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INTERNATIONAL ISO

STANDARD 17779

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First edition
2021-12

Brazing — Specification and


qualification of brazing procedures for
metallic materials
Brasage fort — Descriptif et qualification d'un mode opératoire de
brassage fort pour les matériaux métalliques

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Reference number
ISO 17779:2021(E)

© ISO 2021
ISO 17779:2021(E)

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COPYRIGHT PROTECTED DOCUMENT


© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
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Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland

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ISO 17779:2021(E)

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Contents Page

Foreword......................................................................................................................................................................................................................................... iv
Introduction..................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references...................................................................................................................................................................................... 1
3 Terms and definitions..................................................................................................................................................................................... 2
4 Preliminary brazing procedure specification (pBPS).................................................................................................. 3
5 Brazing procedure test.................................................................................................................................................................................. 3
6 Test piece...................................................................................................................................................................................................................... 3
6.1 General............................................................................................................................................................................................................ 3
6.2 Shape and dimensions of test pieces.................................................................................................................................... 3
6.3 Brazing of test pieces......................................................................................................................................................................... 4
7 Examination and testing.............................................................................................................................................................................. 4
7.1 Extent of testing..................................................................................................................................................................................... 4
7.2 Test specimens........................................................................................................................................................................................ 5
7.3 Non-destructive testing.................................................................................................................................................................. 5
7.4 Destructive testing.............................................................................................................................................................................. 5
7.4.1 General......................................................................................................................................................................................... 5
7.4.2 Bend testing............................................................................................................................................................................. 5

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7.4.3 Peel testing............................................................................................................................................................................... 5
7.4.4 Shear testing........................................................................................................................................................................... 5
7.4.5 Transverse tensile testing........................................................................................................................................... 6
7.5 Acceptance levels.................................................................................................................................................................................. 6
7.6 Re-testing..................................................................................................................................................................................................... 6
8 Essential variables and range of qualification..................................................................................................................... 6
8.1 General............................................................................................................................................................................................................ 6
8.2 Brazing process...................................................................................................................................................................................... 6
8.3 Product type.............................................................................................................................................................................................. 6
8.4 Type of joint................................................................................................................................................................................................ 7
8.5 Branch connection............................................................................................................................................................................... 7
8.6 Parent material group(s)................................................................................................................................................................ 7
8.7 Filler metals, flux and brazing filler application....................................................................................................... 8
8.8 Dimensions................................................................................................................................................................................................. 8
8.9 Filler metal flow direction............................................................................................................................................................ 8
8.10 Post braze heat treatment............................................................................................................................................................. 9
8.11 Related to the manufacturer....................................................................................................................................................... 9
9 Brazing procedure qualification record (BPQR)................................................................................................................ 9
10 Brazing procedure specification (BPS)........................................................................................................................................ 9
Annex A (informative) Quality requirements for brazing.......................................................................................................... 11
Annex B (informative) Brazing procedure specification (BPS)............................................................................................12
Annex C (informative) Examples of test pieces...................................................................................................................................... 13
Annex D (informative) Brazing procedure qualification record (BPQR)................................................................... 15
Annex E (normative) Material grouping system................................................................................................................................... 16

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ISO 17779:2021(E)

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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and

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expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes
Subcommittee SC 11, Qualification requirements for welding and allied processes personnel.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Official interpretations of ISO/TC 44 documents, where they exist, are available from this page:
https://committee.iso.org/sites/tc44/home/interpretation.html.

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ISO 17779:2021(E)

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Introduction
The purpose of this document is to provide a general set of rules for brazing procedure qualification
independent of product or application.
All new brazing procedure tests are to be carried out in accordance with this document from the date of
its issue. However, this document does not invalidate previous brazing procedure tests made to former
standards or specifications.
Where additional tests need to be carried out to make the qualification technically equivalent, it is only
necessary to perform the additional tests on a test piece which should be made in accordance with this
document.

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INTERNATIONAL STANDARD ISO 17779:2021(E)

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Brazing — Specification and qualification of brazing
procedures for metallic materials

1 Scope
This document specifies requirements for the specification and qualification of brazing procedures for
brazing of metallic materials.
This document specifies requirements for brazing of the test piece, testing of the test specimen,
essential variables and their range of qualification, acceptance criteria, brazing procedure qualification
record (BPQR) and brazing procedure specification (BPS).
This document gives general provisions on quality requirements for brazing (see Annex A).
This document does not cover testing of residual stresses, corrosion resistance and impact properties.
This document applies to the following brazing processes according to ISO 857-2 and ISO 4063:2009
with local and global heating:
— 911 Infrared brazing;

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— 912 Flame brazing, torch brazing;
— 913 Laser beam brazing;
— 914 Electron beam brazing;
— 916 Induction brazing;
— 918 Resistance brazing;
— 919 Diffusion brazing;
— 921 Furnace brazing;
— 922 Vacuum brazing;
— 923 Dip-bath brazing;
— 924 Salt-bath brazing;
— 925 Flux bath brazing;
— 926 Immersion brazing;
— 972 Arc weld brazing.
The principles of this document can be applied to other brazing processes and brazing of materials not
listed.
This document does not apply to brazing for aerospace applications covered by ISO 11745.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.

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ISO 17779:2021(E)

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ISO 857-2, Welding and allied processes — Vocabulary — Part 2: Soldering and brazing processes and
related terms
ISO 4063:2009, Welding and allied processes — Nomenclature of processes and reference numbers
ISO 13585, Brazing — Qualification testing of brazers and brazing operators
ISO 17672, Brazing — Filler metals
ISO 18279:2003, Brazing — Imperfections in brazed joints
ISO 18496, Brazing — Fluxes for brazing — Classification and technical delivery conditions
ISO/TR 25901-1, Welding and allied processes — Vocabulary — Part 1: General terms
EN 12797, Brazing — Destructive tests of brazed joints
EN 12799, Brazing — Non-destructive examination of brazed joints

3 Terms and definitions


For the purposes of this document, the terms and definitions given in ISO 857-2, ISO/TR 25901-1 and
the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:

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— ISO Online browsing platform: available at https://​w ww​.iso​.org/​obp
— IEC Electropedia: available at https://​w ww​.electropedia​.org/​
3.1
brazing
joining process using filler metal with a liquidus temperature above 450 °C
[SOURCE: ISO 857-2:2005, 3.1.2.]
3.2
brazing procedure specification
BPS
document that has been qualified and provides the required variables of the brazing procedure to
ensure repeatability during production brazing
3.3
preliminary brazing procedure specification
pBPS
document containing the required variables of the brazing procedure which is not yet qualified
3.4
brazing procedure qualification record
BPQR
record comprising all necessary data from qualification of a preliminary brazing procedure specification
(3.3).
3.5
manufacturer
workshop or site or both which is (are) under the same technical and quality management
3.6
examiner
person who has been appointed to verify compliance with the applicable standard
Note 1 to entry: In certain cases, an external independent examiner can be required.

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[SOURCE: ISO/TR 25901-1:2016, 2.5.29]
3.7
examining body
organization that has been appointed to verify compliance with the applicable standard
Note 1 to entry: In certain cases, an external independent examining body can be required.

[SOURCE: ISO/TR 25901-1:2016, 2.5.30]


3.8
filler metal
added metal applied to brazed joints
Note 1 to entry: Filler metal can be in the form of wire, inserts, powder, pastes, foil, etc.

3.9
flux
non-metallic material which, when molten, promotes wetting by removing existing oxide or other
detrimental films from the surfaces to be joined and prevents their re-formation during the joining
operation
[SOURCE: ISO 857-2:2005, 3.2.2]
3.10
test piece

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brazed assembly which is used for testing purposes
3.11
test specimen
part or portion cut from the test piece in order to perform specified destructive testing
[SOURCE: ISO/TR 25901-1:2016, 2.2.1.6]

4 Preliminary brazing procedure specification (pBPS)


A preliminary brazing procedure specification shall be prepared. An example pBPS form is shown in
Annex B.

5 Brazing procedure test


The brazing and testing of test pieces shall be in accordance with Clause 6 and Clause 7.
A brazer or brazing operator who undertakes the brazing procedure test satisfactorily in accordance
with this document shall be considered qualified for the appropriate range of qualification in accordance
with ISO 13585, provided that the relevant testing requirements are met.

6 Test piece

6.1 General
The test piece or pieces shall be brazed using a type of joint design proposed in the pBPS and be
representative for the intended production.

6.2 Shape and dimensions of test pieces


If not specified in application standard, the shape and dimension of the test piece shall be agreed by the
contracting parties.

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ISO 17779:2021(E)

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The test piece is typically a basic lap or butt joint in sheet material or a sleeve joint in tube (for examples
of applicable joint configurations, see Annex C).
The size of the test piece shall be sufficient to allow all required tests to be carried out. Additional test
pieces may be prepared in order to allow for additional tests and/or for re-testing specimens.

6.3 Brazing of test pieces


Preparation and brazing of test pieces shall be carried out in accordance with the pBPS, and under the
general conditions of brazing in production, which they shall represent.
Brazing and testing of the test pieces shall be witnessed by an examiner or an examining body.

7 Examination and testing

7.1 Extent of testing


As a minimum, testing shall be carried out in accordance with Table 1, EN 12797 and EN 12799.

Table 1 — Examination and testing of the test pieces


Test piece Type of test Extent of testing
Visual, and 100 %

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T-joint Metallographic, or 2 sectionsa
Bend 2 specimensb
Visual, and 100 %
Metallographic, and 2 sections a
Lap joint
Shear, or 2 specimens
Peel 2 specimens
Visual, and 100 %
Metallographic, and 2 sectionsa
Butt joint
Tensile, or 2 specimens
Bend 2 specimensb
a Normally, macro sections are sufficient. However, micro sections can be required.
b One first surface and one second surface test.

Application standards can specify additional tests, e.g.:


— longitudinal tensile test;
— volumetric testing (RT or UT);
— corrosion tests;
— chemical analysis;
— cruciform test.
NOTE Specific service, material or manufacturing conditions can require more comprehensive testing than
is specified by this document in order to gain more information and to avoid repeating the brazing procedure
test at a later date just to obtain additional test data.

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ISO 17779:2021(E)

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7.2 Test specimens
The shape and dimensions of test specimens shall be in accordance with EN 12797, EN 12799, an
application standard or technically equivalent standards. For other test specimens where the shape
and dimensions are not specified, they shall be agreed by the contracting parties.

7.3 Non-destructive testing


The extent of non-destructive testing shall be in accordance with 7.1 and Table 1 and be carried out on
the test pieces prior to cutting of the test specimens. Visual testing shall be performed in accordance
with EN 12799 or technically equivalent standards. Radiographic testing, where specified, shall also be
carried out in accordance with EN 12799 or technically equivalent standards.

7.4 Destructive testing

7.4.1 General

The extent of destructive testing shall be in accordance with 7.1 and Table 1.

7.4.2 Bend testing

The testing and test specimens shall be in accordance with EN 12797 or technically equivalent
standards and Table 1.

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One first surface bend test specimen and one second surface bend test specimens shall be tested. The
first surface is defined as the surface from which the filler metal is applied. The second surface is
defined as the opposite surface from which the filler metal is applied.
For testing of T-joints, the configuration of the test piece shall be in accordance with Figure 1.

Figure 1 — Types of configuration of transverse bend testing of T-joint

7.4.3 Peel testing

The test specimens and the testing shall be performed in accordance with EN 12797 or technically
equivalent standards.

7.4.4 Shear testing

The test specimens shall be in accordance with one of the types defined in EN 12797 or technically
equivalent standards. The test specimen shall fracture in the weakest parent material, unless otherwise
specified.
If the specimen fractures in the braze metal although the requirements in 7.5 are met, the overlap
length is considered to be too small and the joint should be re-designed.

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ISO 17779:2021(E)

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7.4.5 Transverse tensile testing

The test specimens shall be in accordance with one of the types defined in EN 12797 or technically
equivalent standards. The details of testing procedure and test specimen shall be established before
any testing is undertaken. The tensile strength shall not be less than the specified minimum tensile
strength of the weaker parent material in the annealed condition or, 95 % thereof if the test specimen
fractures in the parent material.

7.5 Acceptance levels


Unless otherwise specified, the acceptance requirements for imperfections found by all test methods in
accordance with this document shall be assessed in accordance with ISO 18279:2003.
A brazing procedure is qualified if the imperfections in the test piece are within quality level B in
ISO 18279:2003 except for excess braze metal (6BAAA) where quality level C applies and no imperfection
pass through the joint length.

7.6 Re-testing
If the test piece fails to comply with any of the requirements for visual testing or NDT specified in 7.5,
one further test piece shall be brazed and subjected to the same testing. If this additional test piece
does not comply with the requirements, the brazing procedure test has failed.
If any test specimens fail to comply with the requirements for destructive testing in accordance with
7.4 but only due to braze imperfections, two further test specimens shall be tested for each one that

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failed. The additional test specimens can be taken from the same test piece if there is sufficient material
or from a new test piece. Each additional test specimen shall be subjected to the same tests as the
initial test specimen that failed. If either of the additional test specimens does not comply with the
requirements, the brazing procedure test has failed.

8 Essential variables and range of qualification

8.1 General
Each of the conditions given in Clause 8 shall be met in order to comply with this document.
Changes outside of the ranges specified shall require a new brazing procedure test.

8.2 Brazing process


Each qualification test qualifies only one brazing process (see Clause 1). A change of brazing process
requires a new qualification test.
For processes where global heating is applied (process 92 in accordance with ISO 4063:2009), a change
in brazing temperature shall not exceed outside the range specified in the BPS.
When applicable, the furnace atmosphere is limited to the same type of atmosphere, e.g. reducing or
inert, carburizing or decarburizing, and hydrogen or disassociated ammonia.
For brazing processes where fuel gases apply, the qualification is limited to the same type of fuel gas
and flame.

8.3 Product type


The brazing of one product type qualifies for other product types in accordance with Table 2.

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Table 2 — Range of qualification for product type
Product type for test piece Range of qualification
Plate Plate
Pipe Pipe and plate

8.4 Type of joint


The range of qualification for type of joint is given by Table 3.

Table 3 — Range of qualification for type of joint


Type of joint in test piece Range of qualification
T-joint T-joint
Lap joint Lap joint
Butt joint Butt joint

8.5 Branch connection


A test with any branch angle, α, covers all branch angles, α.

8.6 Parent material group(s)

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In order to minimize the number of brazing procedure qualification tests, parent materials are assigned
to M-number groupings (see Annex E).
The parent material used in the brazing procedure qualification test qualifies the brazing procedure for
brazing of all other parent materials within the same M-number grouping (see Table 4).
Parent materials that do not appear in Annex E, require separate qualification and only qualify that
material.

Table 4 — Range of qualification for parent material


Test piece
material Range of qualificationa,b
(see Annex E)
100, 110, 120, 170 100, 110, 120, 170
130, 140, 150, 160, 180 130, 140, 150, 160, 180
200, 210, 220 200, 210, 220
300, 310, 320, 330, 340,
300, 310, 320, 330, 340, 350, 360
350, 360
400, 410, 420, 430 400, 410, 420, 430
500 500
600 600
700 700
800 800
a For a test piece material used for brazing procedure qualification, the brazing procedure
is qualified to braze all materials and all combinations of materials given in the same row.
b When test piece material from two rows are used for brazing procedure qualification,
the brazing procedure is qualified to braze all material combinations in each row and
combinations between those rows.

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ISO 17779:2021(E)

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Qualification testing using two different M-number groupings in a single test piece also qualifies, using
the same brazing filler metal, flux, atmosphere, and process, for combinations of materials from:
— each M-number material groupings to material in the other grouping;
— one M-number material groupings to others in the same grouping.

8.7 Filler metals, flux and brazing filler application


The brazing filler metal type shall be classified in accordance with ISO 17672, or other standards that
provide equivalent technical conditions. Each class in accordance with ISO 17672 qualifies other filler
metal types within the same class. One filler metal form (for example, from preformed ring to paste)
only qualifies for the same form.
A test with a flux classified in accordance with ISO 18496, or other standards that provide equivalent
technical conditions, only qualifies for brazing within that same classification.
The brazing filler metal application qualifies for other filler metal application in accordance with
Table 5.

Table 5 — Range of qualification for brazing filler application


Test piece brazing filler application Range of qualification
Face fed Face fed

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Pre-placed Pre-placed
NOTE "Face fed" is also known as "applied to the mouth of the joint", which
can be manually or mechanically fed.

8.8 Dimensions
Ranges of qualification for parent material thickness are given by Table 6. For dissimilar parent material
thicknesses, the range of qualification based on each part separately and given by Table 6.
For lap joints, the overlap used on the test piece is the minimum overlap qualified.
The joint gap shall not deviate from the interval recommended by the filler metal manufacturer.

Table 6 — Range of qualification for parent material thickness


Dimensions in millimetres
Thickness of test piece Range of qualification
t
t<3 0,5t to 2t
3 ≤ t < 10 1,5 to 2t
10 ≤ t ≤ 25 5 to 2t

NOTE Diameter is not considered as an essential variable.

8.9 Filler metal flow direction


Ranges of qualification for the filler metal flow direction are given by Table 7. Any other flow direction
shall be qualified separately. For procedure qualification, an angular deviation of maximum ±15° from
filler metal flow positions applies.

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Table 7 — Range of qualification for filler metal flow direction
Illustrations Filler metal flow direc- Range of qualifica-
tion of the test piece tion

Horizontal flow and


Horizontal flow
vertical down-flow

Vertical down-flow Vertical down-flow

Vertical up-flow All flow directions

8.10 Post braze heat treatment


Addition or deletion of post-braze heat-treatment requires requalification of the BPS.

8.11 Related to the manufacturer


A qualification of a pBPS in accordance with this document obtained by a manufacturer is valid for

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brazing in workshops or sites under the same technical and quality control of the manufacturer.
Brazing is under the same technical and quality control when the manufacturer who performed the
brazing procedure qualification retains complete responsibility for all brazing carried out to it.

9 Brazing procedure qualification record (BPQR)


The brazing procedure qualification record (BPQR) is a statement of the results of assessing each test
piece including re-tests. The relevant items listed for the BPS shall be included, together with details of
any features that would be rejectable based on the requirements of Clause 7. If no rejectable features
or unacceptable test results are found, a BPQR detailing the brazing procedure test piece results is
qualified and shall be signed and dated by the examiner or the examining body.
A BPQR format shall be used to record details for the brazing procedure and the test results, in order to
facilitate uniform presentation and assessment of the data.
An example of BPQR format is shown in Annex D.

10 Brazing procedure specification (BPS)


A brazing procedure specification (BPS) shall provide all necessary information required to make a
braze joint. The brazing procedure specification shall be designed as an instruction for the brazer or
brazing operator to apply. Therefore, the tolerances given for each essential variable may not be the full
ranges of qualification given in the BPQR. However, it is practical that tolerances are given in relevant
cases, e.g. for gap or overlap length.
A brazing procedure specification is considered preliminary (pBPS) until it is qualified documented by
a BPQR.
When applicable, the brazing procedure specification (BPS or pBPS) shall contain, at least, the following
information (including applicable tolerances for variables):
— identification of the manufacturer;
— identification of the BPS;

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ISO 17779:2021(E)

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— reference to the brazing procedure qualification record (BPQR) or other documents as required;
— parent material designation and reference standard(s), and material group in accordance with
Annex E;
— dimensions of the parent material (thickness and pipe outside diameter);
— joint design/configuration sketch containing all relevant dimensions, e.g. overlap length and gap;
— brazing process;
— brazing filler material flow direction;
— brazing filler material designation and reference standard(s);
— brazing filler material type;
— brazing filler material application;
— brazing flux designation and reference standard(s), and trade name;
— brazing flux type;
— fuel gas designation or composition, and gas flow;
— brazing temperature;

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— furnace atmosphere;
— post-braze heat treatment relation to transformation temperature;
— method of preparation and cleaning of the joint before and after brazing;
— degree of mechanisation (manual, mechanized, automatic).
An example of BPS format is shown in Annex B.

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ISO 17779:2021(E)

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Annex A
(informative)

Quality requirements for brazing

The following information and requirements should be agreed and documented prior to the contract,
when applicable:
a) the application standards to be used, if any, together with any supplementary requirements;
b) the BPS, including the brazing process and the brazing variables;
c) the joint design for the test pieces together with relevant tolerances and the number of test pieces
required;
d) the specifications of the parent materials;
e) the specifications of the brazing consumables;
f) the handling of parent materials and brazing consumables;
g) the design and method of preparation of the test specimens and, where appropriate, the number to

EST05-2604 ON 18-02-2022
be taken from any test piece;
h) the acceptance criteria;
i) the principle of and procedure for retesting of a series of test pieces, including any additional
requirements with regard to the number of test pieces/test specimens and any retraining and time
delay conditions prior to reassessment;
j) the extent of visual testing and additional testing requirements for the non-destructive and/or
destructive tests;
k) records and documentation.

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ISO 17779:2021(E)

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Annex B
(informative)

Brazing procedure specification (BPS)

BPS reference No.:


Manufacturer's name and address:
Manufacturer's brazing procedure
(BPQR No.):

Brazing process: Method of joint prepara-


tion:
Joint type: Material thickness (mm):
Parent material(s) and specifi- Outside diameter (mm):
cation(s):
Degree of mechanization: Brazing position:

EST05-2604 ON 18-02-2022
(manual/mechanized/automat-
ic)
Gap (mm): Overlap, L (mm):

Joint design and preparation details (sketch):

Brazing filler metal type and Method of pre-braze


specification: cleaning:
Brazing filler metal form: Method of post-braze
cleaning:
Method of filler metal supply: Nozzle size and number:
Flux type and specification: Heating gas type:
Flux form: Heating gas pressure:
Method of flux supply: Preheat temperature:
Jig/fixture details: Post-braze heat treat-
ment:

Manufacturer's representative Examiner/Examining body


Name, date and signature: Name, date and signature:

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ISO 17779:2021(E)

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Annex C
(informative)

Examples of test pieces

Examples of test pieces are shown in Figures C.1 to C.5.

EST05-2604 ON 18-02-2022
Key
b width
l total length
t thickness
lo overlap length

Figure C.1 — Test piece – Lap joint

Key
b width
l total length
t thickness

Figure C.2 — Test piece – Butt joint

© ISO 2021 – All rights reserved  13



ISO 17779:2021(E)

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Key
lo overlap

Figure C.3 — Test piece – Simple lap joint


(socket joint)

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Figure C.4 — Test piece – Multiple joints
(socket joints)

Key
t1 thickness of first component
t2 thickness of second component

Figure C.5 — Test piece – T-joint

14  © ISO 2021 – All rights reserved



ISO 17779:2021(E)

SINGLE USER LICENSE ONLY. SUPPLIED BY BSB EDGE UNDER LICENCE FROM ISO FOR CHITTARANJAN LOCOMOTIVE WORKS - DIST. BARDDHAMAN VIDE BSB EDGE ORDER NO.
Annex D
(informative)

Brazing procedure qualification record (BPQR)

Manufacturer (name and address):


Examiner/examining body (name and ad-
dress):
Manufacturer’s brazing procedure (BPS No.): Examiner or examining
body reference No.:

Method of qualification: Mark


with X
Submission of documentary evidence that a relevant procedure proven by experience is
already in existence.
Submission of a relevant procedure previously accepted by another examiner or examining
body.
Carrying out of appropriate brazing procedure tests for the present examiner or examining

EST05-2604 ON 18-02-2022
body.
In the case of a) or b), reference numbers of the documents submitted:

Variables Procedure test details Range of approval


Brazing process
Material thickness (mm)
Outside diameter (mm)
Overlap length (mm)
Parent material(s)
Brazing filler metal type and temperature
Method of filler metal supply
Plate or pipe
Brazing positions
Others
Reference numbers of documents submitted to justify range of ap-
proval
It is hereby verified that this brazing procedure complies with the requirements of the following
standards or any other equivalent documents.
Manufacturer's representative: Examiner/Examining body:
Name, date and signature Name, date and signature:

© ISO 2021 – All rights reserved  15



ISO 17779:2021(E)

SINGLE USER LICENSE ONLY. SUPPLIED BY BSB EDGE UNDER LICENCE FROM ISO FOR CHITTARANJAN LOCOMOTIVE WORKS - DIST. BARDDHAMAN VIDE BSB EDGE ORDER NO.
Annex E
(normative)

Material grouping system

E.1 Material grouping numbers


Parent metals have been grouped by metal number (M No.) so that the required number of qualifications
can be reduced. Substitution of one parent material for another, for any purpose other than for
qualification, even when within the allowable rules, should be made only after an evaluation of all the
factors involved, for example:
— consideration of the compatibility from the standpoint of metallurgical properties;
— post-weld heat treatment;
— design;
— mechanical properties;
— service requirements.

EST05-2604 ON 18-02-2022
E.2 Basis for classification of parent materials for brazing qualification
E.2.1 General
The required tensile strength when performing tension tests shall be the annealed strength of the
parent material. Where the tensile strength is given in a specification, the strength shall be that of the
thickest parent material up to 25 mm.
Where classification is dependent on the amount of a given element, the controlling value is the
maximum content given in the parent material specification.
The parent metal (M) numbers for ferrous alloys are listed below:

E.2.2 Ferrous alloys

100 Steels containing ≤1 % (by mass) chromium

110 Steels containing >1 % (by mass) chromium

NOTE Steels with ≥12 % (by mass) chromium are included in stainless steels.

120 Steels containing aluminium or titanium

130 Stainless steels, austenitic

140 Stainless steels, austenitic containing titanium <0,3 % (by mass)

150 Stainless steels, martensitic, and ferritic

160 Stainless steels, martensitic, and ferritic containing <0,3 % (by mass) combined aluminium and
titanium

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ISO 17779:2021(E)

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170 Cast iron

180 Cast iron, austenitic

E.2.3 Aluminium and aluminium alloys

200 Aluminium and aluminium alloys containing no magnesium

210 Aluminium alloys containing <1 % (by mass) magnesium

220 Aluminium alloys containing ≥1 % (by mass) magnesium

E.2.4 Copper and copper alloys

300 Copper and copper alloys

310 Copper alloys containing 0,5 % to 1 % (by mass) lead

320 Copper alloys containing >1 % (by mass) and ≤7 % (by mass) lead

330 Copper alloys containing >1 % (by mass) silicon

340 Copper alloys containing 0,5 % to 1 % (by mass) aluminium or beryllium

350 Copper alloys containing >1 % and ≤5 % (by mass) aluminium or beryllium

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360 Copper alloys containing ≤5 % (by mass) aluminium or beryllium

E.2.5 Nickel and nickel alloys

400 Nickel and nickel-copper alloys

410 Nickel-molybdenum alloys

420 Nickel-chromium-iron and nickel-chromium-molybdenum alloys

430 Nickel-chromium-iron and nickel-chromium-molybdenum alloys containing <1,5 % (by mass)


combined aluminium and titanium

E.2.6 Titanium and titanium alloys


500

E.2.7 Zirconium and zirconium alloys


600

E.2.8 Magnesium alloys


700

E.2.9 Cobalt alloys


800

© ISO 2021 – All rights reserved  17



ISO 17779:2021(E)

ICS 25.160.01
Price based on 17 pages

© ISO 2021 – All rights reserved 

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