Iso 17779
Iso 17779
Iso 17779
STANDARD 17779
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First edition
2021-12
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Reference number
ISO 17779:2021(E)
© ISO 2021
ISO 17779:2021(E)
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Contents Page
Foreword......................................................................................................................................................................................................................................... iv
Introduction..................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references...................................................................................................................................................................................... 1
3 Terms and definitions..................................................................................................................................................................................... 2
4 Preliminary brazing procedure specification (pBPS).................................................................................................. 3
5 Brazing procedure test.................................................................................................................................................................................. 3
6 Test piece...................................................................................................................................................................................................................... 3
6.1 General............................................................................................................................................................................................................ 3
6.2 Shape and dimensions of test pieces.................................................................................................................................... 3
6.3 Brazing of test pieces......................................................................................................................................................................... 4
7 Examination and testing.............................................................................................................................................................................. 4
7.1 Extent of testing..................................................................................................................................................................................... 4
7.2 Test specimens........................................................................................................................................................................................ 5
7.3 Non-destructive testing.................................................................................................................................................................. 5
7.4 Destructive testing.............................................................................................................................................................................. 5
7.4.1 General......................................................................................................................................................................................... 5
7.4.2 Bend testing............................................................................................................................................................................. 5
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7.4.3 Peel testing............................................................................................................................................................................... 5
7.4.4 Shear testing........................................................................................................................................................................... 5
7.4.5 Transverse tensile testing........................................................................................................................................... 6
7.5 Acceptance levels.................................................................................................................................................................................. 6
7.6 Re-testing..................................................................................................................................................................................................... 6
8 Essential variables and range of qualification..................................................................................................................... 6
8.1 General............................................................................................................................................................................................................ 6
8.2 Brazing process...................................................................................................................................................................................... 6
8.3 Product type.............................................................................................................................................................................................. 6
8.4 Type of joint................................................................................................................................................................................................ 7
8.5 Branch connection............................................................................................................................................................................... 7
8.6 Parent material group(s)................................................................................................................................................................ 7
8.7 Filler metals, flux and brazing filler application....................................................................................................... 8
8.8 Dimensions................................................................................................................................................................................................. 8
8.9 Filler metal flow direction............................................................................................................................................................ 8
8.10 Post braze heat treatment............................................................................................................................................................. 9
8.11 Related to the manufacturer....................................................................................................................................................... 9
9 Brazing procedure qualification record (BPQR)................................................................................................................ 9
10 Brazing procedure specification (BPS)........................................................................................................................................ 9
Annex A (informative) Quality requirements for brazing.......................................................................................................... 11
Annex B (informative) Brazing procedure specification (BPS)............................................................................................12
Annex C (informative) Examples of test pieces...................................................................................................................................... 13
Annex D (informative) Brazing procedure qualification record (BPQR)................................................................... 15
Annex E (normative) Material grouping system................................................................................................................................... 16
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
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expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes
Subcommittee SC 11, Qualification requirements for welding and allied processes personnel.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Official interpretations of ISO/TC 44 documents, where they exist, are available from this page:
https://committee.iso.org/sites/tc44/home/interpretation.html.
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Introduction
The purpose of this document is to provide a general set of rules for brazing procedure qualification
independent of product or application.
All new brazing procedure tests are to be carried out in accordance with this document from the date of
its issue. However, this document does not invalidate previous brazing procedure tests made to former
standards or specifications.
Where additional tests need to be carried out to make the qualification technically equivalent, it is only
necessary to perform the additional tests on a test piece which should be made in accordance with this
document.
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Brazing — Specification and qualification of brazing
procedures for metallic materials
1 Scope
This document specifies requirements for the specification and qualification of brazing procedures for
brazing of metallic materials.
This document specifies requirements for brazing of the test piece, testing of the test specimen,
essential variables and their range of qualification, acceptance criteria, brazing procedure qualification
record (BPQR) and brazing procedure specification (BPS).
This document gives general provisions on quality requirements for brazing (see Annex A).
This document does not cover testing of residual stresses, corrosion resistance and impact properties.
This document applies to the following brazing processes according to ISO 857-2 and ISO 4063:2009
with local and global heating:
— 911 Infrared brazing;
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— 912 Flame brazing, torch brazing;
— 913 Laser beam brazing;
— 914 Electron beam brazing;
— 916 Induction brazing;
— 918 Resistance brazing;
— 919 Diffusion brazing;
— 921 Furnace brazing;
— 922 Vacuum brazing;
— 923 Dip-bath brazing;
— 924 Salt-bath brazing;
— 925 Flux bath brazing;
— 926 Immersion brazing;
— 972 Arc weld brazing.
The principles of this document can be applied to other brazing processes and brazing of materials not
listed.
This document does not apply to brazing for aerospace applications covered by ISO 11745.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
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ISO 857-2, Welding and allied processes — Vocabulary — Part 2: Soldering and brazing processes and
related terms
ISO 4063:2009, Welding and allied processes — Nomenclature of processes and reference numbers
ISO 13585, Brazing — Qualification testing of brazers and brazing operators
ISO 17672, Brazing — Filler metals
ISO 18279:2003, Brazing — Imperfections in brazed joints
ISO 18496, Brazing — Fluxes for brazing — Classification and technical delivery conditions
ISO/TR 25901-1, Welding and allied processes — Vocabulary — Part 1: General terms
EN 12797, Brazing — Destructive tests of brazed joints
EN 12799, Brazing — Non-destructive examination of brazed joints
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3.1
brazing
joining process using filler metal with a liquidus temperature above 450 °C
[SOURCE: ISO 857-2:2005, 3.1.2.]
3.2
brazing procedure specification
BPS
document that has been qualified and provides the required variables of the brazing procedure to
ensure repeatability during production brazing
3.3
preliminary brazing procedure specification
pBPS
document containing the required variables of the brazing procedure which is not yet qualified
3.4
brazing procedure qualification record
BPQR
record comprising all necessary data from qualification of a preliminary brazing procedure specification
(3.3).
3.5
manufacturer
workshop or site or both which is (are) under the same technical and quality management
3.6
examiner
person who has been appointed to verify compliance with the applicable standard
Note 1 to entry: In certain cases, an external independent examiner can be required.
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[SOURCE: ISO/TR 25901-1:2016, 2.5.29]
3.7
examining body
organization that has been appointed to verify compliance with the applicable standard
Note 1 to entry: In certain cases, an external independent examining body can be required.
3.9
flux
non-metallic material which, when molten, promotes wetting by removing existing oxide or other
detrimental films from the surfaces to be joined and prevents their re-formation during the joining
operation
[SOURCE: ISO 857-2:2005, 3.2.2]
3.10
test piece
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brazed assembly which is used for testing purposes
3.11
test specimen
part or portion cut from the test piece in order to perform specified destructive testing
[SOURCE: ISO/TR 25901-1:2016, 2.2.1.6]
6 Test piece
6.1 General
The test piece or pieces shall be brazed using a type of joint design proposed in the pBPS and be
representative for the intended production.
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The test piece is typically a basic lap or butt joint in sheet material or a sleeve joint in tube (for examples
of applicable joint configurations, see Annex C).
The size of the test piece shall be sufficient to allow all required tests to be carried out. Additional test
pieces may be prepared in order to allow for additional tests and/or for re-testing specimens.
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T-joint Metallographic, or 2 sectionsa
Bend 2 specimensb
Visual, and 100 %
Metallographic, and 2 sections a
Lap joint
Shear, or 2 specimens
Peel 2 specimens
Visual, and 100 %
Metallographic, and 2 sectionsa
Butt joint
Tensile, or 2 specimens
Bend 2 specimensb
a Normally, macro sections are sufficient. However, micro sections can be required.
b One first surface and one second surface test.
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7.2 Test specimens
The shape and dimensions of test specimens shall be in accordance with EN 12797, EN 12799, an
application standard or technically equivalent standards. For other test specimens where the shape
and dimensions are not specified, they shall be agreed by the contracting parties.
7.4.1 General
The extent of destructive testing shall be in accordance with 7.1 and Table 1.
The testing and test specimens shall be in accordance with EN 12797 or technically equivalent
standards and Table 1.
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One first surface bend test specimen and one second surface bend test specimens shall be tested. The
first surface is defined as the surface from which the filler metal is applied. The second surface is
defined as the opposite surface from which the filler metal is applied.
For testing of T-joints, the configuration of the test piece shall be in accordance with Figure 1.
The test specimens and the testing shall be performed in accordance with EN 12797 or technically
equivalent standards.
The test specimens shall be in accordance with one of the types defined in EN 12797 or technically
equivalent standards. The test specimen shall fracture in the weakest parent material, unless otherwise
specified.
If the specimen fractures in the braze metal although the requirements in 7.5 are met, the overlap
length is considered to be too small and the joint should be re-designed.
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7.4.5 Transverse tensile testing
The test specimens shall be in accordance with one of the types defined in EN 12797 or technically
equivalent standards. The details of testing procedure and test specimen shall be established before
any testing is undertaken. The tensile strength shall not be less than the specified minimum tensile
strength of the weaker parent material in the annealed condition or, 95 % thereof if the test specimen
fractures in the parent material.
7.6 Re-testing
If the test piece fails to comply with any of the requirements for visual testing or NDT specified in 7.5,
one further test piece shall be brazed and subjected to the same testing. If this additional test piece
does not comply with the requirements, the brazing procedure test has failed.
If any test specimens fail to comply with the requirements for destructive testing in accordance with
7.4 but only due to braze imperfections, two further test specimens shall be tested for each one that
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failed. The additional test specimens can be taken from the same test piece if there is sufficient material
or from a new test piece. Each additional test specimen shall be subjected to the same tests as the
initial test specimen that failed. If either of the additional test specimens does not comply with the
requirements, the brazing procedure test has failed.
8.1 General
Each of the conditions given in Clause 8 shall be met in order to comply with this document.
Changes outside of the ranges specified shall require a new brazing procedure test.
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Table 2 — Range of qualification for product type
Product type for test piece Range of qualification
Plate Plate
Pipe Pipe and plate
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In order to minimize the number of brazing procedure qualification tests, parent materials are assigned
to M-number groupings (see Annex E).
The parent material used in the brazing procedure qualification test qualifies the brazing procedure for
brazing of all other parent materials within the same M-number grouping (see Table 4).
Parent materials that do not appear in Annex E, require separate qualification and only qualify that
material.
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Qualification testing using two different M-number groupings in a single test piece also qualifies, using
the same brazing filler metal, flux, atmosphere, and process, for combinations of materials from:
— each M-number material groupings to material in the other grouping;
— one M-number material groupings to others in the same grouping.
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Pre-placed Pre-placed
NOTE "Face fed" is also known as "applied to the mouth of the joint", which
can be manually or mechanically fed.
8.8 Dimensions
Ranges of qualification for parent material thickness are given by Table 6. For dissimilar parent material
thicknesses, the range of qualification based on each part separately and given by Table 6.
For lap joints, the overlap used on the test piece is the minimum overlap qualified.
The joint gap shall not deviate from the interval recommended by the filler metal manufacturer.
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Table 7 — Range of qualification for filler metal flow direction
Illustrations Filler metal flow direc- Range of qualifica-
tion of the test piece tion
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brazing in workshops or sites under the same technical and quality control of the manufacturer.
Brazing is under the same technical and quality control when the manufacturer who performed the
brazing procedure qualification retains complete responsibility for all brazing carried out to it.
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— reference to the brazing procedure qualification record (BPQR) or other documents as required;
— parent material designation and reference standard(s), and material group in accordance with
Annex E;
— dimensions of the parent material (thickness and pipe outside diameter);
— joint design/configuration sketch containing all relevant dimensions, e.g. overlap length and gap;
— brazing process;
— brazing filler material flow direction;
— brazing filler material designation and reference standard(s);
— brazing filler material type;
— brazing filler material application;
— brazing flux designation and reference standard(s), and trade name;
— brazing flux type;
— fuel gas designation or composition, and gas flow;
— brazing temperature;
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— furnace atmosphere;
— post-braze heat treatment relation to transformation temperature;
— method of preparation and cleaning of the joint before and after brazing;
— degree of mechanisation (manual, mechanized, automatic).
An example of BPS format is shown in Annex B.
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Annex A
(informative)
The following information and requirements should be agreed and documented prior to the contract,
when applicable:
a) the application standards to be used, if any, together with any supplementary requirements;
b) the BPS, including the brazing process and the brazing variables;
c) the joint design for the test pieces together with relevant tolerances and the number of test pieces
required;
d) the specifications of the parent materials;
e) the specifications of the brazing consumables;
f) the handling of parent materials and brazing consumables;
g) the design and method of preparation of the test specimens and, where appropriate, the number to
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be taken from any test piece;
h) the acceptance criteria;
i) the principle of and procedure for retesting of a series of test pieces, including any additional
requirements with regard to the number of test pieces/test specimens and any retraining and time
delay conditions prior to reassessment;
j) the extent of visual testing and additional testing requirements for the non-destructive and/or
destructive tests;
k) records and documentation.
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Annex B
(informative)
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(manual/mechanized/automat-
ic)
Gap (mm): Overlap, L (mm):
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Annex C
(informative)
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Key
b width
l total length
t thickness
lo overlap length
Key
b width
l total length
t thickness
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Key
lo overlap
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Figure C.4 — Test piece – Multiple joints
(socket joints)
Key
t1 thickness of first component
t2 thickness of second component
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Annex D
(informative)
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body.
In the case of a) or b), reference numbers of the documents submitted:
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Annex E
(normative)
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E.2 Basis for classification of parent materials for brazing qualification
E.2.1 General
The required tensile strength when performing tension tests shall be the annealed strength of the
parent material. Where the tensile strength is given in a specification, the strength shall be that of the
thickest parent material up to 25 mm.
Where classification is dependent on the amount of a given element, the controlling value is the
maximum content given in the parent material specification.
The parent metal (M) numbers for ferrous alloys are listed below:
NOTE Steels with ≥12 % (by mass) chromium are included in stainless steels.
160 Stainless steels, martensitic, and ferritic containing <0,3 % (by mass) combined aluminium and
titanium
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170 Cast iron
320 Copper alloys containing >1 % (by mass) and ≤7 % (by mass) lead
350 Copper alloys containing >1 % and ≤5 % (by mass) aluminium or beryllium
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360 Copper alloys containing ≤5 % (by mass) aluminium or beryllium
ICS 25.160.01
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