Mitsubishi: Workshop Manual
Mitsubishi: Workshop Manual
Mitsubishi: Workshop Manual
L3QO
WORKSHOP MANUAL
FILING INSTRUCTION
Please keep these manual pages in the binder which is
keeping the manual Pub. No. PWWE8608.
File these pages according to the signs "ADDED",
"REVISED" and "DELETED" on the "List of Effective
Pages" which are interpreted below.
ADDED: File the pages with this sign additionally in your
manual.
REVISED-DELETED: Replace the existing pages with the
corresponding pages with this sign.
LH CO CO ,— <* CO CO CO CO CD CD
Vi *7" T— CN CO CO ro LCD HD LO
LU st st
•* ^f
CD CO 4
CO 4
CD 4
CO 3 4
CD 4
CD 4
CO 4
CD 3 4
CO 4
CD
o
<
3 3
JZ
^
JZ
3
JZ
3
1—
J3 3
zt 3 3 JZ 3 3
Q_ a JZ .- CN ^ CN _cz r~ CN ro •xT -CZ J3 ZZ _cz *^ CN
JZ JZ
3
3 a CO CD
r-. CD o .— CN CO st LID CD r- ob ob CD r- CN ro LD OD o LC5 r CN CO cb SI- LO r^- CO
LU
^7 V ^7" r— CN CM CN CN CN CN CN CN CN CN CN
o <—
CO CO CO CO 4 CO
4 CO
CO4 CO
4 CO ,— CN ^
CO Nt <vT
~- 00 CD 0LT) <- JZ
>
O Ol
sr st st st 4 4
ro •^ sl- <^ •* •vT • =f LCD LiD LT) LO LD LO LO LT) T —
(DO. CO CD 4 4 4 4 4 4 4 4 4 4 4 4
CD CO CO CD CD CD CD CD CD CD CD CD CO CO CO CC
^t
CD 4 CD
CD 4 CD
4 4CD 4
CD 4
CD 4 4 CD
CO CD 4 CD4 4 4 4
CD CD 4 CD
CD CD 4 4 CO 4 4 CD4 CO
CD CO 4 CD4 4 4 4
CD CD CD
JD
CD
LD
CO
CO
CO
CN
P-
CO
l->
•5t 9
h- r*- 0
o —- .._...— - • _ .. CO
CO
LU
LU
U_ 3
LL. £
0.
LU
LU
M Q Q Q Q Q Q Q
o jeCD Q
a
LU
Q
UJ LU LU LU
a
LU LU Q UJ LU LU
a
LU
Q
Q LU
LU Vi a C/3 LU W « w LU ü)
r- w w LU « « w w
> > > a > > Q Q >
w
_i
E 0) UJ UJ LU
CC
Q LU
>
LU
>
LU LU Q
> > >
LU LU LU
>
LU
CC
Q LU
CC < CC CC < CC CC CC CC < CC CC CC < CC
CD CO st st st st st st ^ t CD CD CO *t CD CD CO •<t •<* Tt *t Tf CO CD CD CD 1t CD Tt 1t CO O CD
CO CO Ol Ol CT) Ol oi Ol CD Ol CO CO CO Ol CD CO CD CO CO Ol Ol Ol Ol Ol CO 00 CD cn ODO
CO Ol CO Ol Ol CO CO *— CO CO 00 CO
Ol Ol Ol
OD
Ol CD CD CD Ol CD OD CD CD CD Ol Ol Ol Ol Ol CD CD CD CO CD CD Ol OD Ol Ol CD OD OD OD CD CD OD CD CD OD CD CD OD *
Ol Ol
CD CD CD CD
i— CD 1— OD CD OD CD CD CD OD
cn
CD CD CD Ol
t T t "™" "™"
Q v <— T T
CM CO
• ^ *-. **• *"" ~" ^^ * ,—
CO aS. V st
i
LO CO CO CO T
CO
^ CO LO r- cn
CD
r—
CN
CN
CN
<=J LO
CN CN
co
CM
CO
CM
1*- CM CO
CM CO CO
*tf r-
CO CO
00
CO
LO r->
CD Cl ^t
LO LD LO
CO r -
Lfl
0
CD
<-
CD
CO
CD
CO
CD
rb ^ 4 CD
4 4 4 4 4 4 4 4 E
sr *t io r- ^ -* •^ CO CD CD CD CD CO co CO CO CD
LIST OF EFFECTIVE PAGES
Group/ Revision Date Remarks Group/ Revision Date Remarks
Page code Page code
E
0)
>
UJ
CC
Jan. '
Q > >- > >- > > > > >- >' > > >- > > >- > > > >- >-
Nov.
Nov.
>- u c
Jan.
Jan.
CZ CZ LZ cz c C CZ c C tz' >- tz' tz tz c tz tz tz
Cd 3 CD 3 ro 3 ro O ro 3 O CO 3 CO 3 (3 3 ro 3 CD
O ro O 3 3 3 O CD 3 3 O O 3 3 O O 3 O O O 3 3 3
z "3 O TZ TZ "3 —i
c
o
- 3 " 3 "3 "3 - 3 "3 "3 - 3 - 3
TZ —1 —1 - 3 —3 - 3 - 3 - 3 "3 "3
z - 3 "3 " 3 "3 " 3 "3 "3 - 3 TZ TZ - 3
> -o
OC o - X - X - IT "- 0 <- GG ^ 0 ^ 0 ^ O -- Q «- CQ - CD <- LL -- — - u X LL. CJ O LU X LL.
— O - 3 X 1Z
— _J v: 2 V TZ _ l O
CN CN st
Vi <-L CD CD
UJ CN
r~- 00 00
. CD
—
, —
, CN
CO 00 LO Nt
LT>
CD CD <— CO LT) CO CD
CN CN
CN
3
O
<—
CN
CN CM CN CO LO LO CD CD
r- 00 00 00
3 3
CD
1_
CN CN 3 CM CN CN CN CN CN CN CM CN CN CN CN
•—J Z CN
2 a
3
JZ
3
JZ
3
JZ
4 ^
JZ
4^
3
JZ
+-1
JZ
4—'
3 3
JZ
3
•—
JZ
3
JZ
4-^ 4 ^
3
JZ JZ
3 3
JZ
3
JZ
4-'
3
JZ
4 ^
3
JZ
4 ^
3
JZ
4 ^
JZ
4-" 4-'
CO
3
JZ
^zp CN CO st LO CO
r~- OO CD
C
^ CN CO st JD CO CO
LU 3
O Ol
0) 4-<
<— st cn 0 *—
4-^
in
'ZT 4-*
00
1 1
LT) CD r^ 00 CD O
—
, O CN ^ CM CN CD LO r- 0 CN st CD st CO 00 CD CD O CO CO CO CO CO CO CO ob CO CO CO co- CO CO CO CO CO n
> , B « CO CO 00 00 00 CD CD CN CN CM CN CO CO CO CO LO LO CD CD CO r- 00 CO 00 00 OD 00 CD CD CD CD CD CD
CN
CD CD CD CD CD CD CD
CN
CD CT) CD
CN
CD CD
<n CT) 0
r- (5 0. CN CN CN CN CN CM CM CM CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CN CNJ CM
00
0
ID
Ü 00
UJ
UJ
LL.
LL. 0.
UJ
LL.
O IA
im
r- CO
Vi E
_l CC
00 00 00 O O
cn Cr^O
CO CD 0 CD CD r- r-~ CD CN rz CD CO O r-. O O O O 0
CD 00 CO 00 CD CD CD CD CO CD CD CD CD CD
d) CO CO 00 00 CD co 00 00 00 CO CO CD Ol S 00 CO CD 00 00
CD CD 00 00 00 00 CO CD 00 00 CD 00 CD CO CD 93
CD CD CD CD CD CD CD CD CD CD
m CD CD CD CD CD CD CD CD CD
CD CD CD CD OT
CD CD CD cn CD CD CD CD CD CD CD CD CD CD CD CD CD- CD CD CD CD CD CD cn
CO
Q _>- tz >- cz CZ CZ >- tz >- > >- >- tz >• tz' OCD 0 CJ > er > > c > tz > CZ >' CZ > tz > tz tz > CZ > d tz tz tz tz
C
3
3 ro 3 CD 3
ro 3 CD 3 O 3 CD 3 3 O 3 3 3 3 ro CD CD 3 CO ro O CD O
ro O
ro O
ro O
ro O 3 CD C CD O 3 3 ro 3 ro 3
TZ -3 ~3 O O O Z 'Z. 1Z. Z Z Z
—.> - 3 - 3
z - 3 "3 - 3 "3
— —1 —1 "3 - 3 "3 - 3 " 3
- 3 - 3 - 3 - 3 - 3 "3 —.1 - 3 —1 TZ
c —1 - 3 "3 "3 —J —I ~> > Z . —1 "3
o C
0
:»• ra
CD o 0
CC o Q —
T LL ,_ IT <— L_ <— LL VC CD •— LL _l iZ LL Q X CO <- LU UJ LU "3 ^~ ^ ^~ ^ —
, •^ ^ LZ r- iZ 1— v: —
, v: X —
, ^ X X <— X —
, X 0.
0
0 O
CN CN CN CN SI- CN
CD
<—
ob ob
CN
CO r-^ CO in CO LO rL-
Vi
0
st LO
co
CO LO CN 00 >— —• 0 ™ r-. ^ CN
CO
LO
CO
^— —
, CD r-~ Q
O 0 O
*~- ' CN CN ^ co ' CO
' sr
' LO LO
'3 r->
3 3 <— 3 3 <— 3 3 3 <_ 3
O
<- «- «-
3 3 3
•-"
3
"~
3 JZ 3 JZ
"~
3 JZ
"—
3 JZ 3 JZ
""
3
1 ^
JZ
^~
3
z
^^ JZ
4—'
JZ
4—'
3
l—
JZ
4—' 1— 4—' *— 4-' 4 ^ 1— 4 ^ 4- 1 15
Q .
3
JZ JZ JZ
4-'
JZ
4-'
JZ JZ JZ •—
JZ JZ
"-p
JZ JZ
4-'
^-z
JZ
4 ^ CN
3
3 0) JZ 4 ^ +^
*ob r-* 4-"
<—• 4-" 'ZT
\- +^ 4-"
'-|- ^7" **
st ro ob st st m co st st st
Ä «"
O O)
*--
CO CD
—
,
O
CN
O C
CD
O
V CD <— CM CO CO
CN
LO
CN
CD
CN
r-^ 0 0 C O
CN CM CO
CO
CO CO CO
CO
CO
CN
st
CO
st st st
CN
LO
CO
LO LO
LO
LO
LO
LO
CD
LO
0
CD
T
CD ^—
CO
CN
CO
CO
CO
CO CD CD
i > • 11 i1
« 1 i• 1 1P f1
UJ
a
D
<
CA Q
k .
LU a
co 10 LU
E > O
0)
CC
LU
CC
O
<
p- CD p-
•st CO
p-
co P~- co CO 00 CD CD P-. 0 p- p- CO p- CD p- p-
CO
p- INJ !— <- P-- CO X ° CO 0 CO
CD CD X CC- 0 CD 0 CO
0) 00 CO CO
Ol CO 00 00 X 03'
P~-
00 X 00 00 CO O0 00 CD 00 OD
X 00 X 00 CD X
00
X CT! CD CD CD ro DO S O) cn CD X X 00
X '00 CD 00 CD CT) 00
CD CD CD CT CD CD CD CD CD CT) CD CD CD CD CD CD CD CT) CD
CD CD CD CD CD CD CD
CD CD CD CD CD cn CD CD CD 00
cn CD CD CD CD C" CD CD CD CD CD
CO
Q J^ 6
3
> >•
o 3
C
3 O> >•
3
> >• O> >•
c 3 3
>
O 0 > >•
O 3
>
O >•
ZJ
C
3
>- >•
3 3
>
O >•
3
>
O >•
3
>•
3
>•
3
> >•
O 3
>• .>
3
_>• _>
a a
> >->">•
a O 3 O 3
> >•
0 3
> O>
O
CJ
0 >• >
3 O
c
3 O> cz
3
C
3
>
O
c "3 z "3 -J z "3 z "3 z "3 z ZJ Z -3 Z -3
-> "3 -3 z -3 z ~J "3 -3 z -3 -3 —3 -> -3 z —) Z —3
z -3 Z Z Q "3 Z -1 Z —> -) Z
o
:?«i
"cö
CC u CO cn O m CO DG LU CO CD X CO 00 00 co co C2
u -> -> CD 0 _ z —z CJ LU 00 X X O
"3
•CJz _ i
Vi a CM
CN CN UJ
UJ CO LO .S2 •
CN
CJ? 00 CN
CN r- LO st
CN
CO P- CD st CM
3
p-
< <—3 3
1—
CO 00 st st 3 CO
3
0
^
—
t—
'.— CN CN
Q_ a JZ 3 3 3 3 JZ —
•3 3 3 3 3 -C 3
U JZ
UJ 3
O O)
CU JZ JZ JZ
CN
JZ JZ
T 1 JZ
JZ JZ
4—'
JZ JZ
4- 1 *-" J ZJ
*T
> CN CO st Lfi CO r- CD 0 l — CN 00 '
CO st 00 st LO '
p^ P~ 00 cn O CM CO LO CD Pv X *fr •-z ^^ T- ^^
130 st LO ^^ O
OD ?— CN CO ^
•* LO O
üa. CN CN CN CN CN CN CO oo 00 CO CO CO CO St st st st st st st LO 4— CM CM CO st LO CD P- oo CN CN CN CN CM
h- CO
0
u oQ
LU
LL
UJ
LL a.
UJ
LL
O (/)
k.
1- CO
Vi E
11)
—i CC
CO CO
, O r-. pv p- pv P- 0 CD 0 O 0 s 0 O CO O CD r-^ X
CO r^- CO CD X P- 00 CD P-. <£ 00 0 0 pv CO O CO CO CO
CD CD 00 CD 00 CD CD CD CO X X X 00 00 CTl CD 00 CD X 00 CD »
0) CD CD CO CD CO X CD cn CD CD CO X co X 00 00 co 5 co OD CTl CD
*-
CO
m CD CD CD
cn CD CD CD CD CD CD CD CD CD CD
CD CD CD
cn CD CD CD CD CT) CD CD CD CD CD CD
CD <-" CD cn CD CD CD CD CD
cn
CD CD CD S
a _>- J>~ > > cz cz >^ cz > > > cz > > cz >' c > >• >• O> >• >O >O >->->• 0> >• > > 0> > > > [Z > >• > > > §
3 3 O O
ro ro 3
ro Z
O O O 3 O § ä 0 3 O 3 O 3 3 3 0 3 3 3 5 0 3 3O 3 O
- zO " 33 zO T
c "3 -3 z z -3 -3 "3 -3 Z z "3 z •5 Z Z "3 z -3 Z "3 — 1 Z "3
z z ~3 ~3 ~3 z ^> Z "3
z z "3 z "3 Z -3
o c
0
*B
S"°
CC u Z Z NJC
- - _ CO -- u - X - X _ - X - co Q CO CJ Ü OD Ü 0 CO LJ - - CO X -3 "3
0
a
O
CJ
CN
Jl
st CJ CN 0
CD k. 0
CN
CD O
in
O CN
ob CO
0 S
CO
3 CM CO *v. 00 P- CO CO
w 0 11 CO 3 CN CO 3 •• O
JZ 3 3 '•a r- 3 3 3 3 3 JZ
CU
CO
JZ
1—
JZ c 3 3 LU JZ 3
JZ
c 3 3
3 <u 1
JZ JZ JZ
O O) Q. JZ 1 JZ 4-
+... 'Z" 1 JZ JZ
r~ st st LO CD CO JZ
4-1 4- J
*-^0 0 o' b ^ 4-1 ^_ i
/'S ra CD CD
CNJ
CD CD CD Q.
*~~CO CD
^ ^ CN st CD 0 >— P-- 00 CD O
: CN CO st LO CO CM
^^
O l CN CN CO CM P- Lfi CN CO st LO CO CO r^- 00 CM CN CN CM CM CO CO CO CO 00 CO CO Lft CN CO st p~ m CD
<
LIST OF EFFECTIVE PAGES 12
Group/ Revision Date Remarks Group/ Revision Date Remarks
Page code Page code
RJST409012-634
RJST307015-182
RJST211015-66
RJST207015-78
RJST111014-122
RJST108015-260
RJYM011014-468
RJYM007009-478
RJYM911007-374
RJYM907008-464
RJAK811014-420
RJYM808005-380
RJYM711012-520
RJYM707010-415
RJYM611016-1182
Engine
MITSUBISHI Lubrication
Fuel
Cooling
Emission Control
FOREWORD Clutch
This Workshop Manual contains procedures for re-
moval, disassembly, inspection, adjustment, reas- Manual Transmission ..
sembly and installation, etc. for service mechanics.
Use the following manuals in combination with this Automatic Transmission
manual required.
Propeller Shaft
WORKSHOP MANUAL
ENGINE GROUP pwEEnnnD Front. Axle
(Looseleaf edition)
WIRING HARNESS PHWE8604D Rear Axle
PHWE8907D
PHWE9022D
PARTS CATALOGUE B603180OAD Wheel and Tyre
B803180OAD
BFA3180DAI1 Power Plant Mount ....
All information, illustrations and product descriptions
contained in this manual are current as at the time Front Suspension
of publication. We, however, reserve the right to
make changes at any time without prior notice or Rear Suspension
obligation.
Service Brakes
Parking Brakes
Steering
Body
Exterior
Interior
Chassis Electrical
Heater, Air Conditioner
A MITSUBISHI
MOTORS CORPORATION
•••< Mitsubishi Motors Corporation Jun. 1994 PWWE8608O
and Ventilation
Wiring Diagram
REVISED
HOW TO USE THIS MANUAL EOlBAANa
Port-installation Operation
• Air bleeding of brake line (Refer to GROUP 35
SERVICE BRAKES-Service Adjustment Procedures.)
• Adjustment of parking brake pull rod
(Refer to GROUP 36 PARKING BRAKES-Service
Adjustment Procedures.)
Denotes tightening
torque
17 Nm
1.7 kgm
12 ftlb». R w u t t »haft shim act
50-80 Nm
S.0— 8.0 kgm
30-43 ft.lb*
0
Denotes non-reusable part I