GYRO Compass Manual
GYRO Compass Manual
GYRO Compass Manual
NAVIGAT X MK 1
Sperry Marine, with worldwide headquarters in Charlottesville, VA, and major engineering and
support offices in Melville, NY, New Malden, England, and Hamburg, Germany, is part of the
Northrop Grumman Electronic Systems sector.
Revision Record
Safety Instructions
i
056343/C NAVIGAT X MK 1
WARNING After a power-up from cold, the NAVIGAT X MK 1 requires a settling time
of three hours before reliable heading data is available.
Power up the system at least three hours before leaving harbour.
Power down the system during long docking periods only.
Make sure that the NAVIGAT X MK 1 has settled before using its heading
as the reference for heading control systems, RADAR, ECDIS, etc.
A magnetic heading source should be made active only in case of failure
of the gyrocompass(es).
WARNING Before using this system, operators must be appropriately trained and
familiar with the operating procedures and safety instructions contained
in this manual.
Keep system manuals in a well-known, readily available location.
CAUTION The supporting fluid in the gyrosphere container will start freezing at
temperatures below 0 °C.
The NAVIGAT X MK 1 may no longer be operated when the ambient tem-
perature at the gyrocompass’ location falls below –10 °C while the com-
pass is in operation or when the ambient temperature falls below 0 °C
while the compass is not in operation.
CAUTION Do not clean the compass housing with organic solvents, acetone or any
other substance which could damage or discolour plastic.
Use only soapy water or a mild detergent to clean the compass housing.
ii
NAVIGAT X MK 1 056343/C
CAUTION The gyrosphere is always to be transported in its carrying box in the orig-
inal transport container.
Do not throw or drop the transport container.
The transport container is to be transported in an upright position only.
Carry the carrying box containing the gyrosphere by hand only and han-
dle it with extreme care. Remove the gyroshpere from the carrying box
only if required for immediate installation.
CAUTION It cannot be guaranteed that parameter settings in the User and Setup
menus and the entries made in the Magnetic Compass Calibration table
are left intact when the software is exchanged.
Before exchanging the system software IC, record all parameter settings
to be able to re-enter them manually, if required.
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056343/C NAVIGAT X MK 1
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NAVIGAT X MK 1 056343/C
Contents
Safety Instructions
Safety Notice Conventions........................................................................... i
General Safety Information for the Operator ............................................ ii
General Safety Information for Service Personnel................................... iii
Chapter 1: Introduction
1.1 Design and Main Features........................................................................ 1-1
1.2 Operating Principle ................................................................................... 1-2
1.3 Example System Configurations ............................................................. 1-3
Standalone Gyrocompass/TMC System ................................................. 1-3
Dual NAVIGAT X MK 1 Gyrocompass/TMC System ................................ 1-4
1.4 Technical Data............................................................................................ 1-5
Chapter 2: Operation
2.1 Operating Conditions ............................................................................... 2-1
2.2 Display and Operating Keys ..................................................................... 2-2
Control and Display Unit .......................................................................... 2-2
2.3 External control devices ........................................................................... 2-3
2.4 Power-up Sequence .................................................................................. 2-4
2.5 Selecting the active heading source ....................................................... 2-5
2.6 Adjusting the display brightness............................................................. 2-5
2.7 Optional Functions.................................................................................... 2-6
Muting Alarms Remotely.......................................................................... 2-6
Reversing the Heading Display (180° offset)........................................... 2-6
Resetting/Acknowledging a Central Watch Alarm .................................. 2-6
2.8 Operating Menu ........................................................................................ 2-7
Entering and Quitting the Main Menu..................................................... 2-7
Navigating the Menu ................................................................................ 2-7
Selecting Parameter Settings ................................................................... 2-8
Editing Parameter Values ......................................................................... 2-8
2.9 Selecting a Display Data Page ................................................................. 2-9
2.10 Manual Settings Menu ........................................................................... 2-10
Manual Settings – Overview .................................................................. 2-10
Manual Settings – Parameters ............................................................... 2-12
2.11 User Setup ............................................................................................... 2-16
User Setup – Overview ........................................................................... 2-16
User Setup – Parameters ........................................................................ 2-17
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056343/C NAVIGAT X MK 1
Chapter 6: Installation
6.1 Mechanical Installation............................................................................. 6-1
Installing the Compass Housing .............................................................. 6-1
6.2 Electrical Installation................................................................................. 6-2
AC Supply Power Configuration .............................................................. 6-2
Wiring Up the System............................................................................... 6-2
6.3 Gyrosphere Installation ............................................................................ 6-3
6.4 Initial System Configuration .................................................................... 6-4
6.5 Alignment Error Correction ...................................................................... 6-6
Magnetic Compass Calibration ................................................................ 6-7
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NAVIGAT X MK 1 056343/C
Chapter 8: Troubleshooting
8.1 Troubleshooting Instructions ................................................................... 8-1
8.2 Location of Parts on the Master PCB ...................................................... 8-2
Exchangeable Components...................................................................... 8-3
Connectors................................................................................................. 8-3
Test Resistor / Trimpots............................................................................. 8-4
Diagnostic LEDs......................................................................................... 8-4
Appendix
A Setup and Configuration Tables
B Drawings
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056343/C NAVIGAT X MK 1
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NAVIGAT X MK 1 056343/C
Chapter 1: Introduction
The rate of turn output of the NAVIGAT X MK 1 complies with IMO reso-
lution A.526(13).
The single unit design with a polyurethane hard foam housing allows
the gyrocompass to be installed on any bridge. If required, the operating
unit may be installed at a location remote from the compass or an addi-
tional remote operating unit may be used.
Figure 1-1:
The gyrosphere damping trough centering pin
S gyro N gyro
A follow-up control circuit keeps the container aligned with the sphere at
all times, thus heading can be derived from the container’s orientation.
While systems with the Mod. 10/3 container employ an optical pickoff to
provide the follow-up control signal, systems with the Mod. 10/2 and
Mod. 7/2 containers use a resistance bridge circuit, formed by the con-
ducting paths from the contact pins in the container, through the sup-
porting fluid and to the equator contact of the gyrosphere.
Figure 1-2:
Standalone
Gyrocompass/TMC
system Ext. Gyrocompass
Serial Repeaters
Equipment using
Position Receiver 6 step/ input
Analogue
Speed Log
R.o.T.
ROT
Indicators
Rudder Angle
Feedback Unit(s)
Nav. Data
Status Signals In Printer
The system shown in Figure 1-3 below is the standard configuration for
a dual NAVIGAT X MK 1 gyrocompass system.
By selecting the active heading source at the NAVITWIN IV, the operator
determines which compasses’ data is distributed via the Switch-Over
Unit to external equipment, such as heading control systems, RADAR,
compass repeaters etc.
The NAVITWIN’s heading diff. alarm function permits to monitor the dif-
ference between any two of the available heading sources.
The off heading alarm function permits to monitor the difference
between the actual heading from the active source and the set heading
order, as received from a heading control system or entered manually.
G/ M Headings,
RoT, and all other
data/signals
distributed via
G2 Switch-Over Unit
G2 Hdg.
Source Sel.
M Hdg. Status
GYRO
1 246.8
M GYRO
2 246.7
MAGN
Alarm Status
COMP 247.0
(Hdg. Diff, Off Hdg)
NAVITWIN IV
Note A system with one NAVIGAT X MK 1 and one NAVIGAT 2100 fiber-optic
gyrocompass is also possible in an otherwise identical configuration.
Accuracies
heading:
lin. mean settle point error ≤0.1° secant latitude
static error ≤0.1° secant latitude
dynamic error ≤0.4° secant latitude
deviation after 3 min. power interruption < 2°
rate of turn ≤0.5°/minute
Operational Characteristics
mean setting time < 3h
max. follow-up speed 100°/s
freedom of roll and pitch
- with container Mod. 10 ±40°
- with container Mod. 7 ±90°
MTBF 40 000 h
Environmental Requirements
ambient temperature, operation –10 to +55 °C
ambient temperature, storage –25 to +70 °C
(without supporting fluid)
environmental conditions / EMC in accordance w. IEC 60945
Protection Grade
according to IEC 60529/DIN 40050 IP 23
Magnetic Clearance
to standard magnetic compass 0.6 m
to steering magnetic compass 0.4 m
reduced, to standard magnetic compass 0.3 m
reduced, to steering magnetic compass 0.3 m
Power Supply
supply voltage main: 115/230 VAC, 50/60 Hz;
backup: 24 VDC (18-36 V), includ-
ing automatic switchover to
backup supply in case of main
supply failure
max. ripple content DC supply ±4 Vpp; extreme values may not
exceed 36 V or fall below 18 V
power consumption:
start-up AC: 125 VA; DC: 80 W
operation AC: 75 VA; DC: 45 W
each repeater compass 7W
420
404
weight 25 kg approx.
Data Inputs
ext. gyro heading NMEA 0183 / IEC 61162-1
or PLATH protocol
or Lehmkuhl (1200, 2400, 4800 or
9600 Bd.)
magnetic heading NMEA 0183 / IEC 61162-1
or PLATH protocol
or NAVIPILOT
position NMEA 0183 / IEC 61162-1
speed NMEA 0183 / IEC 61162-1
compass monitor NAVITWIN NMEA 0183 / IEC 61162-1
Data Outputs
serial repeater outputs NMEA 0183
(12x TTL)
sensor data outputs NMEA 0183 / IEC 61162-1
(4x RS-422; 3 available if AD10
output active)
FAST output NMEA 0183 / IEC 61162-1
(1x RS-422) or PLATH protocol
SuperFAST output NMEA 0183 / IEC 61162-1
(2x RS-422; 1 available if AD10 or NMEA 0183 / IEC 61162-2
output active) or PLATH protocol
AD10 heading data output AD10 serial data and clock
NAVITWIN output NMEA 0183 / IEC 61162-1
to ext. gyro / compass monitor
NAVITWIN
NAVIPRINT output serial data to nav. data printer
Chapter 2: Operation
CAUTION The supporting fluid in the gyrosphere container will start freezing at
temperatures below 0 °C.
The NAVIGAT X MK 1 may no longer be operated when the ambient tem-
perature at the gyrocompass’ location falls below –10 °C while the com-
pass is in operation or when the ambient temperature falls below 0 °C
while the compass is not in operation.
Figure 2-1:
NAVIGAT X MK 1
control and display unit
1
3
2
4
6
5
7
Display
Operating Keys
➂ Up () / F2 key: In menu mode, returns from the main menu to nor-
mal operational mode. Within a sub-menu, scrolls up through avail-
able pages on same menu level.
When pressed simultaneously with the SHIFT key, the F2 function is
executed.
➃ Down () / F3 key: Calls up the Main Menu from normal operational
mode. Within a sub-menu, scrolls down through available pages on
same menu level.
When pressed simultaneously with the SHIFT key, the F3 function is
executed.
➄ SHIFT key: Pressed with other key to call up key’s SHIFT function.
• An external device may be used to select the “active” source, i.e. the
heading reference to be distributed to compass repeaters, heading
control system, RADAR, ECDIS etc.).
• An external selector switch may be used to reverse the heading
(apply a 180° offset to the heading data), e.g. for operation in double-
ended ferries.
• The audible alarm at the NAVIGAT X MK 1 the may be muted from a
remote device, e.g. a central alarm panel.
WARNING After a power-up from cold, the NAVIGAT X MK 1 requires a settling time
of three hours before reliable heading data is available.
Power up the system at least three hours before leaving harbour.
Power down the system during long docking periods only.
Make sure that the NAVIGAT X MK 1 has settled before using its heading
as the reference for heading control systems, RADAR, ECDIS, etc.
Note If the system is configured for source selection from an external device,
selection from the control and display unit is disabled.
The active heading source can be changed in a manual steering mode
only.
In automatic steering modes, source selection is disabled and an error
beep sounds when an attempt is made to change the active source.
WARNING Make sure that the NAVIGAT X MK 1 has settled before using its heading
as the reference for heading control systems, RADAR, ECDIS, etc.
A magnetic heading source should be made active only in case of failure
of the gyrocompass(es).
In the menu mode, the operator may navigate through the menu using
the F1, F2, F3, Up/Down, Dim+/Dim- and MENU key functions.
Figure 2-2:
Manual Settings SPEED/LATITUDE speed/latitude input settings
SPEED/LAT MODE
SPEED MODE
AUTO
MAN
POSIT MODE
AUTO
MAN
SPEED/LAT SET
man. speed value: 0.0 – 99.9 kts.
man. lat. value: 99:99.99 N – 99:99.99 S
Speed/Latitude
Speed/Lat Mode
Selects the speed and position input modes.
Speed Mode
Selects the speed input mode.
Settings: AUTO
Speed data is read automatically from the serial data or the
200 pulse/nm input
MAN
The actual speed value is entered manually
Posit Mode
Selects the position input mode.
Settings: AUTO
Position data is read automatically from the serial data input
MAN
The actual position is entered manually
Speed/Lat Set
Sets the manual input values for the speed and latitude.
Sets the manual input values for the speed and latitude.
Between
Selects the heading sources to monitor.
Settings: GY1/GY2
Monitor difference between gyros 1 and 2
GY1/MAG
Monitor difference between gyro 1 and magnetic hdg.
GY2/MAG
Monitor difference between gyro 2and magnetic hdg.
OFF
Hdg. diff monitoring is disabled
Alarm threshold
Sets the alarm threshold value.
Value: 0 – 99°
Magnetic Variation
Mode
Selects the magnetic variation input mode.
Settings: AUTO
Mag. variation data is read automatically
MAN
The actual mag. variation value is entered manually
Manual Value
Sets the manual input value for mag. variation.
Settings: ON
Automatic North speed error correction is enabled.
OFF
Automatic North speed error correction is disabled.
Set. NAVIPRINT
Sets the operating parameters for the NAVIPRINT nav. data printer.
NAVIPRINT
Turns printing on and off.
Settings: ON
Activate output to printer
OFF
No output to printer
Pap. speed
Sets the paper feed speed.
Settings: 60 mm
print at 60 mm/h (1 cm = 10 min.).
150 mm
print at 150 mm/h (1 cm = 4 min.)
600 mm
print at 600 mm/h (1 cm = 1 min.)
Hdg.
Sets the scaling of the heading graph.
Settings: ±30
scale to show 30° to the left and to the right from the graph’s
centre (current print position shifts to centre when graph
reaches margin)
±180°
scale to show 180° to the left and to the right from the
graph’s centre (current print position shifts to the centre
when graph reaches margin)
Rudder
Sets the scaling of the rudder angle graph.
Settings: ±9°
scale to show 9° to the left and to the right from the graph’s
centre. This setting provides a high-resolution recording of
small rudder movements and is useful for monitoring e.g.
the steering behaviour of an autopilot.
±45°
scale to show ±45°. Standard setting for ±45° steering gears.
±70°
scale to show ±70°. Standard setting for ±70° steering gears.
OFF
do not print rudder angle graph. Required setting if no rud-
der angle feedback unit is connected to the compass.
Settings ROT
Figure 2-4:
User Setup DATE/TIME input date/time
MODE
AUTO
MAN
DATE
dd.mm.yy (day.month.year)
TIME
hh:mm (hours:minutes)
Mode
Selects the date and time input mode.
Settings: AUTO
Date/time are read automatically from the serial data input
MAN
The current date and time are entered manually
Man. Date
Sets the current date manually.
Man. Time
Sets the current time manually.
Note If manual input is used, date and time must be set after each power-up.
Software Version
Settings: none
The software version sub-menu is read-only.
Settings: ON
Automatic correction is enabled
OFF
Automatic correction is disabled
Enter Values
Enters the correction values into the magn. calibration table.
Figure 3-1:
Alarm message
(gyro failure)
The message remains on the screen until the operator acknowledges the
alarm or the cause of the alarm is no longer present.
Alarm Acknowledge
Press Shift-F1.
The alarm message is cleared and the audible
alarm is muted.
!"
!#$
%"
Note When an alarm has been acknowledged, the ext. alarm status output
remains active until the cause of the alarm is eliminated.
When the cause of an alarm is eliminated, the alarm is acknowledged
automatically and the alarm status is cleared.
The NAVIGAT X MK 1 does not keep a history of past (inactive) alarms.
Alarm Mute
Press Shift-Reset.
The audible alarm indication is muted.
The visible alarm indication is not cleared and
the alarm remains in the pending state until it is
acknowledged by the operator.
Table 3-1:
Message on Message in Cause Corrective
error messages
Display Error List Action
GYRO N FAILURE GYRO The system can- If failed gyro is
FAILURE N not provide active hdg.
(N = own gyro gyro heading. source, activate
ID) Possible causes another source,
are defects of if available.
the gyrosphere, Restart the
the follow-up gyrocompass
system or the system. If the
shaft encoder, error persists,
or a defect of call an author-
the hard- or ized Sperry
software on the Marine service
master PCB. station.
GYRO N FAILURE GYRO Loss of data If failed gyro is
FAILURE N from ext. gyro active hdg.
(N = ext. gyro ID) heading source. source, activate
another source,
if available.
Check ext. gyro
heading source
and interface.
MAGN. FAILURE Loss of mag- Check mag-
COMPASS MAGN. netic heading netic heading
ERROR data from ext. source and
source. interface.
MAGN.VAR. MAGN.VAR. Loss of magn. Check magnetic
INVALID INVALID variation data variation source
(if automatic and interface.
input active)
SPEED FAILURE SPEED Loss of speed Check speed
ERROR data from ext. data source and
source. interface.
SPEED INVALID SPEED INVALID Actual speed Check speed
outside of valid data source and
speed range; interface.
invalid speed Check current
will not be used speed filter
for North speed parameters in
error correction Service Setup.
If required,
increase valid
speed range
and/or increase
filter time con-
stant.
Call up the Main Menu
Press Shift-F2 to select "Service Setup".
When prompted for the setup code:
### Enter code "610 "
Press Shift-ENTER to confirm the code.
The Service Setup 2 sub-menu opens.
Figure 3-2:
Service Setup 2 GYROSPHERE DATA gyrosphere operational data
TEMPERATURE: gyrosphere ambient temperature
PH. BRIDGE: phase bridge voltage
GYRO CURR.: gyrosphere current
ERROR LIST list of active errors
error messages
number of errors
Gyrosphere Data
Displays: Temperature
The ambient temperature around the gyrosphere container.
Ph. Bridge
The follow-up circuit phase bridge voltage.
Gyro Curr.
The gyrosphere current.
Data List
Error List
No. of errors
Displays the total number of active errors.
Reset MK 1
The display front plate and the compass housing should be kept clean
and a regular visual inspection of cables and connectors should be car-
ried out to detect any signs of damage or deterioration.
CAUTION Do not clean the compass with organic solvents, acetone or any other
substance which could damage or discolour plastic.
Use only water and soap or a mild detergent to clean the compass.
18-Month Maintenance
Note If more than 18 months have passed since the last gyrosphere mainte-
nance, a reminder message is displayed every time the gyrocompass is
powered up.
This message indicates no malfunction but is intended to remind the
operator that the recommended maintenance interval has been
exceeded.
When the reminder message is acknowledged, the gyrocompass will
power-up and commence normal operation. During the gyrosphere
maintenance, the gyrosphere operation time counter is reset.
Five-Year Maintenance
CAUTION The supporting fluid in the gyrosphere container will start freezing at
temperatures below 0 °C.
The NAVIGAT X MK 1 may no longer be operated when the ambient tem-
perature at the gyrocompass’ location falls below –10 °C while the com-
pass is in operation or when the ambient temperature falls below 0 °C
while the compass is not in operation.
Procedure1
8. Carefully remove the container from the housing and take it to its
storage location.
9. At the storage location, carefully place the container into its original
transport box or another suitable outer package.
10. Clearly label the packaged container and store it safely in an upright
position, making sure that it cannot be moved, tilted or subjected to
shock.
11. Put the door in front of the housing and reconnect the grounding
strap.
12. Fit the door back on the housing and tighten the retaining screws.
13. Take the necessary precautions to make sure that the compasses
main and backup power supplies remain switched off while the con-
tainer is not installed.
Procedure1
11. Put the door in front of the housing, so that the keys can be oper-
ated. If the keypad or display has been disconnected during gyro-
sphere installation, reconnect it.
12. The compass is now ready to be put into operation.
Leave the housing door open to observe the settling of the gyro-
sphere and proceed now with the power-up function test.
Procedure
CAUTION If 45 minutes after power-up, the gyrosphere current has not dropped
below 300 mA, the gyrosphere is not working properly.
If visual inspection reveals no obvious cause of malfunction, the gyro-
sphere is to be regarded defective and must be replaced.
4. After a settling time of at least 4 hours, verify that the compass has
settled to the correct heading:
Note To verify the compass’ heading, the actual true heading of the vessel
should be known with an accuracy of ±0.1°.
Chapter 6: Installation
CAUTION The gyrosphere is always to be transported in its carrying box in the orig-
inal transport container.
Do not throw or drop the transport container.
The transport container is to be transported in an upright position only.
CAUTION Carry the carrying box containing the gyrosphere by hand only and han-
dle it with extreme care. Remove the gyroshpere from the carrying box
only if required for immediate installation.
For the amount of space required, the attachment points and the posi-
tion of the cable inlets, refer to dimension drawing 4914-0112-02.
In the horizontal plane, the compass may be installed at any angle with
respect to the vessel‘s longitudinal axis.
Alignment error (i.e. the angle between the compass‘ and the vessel‘s
longitudinal axis) is corrected electronically by setting the alignment
error correction value in the Service Setup 1.
DANGER When the AC main supply is switched on, live voltages are present at the
line filter and the power transformer’s terminals.
When the compass is energized (main and/or backup supply present),
the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the
master PCB, the gyrosphere supply lines and across the gyrosphere con-
tacts.
When configuring the system for the vessel’s AC supply voltage, make
sure the compass' main and backup power supplies are switched off and
safeguarded against accidental switching-on.
Figure 6-1:
AC supply power
configuration links
9
8 115 VAC
7
6
5
4 230 VAC
3
2
1
DANGER When the AC main supply is switched on, live voltages are present at the
line filter and the power transformer’s terminals.
When the compass is energized (main and/or backup supply present),
the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the
master PCB, the gyrosphere supply lines and across the gyrosphere con-
tacts.
When wiring up the system, make sure the compass' main and backup
power supplies are switched off and safeguarded against accidental
switching-on.
Wire up the system according to the connection diagrams and other rel-
evant documents provided.
Insert the ship's cables through the inlets at the sides of the compass
housing. Remove the outer cable covers, draw back the cable shields
and fasten the cables with clamps or tie-wraps to the threaded studs of
the inlet plates. Refer to dimension drawing 4914-0112-02.
Keep all wires running inside the housing as short as possible. Avoid to
run wires from one side of the housing to the other. Route wires con-
necting to TB1 – TB4 through the inlets on the left hand side of the hous-
ing and wires connecting to TB5 – TB7 through the inlets on the right
hand side.
Alternatively, the installer may wire up the system completely and carry
out the initial system configuration before the gyrosphere is installed.
1. Check that the wiring has been carried out completely. All devices
connected to data or signal in- and outputs should be operative.
DANGER When the compass is energized (main and/or backup supply present),
the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the
master PCB, the gyrosphere supply lines and across the gyrosphere con-
tacts.
When operating the compass while the housing is open, do not touch
the master PCB, the connecting cables to the gyrosphere container or
any conductive components on the container.
Note If the initial system configuration is carried out before the installation of
the gyrosphere, the system will raise a „gyro failure“ alarm at power-up.
The alarm may be safely acknowledged at this point to continue with the
initial configuration.
Note Do not change the factory-set shaft correction angle in the Service Setup
1. The alignment error correction may be set to an approximate value at
this point. The existing alignment error, however, must later be deter-
mined exactly and corrected as required.
compass orientation
alignment error
CAUTION The compass must have been in continuous operation for at least 4 hours
before the alignment error can be determined accurately.
If bearing repeaters are used to determine the true heading, these must
be properly aligned to the vessel's fore-and-aft axis.
Example:
The vessel’s true heading is
123.0°, the compass displays
123.4°, the alignment error is
therefore 0.4°, thus, the required
correction range is –179.9 to
180.0°.
Note After correction of the alignment error, the compass is to display the ves-
sel's true heading to an accuracy of at least 0.5°.
CAUTION The magnetic heading calibration corrects deviations due to the com-
bined effects of the magnetic environment, the particular sensor being
used and the receiving circuitry on the master PCB.
Therefore, a new calibration must be carried out when:
- the steering magnetic compass is exchanged or newly adjusted,
- the magnetic heading sensor is exchanged and,
- if a fluxgate sensor is used, when the master PCB is exchanged.
Calibration Procedure
First, the existing deviations between the indication of the steering mag-
netic compass and the magnetic heading displayed at the
NAVIGAT X MK 1 are determined. This requires that the vessel is swung
very slowly through a full circle so that for each 10° of magnetic com-
pass heading (0, 10, ..., 350°) the corresponding display value is
obtained.
Then, the resultant correction values are calculated and entered in the
magnetic heading calibration table at the NAVIGAT X MK 1. The calibra-
tion table stores up to 50 entries (’cal. no.s’), each of which assigns a
correction value to a given magnetic heading (0, 10, ..., 350°).
CAUTION The magnetic compass used as the calibration reference must be prop-
erly installed and adjusted.
The procedure should be carried out in calm seas only.
1. Make sure that the magnetic variation is set to 0.0° in the Manual
Settings menu.
2. Make sure that the calibration is disabled (setting ’OFF’ selected in
the User Setup / Magn. Cal. Tab.)
3. Select a manual steering mode.
4. Commence a continuous, very slow and steady turn. The vessel
must be swung through one full circle (360°) at least.
0
value.
10 The correction value is the offset
which must be applied to a
given display value in order to
obtain the steering magnetic
mag. compass hdg. compass heading.
– mag. hdg. display
Example:
= correction value steering magnetic compass
heading = 0°,
display value = 0,8°,
Mag. Hdg.
correction value = –0,8°.
Mag. Compass Correction
Display
Heading Value
(uncalibrated)
0˚
10˚
1. Call up the User Setup and go to the ’Magn Cal Tab’ sub-menu.
Press Shift-F1. (’enter values’)
The calibration table entry sub-menu is shown.
2. To enter the previously determined correction values:
a) Using the Up/Down and Dim+/Dim- keys,
## enter the respective heading value.
****"
****"
b) Press Shift-ENTER to confirm the value.
c) Using the Up/Down and Dim+/Dim- keys,
enter the corresponding correction
Mag. Compass
Mag. Hdg.
Correction
value.
Display
Heading Value
(uncalibrated)
d) Press Shift-ENTER to confirm the value.
0˚
10˚
Note The calibration table is stored in the system's permanent memory. If the
complete set of table entries is to be altered (e.g. when a new magnetic
heading sensor has been fitted or the steering magnetic compass has
been newly adjusted), delete the old entries from the table first.
Call up the Main Menu
Press Shift-F2 to select "Service Setup".
When prompted for the setup code:
### Enter code "600 "
Press Shift-ENTER to confirm the code.
The Service Setup 1 sub-menu opens.
Service-Setup 1 – Overview
Figure 7-1:
Service Setup 1 INTERFACE I/O interface configuration
GYRO INPUT
PLATH
LEHMK. 1200
LEHMK. 2400
LEHMK. 4800
LEHMK. 9600
NMEA-HDT
OFF
MAG.HDG.INP.
SIN/COS
NMEA-HDM
NMEA-HCHDT
NMEA-HDG
PLATH-MAGN
NAVIPILOT
COMP.MONITOR
OFF
SPEED INPUT
200 Pulse/NM
NMEA
POS INPUT
NMEA-GLL
NMEA-GGA
SENS.D.M.OUTP.
NMEA-HCHDM
NMEA-HCHDT
NMEA-HCHDG
S/FAST M.OUTP.
NMEA-HCHDM
NMEA-HCHDT
MAGN. VARIATION
NMEA-HDG
NMEA-RMA
NMEA-RMC
NMEA SUPERFAST
4800 BAUD
9600 BAUD
19200 BAUD
33 Hz 38400 BD
50 Hz 38400 BD
NMEA-HCHDT
PLATH
TxD NMEA FAST
NMEA
HCHDT
HDT/ROT
PLATH
Figure 7-2:
contd. from previous page
Service Setup 1
(contd.)
ANALOG ROT OUTP. settings analog ROT output
SYSTEM TYPE system type / hdg. reference selection
SYSTEM
G
GM
GG
GGM
HDG. SEL
CDU 1
CDU 1+2
COMP.MON
AUTOPILOT.
EXT.SEL.
GEN. ALARM SETUP conditions for actuation
of general alarm relay
ON ALL ALARMS
ON FATAL ALARMS
HDG-DIFF
MUTE
Interface I/O
Gyro Input
Selects the interface protocol for the ext. Gyro input.
Settings: PLATH
The input reads the PLATH binary data protocol
LEHMK. 1200
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 1200 Bd.
LEHMK. 2400
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 2400 Bd.
LEHMK. 4800
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 4800 Bd.
LEHMK. 9600
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 9600 Bd.
NMEA-HDT
The input reads the NMEA $--HDT sentence
OFF
The input is disabled
NMEA-HDM
The input reads the NMEA $--HDM sentence at the NMEA
magn. interface
NMEA-HCHDT
The input reads the NMEA $HCHDT sentence at the NMEA
magn. interface
NMEA-HDG
The input reads the NMEA $--HDG sentence at the NMEA
magn. interface
PLATH-MAGN
The input reads magnetic heading from the PLATH binary
data protocol at the NMEA magn. interface
NAVIPILOT
The input reads magnetic heading from the NAVIPILOT
repeater protocol at the NMEA magn. interface
COMP. MONITOR
The input reads magnetic heading (NMEA) at the Compass
Monitor interface
OFF
The input is disabled
Speed Input
Configures the speed input.
NMEA
The input reads speed from an NMEA sentence received at
the serial speed data input 1.
Pos. Input
Configures the position input.
Settings: NMEA-GLL
The input reads the NMEA $--GLL sentence
NMEA-GGA
The input reads the NMEA $--GGA sentence
Sens. D. M. Outp.
Selects the output sentence format for magnetic heading at the sensor
data outputs
Settings: NMEA-HCHDM
Magnetic heading is sent using the NMEA $--HDM sentence
with talker ID “HC”
NMEA-HCHDT
Magnetic heading is sent using the NMEA $--HDT sentence
with talker ID “HC”
NMEA-HCHDG
Magnetic heading is sent using the NMEA $--HDG sentence
with talker ID “HC”
S/FAST M. Outp.
Selects the output sentence format for magnetic heading at the FAST
and SuperFAST data outputs
Settings: NMEA-HCHDM
Magnetic heading is sent using the NMEA $--HDM sentence
with talker ID “HC”
NMEA-HCHDT
Magnetic heading is sent using the NMEA $--HDT sentence
with talker ID “HC”
Magn. Variation
Selects the sentence format for automatic magnetic variation input
Settings: NMEA-HDG
Magnetic variation is read from the NMEA $--HDG sentence
at the serial data magn. interface
NMEA-RMA
Magnetic variation is read from the NMEA $--RMA sentence
at the currently active position interface
NMEA-RMC
Magnetic variation is read from the NMEA $--RMC sentence
at the currently active position interface
NMEA SuperFAST
Configures the SuperFAST serial data output.
9600 Baud
The output transmits all available data in NMEA format at
9600 Bd. (non-standard)
19200 Baud
The output transmits all available data in NMEA format at
19200 Bd. (non-standard)
33 Hz 38400 Bd
The output transmits all available data in NMEA format at
38400 Bd. (high-speed according to IEC 61162-2)
The update rate for the HDT sentence is 33 Hz.
50 Hz 38400 Bd
The output transmits all available data in NMEA format at
38400 Bd. (high-speed according to IEC 61162-2)
The update rate for the HDT sentence is 50 Hz.
NMEA-HCHDT
The output transmits magnetic heading only, using the
NMEA $HCHDT sentence at 4800 Bd.
PLATH
The output transmits heading and rate of turn data, using
the PLATH binary protocol at 9600 Bd.
Settings: NMEA
The output transmits all available data in NMEA format at
4800 Bd. (standard according to NMEA / IEC 61162-1)
HCHDT
The output transmits magnetic heading only, using the
NMEA $HCHDT sentence at 4800 Bd.
HDT/ROT
The output transmits the active heading and rate of turn
data only, using the NMEA $--HDT and $--ROT sentences at
4800 Bd.
PLATH
The output transmits heading and rate of turn data, using
the PLATH binary protocol at 9600 Bd.
Sc. Factor
Sets the scaling for the output.
Zero Offset
Sets the zero-point offset for the output.
Feedback Signal
No. of Rudders
Selects between single and dual rudder systems.
Settings: 1
Single rudder system; rudder angle input 1 is used only
2
Dual rudder system; both rudder angle inputs are used; sep-
arate graphs are printed for port and stb. rudder angles
Set Rudder 1
Sets the scaling and zero-point offset for the rudder angle input 1.
Set Rudder 2
Sets the scaling and zero-point offset for the rudder angle input 2.
System Type
System
Sets the system configuration
Settings: G
Single gyrocompass system: the control and display unit
shows own gyro heading only; the heading source selection
and heading difference alarm functions are not available.
GM
Gyro-/Magnetic compass system: the control and display
unit shows own gyro and magnetic compass headings;
heading source selection and heading difference monitoring
functions are available for sources G and M.
GG
Dual gyrocompass system: the control and display unit
shows both gyrocompass headings; heading source selec-
tion and heading difference monitoring functions are availa-
ble for sources G1 and G2.
GGM
Dual gyrocompass/Magnetic compass system: the control
and display unit shows both gyro and magnetic compass
headings; heading source selection and heading difference
monitoring functions are available for sources G1, G2 and
M.
Hdg. Sel.
Selects the heading source selector device to use.
Settings: CDU 1
Standalone system: the active heading source is selected at
the control and display unit
CDU 1+2
Dual gyrocompass system: the active heading source is
selected at either one of the gyrocompasses’ control and
display units
Comp. Mon.
Multicompass system with Compass Monitor/Heading Man-
agement system NAVITWIN: the active heading source is
selected at the NAVITWIN
Autopilot
Gyrocompass/Autopilot system: the active heading source
is selected at the autopilot (NAVIPILOT V, ADII or V HSC)
Ext. Sel.
The active heading source is selected using an external
selector switch
Ext. Status In
Ext, Status In
Selects the function of the port
Name Of Gyro
Settings: 1
Standalone single gyro or main gyro in multiple gyrocom-
pass system.
2
Backup gyro in a dual or triple gyrocompass system.
3
Backup gyro in a triple gyrocompass system.
Test Mode
Rate of Turn
Sets the rate of turn value and turn direction for the test mode
Change Settings
Accesses the analogue ROT output settings
Note The „Change Settings“ sub-menu provides quick access to the analogue
ROT output settings from the test mode. Changes made during the test
mode directly affect the time constant setting in the Manual Settings
menu and the scale factor and zero offset values in the Service Setup 1 /
Analog ROT Outp. menu respectively.
Heading Value
Sets the target heading value for the test mode
On fatal alarms
The relay is actuated only in case of fatal alarms. A fatal
alarm exists when the gyrocompass can no longer provide
its own heading data. Loss of external data and the heading
difference alarm are non-fatal alarm conditions.
Protocol Type
NMEA 0183
NMEA outputs use the older form of the proprietary nav.
status data sentence, $PPNSD.
AD10 Usage
Settings: ON
Enables AD10 output.
Terminals TB 7.11/7.12 provide the AD10 data signal,
terminals TB 7.13/7.14 provide the AD10 clock signal.
OFF
Disables AD10 output.
Terminals TB 7.11/7.12 provide a SuperFAST RS-422 output,
terminals TB 7.13/7.14 provide a Sensor Data RS-422 output.
K1 Mute/Hdg-Diff
Settings: Hdg-Diff
Relay K1 is used to signal the heading difference alarm con-
dition. This option must be selected in multicompass sys-
tems which route the individual compasses’ hdg-diff alarm
relay outputs to a central alarm facility.
Mute
Relay K1 is used to mute an audible alarm generated by a
central alarm facility. When this option is selected, relay K1
is actuated whenever an alarm is acknowledged or muted
locally at the NAVIGAT X MK 1.
In multicompass systems which also require a heading dif-
ference alarm output, a separate compass monitoring
device, such as the NAVITWIN IV, must provide the heading
difference alarm.
Speed Filter
Sets the filter parameters used for the North speed error correction.
The preset factory defaults should not normally be altered. In high-
speed craft, however, it will be necessary to increase the maximum
speed value to prevent rejection of valid high speed values.
Settings: T. Const.
filter time constant: 0 – 99 s (default = 20 s)
Speed Min.
minimum speed value: -99.9 – +99.9 kn (default = -5.0 kn)
Speed Max.
maximum speed value: -99.9 – +99.9 kn (default = 30.0 kn)
Call up the Main Menu
Press Shift-F2 to select "Service Setup".
When prompted for the setup code:
Enter code "140 "
Press Shift-ENTER to confirm the code.
Figure 7-5:
Technical Pages SOFTWARE VERSION software version info
HARDWARE: main PCB revision
SW. VER: software creation date
MASTERBOARD: system software version
DISPLAY BOARD: ext. display software version
Software Version
Settings: Hardware
The revision code of the master PCB.
SW Ver.
The creation date of the system software.
Masterboard
The version code of the system software.
Display Board
The version code of an external Control and Display unit, if
present.
If no external unit is connected, dashes are shown.
Update Software
Settings: This feature is for factory use only. Field service is required
to exchange the software flash-memory IC to update the
system software.
Correction Val.
Sets the correction values for the on-board temperature and gyrosphere
current measurement
Note The correction values are set in the factory. These must not normally be
altered. However, when the system software is exchanged, the values
will be lost and must be re-entered manually.
The correction values are specific to the respective master PCB.
Chapter 8: Troubleshooting
DANGER When the compass is energized (main and/or backup supply present),
the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the
master PCB, the gyrosphere supply lines and across the gyrosphere con-
tacts.
When operating the compass while the housing is open, do not touch
the master PCB, the connecting cables to the gyrosphere container or
any conductive components on the container.
Figure 8-1:
TB 7 TB 6 TB 5
location of parts on the
master PCB
CR 17 CR 31 CR 41 CR 43 CR 58 CR 99 CR 105 CR 123 CR 138
CR 55
CR 54
J1 CR 15 CR 39 CR 40 CR 53 CR 112
CR 34
J6
J3
IC 37
IC 34
CR 9 IC 12
IC 6
CR 8
IC 5
IC 33
CR 135 CR 136
CR 134
CR 132
CR 131
CR 133
R 36 IC 26 CR 128
CR 129 CR 130
CR 22
IC 25
CR 21
CR 60
CR 20
CR 19 CR 78 CR 79 CR 90
CR 92
TB 9
CR 12
TB 8 CR 91
CR 119
J2
CR 74
J4
CR 115
CR 75 CR 87
CR 5 CR 110
R 103
CR 86
CR 116
CR 1 CR 2 CR 10 CR 32 CR 59 CR 97 CR 125
TB 1 TB 2 TB 3 TB 4
Exchangeable Components
Table 8-1:
Part Function Stock No.
Exchangeable compo-
nents on the master IC 5 quad RS-422 output driver IC; 046485-0000-000
PCB drives Sensor Data TB 7.1/7.2 and 7.3/7.4,
Compass Monitor, Display units
IC 6 quad RS-422 output driver IC; 046485-0000-000
drives Sensor Data TB 7.5/7.6,
SuperFast TB 7.9/7.10, Fast output,
nav. data printer
IC 12 UART 046537-0000-000
IC 25 follow-up motor phase 2 driver IC 045871-0000-000
IC 26 follow-up motor phase 1 driver IC 045871-0000-000
IC 33 UART 046537-0000-000
IC 34 software flash-memory IC, 026562-0000-000
pre-programmed
IC 37 quad RS-422 output driver IC; 046485-0000-000
drives Sensor Data TB 7.13/7.14,
SuperFast TB 7.11/7.12
Connectors
Table 8-2:
TB/J to/from
Connectors on the
master PCB TB 1 24VDC backup supply power in / 24VDC out
TB 2 relay status outputs (watch al. ackn., G1/G2, G/M, hdg. diff.,
pwr. fail.),
status inputs (op. unit M/R, ROT damping, Log/+180°),
200 pulse/nm speed input
TB 3 status inputs (Auto/Man, G1/G2, G/M),
rudder angle feedback units
fluxgate sensor
Switch-Over Unit
TB 4 ext. gyro,
Compass Monitor,
ext. operating unit
speed log NMEA
position NMEA
Fluxgate NMEA
status input (Mute)
TB 5 serial repeaters 1–6
TB 6 serial repeaters 7–12
TB 7 sensor data outputs,
Fast output,
SuperFast outputs,
6 step/° outputs,
nav. data printer output,
analogue rate of turn output
TB/J to/from
TB 8 follow-up step motor
TB 9 main power supply transformer
J1 shaft encoder
J2 cooling fan
J3 Control and Display Unit
J4 gyrosphere power supply and pickoff contacts
J6 service interface RS 232 (for factory use only)
Table 8-3:
R to / from
Test resistor /
trimpots on the R 103 gyrosphere current test resistor, 1Ω;
master PCB voltage across R 103 in mV equals gyrosphere current in mA;
current should not exceed 500 mA at power-up and must
drop below 300 mA within 45 minutes after power-up
R 36 gyrosphere voltage adjustment
(factory-set, normally no adjustment required in the field)
nominal gyrosphere voltage is 100 VAC @ 337 Hz.
Diagnostic LEDs
Table 8-4:
LED Colour Indication
Diagnostic LEDs
CR 1 green 24VDC backup supply power present
CR 2 red 24VDC backup supply polarity reversed - swap
lines
CR 5 red overload 24VDC out to cooling fan - check fan
CR 8 green +12VDC on-board supply present
CR 9 green +5VDC (Vcc) on-board supply present
CR 10 red overload 24VDC out TB1.3/1.4
CR 12 green 115/230 VAC main supply power present
CR 15 red overload 12VDC out to Control and Display unit
CR 17 green activity on Tx line, nav. data printer
CR 23 green follow-up step motor phase 2 active
CR 24 green
CR 25 green follow-up step motor phase 1 active
CR 26 green
DANGER When the compass is energized (main and/or backup supply present),
the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the
master PCB, the gyrosphere supply lines and across the gyrosphere con-
tacts.
When exchanging components on the master board, make sure the
compass' main and backup power supplies are switched off and safe-
guarded against accidental switching-on.
Note
The stock number of the pre-programmed software IC, 26562, remains
identical through all software releases. The IC’s revision identifier indi-
cates which software release it has been programmed with. Unless
specified otherwise upon ordering, Sperry Marine will deliver the IC pre-
programmed with the latest official software release.
CAUTION It cannot be guaranteed that parameter settings in the User and Setup
menus and the entries made in the Magnetic Compass Calibration table
are left intact when the software is exchanged.
Before exchanging the system software IC, record all parameter settings
to be able to re-enter them manually, if required.
Verify that a new flash-memory IC, stock no. 26562, containing software
4914-1090-00 with the required revision identifier and release date has
been obtained.
1. At the running system, take notes of the current settings in the Man-
ual Settings, User and Service Setup menus. Check that the settings
have been entered correctly into the setup tables in the appendix of
this manual. If necessary, correct and amend the tables.
2. Power down the system.
Make sure that both the main and backup supplies are switched off
and safeguarded against accidental switching-on.
3. Remove the cover from the compass housing.
4. Remove the currently installed flash-memory chip (IC 34) from its
socket on the master PCB.
5. Insert the new flash-memory IC into the socket.
6. Re-attach the cover to the compass housing.
7. Power up the system.
8. Re-enter all settings in the Manual Settings, User and Service Setup
menus, as noted in the setup tables in the appendix of this manual.
Appendix
B Drawings
The following drawings are appended to this manual:
Note Make copies of this form to note the appropriate settings in the Manual
Settings and User Setups for normal operation of the equipment.
In general, automatic data input modes should be chosen in preference
of manual input, wherever possible.
Manual Settings
Speed/Lat Mode Speed Mode: Posit Mode:
User Setup
Date and Time Mode AUTO MAN
Mag. Comp. Cal. Table ON OFF
Interface I/O
Gyro Input PLATH LEHMK. 1200 LEHMK. 2400 LEHMK. 4800
LEHMK. 9600 NMEA-HDT OFF
Mag Hdg Input SIN COS NMEA-HDM NMEA-HCHDT NMEA-HDG
PLATH-MAGN NAVIPILOT COMP. MON. OFF
Speed Input 200 Pulse/NM NMEA
Pos. Input NMEA GLL NMEA GGA
Sens. D. M. Outp. NMEA-HCHDM NMEA-HCHDT NMEA-HCHDG
S/Fast M. Outp. NMEA-HCHDM NMEA-HCHDT
Magn. Variation NMEA-HDG NMEA-RMA NMEA-RMC
NMEA SuperFast 4800 BAUD 9600 BAUD 19200 BAUD 33 Hz 38400 BD
50 Hz 38400 BD NMEA-HCHDT PLATH
TxD NMEA Fast NMEA HCHDT HDT/ROT PLATH
Feedback Signal
No. of Rudders 1 2
Set Rudder 1 sc. factor: mV/°/min zero offset: mV
Set Rudder 2 sc. factor: mV/°/min zero offset: mV
System Type
System G GM GG GGM
Hdg. Sel. CDU 1 CDU 1+2 COMP. MON. AUTOPILOT
EXT. SEL.
Ext. Status In
Status Log LOG HDG +180° Status ROT
TB 3.11
Name of Gyro
ID-No. 1 2 3
Protocol Type
NMEA outp. pro- IEC 61162-1 NMEA 0183
tocol standard:
AD10 Usage
AD10 hdg. output OFF ON
setting:
K1 Mute / Hdg.-Diff.
K1 alarm relay HDG-DIFF MUTE
functionality:
Speed Filter
Settings time const.: s
Correction Val.
Settings corr. val. temp: ° gyro current gain: °
Note Make sure to re-enter the correction values when updating the system
software.
Correction values are specific to the master PCB installed. When
exchanging a master PCB, read out the correction values and update this
setup table to reflect the new values.
Magnetic Magnetic
Magnetic Magnetic
Hdg. Display Correction Value Hdg. Display Correction Value
Compass Hdg. Compass Hdg.
(uncalibrated) (uncalibrated)
0.0 180.0
10.0 190.0
20.0 200.0
30.0 210.0
40.0 220.0
50.0 230.0
60.0 240.0
70.0 250.0
80.0 260.0
90.0 270.0
100.0 280.0
110.0 290.0
120.0 300.0
130.0 310.0
140.0 320.0
150.0 330.0
160.0 340.0
170.0 350.0