise
Supplier Relationship Management (SRM)
“SRM is the systematic approach to evaluating vendors
that supply goods, materials & services to an
organization, determining each supplier's contribution
to success & developing strategies to improve their
performance”.
Pricing is an important lever to increase supply chain profits by better matching “Supply & Demand”,
especially when there are multiple customer types willing to pay different prices (based on Attributes
such as response time) for an asset.
Revenue Management is the use of pricing to increase the supply chain Surplus & Profit generated
from a limited availability of supply chain Assets.
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Pricing & Revenue Management in a Supply Chain
Understanding & Acting on the interactions among “Supply, Demand, & Pricing” can bring about
powerful results. The following points are vital in SCM.
1) Evaluate your market carefully.
2) Quantify the benefits of Revenue management.
3) Integrate Supply planning with Revenue management.
4) Implement a Forecasting process.
5) Keep it simple.
6) Involve both Sales & Operations.
7) Understand & Inform the Customer.
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Information Technology (IT) & Sustainability
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Role of IT in Supply Chain
Information is crucial to making good supply chain decisions at all three levels of decision making
(Strategy, Planning, & Operations) & in each of the other Supply Chain Drivers (Facilities, Inventory,
Transportation, Sourcing, & Pricing).
IT enables not only the gathering of these data to create supply chain visibility, but also the Analysis
of these data so that the Supply Chain Decisions made will maximize profitability.
To support effective supply chain decisions, Information must have the following characteristics:
✓ Information must be Accurate.
✓ Information must be Accessible in a timely manner.
✓ Information must be of the Right kind.
✓ Information must be Shared. 23
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Goal of Supply Chain IT
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Future of IT in Supply Chain
The following three important trends will impact IT in the Supply chain:
1) The growth in “Software as a Service (SaaS)”
2) Increased availability of “Real-time Data”
3) Increased use of “Mobile Technology”
- The opportunity is to design systems that enable rapid insight based on Real-time data.
- The increased use of Mobile technology coupled with real-time information offers some supply
chains an opportunity to better match demand to supply using differential pricing.
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Supply Chain IT in Practice
Managers need to keep in mind several general ideas when they are making a decision
regarding supply chain IT.
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Role of Sustainability in a Supply Chain
Sustainability has become a key priority in the design & operation of supply chains in the 21st
century. A focus on sustainability allows a supply chain to better serve more environmentally
conscious customers while often improving supply chain performance.
The Brundtland Commission of the United Nations defined Sustainable development as
“development that meets the needs of the present without compromising the ability of future
generations to meet their own needs.”
The 2005 World Summit of the United Nations
introduced a framework identifying the “three pillars”
of sustainable development. All three pillars must be
reconciled for sustainability to occur.
The factors driving an increased focus on Sustainability can be divided into three distinct categories:
1) Reducing risk & improving the Financial performance of the Supply Chain
2) Attracting customers who value Sustainability
3) Making the world more Sustainable
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Goal of Sustainability in a Supply Chain
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Key Metrics for Sustainability
From an Environmental perspective, all firms should measure & report on these four categories:
1) Energy Consumption
2) Water Consumption
3) Greenhouse Gas Emissions
4) Waste Generation
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Sustainability & Supply Chain Drivers….
1) Facilities
Facilities tend to be significant consumers of energy, water, & emitters of waste & greenhouse gases
& thus offer significant opportunities for profitable improvement. Once a firm measures the direct
impact of each facility in terms of energy, water, emissions, & waste, it should separate the
improvement opportunities into those that generate positive cash flows & those that do not.
2) Inventory
Most supply chains focus on raw materials, work-in-process, & finished goods inventory, but few
focus on the inventory sitting in a typical landfill. While the inventory in the landfill may not show up
in a firm’s balance sheet, it does show up as one of the most damaging aspects from a sustainability
perspective.
3) Transportation
Transportation is another driver wherein firms are likely to find several positive cash flow
opportunities. Any supply chain design innovation that lowers transportation costs also tends to
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reduce emissions & waste generated from transportation.
Sustainability & Supply Chain Drivers….
4) Sourcing
For most firms, the majority of energy, water use, waste & emissions occurs in the extended supply
chain outside their own enterprise. Thus, to truly have an impact on sustainability, powerful players
must look at the extended supply chain & work with their suppliers to improve performance.
5) Information
Good information continues to be one of the biggest challenges to improved supply chain
sustainability. The absence of standards for measurement & reporting has led to claims of
improvement that are often not verifiable.
6) Pricing
One of the biggest challenges to improved sustainability of a supply chain is changing the customer’s
willingness to pay for a product that is produced & distributed by a supply chain in a more
sustainable manner but ends up costing more. 33