FWG Manual

AC-02284 - Hull No.
: 0315868
Name of yard: New Times Shipyard
Instruction
Manual
Freshwater Generator AQUA Blue type Blue C80 HWS
Alfa Laval A/S
– December 21, 2020 1

Alfa Laval A/S
Alfa Laval reserves the right to make changes at any time without prior notice.
Any comments regarding possible errors and omissions or suggestions for
improvement of this publication are gratefully appreciated.
Copies of this publication can be ordered from your local Alfa Laval Company.
Contact details for all countries are continually updated on our website.
Please visit www.alfalaval.com and contact your local Alfa Laval Representative.
Published by: Alfa Laval Copenhagen A/S Denmark
© Copyright Alfa Laval Copenhagen A/S
2
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Table of Contents – December 21, 2020 3

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OKT máéáåÖ=ÅçååÉÅíáçåë é~ÖÉ= NVT
OKU bäÉÅíêáÅ~ä=áåëí~ää~íáçå é~ÖÉ= NVU
OKV oÉÅçããÉåÇÉÇ=~ÅÅÉëëçêáÉë é~ÖÉ= NVU
P léÉê~íáçå= =NVV
PKN pí~êíJìé=éêçÅÉÇìêÉë é~ÖÉ= NVV

PKO pí~êíáåÖ=íÜÉ=éìãé é~ÖÉ= OMM
PKP pí~åÇJÄó é~ÖÉ= OMM
PKQ mìãé=îáÄê~íáçåë é~ÖÉ= OMM
Q j~áåíÉå~åÅÉ= =OMN
QKN fåëéÉÅíáçåë é~ÖÉ= OMN
QKNKN qÜêÉÉJãçåíÜ=áåëéÉÅíáçå é~ÖÉ= OMN
QKNKO qïÉäîÉJãçåíÜ=áåëéÉÅíáçå é~ÖÉ= OMN
QKNKP iìÄêáÅ~íáçå é~ÖÉ= OMO
QKO aáë~ëëÉãÄäó=~åÇ=~ëëÉãÄäó é~ÖÉ= OMO
QKOKN aáë~ëëÉãÄäó é~ÖÉ= OMO
QKOKO ^ëëÉãÄäó é~ÖÉ= OMO
QKP cáííáåÖ=áåëíêìÅíáçåë=Ñçê=ãÉÅÜ~åáÅ~ä=ëÉ~äë é~ÖÉ= OMP
QKPKN cáííáåÖ=áåëíêìÅíáçåë é~ÖÉ= OMQ
QKQ `ÉåíêáÑìÖ~ä=éìãé=ïÉ~ê=êáåÖ=ÅäÉ~ê~åÅÉ é~ÖÉ= OMR
R pé~êÉ=m~êíë= =OMT
RKN lêÇÉêáåÖ é~ÖÉ= OMT
RKO ^äÑ~=i~î~ä=pÉêîáÅÉ é~ÖÉ= OMT
RKP oÉíìêåáåÖ=é~êíë é~ÖÉ= OMT
RKQ aÉÅçããáëëáçåáåÖ é~ÖÉ= OMT
RKR qóéÉ=`ki=J=í~ÄäÉ=çÑ=ã~íÉêá~äë é~ÖÉ= OMU
RKS pé~êÉ=é~êíë=Çê~ïáåÖ=Ñçê=`ki=NSM=~åÇ=OMM=ïáíÜ=Ñä~åÖÉÇ=ÅçìéäáåÖ= é~ÖÉ= OMU
S qêçìÄäÉ=pÜççíáåÖ= =OMV
SKN qêçìÄäÉ=pÜççíáåÖ=q~ÄäÉ é~ÖÉ= OMV
T aê~ïáåÖë=~åÇ=m~êí=iáëíë= =ONP
TKN aÉëÅêáéíáçå é~ÖÉ= ONP
bàÉÅíçê=éìãé=íóéÉ=`ki=SRJSRLNSMI=aáã=Çê~ïáåÖ é~ÖÉ= ONQ
bàÉÅíçê=éìãé=íóéÉ=`ki=SRJSRLNSM=J=^ëëÉãÄäó=Çê~ïáåÖ é~ÖÉ= ONR
bàÉÅíçê=éìãé=íóéÉ=`ki=SRJSRLNSMI=qÉÅÜK=Ç~í~ é~ÖÉ= ONS
bàÉÅíçê=éìãé=íóéÉ=`ki=SRJSRLNSMI=mìãé=ÅìêîÉ é~ÖÉ= ONT
mìãé=`ki=SRJSRLNSMI=NPOI=afk é~ÖÉ= ONV

1 qÉÅÜåáÅ~ä=péÉÅáÑáÅ~íáçåë=áå=
çîÉêîáÉï
pÉêá~ä=kçKW= ^`JMOOUQ
NKN qÉÅÜåáÅ~ä=Ç~í~
Amount: .........................................................1 Pcs
Type: ................. AQUA Blue-C100-HWS-FS
Number of plates:.......................................126 Pcs
Capacity: ......................................................30 m³/24h
El. Power supply: ...................................3x440 Volt
Frequency.....................................................60 Hz
Control voltage: .........................................230 Volt
Connection standard: ............................... DIN
Hot water flow inlet: ...............................82.59 m³/h
Hot water flow outlet: .............................82.38 m³/h
Hot water inlet temp: ...................................80 °C
Hot water outlet temp: ..............................70.6 °C
Heat consumption: ..................................887.9 kW
Hot water pressure drop: ...........................0.30 bar
Sea water inlet temp:....................................32 °C
Sea water outlet temp:...............................50.1 °C
Sea water flow inlet: ...............................39.65 m³/h
Sea water flow outlet: .............................38.59 m³/h
Sea water pressure drop: ...........................0.07 bar
Technical Specifications in overview 11 December 21, 2020

NKO píÉ~ã
Type: ................................ Standard 6-7 bar(g)
Flow: ........................................................1333 kg/h
Pressure: ..................................................... 6-7

NKP m~êíë=áåÅäìÇÉÇ=áå=ÇÉäáîÉêó
AB-C-HWS-126-FS 1 Basic equipment cost - AQUA Blue C100-
HWS 118-126
39508649-88 1 AQUA Start plate 0,5mm
39508649-03 62 AQUA Process plate 0,5mm
39508650-03 62 AQUA Utility plate 0,5mm
39508650-76 1 AQUA End plate 0,5mm
985 23411-81 1 Frame plate and parts - Color Munsell 7.5 BG
7/2
985 23411-62 1 Frame parts L=1210
985 23416-80 1 Seawater system 70-126
985 21470-28 1 Ejector size 21,5-32,5/38,0
985 21386-62 1 Feed water orifice Ø 10,5
985 23999-13 1 Sea water orifice Ø 55,7
985 23419-80 1 Freshwater outlet system 70-126p
985 25692-02 1 Solenoid valve - NO/230V
985 21510-01 1 Fresh water pump type PVVF-1532
985 23925-04 1 Motor 80 B35, 1.32 kW 2p
985 23528-80 1 Name plate AQUA
985 24041-83 1 HWS piping system 6-7 bar(g)
985 21640-19 1 Injector size 2
985 22958-80 1 Packing for AQUA-C-100-HWS 110-126
AB-TR-100-HWS 1 Transport FCA cost
985 21672-80 0 Ejector pump type CNL 65-65/160 AlBrz
impeller
985 63310-24 1 Motor 132M incl. space heater, 11 kW
985 64862-00 1 Control Panel Option B
985 24003-82 1 Dosing unit incl. chemical dosage pump - 230
Volt -loose supply
985 23929-80 1 Parts enclosed with delivery - standard
985 24150-80 1 Distance indicators for tightning bolts
985 21722-81 1 Manometer set with green marking for ejector
pump
985 24377-80 1 Name tags for FWG unit [steam pipes]
985 18035-80 1 Name plate for ejector pump and manometer
set
985 24229-80 1 Root valves for pressure gauges on FWG
985 24011-81 1 Wall mounting brackets and 10m electrode
AB-PA-CO-01 1 Panel color : Munsell 7.5 BG 7/2

AB-CE-FWG 1 Workshop test
None 1 No classification
AB-INSTA-EM-GB 1 Installation manual - English - Electronic PDF
SenseiViewIB
AB-INSTR-EM-GB 1 Instruction manual - English - Electronic PDF
(SenseiViewIB)
Non Standard
OK 1 MOTOR BEARING for FW & EJ
OK 1 Eject pump pressure :4bar
985 27159-80 1 Ejector pump with Zink anode
985 21673-80 1 Ejector pump type CNL 65-65/160 AlBrz
impeller (replace 985 21672-80)
984 20653-00 1 ball bearing for FW pump motor (D-end)
984 20645-00 1 ball bearing for FW pump motor (N-end)
985 00085-37 1 ball bearing for EJ pump motor (D-end)
985 00095-75 1 ball bearing for EJ pump motor (N-end)

2 p~ÑÉíó=fåëíêìÅíáçåë=~åÇ=
t~êåáåÖë
Should you need further clarification regarding this manual, do not hesitate to contact
your local Alfa Laval representative - or call Alfa Laval Copenhagen A/S directly.
www.alfalaval.com
OKN p~ÑÉíó=fåëíêìÅíáçåë=~åÇ=t~êåáåÖë
The following symbols in this manual point out safety precautions. It means your atten-
tion is needed and your safety is involved.
tôkfkd>
This symbol is used to indicate the presence of a hazard, which can or
will cause severe personal injury, if the warning is ignored.
`^rqflk>
Certain passages of the text will be marked with a caution mark. This
mark indicates the presence of hazard, which will or can cause prop-
erty damage if the instructions are not observed.
klqb>
This type of instruction indicates a situation, which, if not avoided,
could result in damage to the equipment.
Safety Instructions and Warnings 15 985 24996 rev 04 – December 21, 2020
tôkfkd>
It is the owner and operator’s responsibility to see that any person
involved with the use or operation of this equipment follow all safety
instructions.
Read all safety instructions carefully and insist that those working with
you and for you will follow them. Not following the instructions may
cause severe personal injury or damage the equipment beyond repair.
Do not allow this equipment to be used if it is faulty or the operator
does not understand the proper use.
tôkfkd>
Fresh water must not be produced from polluted water, as the produced
water can be unsuitable for human consumption.
Fresh water shall in general only be produced when the vessel is at

least 20 miles from land or remote from any risk of estuarial pollution
which in some sea areas can extend well in excess of 20 miles from
land.
`^rqflk>
• Do not adjust spring loaded valves – they are pre adjusted
• Do not run pumps dry – mechanical seals will be damaged
• Do not operate the fresh water generator without recommended

chemicals – else, frequent cleaning will be necessary.
klqb>
• Maximum ambient temperature for the equipment is 50°C (122°F).
• Minimum ambient temperature for the equipment is 0°C (32°F).
klqb>
If manuals are translated to local language the unit comply with the
EEC Machinery Directive and EN 292-1/2 standards. For EEC land
installations manuals MUST be available in local language before
installing and operating the unit.
The unit also complies with EN 50081-2 and EN 50082-2 “Industry”
with regards to the EMC directive from EEC.
Read carefully the safety data sheet before using any chemicals.
tôkfkd>
Noise hazards
• Use ear protection in noisy environments.

Crush hazards:
• Use correct lifting tools.
• Do not work under hanging load.

Burn hazard:
• Wear gloves to avoid burns by hot surfaces.

Cut hazards:
• Wear gloves to avoid cuts by sharp edges when handling machined
parts.
• Wear helmet to avoid cuts by sharp edges during maintenance of the

equipment.
3 póëíÉã=aÉëÅêáéíáçå=Ó=
^nr^=_äìÉ=íóéÉ=etp
PKN tçêâáåÖ=éêáåÅáéäÉ
The combined brine/air ejector driven by the cooling water creates the necessary
vacuum in order to lower the evaporation temperature of the feed water.
The feed water is introduced into the evaporator section through an orifice, and is dis-
tributed into every second plate channel (evaporation channels).
System Description – AQUA Blue type HWS 18 985 24996 rev 04 – December 21, 2020
.
The hot water is distributed into the remaining channels, thus transferring its heat to the
feed water in the evaporation channels.
Having reached boiling temperature - which is lower than atmospheric pressure - the
feed water undergoes a partial evaporation and generates a mixture of vapour and
brine. The brine is separated from the vapour and extracted by the combined brine/air
ejector.
Having passed a separation section the vapour enters every second plate channel in the
condenser section.
The cooling water supplied distributes itself into the remaining channels, thus absorb-
ing the heat being transferred from the condensing vapour.
The produced fresh water is extracted by the freshwater pump and pumped to the
remaining freshwater system or fresh water tank.
Steam
Steam condensate
Hot Water
Outlet
Hot Water
Inlet
PKNKN=eÉ~íáåÖ
Instead of or in addition to hot water heating, saturated live steam can alternatively be
used as heating medium for the freshwater generator.
The saturated live steam is being fed to the heat exchanger of the freshwater generator
through a steam injector that injects the steam into a heating circuit consisting of cir-
culating fresh water/steam condensate.
This steam injector will work as a circulating pump and heat up the circulated fresh
water/steam condensate coming from the outlet branch of the heat exchanger of the
freshwater generator.
The produced steam condensate from the supplied saturated live steam will escape
through the condensate outlet in the piping system and be led back to the boiler feed-
water tank or hot well of the boiler .
PKO cêÉëÜï~íÉê=nì~äáíó
To continuously check the quality of the produced fresh water, a salinity meter is pro-
vided together with an electrode unit fitted on the freshwater pump delivery side.
If the salinity of the produced fresh water exceeds a chosen maximum value, the dump
valve and alarm are activated to automatically dump the produced water back to the
freshwater generator.
PKP j~áå=`çãéçåÉåíë
The freshwater generator consists of the following main components:
1. Production unit
The production unit consists of Titanium plates encased in a coated steel plate
frame. The plates include the tree main functions. Evaporation, separation and
condensation. Evaporation in the lower part, separation in the middle and conden-
sation in the upper part.
2. Combined brine/air ejector

The ejector extracts brine and non condensable gases from the process.
3. Freshwater pump
The freshwater pump is a single-stage centrifugal pump. The freshwater pump
extracts the produced fresh water after condensing, and pumps the freshwater- sys-
tem or tank.
4. Salinometer
The salinometer continuously measures the salinity of the produced freshwater. At
too high salinity the produced freshwater is automatically diverted back to the
freshwater generator. The alarm set point is adjustable (the salinometer is mounted
in the control panel).
5. Ejector pump (Optional)
The ejector pump is a single-stage centrifugal pump. This pump supplies the con-
denser with the necessary seawater and the brine/air ejector with jet water. A part
of the seawater is used as feed water for evaporation.
6. Control panel
Contains motor starters with thermal overload relays and running lights for each
pump, salinometer and voltage free NC / NO contacts for remote alarm, further the
Control panel is prepared for remote start/stop of the pumps.
7. Steam injector
The steam injector transfers the motive steam to heat and kinetic energy to the cir-
culating water.
8. Safety valve
If the pressure after the steam injector exceeds 4 bar g safety valve will open and
protect the system.
4 píçê~ÖÉ
QKN píçê~ÖÉ
Unless otherwise agreed, Alfa Laval delivers the equipment ready to be put in service
upon arrival and after installation.
However, should it be necessary to store equipment for a longer period (1 month or
more), certain precautions should be made in order to protect and prevent unnecessary
wear of the equipment.
The best solution is often to leave the equipment in the packing until it's time for instal-
lation. In this case Alfa Laval should be informed, in order that proper preparation can
be done prior to packing.
Preferably, the equipment should be stored inside in a vibration free area at a tempera-
ture around 15 to 45°C (59 to 113°F) and humidity around 70%
klqb>K
There should ABSOLUTELY NOT be any OZONE PRODUCING
equipment in the room, like operating electric motors or arc-welding,
since ozone destroys many rubber materials.
Do not store organic solvents or acids in the room.
Avoid heat and ultraviolet radiation.
If the equipment must be stored outdoor, the precautions mentioned above should be
taken as far as practical. The need for protection against the climate etc. is of course
even more important in this case.
Storage 24 985 24996 rev 04 – December 21, 2020

5 fåëí~ää~íáçå=J=^nr^=_äìÉ=íóéÉ=
etp
RKN dÉåÉê~ä=fåÑçêã~íáçå
RKO bñíÉåí=çÑ=aÉäáîÉêó
The extent of delivery appears from the installation Flow chart drawing (For order spe-
cific drawing number see attached Order Specification). The freshwater generator is
delivered as a unit that can be either bolted or welded to the floor plate.
The control panel with salinometer and starters for the electric motors is normally
delivered separately and has to be fitted on site. The salinometer is delivered build into
the control panel while terminals for the salinometer must be connected on site.
Please refer to installation diagram for recommended pipe dimensions.
RKOKN=pé~ÅÉ=oÉèìáêÉãÉåíë
The space requirements are indicated on the dimensional drawings of the freshwater
generator, ejector pump, control panel and scale inhibitor unit, see the relevant dimen-
sional drawings in the installation or instruction manual.
RKOKO=^ãÄáÉåí=`çåÇáíáçåë
When determining where to place the freshwater generator in the engine room, due
consideration must be paid to a number of ambient conditions such as vibrations, ser-
vice space, allowable back pressure, and pressure loss.
RKOKP=sáÄê~íáçåë
It is recommended not to place the plant in an area known to be subject to frequent and
very high vibrations.
However, under normal engine room conditions no further precautions are necessary.
RKOKQ=píÉ~ã=nì~äáíó
The steam supplied to the steam injector must be saturated steam.
Installation - AQUA Blue type HWS 25 985 24996 rev 04 – December 21, 2020
RKP dÉåÉê~ä=p~ÑÉíó=mêÉÅ~ìíáçåë
Always handle the equipment with great care. Make sure not to damage the parts
during transportation or installation.
During erection all inlets and outlets must be covered to be protected from dirt and par-
ticles.
RKPKN=bäÉÅíêáÅ=bèìáéãÉåí
All electric installations must be carried out by a professional electrician in full accor-
dance with local regulations.
Before initial start-up; check all connections and cables to make sure that the frequency
and voltage agrees with the electrical specifications and motors is connected in star or
delta according to the motor name plate (way of connection is stated after the actual
voltage on the motor name plate).
tôkfkd>
Check that all connections are properly earthened (grounded) in
accordance with local regulations, and properly insulated.
tôkfkd>
Wrong connection, star or delta, of the motors will occur overheat-
ing and burn out of the motors..
RKPKO=qê~åëéçêí~íáçå
All transportation of the equipment must be in accordance with local regulations.
The freshwater generator must be lifted using lifting brackets as illustrated in dimen-
sional drawing (See FWG Order Specification)
tôkfkd>
Make sure that the straps have the required breaking strength to lift the
unit. See weight in dimensional drawing.
RKQ fåëí~ää~íáçå=fåëíêìÅíáçåë
The freshwater generator should be mounted according to diagram “Vertical plant
positioning” drawing (See FWG Order Specification).
RKQKN=eçí=t~íÉê=póëíÉã
The branches for jacket water inlet and outlet to the evaporator section are marked
C3 and C4, respectively. They should be connected to the hot water system according
to the Flow chart drawing, see “FWG Order Specification”.
`^rqflk>
A thermometer must be fitted 0.5 m from respectively branch C3 and
branch C4.
tôkfkd>
Design pressure of the evaporator section is 4.3 Barg (62 Psig),
Leakage test pressure 4.3 Barg (62 Psig).
RKQKO=píÉ~ã=póëíÉã
The branch for steam inlet is marked G1 and has to be connected to the steam system.
The dimension of the live steam pipe for connection to the steam injector must be in
accordance with the data mentioned in the Dimension drawing corresponding to the
type of freshwater generator in question.
If the steam pressure supplied to the steam injector is lower than the specified steam
pressure, vibrations will arise in the steam injector.
`^rqflk>
The outlet of the safety valve G16 should be led to a safe area. No
valve at all must be fitted at the outlet line from the safety valve.
The steam condensate is led back to the condensate well through G3.
Max. back pressure in the condensate discharge line is 80 kPa (0,8 bar g)
If the back pressure in the condensate line is too high, strong vibrations will arise in the
steam injector and by this the operation will be impossible.
Fit a drain pipe at G4.
To fill the system, a freshwater priming pipe should be connected from G2 to the ship's
distillate system.
RKQKP=pÉ~=t~íÉê=póëíÉã
The seawater supplied to the unit has to pass a filter (Yard supply) in the seawater line
before the ejector pump.
Required minimum filter mesh size 2 mm.
The branch for sea water (cooling water) inlet to the condenser is marked C1. This
branch has to be connected to the ejector pump discharge according to the Flow chart
drawing, see "FWG Order Specification".
`^rqflk>
A thermometer must be fitted 0.5 m from branch C1.
`^rqflk>
Pipe sizes indicated on the Flow chart drawing, see "FWG Order
Specification are minimum required sizes.
Smaller sizes will affect too high-pressure losses in the system with
influence on the distiller performance. Do not install valves etc. with
higher pressure losses than a total of 0.1 bar.
tôkfkd>
Design pressure of the condenser section is 5,0 Barg (72,5 Psig),
Leakage test pressure 5,0 Barg (72,5 Psig).
RKQKQ=bàÉÅíçê=mìãé=EáÑ=ëìééäáÉÇF
The ejector pump/motor shall be mounted vertically.
The ejector pump is not self-priming and must be mounted below lowest water line or
feed from a low pressure raised system.
The inlet and outlet pipes must be fitted according to Flow chart drawing, see “FWG
Order Specification”.
The suction branch B2 and the discharge branch B1 for the ejector pump have to be
fitted with reducers if necessary. Branch dimensions in accordance with pump dimen-
sional drawing, see “FWG Order Specification”.
`^rqflk>
Pressure on suction side of ejector pump under working conditions
must be minimum 0.2 Barg (2.8 Psig) including pressure drop over
filter.
RKQKR=_êáåÉL`ççäáåÖ=t~íÉê=aáëÅÜ~êÖÉ
Sea cooling water and brine are discharged overboard through the same pipe (branch
B7).
Maximum back pressure at branch B7 to be 0.6 Barg (8.5 Psig).
`^rqflk>
A pressure gauge must be fitted 0,5 m from branch B7.
RKQKS=cêÉëÜï~íÉê=póëíÉã
The discharge branch for produced water to tank is marked D1.
Max. back pressure according to Technical data, see “FWG Order Specification”.
It is an advantage to establish a drain below the fresh water generator to drain in case
of maintenance.
RKQKT=`çåíêçä=m~åÉä=EáÑ=ëìééäáÉÇF
For document numbers, see “FWG Order Specification”.
The panel contains motor starters with thermal relays, transformer for control voltage,
running lights, salinometer, voltage free NO and NC contacts for running indication
and remote alarm, it is prepared for remote start/stop.
The panel requires a supply voltage as specified in the “FWG Order Specification”.
Cabling from the panel to the ejector pump (PU-SC-01), the freshwater pump
(PU-FR-01), dump valve (VA-FR-06) and the salinity sensor (QT-FR-01) to be done
at the yard and are not Alfa Laval supply.
Cabling and installed power:
Control panel power supply: .................. “See FWG Order Specification”

Ejector pump motor: ............................. “See FWG Order Specification”
Freshwater pump motor: ........................ “See FWG Order Specification”
Solenoid valve:....................................... 1 phase, 0.015 kW
Salinity sensor:....................................... 5 core cable with screen
tôkfkd>
Check that all connections are properly earthened (grounded) in
accordance with local regulations, and properly insulated.
RKQKU=jçíçêë=EáÑ=ëìééäáÉÇF
Check all connections and cables to make sure that the frequency and voltage
agrees with the electrical specifications and the motors are connected in star or delta
according to the motor name plate (way of connection is stated after the actual volt-
age on the motor name plate).
tôkfkd>
Wrong connection, star or delta, of the motors will occur overheat-
ing and burn out of the motors.
RKQKV=pÅ~äÉ=fåÜáÄáíçê=açë~ÖÉ=bèìáéãÉåí=Ñçê=cÉÉÇ=t~íÉê
Please refer to Dimensional drawing, see “FWG Order Specification”
The injection shall be connected to the feed water inlet to the evaporator section just
before the feed water valve VA-FE-02, see “FWG Order Specification”
`^rqflk>
In order to avoid malfunctions, we recommend following the pipe
dimensions indicated in the Flow chart drawing.
6 léÉê~íáåÖ=fåëíêìÅíáçåë=
J=^nr^=`JíóéÉ=etp
tôkfkd>
Fresh water must not be produced from polluted water, as the
water produced can be unsuitable for human consumption.
tôkfkd>
Fresh water shall in general only be produced when the vessel is at
least 20 miles from land or remote from any risk of estuarial pollu-
tion which in some sea areas can extend well in excess of 20 miles
from land.
klqb>
Maximum ambient temperature for the equipment is 50°C (122°F).
Minimum ambient temperature for the equipment is 0°C (32°F).
Operating Instructions - AQUA C-type HWS 31 985 24996 rev 04 – December 21, 2020
SKN pí~êí=ìé=~åÇ=çéÉê~íáçå=éêçÅÉÇìêÉ
`^rqflk>
Before starting up please observe instructions for feed water treat-
ment, see "Chapter 10 Chemical Dosing of Scale Control Chemi-
cals"
SKNKN=eçí=t~íÉê=ÜÉ~íÉÇ
SKNKO=`Ü~åÖáåÖ=Ñêçã=iáîÉ=píÉ~ã=íç=eçí=t~íÉê=çéÉê~íáçåK
tôkfkd>
The Hot Water piping system must be water filled before starting
the unit.
SKNKP=tÜÉå=ÅÜ~åÖáåÖ=Ñêçã=píÉ~ã=íç=eçí=ï~íÉê=ÜÉ~íáåÖK
1. Close the valve for steam supply (yard supply).
2. Close the two butterfly valves (VA-SS-01 and VA-SS-05) for steam ejection
equipment.
3. Open the valve (VA-SS-04) at the steam condensate outlet G3.
4. Open valve VA-SS-06 and empty the boiler water by G4 to the bilge.
5. Close the valves mentioned above.
6. Open inlet and outlet valves for Hot water system (yard supply).
7. Start hot water supply to distiller by adjusting by-pass valve step-wise until the
desired jacket water temperature is reached.
SKNKQ=_ÉÑçêÉ=ëí~êíáåÖK
1. Check that the heating system is prepared for Hot Water operation.
`^rqflk>
To secure that the boiler water and the hot water do not mix the two
butterfly valves (VA-SS-01 and VA-SS-05) in the steam injector
circuit must be closed.
2. Butterfly valves (VA-SS-01 and VA-SS-05) for steam heating system shall be
closed.
3. Valve on condensate outlet line VA-SS-04 shall be closed.
4. Drain valve VA-SS-06 shall be closed.
5. Valve VA-SS-07 on priming line shall be closed.
6. Hot water piping system shall be total water filled and vented from air.
SKNKR=pí~êíáåÖ=ïáíÜ=eçí=t~íÉê=ÜÉ~íáåÖ
1. Open valves on the suction and discharge side of the ejector pump PU-SC-01.
2. Open overboard valve for combined brine/air ejector discharge.
3. Switch on power supply.

4. Close air Bleed valve VA-E1-01 on air suction line.
5. Start Ejector Pump PU-SC-01 and create vacuum min 85%.
`^rqflk>
Do not run the Ejector Pump with closed SW overboard valve, this
action can cause damage to instruments and unit.
Adjust the pressure at th e ejector inlet to be in the green working area, between 3,0
and 4,0 Barg.
Figure 6-1. Push ejector pump Start button, and switch on salinometer.
Figure 6-2. Keep inlet SW pressure in the green range.
• Secure that feed water treatment has started with the ejector pump.
• Check feed water treatment and adjust to required dosing rate.
Figure 6-3. Open for feed water treatment and adjust to app. 70 (see table in “Chapter 10.5.3
Calculating Chemical solution” for dosing amount) and keep the other button at
100% as on the picture.
6. Open HW on/off outlet valve 50% and HW on/off inlet valve 100% (Yard supply)
This will secure that the HW by-pass valve adjustment is more optimal.
7. Close partly the HW by-pass valve (Yard supply)

This will send HW to the unit starting it up slowly by only sending a small part of
the HW to the unit.
klqb>
The maximum freshwater pump discharge pressure can be found in the
attached technical data.
8. Start the freshwater pump PU-FR-01

Distillate production is started when water can be seen in the flow sight glass at
the suction pipe to the distillate pump, and the level is increasing.
When the salinity is below the set point, check the production rate and compare it
with the design production rate.
Figure 6-4. Observe when there is water in the Distillate flow sight glass and the level is
increasing
Figure 6-5. Push Freshwater pump start button

8.1 Adjust back pressure in the freshwater outlet system
Check that the outlet pressure on the freshwater pump is not fluctuating. The needle
on the freshwater pump pressure gauge should only have very small movements. If
pressure is going up and down, the back pressure in the outlet system is too low. This
will cause damage on the membrane valve and pump system.
Adjust outlet valve(s) to tank(s) until the needle movements are very small, and the
pump/valve system is working steady without fast opening/closings of the membrane
valve. Preferable back pressure should be in the green range.
Adjust system back pressure. If not, it could cause damage to the membrane valve,
and the freshwater pump will run unstable.
Observe that needle movements are small, if not, correct the System back pressure
(customer valves).
Preferable back pressure should be in the green range.
If back pressure is to high (high water level in sight glass), loose the spring tension in
steps until level is going down, and correct back pressure is reached.
If the system back pressure is too high, even with open backpressure valves, the
spring washer in the bottom of the membrane valve can be adjusted to give a lower
tension on the spring.
High level in sight glass will indicate that back pressure is too high.
9. Adjusting freshwater production
Adjust SW by-pass valve:

Keep condenser outlet temperature in green working area, by adjusting the SW
by-pass valve following the illustrations on the thermometer.
Running to warm will decrease production and increase risk of scaling.
Running to cold will increase production and increase risk of high salinity in distillate,
and risk of scaling by to high production rates.
Adjust HW by-pass valve:
Decreasing HW flow will result in lower production, lower boiling temperature and
slightly lower salinities.
Increasing HW flow will result in higher production, higher boiling temperature and
higher salinity.
Running the unit at higher production rates than design rate, will result in higher
brine salinities and higher scale rates than normal. The freshwater salinity level
will be higher, and unstable utilities can cause high salinity dumping and alarms.
`^rqflk>
Keep production at design rate: Higher production rate than design,
increases risk of high salinity and scaling
10. Air bleed valve VA-E1-01

Vacuum should be released at stand still by opening the air bleed valve. Check that
this valve is closed in running conditions.
In very cold seawater and at very high production rates it could be needed also to
open the air bleed valve to get the design production and desired salinity level.
This action will increase the boiling temperature and lower the production rate.
Before performing this action check that the SW by-pass valve is fully open.
Figure 6-6. Air bleed valve.
Open this partly in very cold seawater operation.
This operation will send air into the condenser and vacuum system, and secure that
the capacity is not increasing, and the salinity kept low.
The freshwater temperature will decrease at open air bleed valve.
SKO a~áäó=çéÉê~íáçå=
• During normal operation it is strongly recommended to make daily logs (by filling
in the test sheet enclosed in the manual).
• If production rates are too high or too low then adjust the SW and/or HW by-pass
valves.
• If production rates are below the design and the unit is operated with design utili-
ties (temperature & flow), then clean the unit manually or by CIP.
• Never run the unit without an anti-scale chemical. Secure correct dosing rates by
keeping a log of the chemical consumptions.
SKP ^ÇàìëíãÉåí=çÑ=eçí=t~íÉê=cäçï
Please refer to "FWG Order Specification"
In order to help adjusting to the specified flow of hot water to the freshwater generator
below calculations can be done.
It is necessary to adjust the bypass valve until desired flow is achieved.
The flow can be calculated as follows:
3
K JW × Cap.m /24h
M JW = -------------------------------------------- [ m 3 ⁄ h ]
∆ t JW
Where:
MJW = Hot water flow. [m³/h]
KJW = Constant = 25.6
∆tJW = Difference in temperature of hot water in and out. [°C]
Cap.m³/24h = Freshwater production in 24 hours, i.e. production in 5 min.
times 288. [m³]
Example: Cap. m³/24h = 15 m³
∆tJW =18.4°C
25.6 × 15 3
M JW = ------------------------ = 20.9 m /h
18.4
Alternatively adjust the by-pass valve until the fresh water production is according to
design. If to high production, salinity in the product can be to high.
SKQ ^ÇàìëíãÉåí=çÑ=pÉ~=`ççäáåÖ=t~íÉê
The sea cooling water flow is correct, when the pressure at the inlet side of the com-
bined air/brine ejector (PI-ES-01) is between 3.0 and 4.0 Barg (42.7 and 56.9 Psig).
SKR píçééáåÖ=íÜÉ=mä~åí
1. Close hot water inlet and outlet on/off valves (Yard supply).
2. Stop the freshwater pump PU-FR-01 and close valve to storage tank (Yard sup-
ply).
3. Let the ejector pump PU-SC-01 run for approx. 5 minutes to cool down the unit.
Then stop the pump.
4. Switch off power supply.
5. Open air bleed valve VA-E1-01 on air suction line. It is important to release the
vacuum at standstill.
6. Close valves on the suction and discharge side of the ejector pump PU-SC-01
(Yard supply).
7. Close overboard valve for the combined brine/air ejector discharge (Yard supply).
`^rqflk>
If water remains in the flow sight glass (FG-ES-01) in the air suction
pipe, please refer to "Trouble shooting".
`^rqflk>
Close overboard valve for the combined brine/air ejector discharge.
All valves must be shut, while the freshwater generator is out of opera-
tion. Except the air bleed valve VA-E1-01
klqb>
If the freshwater generator is out of operation for a longer period than
14 days, please refer to Chapter 7.1 Standstill and Chapter 7.2 Long
Term Standstill
SKS píÉ~ã=ÜÉ~íÉÇ
SKSKN=`Ü~åÖáåÖ=Ñêçã=eçí=t~íÉê=çéÉê~íáçå=íç=iáîÉ=ëíÉ~ã=
çéÉê~íáçå
tôkfkd>K
The steam arrangement must be filled with fresh water from distil-
late system, before steam is supplied to the system.
When changing from Hot water to Steam heating.

1. Close inlet and outlet valves for Hot water system (yard supply).
2. Empty the Hot Water system to the bilge. Use valve VA-SS-06 and vent with valve
VA-SS-03.
Fill up the steam injection system with distillate or steam condensate.
3. Open the two butterfly valves VA-SS-01 and VA-SS-05 in the steam injector cir-
cuit.
4. Open vent valve VA-SS-03 and the distillate priming valve VA-SS-07, and fill up
the system, until water escape from vent valve VA-SS-03.
5. Then close the valves.
SKSKO=pí~êíáåÖ=ìé=íÜÉ=ìåáí=ïáíÜ=íÜÉ=píÉ~ã=fåàÉÅíáçå=bèìáéãÉåíK
1. Open valves on the suction and discharge side of the ejector pump PU-SC-01.
2. Open overboard valve (yard supply) for combined brine/air ejector EW-ES-01.
3. Switch on power supply.
4. Close air screw VA-E1-01 on air suction line.
5. Start ejector pump PU-SC-01 to create a vacuum of min. 85%.

Pressure at combined brine/air ejector inlet (PI-ES-01) minimum 3.0 Barg (42.7 Psig).
Back pressure at combined brine/air ejector outlet maximum 0.6 Barg (8.5 Psig).
SKSKP=bî~éçê~íáçå
When there is a minimum of 85% vacuum (after approx. 2 minutes).
6. Open for feed water treatment and adjust to required dosing rate.
7. Open the two butterfly valves in the steam injector circuit VA-SS-01 and
VA-SS-05.
8. Open the condensate outlet valve VA-SS-04.
tôkfkd>
Do not open steam inlet valve for the injector before the ejector pump
PU-SC-01 has been started and serves feed water to the evaporator.
9. Open the steam inlet valve (yard supply) slowly.

10. Wait a few minutes until the equipment will be silence.
11. Continue the supply of steam until the desired inlet pressure is reached. Steam
pressure must be in accordance with the stated pressure in "FWG Order Specifica-
tion"
tôkfkd>
Max. back pressure in condensate discharge line is
80 kPa (0,8 bar g)
The boiling temperature now rises, while the obtained vacuum drops to approx. 85%.
This indicates that evaporation has started.
SKSKQ=`çåÇÉåë~íáçå
12. Open valve to freshwater tank.
13. Switch on salinometer.
14. Start freshwater pump PU-FR-01.
15. Readjust the steam pressure to reach the freshwater production.
klqb>
The maximum freshwater pump discharge pressure can be found in the
attached technical data.
After starting the freshwater pump the flow sight glass (FG-ES-01) in the air suction
pipe must be empty for water.
klqb>
If the freshwater generator is out of operation for a longer period than
14 days, please refer to part 6.1.0 Standstill and part 6.2.0 Long Term
Standstill
SKSKR=^ÇàìëíãÉåí=çÑ=íÜÉ=cêÉëÜï~íÉê=mêçÇìÅíáçå
The freshwater production can be regulated by adjusting the quantity of steam supplied
to the steam injector.
The steam inlet pressure corresponding to the production of fresh water in question can
be regulated either by means of a manually operated regulating valve (yard supply) or
by an automatic reduction valve (yard supply).
Steam pressure must be in accordance with pressure stated in the attached technical
data.
SKSKS=^ÇàìëíãÉåí=çÑ=pÉ~=`ççäáåÖ=t~íÉê
The sea cooling water flow is correct, when the pressure at the inlet side of the com-
bined air/brine ejector (PI-ES-01) is between 3.0 and 4.0 Barg (42.7 and 56.9 Psig).
SKSKT=píçééáåÖ=íÜÉ=ìåáí=ïçêâáåÖ=ïáíÜ=píÉ~ã=fåàÉÅíáçå=eÉ~íáåÖ
1. Close steam inlet valve (yard supply).
2. Close the condensate outlet valve VA-SS-04.
3. Stop the freshwater pumps PU-FR-01 and close valve to storage tank.
4. Switch off salinometer.
5. Let the ejector pump PU-SC-01 run for approx. 5 minutes to cool down the unit.
Then stop the pump.
6. Check that the feed water treatment pump is stopped.
7. Switch off power supply.
8. Open air screw VA-E1-01 on air suction line.
9. Close valves on the suction and discharge side of the ejector pump PU-SC-01.
10. Close overboard valve for the combined brine/air ejector discharge.
11. Close the valve to fresh water tank.
`^rqflk>
All valves must be shut, while the freshwater generator is out of opera-
tion. Except the air screw VA-E1-01
`^rqflk>
When stopping the plant always check that the steam inlet valve is
completely closed.
This to avoid high temperature in the evaporator, as this might cause:
• Scale formation on the inside of the heat exchanger plates.
• Damage the gaskets in the heat exchanger.
7 içåÖ=qÉêã=pí~åÇëíáää
TKN pí~åÇëíáää
TKNKN=mêÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=cêÉëÜï~íÉê=dÉåÉê~íçê
If the freshwater generator is out of operation for a period of 14 to 30 days.
Close all valves in connection with the unit and its pumps.
Open drain valve on the freshwater generator.
Turn the pump/motor shafts once a week to avoid damaging the mechanical shaft seal
and motor bearings.
TKNKO=oÉëí~êí
Close drain valve on the freshwater generator and visually check outside for defects.
Before restart turn the pump/motor shaft by hand to check for any obstructions, after
starting the pump watch the operation of the pump and electric motor for approx. 10
minutes.
TKO içåÖ=qÉêã=pí~åÇëíáää
TKOKN=êÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=cêÉëÜï~íÉê=dÉåÉê~íçê
If the freshwater generator is taken out of operation for a period longer than 30 days.
Close all valves in connection with the unit and its pumps.
Open drain valve on the freshwater generator.
TKOKO=oÉëí~êí=cêÉëÜï~íÉê=dÉåÉê~íçê
Close drain valve on the freshwater generator and check visually outside for defects.
For other equipment in connection with the freshwater generator follow procedures as
described below.
Long Term Standstill 45 985 24996 rev 04 – December 21, 2020

TKOKP=mêÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=mìãéë
klqb>
Freshwater pump only to be drained and flushed with fresh water.
Other pumps as following:
1. Drain the pump through the bottom drain.
2. Flush the pump with hot fresh water (maximum 60°C, 140°F), flushing can take
place through the manometer connections.
3. Let the pump dry out.
4. Mount drain plug and manometer connections.
5. Turn the pump shaft once a week to avoid damaging the mechanical shaft seal.
TKOKQ=oÉëí~êíáåÖ=çÑ=mìãéë
1. Fill the pump with hot fresh water through the manometer connections.
2. Mount the manometer connections.
3. Turn the pump shaft by hand to check for any obstructions.
4. Open valves and check that the mechanical shaft seal is not leaking (if leaking
start the pump and let it run for 1 to 2 minutes, if still leaking the mechanical seal
must be replaced).
5. Start the pump and watch the operation of the pump and electric motor for approx.
10 minutes.
TKOKR=mêÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=bäÉÅíêáÅ=jçíçêë
Factory fitted bearings use a lithium based grease with a recommended shelf life of two
years. If stored for a longer period, grease may need to be replaced.
Shielded bearings have a storage life of five years and a further two years operational
life following the installation.
To avoid static indentation during long term standstill, the area should be vibration
free.
Where exposure to some vibration is unavoidable, the shaft should be looked. Roller
bearings may be fitted with a shaft locking device, which should be kept in place during
long term standstill.
Shaft should be rotated by hand, one quarter of revolution weekly.

tôkfkd>
Where anti-condensation heaters have been fitted, it is strongly recom-
mended that they are energized.
In such case, prominent warnings of live terminals inside the termi-
nal box must be posted inside and outside the motor terminal box.
Where anti-condensation heaters are not fitted, the use of desiccant is recommended.
TKOKS=oÉëí~êíáåÖ=çÑ=bäÉÅíêáÅ=jçíçêë
1. Before taking a motor into service, ensure that anti-condensation heaters (if fitted)
have been disconnected and isolate before starting the motor.
2. Check that no foreign matter is present.
3. Remove all surface dust and dirt.
4. Test the stator insulation resistance between phases and also to earth.
5. If an insulation resistance lower than one mega ohm at 20°C (68°F) is measured,
the windings must be dried out until a minimum of one mega ohm is obtained.
6. Start the motor.
7. Watch the operation of the electric motor for approx. 10 minutes.
TKOKT=mêÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=bäÉÅíêáÅ=m~åÉä
The electric panel normally includes motor starters with thermal relays, transformer,
contactors and salinometer.
The panel has to be disconnected from the main supply and kept clean and dry during
the long term standstill period.
The panel is kept dry inside either by an anti-condensation heating element (25 W) or
by use of a desiccant.
tôkfkd>
If anti-condensation heater is used, prominent warnings of live
terminals inside the panel must be posted inside and outside the panel.
Remove the conductivity sensor in the freshwater pipe after the freshwater pump, clean
the sensor and store it in the electric panel or in a dry place.

TKOKU=oÉëí~êíáåÖ=çÑ=bäÉÅíêáÅ=m~åÉä
1. Before taking the panel into service, ensure that anti-condensation heater (if fitted)
have been disconnected and removed.
2. Check that no foreign matter is present in the panel.
4. Test the insulation resistance between phases and earth.
5. If an insulation resistance lower than one mega ohm at 20ºC (68ºF) is measured,
the panel must be dried out until a minimum of one mega ohm is obtained.
6. Clean and mount the salinity sensor in the freshwater pipe.
TKOKV=pçäÉåçáÇ=s~äîÉ
Solenoid valve is removed, flushed with warm fresh water and stored in a clean dry
ozone free area.
Before replacing, the valve is flushed again with warm fresh water and the function of
the valve is checked by energizing the coil.
The solenoid valve shall be remounted and activated each 2nd week, to ensure uniform
movement of the anchor.

8 j~áåíÉå~åÅÉ
UKN tÜó=óçì=åÉÉÇ=íç=éÉêÑçêã=êÉÖìä~ê=ã~áåíÉå~åÅÉ=
ÇìíáÉë
Regular maintenance of the plant will improve performance and availability.
The maintenance schedule on the following pages will tell you how often service
should be performed on the main components.
As the actual operating conditions of the plant are of major influence on the life time,
the overhaul dates are not obligatory but only recommended intervals.
When the plant has been in operation for a longer period of time and experience has
been established as to the actual performance, it will be possible to adapt the mainte-
nance schedule.
For service on minor components please refer to component instructions.
UKO lîÉêÜ~ìä=fåíÉêî~äë
We estimate 7.000 running hours per year for AQUA Blue
Component Operating Hours Action

Production unit: As required Clean in inhibited acid bath. Scrub with
Plate stack pure freshwater and brush.
Production unit: As required Clean with pure freshwater and brush
Complete
Production unit: When production Perform a CIP cleaning
Plate stack is below 80 % of
design
Combined ejector/ 7000 h Measure seal ring and impeller. Examine
cooling water pump mechanical shaft seal, gasket, cooling
with motor water pipe passage. Megger-test electric
motor. Clean pump thoroughly before
reassembly.
Maintenance 49 985 24996 rev 04 – December 21, 2020

Component Operating Hours Action
Freshwater pump 7000 h Measure seal ring and impeller. Examine
with motor mechanical shaft seal, gasket, cooling
water pipe passage. Megger-test electric
motor. Clean pump thoroughly before
reassembly.
Combined air/brine 7000 h Measure nozzles and diffuser and com-
ejector pare to measurements in technical specifi-
cation.
MV-valves 3500 h Disassembly and inspect diaphragms for
damage.
Manometers 7000 h Check with control manometer. Replace
if necessary
Salinometer See separate See separate instructions
instructions
Feed water Orifice 7000 h Measure diameter, and compare with
diameter from technical specification
UKP j~áåíÉå~åÅÉ=çÑ=mä~íÉ=ëìêÑ~ÅÉ
Clean Plate surface as follows:
klqb>
Measure and note the A-measure (tightening measure)
1. Remove tightening bolts

2. Open plate stack
3. Remove plate stack
klqb>
Be careful not to damage the gasket during manual cleaning.

klqb>
If some of the gaskets come loose on removing plate stack, please see
“Renewal of Plate Heat Exchanger Gaskets” on page 52
4. Submerge plates completely in a warm, inhibited acid bath at maximum 50ºC

(122°F). For further instructions see "Chapter 10 Chemical Dosing of Scale Con-
trol Chemicals".
tôkfkd>
Always follow carefully the supplier's instructions when using inhib-
ited acids.
Remember to neutralize according to suppliers instructions.
5. Scrub plates with a soft brush and plain hot water at maximum 50°C (122°F).
6. Examine plates and gaskets for possible damage, and remove damaged plates and/
or replace damaged gaskets.
klqb>
If a defective plate is found, remove the plate together with one of the
adjacent plates.
klqb>
The assembly measurements must be reduced with 5.0 mm per plate, if
plates are removed from plate stack.
`^rqflk>
The end plate and start plate cannot be removed and must always be
replaced, with a corresponding plate.
7. Reassemble the plate stack in accordance with attached assembly scheme.
8. Tighten plate stack to measurements stated in technical specification.
9. Vacuum test the freshwater generator before start up.

10. The evaporator section is pressure tested by letting hot water circulate through the
section with bypass valve for hot water in normal running position.
11. The condenser section is pressure tested by starting the ejector pump and letting
sea water circulate through the condenser section.
12. Look for leakages in sight glass at fresh water outlet
klqb>
If the gaskets is correct positioned the rubber indicators will be visible
on every second plates on the right respectively left hand side.
If the plates are correctly assembled, the edges form a "honeycomb"
pattern.
`^rqflk>
Before starting the combined ejector/cooling water pump, the feed
water must be sealed off.
UKQ oÉåÉï~ä=çÑ=mä~íÉ=eÉ~í=bñÅÜ~åÖÉê=d~ëâÉíë
UKQKN=oÉãçî~ä=çÑ=läÇ=d~ëâÉíë
Pull the old gaskets out of groove.
If the gasket cannot come off directly, heat the back of the gasket groove with a hot-air
blower or butane gas burner.
Pay attention not to overheat the plates.
You will obtain a suitable temperature, if the flame is held 10 to 15 cm behind the plate.
tôkfkd>
DO NOT use acetylene gas

UKQKO=`äÉ~åáåÖ
Charred or loose glue and rubber remains must be removed.
Clean the gasket groove with a clean cloth, dipped in a solvent (acetone, methyl ethyl
ketone, trichloroethylene etc.).
tôkfkd>
Be careful when handling these solvents, as they may be hazardous to
your health. Observe suppliers' instructions.
Gaskets, that have loosened, can be glued on. Clean gasket groove carefully. Then
clean the loose part of the gasket with emery cloth. Finally clean groove and gasket
with a solvent, and add glue.
UKQKP=mêÉé~ê~íáçå=çÑ=åÉï=d~ëâÉíë
Dry new gaskets with a clean cloth that has been slightly moistened with a solvent.
UKQKQ=cáííáåÖ=åÉï=d~ëâÉíë
1. Apply a thin layer of glue to both gasket and groove.
2. Let the glue dry for 10-15 minutes.
3. Fit new gasket into groove.
4. Gaskets may sometimes be slightly short or long.
5. Short gaskets should be stretched before being fitted into the groove.
6. Long gaskets should be fitted into the grooves at the plate ends first and then grad-
ually be pushed into the groove towards the middle.
7. If necessary, tape gasket into groove.
8. Assemble plate pack according to attached assembly scheme.
klqb>
Gasket repair and replacement done on site, is only to be considered an
emergency repair.

9 s~Åììã=íÉëí
VKN s~Åììã=íÉëíáåÖ=çÑ=ìåáí
If there are leaks in the system, it will be necessary to carry out a vacuum test in order
to identify the leak:
1. Please follow the starting instructions.
2. Stop the ejector pump.
3. The vacuum drop must not be more than 2% within 10min
Vacuum test 54 985 24996 rev 04 – December 21, 2020

10 `ÜÉãáÅ~ä=açëáåÖ=çÑ=pÅ~äÉ=
`çåíêçä=`ÜÉãáÅ~äë
NMKM mêÉîÉåíáçå=çÑ=pÅ~äáåÖ
During evaporation of seawater there is always a risk of scaling on the heating surfaces.
Scale will lead to a reduction of the K-values (Heat Transfer Value) on the heating sur-
face and decrease the freshwater production. This will demand extensive cleaning.
Without correct operation of the Freshwater generator as well as chemical treatment of
the feed water before it enters the AQUA unit, solid salts will form scales. The degree
of deposit of scales (solid salts) depends on the concentration of calcium, magnesium,
bicarbonates and sulphate in the seawater. At certain temperatures calcium carbonates,
magnesium hydroxides and calcium sulphate will solidify and deposit on any surface
they are in contact with over a sufficiently long period of time.
Scaling may occur. In order to effectively prevent scaling the operators must be aware
of the various factors influencing scale formations
NMKN cÉÉÇ=t~íÉê=o~íáç
The feed water ratio is an extremely important factor. It is defined by the relationship
between the feed water amount fed into the plant and the produced amount of
freshwater.
Mf
Feed Water Ratio = ------
Md
Mf = total flow of feed water

Md = total flow of freshwater
If the feed water ratio is reduced, the concentration will rise in the plant subsequently
resulting in scale formations.
klqb>
The AQUA is designed to a feed water ratio at 3.25.
Chemical Dosing of Scale Control Chemicals 55 985 24996 rev 04 – December 21, 2020
Two things may shift the feed water ratio: first of all direct adjustment of the feed
water system, and secondly exceeding the maximum freshwater production laid out for
the plant.
The operators must observe the following rules at all times.
`^rqflk>
DO NOT adjust spring loaded valve at the feed water system.
The feed water pressure at PI-ES-01 shall be minimum 3.0 (42.7 Psig)
and maximum 5.0 Barg (72.5 Psig)
NMKO bî~éçê~íáåÖ=qÉãéÉê~íìêÉ
Another factor influencing scale formation is the evaporating temperature. Tempera-
tures higher than laid out by Alfa Laval will increase the scaling risk.
NMKP léÉê~íáçå~ä=kçíÉë
NMKPKN=kçêã~ä=léÉê~íáçå=`çåÇáíáçåë
It is important that operating personnel become familiar with normal operating condi-
tions so that deviations from the norm can be recognised quickly and dealt with
promptly. The table in Technical Data lists the approximate readings that should be
obtained during normal operation of the unit. Most of these indications will be found
on the central instrument.
NMKPKO=j~áåí~áåáåÖ=aáëíáää~íÉ=lìíéìí
The normal feed water treatment will keep the scale of evaporator to a minimum;
though not prevent it completely, over time scale will accumulate. The length of this
period depends both of the operation of the plant as well as the quality of the seawater.
If the temperature of the incoming feed water is held constant at the normal value, the
production of the unit will gradually decrease as scale accumulates on the plate sur-
faces. Eventually the scale will have to be removed by acid cleaning.
The rate of scale deposition depends on many factors, including:
• Chemical composition of the feed water

• Degree of attention to feed water treatment
It is therefore good practice to shut down the unit periodically for several hours to
inspect the plate surfaces for scale. Experience will dictate the time interval between
inspections. Never depend upon visual inspection alone, but rather, the unit should be
opened and samples of scale taken for measurement of thickness, in accordance with
cleaning the unit.
Scaling on plates leads to an increase of the total plant temperature difference. The
increased temperature difference will lead to a higher evaporation temperature which
will increase the risk of scale formation.
Scaling may occur. In order to effectively prevent scaling the operators must be aware
of the various factors influencing scale formations.
NMKQ `ÜÉãáÅ~ä=açë~ÖÉ
In order to control scale formations on the heating surfaces and continuously ensure
long operation periods without cleaning the Freshwater generator, it is absolutely nec-
essary to dose scale control chemicals to the feed water.
Calcium carbonate and magnesium hydroxides are soft or alkaline scales and can rel-
atively easy be dissolved with acid solutions. They are primarily formed at tempera-
tures above 45°C (113°F). Since the AQUA typically is operated at temperatures above
450, scale becomes a real issue, which needs to be dealt with by adding anti scalant
chemicals.
It is also very important that the scale inhibitor used is effective at the evaporation tem-
perature and at the same time effective at a feed water ratio factor 3.25.
The operators must follow the instructions for chemical dosing very carefully.
`^rqflk>
If the freshwater generator is operated at boiling temperatures above
45°C (113°F) without chemicals, frequent cleaning of the evaporator
will be necessary.
klqb>
We recommend that you do not operate the freshwater generator with-
out recommended chemical dosage at boiling temperatures above
45°C (113 °F). Even at lower temperatures it can be recommended.
NMKQKN=pÅ~äÉ=fåÜáÄáíçê=açë~ÖÉ=bèìáéãÉåí=Ñçê=cÉÉÇ=t~íÉê
Mix thoroughly to ensure a homogenous blend when adding chemicals to water.
Use a fully soluble scale inhibitor, e.g. on polymer basis. The following product can be
recommended:
Alpacon Altreat 400
Should other antiscale chemicals be used, the user will be fully responsible concerning
its efficiency in scale control and its compatibility with the plant and equipment.
Should this selection of chemical cause any damage to any part of the plant or result in
insufficient control of the formation of scale in the plant, then such cases will not be
covered under Alfa Laval's warranty obligations.
Alfa Laval refrains from discussing or commenting on other brands of antiscale chem-
ical, as we find the responsibility for the applicability and use of a certain brand chem-
ical should be the chemical supplier's.
NMKQKO=p~ÑÉíó=mêÉÅ~ìíáçåë=ïáíÜ=íÜÉ=ìëÉ=çÑ=`ÜÉãáÅ~äë
tôkfkd>
The operators must follow the instructions for chemical dosing given
by the chemical supplier carefully.
USE eye protection and gloves. Avoid direct skin contact, eye contact
or contact with clothes.
CLEAN empty containers before disposal.
If chemicals are spilled on clothes, rinse with water and dispose off
clothes.
If chemicals are spilled on the floor, rinse with water and suck remain-
ing chemicals off with sand. Clean the spot immediately afterwards.
Scale inhibitor is hazardous, if consumed in a concentrated solution. If

consumed by mistake.
IMMEDIATELY SEEK MEDICAL ATTENTION.
If eyes get in contact with the chemicals, rinse for at least 20 minutes.
IMMEDIATELY SEEK MEDICAL ATTENTION.
tôkfkd>
Read carefully the safety data sheet before using any chemicals.
NMKQKP=^äé~Åçå=^äíêÉ~í=QMM
Alfa Laval recommends Alpacon Altreat 400, which is an Alfa Laval scale inhibitor
product, for dosing to the feed water.
Technical specification
Appearance Light brown liquid

Density at 20°C Approx. 1,25g/cm³
Viscosity at 23°C 600 mm²/s
Flash point >100 °C
pH-value at 20°C Approx 8
Miscibility with water In all proportions
Ordering information
Article number:
985 00056-82 Alpacon Altreat 400 - 25 litre
985 00056-81 Alpacon Altreat 400 – 200 litre
NMKR mêÉé~ê~íáçå=çÑ=ÅÜÉãáÅ~ä=ëçäìíáçå
NMKRKN=^åíá=pÅ~ä~åí=íóéÉ=^äé~Åçå=^äíêÉ~í=QMM
The Alpacon Altreat 400 can be used concentrated or as a solution.
It is necessary to use a solution to the AQUA units as the dosing rate shall be at as high
as practical to secure an even distribution.
The solution is prepared in the mixing tank by dissolving the Alpacon Altreat 400 addi-
tive in fresh water or distillate. The maximum effective life of the solution is one week.
Preparation of quantities of solution for longer periods is therefore not recommended.
NMKRKO=açëáåÖ=Ñäçï=Å~äÅìä~íáçå
Dosing flow [l/day] = Effective volume [litre] / Filling interval [days]
Tank Filling
Volume Effective Interval Dosing l/day Dosing l/hour
litre litre days
60 48 1 48 2,0
60 48 2 24 1,0
60 48 3 16 0,67
Example:
Chemical dosing tank volume = 60 litre
Effective volume (minus spare volume) = 48 litre
Filling interval = 3 days
=> Dosing flow = 16 l/day
NMKRKP=`~äÅìä~íáåÖ=`ÜÉãáÅ~ä=ëçäìíáçå
Feed water [m³/day] = Capacity [m³/day] × Feed water ratio
Chemical dosing [l/day] = Feed water [m³/day] × chemical dosing rate [kg/m³] /
Chemical density [kl/l]
Produc- Feed Chemical Dosing 48 l/day Dosing 24 l/day Dosing 16 l/day

tion water (dosage (density Chemicals Water Chemicals Water Chemicals Water
Capacity Flow 8 g/m³) 1,25 kg/l)
m³/day m³/day kg/day l/day l/day l/day l/day l/day l/day l/day
5 16,3 0,130 0,104 0,104 47,9 0,104 23,9 0,104 15,9
10 32,5 0,260 0,208 0,208 47,8 0,208 23,8 0,208 15,8
15 48,8 0,390 0,312 0,312 47,7 0,312 23,7 0,312 15,7
20 65,0 0,520 0,416 0,416 47,6 0,416 23,6 0,416 15,6
25 81,3 0,650 0,520 0,52 47,5 0,52 23,5 0,52 15,5
30 97,5 0,780 0,624 0,624 47,4 0,624 23,4 0,624 15,4
35 113,8 0,910 0,728 0,728 47,3 0,728 23,3 0,728 15,3
40 130,0 1,040 0,832 0,832 47,2 0,832 23,2 0,832 15,2
45 146,3 1,170 0,936 0,936 47,1 0,936 23,1 0,936 15,1
50 162,5 1,300 1,040 1,04 47,0 1,04 23,0 1,04 15,0
55 178,8 1,430 1,144 1,144 46,9 1,144 22,9 1,144 14,9
60 195,0 1,560 1,248 1,248 46,8 1,248 22,8 1,248 14,8
Example:
Capacity = 20 m³/day
Feed water ratio = 3,25
Chemical dosing rate = 0,008 kg/m³
Chemical density = 1,25 kg/l
=> Chemical dosing = 0,416 l/day
If dosing flow is 16 l/day => Mix is 0,416 litre chemical to (16 - 0,416) litre Water
Obs. Multiply to get the needed Chemical solution volume.
Example:
Dosing flow is 16 l/day

Chemical dosing = 0,416 l/day
Tank volume to be filled = 45 litre
‘=>
Water amount = (16 – 0,416) × 45 / 16 = 43,8
Chemical amount = 0,416 × 45 / 16 = 1,17
NMKS açëáåÖ=fåëíêìÅíáçåë=Ó=^åíá=pÅ~ä~åí
The dosing flow shall be adjusted to calculated dosing flow. Use a bucket to determine
the chemical dosing flow.
klqb>
The dosing pump is started at the same time as the ejector pump.
Stroke rate shall be set to 100%
Use the stroke length knob to adjust flow.
klqb>
The dosing pump is started at the same time as the ejector pump.
Stroke rate shall be set to 100%
Use the stroke length knob to adjust flow.
Dosing pump
Stroke length knob
11 léÉê~íáçå=~åÇ=ã~áåíÉå~åÅÉ=
áåëíêìÅíáçåë=Ñçê= cêÉëÜï~íÉê=
mìãé=íóéÉ= NRPOLOMQM
NNKN mêçÇìÅí=ÇÉëÅêáéíáçå
The pump is a single-stage centrifugal pump, direct-coupled to the electric motor shaft
by means of a hollow shaft and hollow point screws. The pump is equipped with
mechanical shaft seal with rubber bellows.
NNKO qÉÅÜåáÅ~ä=Ç~í~
• Pump casing in bronze
• Impeller in bronze
• Shaft in stainless steel
• Pump capacity appears on the nameplate of the pump.
• Motor power and voltage is indicated in the technical specification
• Power consumption is indicated in the technical data sheet for pumps and motors
• Number of revolutions is indicated in the technical data sheet for pumps and motors
The total weight is the sum of pump and motor weight:
Pump Type Weight [kg]

PVVF1532 7.5
PVVF2040 9.0
NNKOKN=kçáëÉ=äÉîÉä
The noise level of pump without motor is lower than 70 dB (A). The noise level of
pump + motor is about 2 dB (A) higher than the noise level of the motor. The noise
level of the motor is about 1-2 dB (A) higher at 3600 rpm. The above guiding noise
levels are based on a tolerance of ± 3 dB (A). Max. water temperature: +70°C.
Operation and maintenance instructions for Freshwater Pump type 1532/204063 985 24996 rev 04 – December 21, 2020
NNKP fåëí~ää~íáçå=L=ëí~êíJìé
Before installation of the pump read these operation and maintenance instructions care-
fully. Installation and running must further be in accordance with local regulations and
common practice. High tensions must not be transferred from piping system to pump.
Make sure that the pump rotates in the direction of the arrow. The pump must be liquid-
filled and bled before start-up as the shaft seal will otherwise be damaged.
NNKQ ^ééäáÅ~íáçå
The pump is suitable for the pumping of pure seawater and fresh water.
The pump must not be used in ATEX zones.
NNKR pÉêîáÅÉ
Before service the mains voltage must be disconnected. Make sure that the mains volt-
age cannot unintentionally be cut in. The pump might be so hot that handling may
cause burns.
NNKRKN=mìãé=çîÉêÜ~ìä
The following instructions must be carefully observed whenever it becomes necessary
to overhaul or repair the freshwater pump.
Please refer to drawing for item references in the text.
Pos. No. Designation
1. Pump casing 2. Impeller 3. Gasket

4. Rear cover 6. Shaft 9. Motor
10. Screw 11. Hollow point screw 14. Screw
17. Sealing ring 18. Pipe plug 19. Sunk key
20. Screw 22. Shaft seal 23. Screw cap
30. Allen screw and disc 31. Guard
1. Remove the bolts pos. 14 in the pump casing pos. 1.
2. Motor with pump cover pos. 4, impeller pos. 2 can now be removed from the
pump casing pos. 1.
3. Remove the screw pos. 20 (right-hand thread).

4. Remove impeller. Normally the impeller can be dismantled without the use of
puller tools.
5. Remove the sunk key pos. 19.
6. The mechanical shaft seal pos. 22 can now be removed.
7. Check the ceramic ring, the carbon ring and the springs in the shaft seal. If neces-
sary, replace the shaft seal.
8. To facilitate the removal of the ceramic seat of the shaft seal it is recommended to
dismantle the pump cover pos. 4 from the motor flange.
9. After replacing the ceramic seat mount the pump cover pos. 4 on the motor flange.
10. Before mounting the remaining part of the shaft seal apply glycerine to the pump
shaft.
NNKRKO=`äÉ~ê~åÅÉ
11. Before assembling the pump, check the clearance between impeller and sealing
ring.
12. Max. clearance impeller/sealing ring 0.5 mm on the diameter
13. Assemble the pump in the reverse order of dismantling.
`^rqflk>
Only dismantle the pump shaft if pump shaft or motor bearings are to
be replaced.
In this case carefully observe “Dismantling pump shaft”.
NNKRKP=aáëã~åíäáåÖ=mìãé=pÜ~Ñí
Dismantle the pump as described above.
Remove the pointed screws pos. 11 and normally the pump shaft can easily be removed
from the motor shaft.
In case the dismantling causes problems, use the puller tools
If the pump shaft does not come loose, use the special dismantling tools shown below.
The tool is not Alfa Laval supply.
.
The tool consists of a pipe (A), a disc (B) with hole for the screw (C) and a nut (D),
washer (E).
Please note that the length L must be longer than the length l.
Place pipe (A) around the shaft. Fasten the screw (C) with nut (D) and washer (E) into
the threaded hole (M 5) on the shaft end.
Loosen shaft by tightening the nut (D) while holding on to the screw (C).
`^rqflk>
DO NOT grind the motor shaft.
1. Clean the motor shaft and mount (the new) pump shaft on the motor shaft.
2. Make sure that the pump shaft fits the motor shaft without any obstructions, before
final shaft fitting as follows:
3. Tighten the hollow point screws pos. 11 according to the below table:
klqb>
The torque shall be 5 Nm (0.5 kpm) and the maximum wobble
0,06 µm
4. Check the wobble of the pump shaft with a dial indicator.
5. Reassemble the pump as described above in reverse order.
NNKS j~áåíÉå~åÅÉ
The motor bearings, which are the only bearings in the pump, are lubricated for life and
must, therefore, not be re-lubricated. Check the shaft seal at regular intervals.
NNKT qê~åëéçêí=L=ëíçê~ÖÉ
The small pumps can be lifted by hand. The big pumps have to be lifted by placing a
rope round the pump so that it is in balance. The rope must not touch sharp edges. Store
the pump in a dry area.
NNKU pé~êÉ=é~êíë
Spare parts must be ordered on the basis of the freshwater pump assembly drawing and
parts lists attached with this manual.
12 p~äáåçãÉíÉê
NOKN p~äáåçãÉíÉê=íóéÉ=apJOP
Figure 12-1. Front view
Salinometer 70 985 24996 rev 04 – December 21, 2020

NOKO aÉëÅêáéíáçå=~åÇ=ëéÉÅáÑáÅ~íáçå=çÑ=
p~äáåçãÉíÉê=íóéÉ=apJOP
The salinometer is used in combination with an electrode that - based on conductivity
- measures and supervises the salinity of produced water.
The control device is provided with indication LED's for monitoring the salinity level
and two LED's for alarm purpose. The measuring range as well as the adjustable alarm
range is 0 - 200 ppm (sea salt). The alarm limit can be adjusted by means of the "Alarm
set" buttons on the front panel. The alarm limit is indicated by a flashing LED in the
indication bar. If the salinity level exceeds the alarm limit, the alarm LED's will start
flashing.
Figure 12-2. Figure 12-3. Figure 12-4.

DS-23 Salinometer front: DS-23 Salinometer rear: Electrode unit:
NOKP póëíÉã=pí~êíìé
During commissioning it is not necessary to carry out any adjustments of the equip-
ment, except setting the alarm limit. When the power is turned on, the salinometer will
perform a self-test. This test will take approximately 5 seconds, after which the unit is
ready for operation.
The electrode measures the conductivity in the water; And besides salts, acidity and
chemicals, particles & dirt in the water can and will also influence this parameter.
Especially during commissioning, startup and longer shutdown periods, the measured

values may be significantly higher than what is found in a chemical test (that only
reacts to plain salt).
The temperature-compensation embedded in the electronics in the electrode needs time
to reach water-temperature and therefore, during start-up and in connection with
sudden changes in temperature, a deviation between measured and actual salinity may
appear momentarily.
If a large persisting difference between DS-23 readout and chemical test is found, the
water should be checked for acidity and foreign contaminants like oil and dirt-particles.
NOKPKN=péÉÅáÑáÅ~íáçå
Function: The Salinometer is used in conjunction with a conductivity
sensor, so as to measure and supervise the salinity of the
product water, which is produced by distilling sea water.
Mains supply: 98 122 or 196 244 V, 50 60 Hz
Mains current: Mains supply must be secured against overcurrent using an

external blow-type fuse rated max. 100mA
Power consumption: Max. 3.5 W
Range of Salinity: 0 - 200 ppm of sea salt
Accuracy: +/- 10% on displayed value
Alarm Level: Adjustable 0 - 200 ppm
Electrode disconnected: Alarm indicating an incorrect connection to the electrode or
defective electrode unit.
Cable Connections: Terminals 1 4:..................Mains supply
Terminals 5 7:..................Relay A contacts for solenoids
Terminals 8 - 10: ...............Relay B contacts for ALARM
Terminals 11 - 15: .............Electrode connections
Terminal 17: ......................4 20mA Current loop
Terminal 18: ......................Current ref, Ground
Alarms to devices connected to the secondary relay can be cancelled by means of a
push button "Secondary alarm on/off" on the front panel.
Display: LED Bar
Water resistance: IP65 from the front, when mounted in a waterproof cabinet.
Relay contacts: 8A / 230V AC

4 - 20 mA output: 0 ppm = 4 mA and 200 ppm = 20 mA - accuracy +/- 10%
Pressure: 10 bar max. pressure (Electrode Unit)
NOKQ fåëí~ää~íáçå=çÑ=p~äáåçãÉíÉê=íóéÉ=apJOP
1. Make sure, that the mains supply is secured against overcurrent by an external
fuse (blow-type max.100mA). There are NO fuses in the salinometer.
2. The Salinometer is adapted to operate from 98 to 122V AC 50 60 Hz or 196 to

244V AC 50 60 Hz.
3. Lay the necessary cables and connect them to the female connector.
4. Connect the female into the male connector and test the instrument as described.
klqb>
The screen must not be connected to ground, but must be routed from
pin 4 on electrode to pin 14 on DS-23.
Grounding will render the measurement invalid, and may cause
damage to the electrode.
klqb>
The cable must not be placed together with high powered cables, as
this can cause damage to the gold plating on the electrode.

90-115V AC installation: 180-230V AC installation:
klqb>
The internal alarm relays are shown as in the above position when the
Salinometer is Powered ON with no alarms. If the Salinometer has an
alarm or is without main power supply, the relays will change position.
NOKR rëÉê=áåëíêìÅíáçå=Ñçê=p~äáåçãÉíÉê=íóéÉ=apJOP
1. Check that the LED "Electrode Disconnected" does not indicate an incorrect con-
nection to the Electrode unit. If the LED is on, the salinometer has found a wrong
connection which is either a short circuit, a disconnected cable or the electrode
unit is defective.
2. Adjust the alarm level to the required level by using the up or down arrows.
3. Be sure that "ALARM ON/OFF" is in the right position.
The salinometer is now ready for use.
If the salinity exceeds the alarm level, the instrument signals an alarm:
1. The alarm LEDs are flashing.

2. The externally connected alarm devices (solenoid valve(s), buzzer, external alarm
system(s) etc. are functioning. The external alarms will be cancelled by pushing
the "ALARM ON/OFF" button, with exception of the solenoid valve. When the
alarms are operative, the green LED lights up.
NOKS j~áåíÉå~åÅÉ=çÑ=p~äáåçãÉíÉê=íóéÉ=apJOP
Always keep the salinometer dry and clean.
The accuracy of the salinometer is very dependent on that the electrodes are kept clean.
The electrodes should be taken out and cleaned at least once a month.
Use only a clean and soft cloth or Q-tip. When cleaning the electrode it is IMPORT-
ANT that the cloth or Q-tip is not polluted by oil or other chemicals. Any type of pol-
lutant will immediately result in an inaccurate measurement of the salinometer.
If the surface of the center pin of the electrode is damaged the electrode needs to be
replaced.
klqb>
Avoid damaging the gold plating. If the gold plating is damaged, the
conductive electrode must be replaced.
The electrode unit is a wear and tear part and the expected lifetime expectancy is
approximately 18 - 24 months.
If the surface of the electrode is damaged it needs to be replaced.
Trouble-Shooting - AQUA Blue type HW

13 qêçìÄäÉJpÜççíáåÖ=J=
^nr^=_äìÉ=íóéÉ=etp
NPKN qÉëí=pÜÉÉí
Before taking any action, please fill in a test sheet to find possible causes of malfunc-
tions.
Test sheets can be found in the back of this section.
Trouble-Shooting - AQUA Blue type HWS 76 985 24996 rev 04 – December 21, 2020
NPKO qêçìÄäÉ=pÜççíáåÖ=q~ÄäÉ
Problem Cause Action

Drop in Partially blocked feed water Dismantle plate stack and clean evaporator section
produc- orifice and/or sludge/scale and orifice, or CIP cleaning.
tion. deposits in evaporator sec-
tion. Indication is decreasing
boiling/brine temperatures.
Sludge/fouling on the heat Dismantle plate stack and clean condenser section.
exchanger plates in the con-
denser section.
Indication is increasing boil-
ing/brine temperatures.
Inlet channel in evaporator/ Dismantle plate stack and clean and/or CIP cleaning.
condenser plate stack
blocked, e.g. with rust
scales, gasket fragments etc.
High iron content in SW This will increase fouling in the condenser section,
piping upstream unit change of pipe material is recommended or more
frequent cleanings is required.
Too low ejector pump pres- See instructions for "Low Sea Cooling water/Ejector
sure. pump flow / pressure", below.
Leakages. Carry out a vacuum test.
Foreign bodies in ejector Inspect nozzles, and clean. Replace nozzles, if dam-
nozzles. aged.
Fresh water not able to exit See Problem "Sight glass overflow on air suction
FWG properly pipe" below.
Condenser SW outlet tem- Close SW by-pass valve.
perature to high
Too high boiling tempera- Close SW by-pass valve. Dismantle plate stack and
ture clean condenser section.
Too high back pressure on Check overboard pipe and valves for blocking /
ejector outlet side. function ability.
Max 0.6 Barg (8.7 Psig).
Non-return valve in air Replace non-return valve.
extraction pipe defect.
Hot water temperature and/ Increase to specified temperature and flow
or flow too low.
Defective water clock. Examine water clock. Let the produced water flow
through water clock into a 10 l pail, and check pro-
duction with a stop watch. Clean strainer if dirty
Low Sea Too low ejector pump pres- Check gauge. Clean or replace pressure gauge.
Cooling sure.
water/ Impeller / seal ring defec- Check pump maximum clearance See "Maintenance
Ejector tive. of Ejector Pump".
pump flow Suction strainer blocked. Clean suction strainer.
/ pressure.
Valves on suction or Examine and overhaul defective valves.
Minimum
pressure pipe defect.
pressure
Leakage from suction pipe Repair.
3.0 Barg
to pump.
(43.5
Clocked up condenser. Dismantle plate stack and clean or CIP clean.
Psig). At
inlet side Pump rotating in wrong Interchange phases.
of ejector. direction.
Sight glass Suction pipe leakage. Check suction pipe especially unions and connec-
overflow tions. Repair.
on air suc- Too high freshwater back Reduce back pressure
tion pipe pressure
Sight glass Mechanical seal in freshwa- Replace mechanical seal.
on distil- ter pump defect.
late suc-
Impeller / seal ring in fresh- Check pump. Maximum clearance See "Mainte-
tion pipe water extraction pump nance of Freshwater Pump".
full.
defect.
Pump rotating in wrong Interchange phases.
direction.
Valves to freshwater tank Check all valves.
closed.
Inlet filter for water clock Clean filter.
blocked.
Salinity Too high production Reduce production by opening SW by-pass valve
too high and/or reduce hot water flow. Check that condenser
outlet SW temperature is in the green range.
Insufficient brine extraction. See separate instructions for insufficient brine
extraction, below.
Very cold seawater Open SW by-pass valve
Open air screw (VA-E1-01) in small steps to
increase boiling temperature.
Reduce hot water flow
Reduce to min. sea water pressure 3,0 Barg (42,7
Psig) at ejector inlet (PI-ES-01)
Too high hot water flow Reduce hot water flow
Too low condenser outlet Open SW by-pass valve until temperature is in the
SW temperature green area.
Too low boiling temperature Open SW by-pass valve
Open air screw (VA-E1-01) in small steps to
increase boiling temperature.
Reduce hot water flow
Reduce to min. sea water pressure 3,0 Barg (42,7
Psig) at ejector inlet (PI-ES-01)
Internal gaskets in separator Open platestack clean / reglue
section missing or loose
Salinometer defective Use test button and check if it states 10 PPM.
Follow guidance in below trouble shooting guide for
salinometer.
Electrode unit defective or Check if electrode disconnected lamp is on at the
dirty. salinometer panel.
If yes follow guidance in below trouble shooting
guide for salinity meter.
Examine electrode unit for cracks. Check that it is
fitted correctly. Clean, if necessary.
Leakage in condenser sec- Run ejector pump with no heat, and check if water is
tion. leaking to distillate side, by looking into the sight
glass at the distillate suction pipe.
Max. 4.0 Barg (58 Psig). If there is a defective plate,
check gaskets for foreign objects, if none remove
together with adjacent plate assemble plate stack
according to new plate number with reduced assem-
bly measurements. Check plate gaskets are securely
attached to the plates and replace, if necessary.
Insuffi- Ejector pump pressure too See special instructions for "Low Sea Cooling water/
cient brine low < 3.0 Barg (42.7 Psig) Ejector pump flow / pressure", above.
extraction. Foreign bodies in ejector Check nozzles, and clean. Replace damaged nozzles.
nozzles.
Too high back pressure Examine overboard pipe and valves.
downstream of ejector.
Wrong dimension of feed Examine orifice dimension - check technical specifi-
water orifice. cation.
Non-return flap in brine suc- Examine flap and repair, or replace.
tion pipe of ejector defect.
Fast scale Too high production Reduce production by opening SW by-pass valve
build up in and/or reduce hot water flow. Check that condenser
evaporator outlet SW temperature is in the green range.
section Anti scale Chemical injec- Check anti scale chemical pump setting, injection
tion malfunction, or to low nipple function, leakage in dosing line.
chemical flow.
Feed water flow to small Check that feed pressure is higher than 3,0 Barg.
function of feed water valve (should be fully open).
Orifice and plate feed channels is not blocked with
sludge and dirt.
High iron content in SW This will increase scale build up, change of pipe
piping upstream unit material is recommended or more frequent cleanings
is required.
High boiling temperature Close SW by-pass valve. Reduce HW flow. If con-
denser is dirty, disassemble and clean condenser sec-
tion.
Frequent Leakage in evaporator sec- Leak test evaporator section. Max. 4.0 Barg (58
refill of tion. Psig). If there is a defective plate, check gaskets for
freshwater foreign objects, if none remove together with adja-
expansion cent plate assemble plate stack according to new
tank due to plate number with reduced assembly measurements.
loss of hot Check plate gaskets are securely attached to the
water. plates and replace, if necessary.
Abnormal Ejector nozzles defective. Replace nozzles.
amperage Wrong dimension of feed Check dimensions on spare parts list, and replace if
consump- water inlet orifice. necessary.
tion of Bearings in motor defective. Examine with stethoscope, and replace bearings, if
ejector defective.
pump
Contactor defective. Examine and replace contactor set, if defective.
motor.
Breaking of phases. Max. 5% difference in amperage between phases.
NPKP qêçìÄäÉëÜççíáåÖ=Ñçê=p~äáåçãÉíÉê=ap=OPW
Error Picture: Problem: Description:

cod:
E1 No lights in Salinom- Power failure:
eter (1) • Check external fuse.
• Check AC power on Salinometer terminals.
• Check the cable connections to the Salinometer.
• Check the AC power has been connected correctly (115 or
230V AC)
E2 "ELECTRODE Cable or electrode unit failure:

DISCONNECTED"
is lit and salinity LED Simple test:
is running between 0 Check voltage between pins 12 and 14 (Salinometer connector)
and 200 PPM. Voltage from electrode should be 1.9 - 2.2 V DC.
If no voltage:
a) Remove the connector of the electrode unit
b) Voltage should now be 2 - 5 V DC.
If OK: The Electrode unit is defective
If no voltage: The cable is defective.
Extended test:
This test has to be done with electrode in open air (not in water).
a) Check voltage between pin 11 and 14
(Voltage from electrode: 0 V DC)
b) Check voltage between pins 12 and 14
(Voltage from electrode: 1.9 - 2.2 VDC)
c) Check voltage between pins 13 and 14
(Voltage from salinometer: +12 to 15 V DC)
d) Check voltage between pins 15 and 14
(Voltage from salinometer: -12 to -15 V DC)
e) Disconnect electrode unit and check voltage between
pins 11 and 14
(Voltage from electrode: 2 - 5 V DC)
E3 Salinity High:
Showing 20 PPM and
ALARM is flashing.
Warning: Do not connect PIN 14 on the electrode cable to hull

of the vessel/panel, as this may
damage the sensor unit. Check that PIN 14 is not grounded to
the hull of the vessel/panel.
14 pÉêîáÅÉ=âáíë=
NQKN ^nr^=_äìÉ=ëÉêîáÅÉ=âáíë
In order to secure optimal running condition and performance on your AQUA Blue we
recommend to follow our guidelines of changing intervals of parts.
AQUA Blue is divided into 6 different service kits, with different service intervals.
We estimate 7.000 running hours per year for AQUA Blue.
Kit type Consists of Change after

Frame kit Rubber spools and inserts 21.000 hours
Fresh water pump kit Mech. Seal, chamber gasket, seal ring 7.000 hours
Ejector pump kit Mech. Seal, chamber gasket, seal ring, wear ring 7.000 hours
Valve kit Membranes for spring loaded valves, o-ring, non- 14.000 hours
return flap, gasket for orifice, coil for solenoid
valve
Instrument kit Electrode, thermometers, pressure gauges 14.000 hours
Ejector kit Nozzle 1,& 2, o-rings 21.000 hours
To identify the correct service kit, it's important to notice:
• Number of plates installed

• Control voltage (for valve kit)
To identify type of ejector pump, please see below table:
No. of plates Frequency Pump type

10 - 34 50 Hz CNL 40-40/160
36 - 92 50 Hz CNL 65-65/160
94 - 200 50 Hz CNL 80-80/200
36 - 158 60 Hz CNL 65-65/160
160 - 200 60 Hz CNL 80-80/160
Service kits 82 985 24996 rev 04 – December 21, 2020

Kit type No. of plates Ctrl. Voltage Parts list no.
Frame kit 10 - 200 985 24077-80
Fresh water pump 10 - 126 985 24079-80
kit 128 - 200 985 24079-91
Ejector pump kit Pump type
CNL 40-40/200 985 24080-70
CNL 65-65/160 985 24080-80
CNL 65-65/200 985 24080-81
CNL 80-80/160 985 24080-82
CNL 80-80/200 985 24080-83
Valve kit 10 - 68 115V 985 24078-60
70 - 200 115V 985 24078-71
10 - 68 230V 985 24078-82
70 - 200 230V 985 24078-93
Service kits 83 985 24996 rev 04 – December 21, 2020

NR qÉëí=pÜÉÉí=Ñçê=ëáåÖäÉ=ëí~ÖÉ=cêÉëÜ=t~íÉê=dÉåÉê~íçê=íóéÉ=^nr^=_äìÉ=íóéÉ=etp
Vessel: Instrument kit 10 - 200 Date: Location:
985 24081-80
Freshwater Generator no.: Type: Capacity:
Ejector kit 10 985 24082-31
No. of plates: Date for last cleaning:
12 985 24082-32
TEST
14 985 24082-33
Date:
16 985 24082-34
Time from:
To:
18 985 24082-35
Difference 20 -min.
22 985 24082-36
Fresh water 24 - 26 985 24082-37
Water clock to: FI-FR-01 28 -m³
30 985 24082-38
From: FI-FR-01 32 -m³
34 985 24082-39
Difference: Calc. 36 -m³
38 985 24082-40
Total output: Calc. 40 -m³/24h
44 985 24082-41
Evaporator section 46 - 50 985 24082-42
Hot water inlet: TI-SS-01 52 -°C
56 985 24082-43
Hot water outlet TI-SS-02 °C
58 - 62 985 24082-44
Difference Calc. 64 -°C
68 985 24082-45
Hot water flow rate *) Calc. m³/h
70 - 76 985 24082-50
Hot water inlet pressure PI-SS-01 Bar
78 - 84 985 24082-51
Steam pressure PI Bar
86 - 92 985 24082-52
Reduced steam pressure PI Bar
94 - 100 985 24082-53
Feed water temperature TI-ES-01 °C
Process
102 - 108 985 24082-54
Boiling temperature TI-E1-01 110°C- 118 985 24082-55
Vacuum PI-E1-01 120°C- 126 985 24082-56
Condenser section 128 - 134 985 24082-70
Sea water inlet TI 136°C- 142 985 24082-71
Sea water outlet TI-ES-01 144°C- 150 985 24082-72
Difference **) Calc. 152°C- 158 985 24082-73
Outlet pressure PI-ES-01 160Bar
- 168 985 24082-74
Brine / Air Ejector 170 - 176 985 24082-75
Inlet pressure PI-ES-O1 178Bar
- 184 985 24082-76
Back pressure PI Bar
186 - 192 985 24082-77
Ejector pump
194 - 200 985 24082-78
Inlet pressure PI Bar
Discharge pressure PI Bar
NQKO
Freshwater pump
^äÑ~=i~î~ä=pÉêîáÅÉ
Discharge pressure PI-FR-01 Bar
Salinometer The Alfa Laval group is represented in all major ports of the world.
Salinity QT-FR-01
DO ppmto contact your Alfa Laval representative if you have any questions,
NOT hesitate
Chemical dosage
problems or require spare parts.
yes / no
www.alfalaval.com
Chemical type / dosage
Comments
*) Hot water flow [m³/h] = 25,6 x Freshwater production [m³/24h] / Hot Water difference temperature [°C]
**) Sea water flow [m³/h] = 25,6 x Freshwater production [m³/24h] / Sea Water difference temperature [°C]
Document Test
number 985 22700 rev01 _________________________________________
Sheet for single stage Fresh Water Generator type AQUA Blue type HWS84 985 24996 rev 04 – December 21, 2020
Signature
Test Sheet for single stage Fresh Water Generator type AQUA Blue type HWS85 985 24996 rev 04 – December 21, 2020
16 ctd=lêÇÉê=péÉÅáÑáÅ~íáçåF
FWG Order Specification) 86 985 24996 rev 04 – December 21, 2020

FWG Order Specification) 87 985 24996 rev 04 – December 21, 2020
Manual Salinometer DS-23
Manual
Salinometer DS-23
Alfa Laval A/S
– December 21, 2020 88 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
Alfa Laval A/S
improvement of this publication are gratefully appreciated.
Contact details for all countries are continually updated on our website.
Please visit www.alfalaval.com and contact your local Alfa Laval Representative.
Published by: Alfa Laval Copenhagen A/S Denmark
© Copyright Alfa Laval Copenhagen A/S.

89 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
MKN açÅìãÉåí=eáëíçêó
klqb>
UNPACKING
Take all the parts carefully out of the box and check for any mechani-
cal damages which may have occurred during transportation.
Please retain the packaging until the installation has been properly
commissioned.
tôkfkd>
• If this equipment is used in a manner not specified by the manufac-
turer/supplier, the protection provided might be impaired.
• All installation and commissioning of this equipment must be car-

ried out by electrically competent persons.
90 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
1 aÉëÅêáéíáçå
The salinometer is used in combination with an electrode that - based on conductivity

- measures and supervises the salinity of produced water.
The control device is provided with indication LED's for monitoring the salinity level
and two LED's for alarm purpose. The measuring range as well as the adjustable alarm
range is 0 - 200 ppm (sea salt). The alarm limit can be adjusted by means of the "Alarm
set" buttons on the front panel. The alarm limit is indicated by a flashing LED in the
indication bar. If the salinity level exceeds the alarm limit, the alarm LED's will start
flashing.
DS-23 Salinometer front: DS-23 Salinometer rear: Electrode unit:
Description 91 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
2 póëíÉã=ëí~êíìéK
During commissioning it is not necessary to carry out any adjustments of the equip-
ment, except setting the alarm limit. When the power is turned on, the salinometer will
perform a self-test. This test will take approximately 5 seconds, after which the unit is
ready for operation.
The electrode measures the conductivity in the water; And besides salts, acidity and
chemicals, particles & dirt in the water can and will also influence this parameter.
Especially during commissioning, startup and longer shutdown periods, the measured
values may be significantly higher than what is found in a chemical test (that only
reacts to plain salt).
The temperature-compensation embedded in the electronics in the electrode needs time

to reach water-temperature; and therefore, during start-up, and in connection with
sudden changes in temperature, a deviation between measured and actual salinity may
appear momentarily.
If a large persisting difference between DS-23 readout and chemical test is found, the
water should be checked for acidity and foreign contaminants like oil and dirt-particles.
System startup. 92 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
3 péÉÅáÑáÅ~íáçå
Function: The Salinometer is used in conjunction with a conductivity

sensor, so as to measure and supervise by distilling sea water.
Mains supply: 98-122 V or 196-244 V, 50-60 Hz
Mains current: Mains supply must be secured against overcurrent using an

external blow-type fuse rated max. 100mA
Power consumption: Max. 3.5 W
Range of Salinity: 0 - 200 ppm of sea salt
Accuracy: +/- 10% on displayed value
Alarm Level: Adjustable 0 - 200 ppm
Electrode disconnected: Alarm indicating an incorrect connection to the electrode or

defective electrode unit.
Cable Connections: Terminals 1 - 4: Mains supply

Terminals 5 - 7: Relay A contacts for solenoids
Terminals 8 - 10: Relay B contacts for ALARM
Terminals 11 - 15: Electrode connections
Terminal 17: 4-20mA Current loop
Terminal 18: Current ref, Ground
Alarms to devices connected to the secondary relay can be cancelled by means of a push button
"Secondary alarm on/off" on the front panel.
Display: LED Bar
Water resistance: IP65 from the front, when mounted in a waterproof cabinet.
Relay contacts: 8A / 230V AC
4 - 20 mA output: 0 ppm = 4 mA and 200 ppm = 20 mA - accuracy +/- 10%
Pressure: 10 bar max. pressure (electrode)
Specification 93 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
4 fåëí~ää~íáçå
1. Make sure, that the mains supply is secured against overcurrent by an external
fuse (blow- type max.100mA). There are NO fuses in the salinometer.
2. The Salinometer is adapted to operate from 98 to 122V AC 50 60 Hz or 196 to

244V AC 50 60 Hz.
3. Lay the necessary cables and connect them to the female connector.
4. Connect the female into the male connector and test the instrument as described.
tôkfkd>
The screen must not be connected to ground, but must be routed from
the red wire at electrode to pin 14 on DS-23. Grounding will render the
measurement invalid, and may cause damage to the electrode.
tôkfkd>
The cable must not be placed together with high powered cables, as
this can cause damage to the gold plating on the electrode.
Installation 94 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
90-115 V AC installation: 180-230 V AC installation:
klqb>
The internal alarm relays are shown as in the above position when the
Salinometer is Powered ON with no alarms.
If the Salinometer has an alarm or is without main power supply, the
relays will change position.
Installation 95 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
5 fåëíêìÅíáçåë=Ñçê=ìëÉ
a. Check that the LED "Electrode Disconnected" does not indicate an incorrect con-
nection to the Electrode unit. If the LED is on, the salinometer has found a wrong
connection which is either a short circuit, a disconnected cable or the electrode
unit is defective.
b. Adjust the alarm level to the required level by using the up or down arrows.
c. Be sure that "ALARM ON/OFF" is in the right position.
The salinometer is now ready for use
If the salinity exceeds the alarm level, the instrument signals an alarm:
a. The alarm LEDs are flashing.
b. The externally connected alarm devices (solenoid valve(s), buzzer, external alarm
system(s) etc. are functioning. The external alarms will be cancelled by pushing
the "ALARM ON/OFF" button, with exception of the solenoid valve. When the
alarms are operative the green LED lights up.
Instructions for use 96 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
Always keep the salinometer dry and clean.
The accuracy of the salinometer is very dependent on that the electrodes are kept clean.
The electrodes should be taken out and cleaned at least once a month.
Use only a clean and soft cloth or Q-tip. When cleaning the electrode it is IMPORT-
ANT that it is not polluted by oil or other chemicals. Any type of pollutant will imme-
diately result in an inaccurate measurement of the salinometer.
If the surface of the center pin of the electrode is damaged the electrode needs to be
replaced.
klqb>
Avoid damaging the gold plating. If the gold plating is damaged, the
conductive electrode must be replaced.
The electrode unit is a wear and tear part and the expected lifetime expectancy is
approximately 18-24 months.
If the surface of the electrode is damaged it needs to be replaced.
Maintenance 97 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
7 qÉëí=çÑ=póëíÉã
To test that the salinometer, cables and the electrode unit is operational after installa-
tion perform this simple test:
a. Push and hold the "TEST" button. Once 10 ppm is indicated all electronics inside
the Salinometer have been tested and found in working order.
b. Remove the electrode unit from the pipe fixture.
c. With the electrode in open air, the salinometer will show 0 ppm and no alarm.
d. Carefully short the electrode unit without damaging the gold plated sensor as
shown at the picture.
e. The salinometer will show 200 ppm and the alarm will be flashing.
If this test is OK:
The Electrode Unit, Salinometer and the Electrode Cable are OK.
If the test fails:
Check the installation according to diagrams and troubleshooting guide.
The pictures below show the expected results of the test:
Picture of test c: Picture of test d:
Test of System 98 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
8 dìáÇÉ=íç=íêçìÄäÉëÜççíáåÖ
Error Picture Problem Description

Code
E1 No lights in Power failure:
Salinometer (1) Check external fuse.
Check AC power on Salinometer terminals
Check the cable connections to the Salinometer.
Check the AC power has been connected correctly
(115 or 230V AC)
E2 “ELECTRODE Cable or electrode unit failure:

DISCONNECTED” Simple test:
is lit and salinity LED Check voltage between pins 12 and 14
is running between 0 (Salinometer connector) Voltage from electrode
and 200 ppm. should be 1.9 - 2.2 V DC.
If no voltage:
a) Remove the connector of the electrode unit
b) Voltage should now be 2 - 5 V DC.
If OK: The Electrode unit is defective
If no voltage: The cable is defective.
Extended test:
This test has to be done with electrode in open air
(not in water).
a) Check voltage between pins 11 and 14
(Voltage from electrode: 0 V DC)
b) Check voltage between pins 12 and 14
(Voltage from electrode: 1.9 – 2.2 V DC)
c) Check voltage between pins 13 and 14
(Voltage from salinometer: +12 to 15 V DC)
d) Check voltage between pins 15 and 14
(Voltage from salinometer: -12 to -15 V DC)
e) Disconnect electrode unit and check voltage
between pins 11 and 14
(Voltage from electrode: 2 - 5 V DC)
Guide to troubleshooting 99 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
E3 Salinity High: Salinometer and Electrode test:
Showing 200 ppm a) Push and hold the “TEST” button. Once 10 ppm
and ALARM is is indicated all electronics inside the Salinometer
flashing. has been tested and found in working order.
b) Remove the electrode unit from the pipe.
c) With the electrode in open air, the salinometer
will show 0 ppm and no alarm.
d) Carefully shortcut the electrode unit without
damaging the gold plated sensor as shown at the
picture.
e) The Salinometer will show 200 ppm and the
alarm will be flashing.
If this test is OK:
The Electrode unit is OK and conductivity in the
water is too high.
(The salinometer is measuring conductivity in the

water and conductivity is not just salt, it also
includes chemicals and particles/dirt in the water)
E4 Wrong reading of Electrode is dirty or damaged:
salinity. Remove electrode unit and inspect/clean the elec-
trode. Use a clean and dry soft cotton cloth and Q-
tip. Avoid touching the electrode with the fingers. If
the gold plating on the sensor is damaged, the elec-
trode unit has to be replaced. As the accuracy of the
measurement depends on the electrode being kept
clean, we recommend cleaning the electrode at least
once a month.
We recommend replacement of the electrode unit
every 18 months depending on the condition of the
gold plating.
E5 Corrosion of elec- Check that the sensor cable is mounted as far as pos-
trodes after few sible away from high powered cables.
months. (If the cable to the Salinometer sensor is mounted
near some high powered cables, the induction from
the high power gives a high voltage on the sensor
cable and the sensor. A high voltage on the sensor
will cause corrosion faster than normal.)
E6 4-20 mA output is Check 4-20 mA output with an ampere meter.
not functioning with (4 mA = 0 ppm +/- 10%)
computer – system. The input port on the computer-system may have
too high impedance (more than 200 ohm)!
tôkfkd>
Do not connect PIN 14 of the electrode cable to the hull of the vessel/
panel, as this may damage the sensor. Check that PIN 14 is not
grounded to hull of vessel.
9 nìÉëíáçåå~áêÉ
Please send questionnaire to Alfa Laval Copenhagen containing the following infor-
mation:
VKMKN=píÉé=NW=dÉåÉê~ä=fåÑçêã~íáçå
Serial Number of Main Unit (DS-23):

Production Code* for Electrode Unit:
ppm reading on DS-23:
Vessel Name:
Your ref.:
* The production code is located on the electrode unit label.
VKMKO=píÉé=OW=aÉëÅêáéíáçå=çÑ=íÜÉ=Ñ~áäìêÉ
Error code Description Tick box if “yes”

E1 No lights
E2 “ELECTRODE DISCONNECTED”
E3 Salinity High
E4 Wrong reading of salinity
E5 Corrosion
E6 4-20 mA output
Other: Please describe error / failure:
Questionnaire 102 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
VKMKP=píÉé=PW=oÉëìäíë=Ñêçã=íêçìÄäÉ=ëÜççíáåÖ=Ó=bOW=bñíÉåÇÉÇ=íÉëí
Test Description Voltage

a Check voltage between pins 11 and 14
b Check voltage between pins 12 and 14
c Check voltage between pins 13 and 14
d Check voltage between pins 15 and 14
e Disconnect electrode unit and check voltage between pins 11 and 14
VKMKQ=píÉé=QW=oÉëìäíë=Ñêçã=íêçìÄäÉ=ëÜççíáåÖ=Ó=bPW=p~äáåçãÉíÉê=
~åÇ=bäÉÅíêçÇÉ=íÉëíW
Test Description Tick box if “yes”

a Does the Salinometer show 10 ppm when pushing the test button?
e Does the Salinometer show 200 ppm when shorting the electrode
unit?
VKMKR=píÉé=RW=mäÉ~ëÉ=~íí~ÅÜ=éáÅíìêÉë
Picture of the front of the DS-23

Picture of the electrode unit showing the gold plated sensor.
Other relevant pictures.
Questionnaire 103 985 24050 R01, Manual DS-23 April 2014 Daniamant Electronics A/S– December 21, 2020
Document: 985 24337 R02
General Description Aqua Blue
Product Data
Freshwater Generator AQUA Blue
985 24337-R02 General description AQUA Blue
Application
Conversion of seawater into fresh water by vacuum distillation for the supply of high quality fresh
water for domestic and process utilization. For installation on ships, rigs and remote onshore
locations.
The AQUA Blue is designed for automatic operation with continuous control of high quality fresh
water with a maximum salinity of 2 ppm when design conditions are met.
Heating media is waste heat, jacket water, steam or by a Hot Water Loop.
At all time the Alfa Laval AQUA Blue fresh water generator secure pure fresh water onboard and
replacement of bunker water.
Capacity
The AQUA Blue covers a capacity range from 2 to 60 m3/24hr, depending on the heating medium
temperature, flow and seawater temperature. The capacities shown below are at 32ºC seawater
temperature.
985 24337-R02 July 2016 TTN
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve
the right to change such specification when necessary.
1
December 21, 2020 104 985 24337 R02.fm

Product Data
Working principle
Picture 1
The feed water to be evaporated is taken

from the sea cooling water outlet of the
condenser. It enters the evaporator where it
evaporates at about 40–60°C as it passes
between the plates heated by the heating
medium.
The evaporating temperature corresponds
to a vacuum of 85–95%, maintained by the
brine/air ejector. The vapours generated
pass through a separation section where any
drops of seawater entrained are removed
and fall due to gravity to the brine sump at
the bottom of the titanium plate stack. The
clean fresh water vapours continue to the
condenser section, where they condense
into fresh water as they pass between the
cold plates cooled by the sea cooling water.
Picture 2
Picture 3
Basic equipment
Titanium plate heat exchanger
Sea- and feed water pipes in Duplex stainless steel.
The freshwater generator is equipped for hot water heating and with a combined condenser and
ejector water system. Furthermore the freshwater generator is equipped with dump valve including
return pipe, water clock, automatic feed water regulator, combined brine/air ejector, instruments,
fresh water pump with electric motor, internal piping and frame parts.
985 24337-R02 July 2016 TTN
2
December 21, 2020 105 985 24337 R02.fm

Product Data
Power supply - options
Main power supply: Control voltage:
x 3x400V 50 Hz x 110V
x 3x690V 50 Hz x 230V
x 3x220V 60 Hz
x 3x440V 60 Hz
x 3x690V 60 Hz
Additional equipment necessary for operation

x Ejector pump including electrical motor
x Electrical motor for fresh water pump
x Control panel with motor starter and salinometer or manual motor starters and salinometer
x Feed water treatment equipment
Optional design
x Flange on fresh water outlet
x Steam heating system type HWS
x Filling line for feed water treatment
x Hot water flanged adaptors or weld neck connections
x Control panel build on the unit
x Manometer set for ejector pump
x By-pass on water clock
Optional equipment
x Salinometer type DS23
x Remote control box with lock
x Class test certificates
x Fresh water treatment equipment
Spare parts
x Spare parts kit for one year of operation
x Spare parts kit for two years of operation
x Spare parts kit for five years of operation
x Steel box for spare parts
985 24337-R02 July 2016 TTN
3
December 21, 2020 106 985 24337 R02.fm

Document: 985 23655 R01
Tech. data - Fresh water generator type AQUA-C100-HW/HWS
Production Information
Freshwater Generator AQUA
985 23655 Technical data: AQUA Blue C100
Power consumption
Ejector- and fresh water pump:
Number of plates 50 Hz 60Hz

86 – 92 6.9 kW 7.8 kW
94 – 100 8.3 kW 8.3 kW
102 – 108 8.5 kW 8.5 kW
110 – 118 8.8 kW 8.7 kW
120 - 126 9.5 kW 9.2 kW
128 – 134 9.8 kW 9.3 kW
Pressure
bar(g) psi
Max. hot water pressure 4.3 62.0
Max. back pressure to fresh water tank (50 Hz) 1.3 18.9
Max. back pressure to fresh water tank (60 Hz) 2.4 34.8
Max. seawater inlet pressure 5.0 72.5
Min. seawater pressure to ejector 3.0 43.5
Max. back pressure at ejector outlet 0.6 8.7
Steam equipment, type HWS:
Max. back pressure for safety valve in steam equipment 1.0 14.5
Max. steam inlet pressure in steam equipment 7.0 101.5
Normal operation pressure for steam equipment (standard) 2–4 29 – 58
Alternative operation pressure for steam equipment 6–7 87.0 – 101.5
Min. back pressure to condensate well for steam equipment 0.6 8.7
Max. back pressure to condensate well for steam equipment 0.8 11.6
Materials
Evaporator/condenser plate Titanium

Frame plate Cor. 2 painted steel plate
Pressure plate Cor. 2 painted steel plate
Frame parts Aluminum & stainless steel
Stud bolts Steel - galvanized
Pipe for brine discharge Bronze
Pipe for feed water Duplex steel
Pipe for seawater Duplex steel
Pipe for freshwater Stainless steel (AISI316)
Combined brine/air ejector housing Bronze
Combined brine/air ejector nozzles Duplex steel & bronze
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part. We reserve 1
December 21, 2020 107 985 23655 R01.fm

Production Information
Freshwater Generator AQUA
Steam equipment, type HWS:

Pipes Steel – hot dip galvanized
Steam injector housing Cast iron – painted
Steam injector nozzle Bronze
Temperature & flow
Seawater temperature: 0 – 32 °C Hot water temperature: 55 – 95 °C

Seawater flow: 27 – 40 m3/h Hot water flow: 54 – 85 m3/h
Installation
The sea water supplied to the unit has to pass a Filter mesh size 2 mm
filter (Yard supply) in the sea water line before
the ejector pump.
Shipping data
Freshwater generator, complete with ejector pump, electrical panel and dosing equipment
AQUA Blue C100-HW

Weight 1440 kg
Dimensions 2220 x 1300 x 1580 mm3
Volume 4.6 m3
AQUA Blue C100-HWS

Weight 1640 kg
Dimensions 2220 x 1300 x 1810 mm3
Volume 5.2 m3
December 21, 2020 108 985 23655 R01.fm

50 Hz
No.of plates 86-92 94-100 102-108 110-118
Pump function Fresh water Ejector Fresh water Ejector Fresh water Ejector Fresh water Ejector
Pump type PVVF-1532 CNL 65-65/160 PVVF-1532 CNL 65-65/200 PVVF-1532 CNL 65-65/200 PVVF-1532 CNL 65-65/200
Motor size 80B 132M 80B 132M 80B 132M 80B 132M
Nom. flow m3/h 1.7 28.9 1.7 31.6 1.7 34.2 1.7 37.4
December 21, 2020

Pressure, min. bar 2.4 3.8 2.4 3.8 2.4 3.8 2.4 3.8
Impeller size 50 Hz: mm ø142 ø175 ø142 ø186 ø142 ø186 ø142 ø186
3 x 380-400-415 V, 50 Hz
Rated output power kW 1.1 9.5 1.1 9.5 1.1 9.5 1.1 9.5
Consumed power kW 0.6 6.3 0.6 7.7 0.6 7.9 0.6 8.2
Rotating speed 50 Hz: RPM 2730 2880 2730 2880 2730 2880 2730 2880
Document: 985 23658 R00
Current (full load) A 2.5 17.3 2.5 17.3 2.5 17.3 2.5 17.3
Current (start) A 15.0 129.9 15.0 129.9 15.0 129.9 15.0 129.9
3 x 660-690V, 50 Hz
Rated output power kW 1.1 9.5 1.1 9.5 1.1 9.5 1.1 9.5
Current (start) A 8.7 75.3 8.7 75.3 8.7 75.3 8.7 75.3
109
60 Hz
No.of plates 86-92 94-100 102-108 110-118
Pump function Fresh water Ejector Fresh water Ejector Fresh water Ejector Fresh water Ejector
Pump type PVVF-1532 CNL 65-65/160 PVVF-1532 CNL 65-65/160 PVVF-1532 CNL 65-65/160 PVVF-1532 CNL 65-65/160
Motor size 80B 132M 80B 132M 80B 132M 80B 132M
Nom. flow m3/h 1.7 28.9 1.7 31.6 1.7 34.2 1.7 37.4
Pressure, min. bar 3.7 3.8 3.7 3.8 3.7 3.8 3.7 3.8
Impeller size 60 Hz: mm ø142 ø152 ø142 ø154 ø142 ø154 ø142 ø154
Tech. data - Pumps and motors for FWG type AQUA-C100-HW/HWS
3 x 440-460-480V, 60 Hz
Rated output power kW 1.3 11 1.3 11 1.3 11 1.3 11
Current (start) A 15.5 130.7 15.5 130.7 15.5 130.7 15.5 130.7
3 x 690V, 60 Hz
Rated output power kW 1.3 11 1.3 11 1.3 11 1.3 11
Current (start) A 10.2 87.0 10.2 87.0 10.2 87.0 10.2 87.0
985 23658 R00.fm

50 Hz
No.of plates 120-126 128-134
Pump function Fresh water Ejector Fresh water Ejector

Pump type PVVF-1532 CNL 65-65/200 PVVF-2040 CNL 65-65/200
Motor size 80B 132M 80B 132M
December 21, 2020

3
Nom. flow m /h 1.7 40.0 1.7 42.6
Pressure, min. bar 2.4 3.8 2.4 3.8
Impeller size 50 Hz: mm ø142 ø190 ø156 ø190
3 x 380-400-415 V, 50 Hz
Rated output power kW 1.1 9.5 1.1 9.5
Consumed power kW 0.6 8.9 0.6 9.2
Rotating speed 50 Hz: RPM 2730 2880 2730 2880
Current (full load) A 2.5 17.3 2.5 17.3
Current (start) A 15.0 129.9 15.0 129.9
3 x 660-690V, 50 Hz
Rated output power kW 1.1 9.5 1.1 9.5
Current (start) A 8.7 75.3 8.7 75.3
110
60 Hz
No.of plates 120-126 128-134
Pump function Fresh water Ejector Fresh water Ejector

Pump type PVVF-1532 CNL 65-65/160 PVVF-2040 CNL 65-65/160
Motor size 80B 132M 80B 132M
3
Nom. flow m /h 1.7 40.0 1.7 42.6
Pressure, min. bar 3.7 3.8 3.7 3.8
Impeller size 60 Hz: mm ø142 ø156 ø156 ø156
3 x 440-460-480V, 60 Hz
Rated output power kW 1.3 11 1.3 11
Current (start) A 15.5 130.7 15.5 130.7
3 x 690V, 60 Hz
Rated output power kW 1.3 11 1.3 11
985 23658 R00.fm

Current (start) A 10.2 87.0 10.2 87.0
Document: 985 23664 R04
Flow Chart for AQUA-C100
December 21, 2020 111 985 23664 R04.fm

Document: 985 24469 R03
Flow Chart for AQUA Blue with HWS
December 21, 2020 112 985 24469 R03.fm

Drawing: 985 24101 R02
Flow Chart for HWS for AQUA-C N2
December 21, 2020 113 985 24101 R02.fm

Document: 985 24112 R01
Equipment specification - HWS AQUA-C
Equipment specification HWS for AQUA blue
Doc. No. Rev. Made Checked Approved
985 24112 01 JSH NSR PMH
Tag no. Description Article no. Comment

IS-SS-01 Steam injector See spec.
PI-SS-01 Pressure gauge 985 23209-04 1/4" BSP
TI-SS-01 Thermometer 985 23926-01 1/2" BSP
TI-SS-02 Thermometer 985 23926-01 1/2" BSP
VA-SS-01 Butterfly valve 985 21325-25 DN 125
985 21648-40 DIN DN40 / 65
VA-SS-02 Safety valve 985 21648-41 JIS DN40 / 65
985 21648-41 ANSI 1½” / 2½”
VA-SS-03 Needle valve 985 00098-63 1/4" BSP
VA-SS-04 Seat valve 985 56110-05 1" BSP
VA-SS-05 Butterfly valve 985 21325-25 DN 125
VA-SS-06 Ball valve 984 35649-00 1/2" BSP
VA-SS-07 Ball valve 984 35649-00 1/2" BSP
December 21, 2020 114 985 24112 R01.fm

Document: 985 23671 R02
Equipment specification AQUA blue 70-126 plates
Equipment specification AQUA blue 70-126 plates

Doc. No. Rev. Made Checked Approved
985 23671 02 JSH NSR PMH
Tag no. Description Article no. Comment

EW-ES-01 Ejector See spec. DN80
FG-ES-01 Flow sight glass 985 00097-58 Ø65,5
VA-E1-02 Non return valve 985 00097-84 3/8"
FI-FR-01 Water meter 985 42600-04 3/4" BSP
MO-FR-01 Motor for freshwater pump (3x400V 50Hz) 985 23925-03 80B35 1,1kW
MO-SC-01 Motor for ejector pump See spec. -
OC-FE-01 Orifice See spec. -
OC-SW-01 Orifice See spec. -
PI-E1-01 Pressure gauge 985 23213-02 1/2" BSP
PI-ES-01 Pressure gauge 985 23208-03 1/4" BSP
PI-FR-01 Pressure gauge 985 23209-03 1/4" BSP
PU-FR-01 Freshwater pump 985 21510-01 PVVF 1532
PU-FT-01 Chemical dosing pump (110V) 985 21837-10 CPNA 1601
PU-FT-01 Chemical dosing pump (230V) 985 21837-12 CPNA 1601
PU-SC-01 Ejector pump See spec. -
QT-FR-01 Electrode sensor w. 2,5m cable 985 24010-01 1/2" BSP
TI-E1-01 Thermometer 985 23926-01 1/2" BSP
TI-ES-01 Thermometer 985 23764-01 1/2" BSP
VA-E1-01 Needle valve 985 00092-34 1/4” BSP
VA-ES-01 Non return flap 985 00036-39 Ø50
VA-ES-02 Non return valve 984 35671-00 1/2” BSP
VA-ES-03 Butterfly valve 985 21325-21 DN50
VA-ES-04 Ball valve 985 00097-90 1/2" BSP
VA-ES-05 Non return valve 984 35188-00 3/4” BSP
VA-ES-06 Air valve 985 00098-08 1/4" BSP
VA-FE-02 Spring loaded valve 985 21474-01 -
VA-FE-03 Ball valve 985 00097-90 1/2" BSP
VA-FR-01 Ball valve 984 35649-00 1/2" BSP
VA-FR-03 Spring loaded valve 985 21472-01 -
Freshwater manifold with build-in non return
VA-FR-04 985 23930-01 -
valve
VA-FR-06 Solenoid valve See spec. 1/2" BSP
VA-FT-01 Spring loaded injection nipple 985 21837-20 1/2" BSP
VA-FR-13 Ball valve (*) 984 35638-00 3/4" BSP
(*) Optional equipment: water clock by-pass
December 21, 2020 115 985 23671 R02.fm

6 5 4 3 2 1
0 770 (G16)
1320 0 1259 (G16)
L = SEE 1084 371 (C1)
ASSEMBLY 790 1210 199
0
SCHEME 35 301 380
15
35
250
780
G3 D1
140
17
655 (G3)
746 (C3 & C4)
655 (G2 & G4)
180
106
D D
30
G16 C1
0
0
0
100
2 x P18
2 x P22
27
THIS SPACE 115 310 310 90
602
565
SHOULD BE KEPT 90
FREE FROM FIXED D1
December 21, 2020

INSTALLATIONS
101 (CoG)
2117
C3
150
150
115
115
L = SEE
215
215
SCHEME
0
0
ASSEMBLY
1442
1477
30
30
1224
5
5
180 180
1320
C4
1048
1029
1032 (G3)
760
649
715 (CoG)
A-A
Document: 985 24985 R07
895 (D1 ANSI)

RECOMMENDED RECOMMENDED
THIS SPACE
SERVICE AREA SERVICE AREA
857 (D1 DIN/JIS)

1145
INSTALLATIONS
G1
SHOULD BE KEPT
A 600 351 (CoG) 600

FREE FROM FIXED
474 (ITP1)
209
A
150
(92)
0 0 0 0 0
6 HOLES Ø40 FOR
4
15
A
15
FOUNDATION BOLTS
(82)
23
G2 G4
10
90 715 (CoG)
B7
655 (G2 & G4) 101 (CoG)
55
150 (B7) 261 G1
0
780 655
325 (G1) ITP1
C 0 0 C
137
247
2117 425 (C1 & C4)
0
612 1224
746 (C3 & C4) 0
625 (C3) 895 (D1 ANSI)
180 857 (D1 DIN/JIS)
850
600
4
4
150
1351
SERVICE AREA
1497
RECOMMENDED
G1
D1
27
150 (B7)
0
0
DESCRIPTION
325 (G1)
116
G4 DRAIN VALVE
G1 STEAM INLET
612
425 (C1 & C4)
C4
C1 SEA WATER INLET

C3 HOT WATER INLET
G2 FW PRIMING VALVE
625 (C3)
C4 HOT WATER OUTLET

B7 BRINE & AIR OUTLET
G3 STEAM CONDENSATE
G16 STEAM RELIEF OUTLET

D1 FRESH WATER OUTLET
850
790
ITP1 CHEMICAL DOSING INLET

4
ITP1
1084
65
80
80
80
80
80
ND
1351
1259 (G16)
1497
C3
351 (CoG)
Dimensional drawing - AQUA-100-HWS 110-126 6-7 bar
DIN/EN 1092-1, PN10
1660
4 x ø18
8 x ø18
8 x ø18
8 x ø18
8 x ø18
8 x ø18
HOLE/BOLT
1" BSP FEMALE

DIMENSIONS IN MILLIMETERS
1/2" BSP FEMALE

1/2" BSP FEMALE
1/2" BSP FEMALE
3/4" BSP FEMALE
G3
655 (G3)
600
145
160
160
160
160
160
PCD
10
3
3
CONNECTIONS FIT IN ACCORDANCE WITH:

B B
0
SERVICE AREA
RECOMMENDED
3"
3"
3"
3"
3"
G2
ND
2 1/2"
G16
EMPTY
ANSI B16.5, 150 lbs

602
0
FILLED UP
DIMENSIONS IN INCHES
FRAME TYPE
115 30
4 x ø3/4"
4 x ø3/4"
4 x ø3/4"
4 x ø3/4"
4 x ø3/4"
4 x ø3/4"
IN OPERATION
G4
HOLE/BOLT
1" NPT FEMALE
1/2" BSP FEMALE

1/2" NPT FEMALE
1/2" BSP FEMALE
3/4" NPT FEMALE
23
474 (ITP1)
WEIGHT OF UNIT MAX.
90
6"
6"
6"
6"
6"
A-A 1032 (G3)
PCD
5 1/2"
180
0
Kg
247
1433
1245
1084
This document may constitute a contractual obligation on

the part of Alfa Laval AB only to the extent expressly
agreed upon.
65
80
80
80
80
80
ND
FS
310
17 106 150 6 HOLES Ø40 FOR
215 FOUNDATION BOLTS
lbs
3159
2745
2390
2 x P18
180
JIS B2220-1990 - 10K
215
90
15
4 x ø19
8 x ø19
8 x ø19
8 x ø19
8 x ø19
8 x ø19
Kg
HOLE/BOLT
1513
1325
1164
150 (82)
1" BSP FEMALE

DIMENSIONS IN MILLIMETERS
30
1/2" BSP FEMALE
1/2" BSP FEMALE
1/2" BSP FEMALE
3/4" BSP FEMALE
15
140
FM
310
55 137 FRAME TYPE FS FM 1 INCH = 25,4mm
140
150
150
150
150
150
PCD
lbs
WEIGHT OF UNIT MAX. Kg lbs Kg lbs

3336
2921
2566
380
2
EMPTY 1084 2390 1164 2566
2
0 = ZERO MEASUREMENT POINT
180
IN OPERATION 1245 2745 1325 2921
90
115
FILLED UP 1433 3159 1513 3336 TOLERANCES: ±5mm
0
1210
= CENTRE OF GRAVITY
06
07
No
Date
Rev
115 30 CONNECTIONS FIT IN ACCORDANCE WITH:
Location
250
DIN/EN 1092-1, PN10 ANSI B16.5, 150 lbs JIS B2220-1990 - 10K
07 DIMENSIONS ON SUPPORT ADDED 07-03-2017 AHNA PMH NSR
301
2 x P22 DIMENSIONS IN MILLIMETERS DIMENSIONS IN INCHES DIMENSIONS IN MILLIMETERS
A 06 HORIZONTAL VALVE ON HWS SYSTEM ROTATED 10-06-2016 AHNA PMH JSH A
DESCRIPTION ND HOLE/BOLT PCD ND HOLE/BOLT PCD ND HOLE/BOLT PCD
Revision text
Rev
0
Revision text
209 Date Drawn Checked Approved
12-06-2014
B7 BRINE & AIR OUTLET 80 8 x ø18 160 3" 4 x ø3/4" 6" 80 8 x ø19 150 No
100
1 INCH = 25,4mm
C1 SEA WATER INLET 80 8 x ø18 160 3" 4 x ø3/4" 6" 80 8 x ø19 150 (92) Title
Drawn C3 HOT WATER INLET 80 8 x ø18 160 3" 4 x ø3/4" 6" 80 8 x ø19 150 15
TOLERANCES: ±5mm
AQUA Blue C100-HWS 110-126 Pl.
35
C4 HOT WATER OUTLET 80 8 x ø18 160 3" 4 x ø3/4" 6" 80 8 x ø19 150
DIMENSIONS ON SUPPORT ADDED
D1 FRESH WATER OUTLET 3/4" BSP FEMALE 3/4" NPT FEMALE 3/4" BSP FEMALE
= CENTRE OF GRAVITY
DIMENSIONAL DRAWING
Alfa Laval Copenhagen A/S
35 180 565 1145

AHNA
G1 STEAM INLET 80 8 x ø18 160 3" 4 x ø3/4" 6" 80 8 x ø19 150
0
0
Proj. No Proj. Type Proj. Name

HORIZONTAL VALVE ON HWS SYSTEM ROTATED
G2 FW PRIMING VALVE 1/2" BSP FEMALE 1/2" BSP FEMALE 1/2" BSP FEMALE 6-7 bar
0
G3 STEAM CONDENSATE 1" BSP FEMALE 1" NPT FEMALE 1" BSP FEMALE Location Size Dimensions without tolerances:
199
Title
261
G4 DRAIN VALVE 1/2" BSP FEMALE 1/2" NPT FEMALE 1/2" BSP FEMALE ISO A1
Proj. No
ISO
G16 STEAM RELIEF OUTLET 65 4 x ø18 145 2 1/2" 4 x ø3/4" 5 1/2" 65 4 x ø19 140 Alfa Laval Copenhagen A/S Method E ISO 2768-M or ISO 13920-B
Scale
Method E
371 (C1)
ITP1 CHEMICAL DOSING INLET 1/2" BSP FEMALE 1/2" BSP FEMALE 1/2" BSP FEMALE Date Drawn 1:10 Drawing No Rev
D1
Sheet
Size
655
This document and its contents are the exclusive property

of Alfa Laval AB, and may not be copied, reproduced,
transmitted or communicated to a third party, nor used for
any purpose without written permission
Scale
Sheet
12-06-2014 AHNA 1 /1
B7
985 24985 07
985 24985 R07.fm

6 5 4 3 2
Proj. Type
770 (G16)
A1
1 /1
1:10
6-7 bar
10-06-2016
AHNA
PMH
DIMENSIONAL DRAWING
JSH
AQUA Blue C100-HWS 110-126 Pl.

Document: 985 24076 R02
Vertical plant positioning - AQUA blue
December 21, 2020 117 985 24076 R02.fm

6 5 4 3 2 1
D D
December 21, 2020

Document: 985 24429 R01
Foundation drawing for AQUA C
C C
A A
(14)
(12)
(10)
118
0
35 115 A-A
113
0
80
160
100 120 3 x HOLES P40 FOR
310
50
B FOUNDATION BOLTS B
620
100
100 55
TO BE MOUNTED BY ANCHOR BOLTS OR WELDING.
160
80
(FEET MATERIAL IS CARBON STEEL)
113
1 INCH = 25,4mm
35 115 L
Only to the extent expressly

agreed by us this document
may constitute a contractual
obligation on our part.
0 LENGTH WEIGHT
01 TABLE UPDATED WITH 10-34 PLATES 08-09-2015 AHNA PMH JSH
PLATES L Kg lbs
00 INITIAL DRAWING 24-03-2015 AHNA PMH NSR
10-18 482 699 1541 Rev
20-34 682 732 1614 Revision text Date Drawn Checked Approved
No
36-68 882 801 1766 Title
70-76 882 826 1821
78-84 1082 851 1876
FOUNDATION DRAWING
A 86-108 1082 892 1967
A
FOR AQUA C
110-126 1282 935 2061 Proj. No Proj. Type Proj. Name
128-134 1282 958 2112
136-142 1282 971 2141 Location Size Dimensions without tolerances:
144-174 1482 1039 2291 ISO A2
176-200 1682 1091 2405 Alfa Laval Copenhagen A/S Method E ISO 2768-M or ISO 13920-B
Scale
Date Drawn 1:10 Drawing No Rev
Sheet
This document and its contents are our exclusive

property and must not be copied, reproduced,
transmitted or communicated to any other party
or used for purposes not expressly permitted by us.
24-03-2015 AHNA 1 985 24429 01
985 24429 R01.fm

6 5 4 3 2 1
Document: 985 24428 R01
Lifting arrangement for AQUA C
985 24428 01
Approved
NSR
JSH
WEIGHT OF AQUA C ILLUSTRATED IS WITHOUT ADDITIONAL EQUIPMENT
Rev
LIFTING ARRANGEMENT
5 4 3 2
Checked
PMH
PMH
ISO 2768-M or ISO 13920-B

LIFTING LUGS
790
Drawn
AHNA
AHNA
FOR AQUA C
Dimensions without tolerances:

1
1
08-09-2015
24-03-2015
Proj. Name
Date
Drawing No
X.
D(1:5) .
MA MAX
4 x LIFTING 45°
45°
1:12
LUGS, P24
A2
Proj. Type
1
Sheet
Scale
Size
11
D
Method E
ISO
Proj. No
Title
= CENTRE OF GRAVITY
AHNA
01 TABEL UPDATED WITH 10-34 PLATES
2
2
Drawn
1 INCH = 25,4mm
24-03-2015
00 INITIAL DRAWING
Revision text
NOTE:
Location
Rev
Date
No
A
1541
1614
1967
1766
1821
1876
2061
2112
2141
2291
2405
LIFTING LUGS
lbs
0
.
45°
MAX
WEIGHT
790
1039
1091
699
732
801
826
851
892
935
958
971
Kg
3
3
421
421
421
426
426
426
426
425
425
425
425
C
NOTE:
WEIGHT OF AQUA C ILLUSTRATED IS WITHOUT ADDITIONAL EQUIPMENT
LENGTH
1 INCH = 25,4mm
721
733
729
722
729
729
734
728
728
733
737
B
D
D(1:5)
= CENTRE OF GRAVITY
113
108
174
174
247
241
241
312
370
58
A
5
11 PLATES A
LENGTH
B C Kg
WEIGHT
lbs
01 TABEL UPDATED WITH 10-34 PLATES 08-09-2015 AHNA PMH JSH
10-18 5 721 421 699 1541 Rev
PLATES
110-126
128-134
136-142
144-174
176-200
Revision text Date Drawn Checked
86-108
20-34 58 733 421 732 1614
10-18
20-34
36-68
70-76
78-84
No
4 x LIFTING
36-68 113 729 421 801 1766

LUGS, P24
Title
70-76 108 722 426 826 1821
78-84 174 729 426 851 1876
LIFTING ARRANGEMENT
86-108 174 729 426 892 1967 FOR AQUA C
110-126 247 734 426 935 2061 Proj. No Proj. Type Proj. Name
128-134 241 728 425 958 2112
136-142 241 728 425 971 2141 Location Size Dimensions without tolerances:
144-174 312 733 425 1039 2291 ISO A2
176-200 370 737 425 1091 2405 Alfa Laval Copenhagen A/S Method E ISO 2768-M or ISO 13920-B
4
4
Scale
Date Drawn 1:12 Drawing No
24-03-2015 AHNA
Sheet
1 985 24428
5 4 3 2
5
5
X.
45°
MA
0
6
B C
0
0
D
obligation on our part. or used for purposes not expressly permitted by us.
may constitute a contractual transmitted or communicated to any other party
agreed by us this document property and must not be copied, reproduced,
Only to the extent expressly This document and its contents are our exclusive
December 21, 2020 119 985 24428 R01.fm

6 5 4 3 2 1
BOTH SIDES
41 39 40 42 43 58 44 45 4 42 56 57 3 9 54 19 18 17 16 15 58 54 14 58 13 12 44 47 6 44 47 49 44 46
D D
24
25
44 45
December 21, 2020

26
58
25
27
2
28
38
29 5
30
1 31
Document: 985 23411 R04
31
32
23
33
44 47
C C
34 35
21
36
35
37
8 FIT TO
AQUA II HW Frame Assembly Drawing
GASKET
44 45
120
10 10 11 44 47 49 7 59 22 20 51 52 53
B B

agreed upon.
04 POS. 58 ADDED ON CARRYING BAR 15-11-2016 AHNA NSR PMH
A 03 POS. 59 ADDED 25-10-2016 AHNA NSR PMH A
Rev
Revision text Date Drawn Checked Approved
No
Title
AQUA II HW
FRAME ASSEMBLY
AQUA II
Location Size Dimensions without tolerances:
ISO A1
Alfa Laval Copenhagen A/S Method E ISO 2768-M or ISO 13920-B
Scale
985 23411 R04.fm

Sheet

22-08-2013 AHNA 1 /1 985 23411 04
6 5 4 3 2
Bill Of Material
Parent item no.: Description: Date:
985 23411-81 R: 04 FRAME/PRESSURE PLATE X-200 PL 20190801 Page 1 of 2
December 21, 2020

Drawing no.: AQUAII - MUNSELL 7.5 BG 7/2 Ini
985 23411 DKSOJTO
BUBL QTY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
Frame plate and parts
1.000000 EA STICKERS FOR AQUAII BASE UNIT 985 24022-80

1.000000 EA STICKER: CAUTION PLATE COMPRES 985 24754 985 24754-01
0.5 MM PLATE AQUA-C
1 1.000000 EA AQUAII FRAME PLATE MUNSELL 7.5 98523550 985 23550-02 Al 111 1430-61,P265GH
MUNSELL 7.5 BG 7/2
Document: 985 23411-81 R04
2 1.000000 EA AQUAII PRESSURE PLATE-MUNS.7.5 98523674 985 23972-02 Al 111 1430-61,P265GH

MUNSELL 7.5 BG 7/2
8 .000000 EA WASHER @ 12 MM HFC 1207 984 40901-27 BRASS
19 2.000000 EA BEARING AQUAII PRESSURE PLATE 985 23630 985 23630-01 PE-HD 500
24 1.000000 EA AQUA II RUBBER SLEEVE SW OUT 985 23468 985 23468-01
25 2.000000 EA DISTANCE RING DN65 985 23505 985 23505-01
AQUA II - SEAWATER
26 1.000000 EA AQUA II RUBBER SLEEVE SW IN 985 23509 985 23509-01
121
27 1.000000 EA AQUA II RUBBER SLEEVE 985 23512 985 23512-01
FRESHWATER
AQUA II - FRESHWATER
29 1.000000 EA INSERT FRESHWATER PORT 3 985 23894 985 23894-01 PE-HD 500
AQUAII
30 1.000000 EA AQUA II RUBBER SLEEVE HW IN 985 23132 985 23132-01
AQUA II - HOTWATER
32 1.000000 EA AQUA II RUBBER SLEEVE HW OUT 985 23133 985 23133-01
33 1.000000 EA AQUAII RUBBER SLEEVE FEED 9 985 23503 985 23503-01
34 1.000000 EA DISTANCE RING DN20-25 FEEDWATE 3490002440 985 21900-01
LEFT - AQUA
35 2.000000 EA INSERT FEED WATER PORT 6 & 9 985 23895 985 23895-01 PE-HD 500
AQUAII
36 1.000000 EA AQUA II RUBBER SLEEVE BRINE 985 23506 985 23506-01
PORT 6 AND 7
37 1.000000 EA INSERT BRINE PORT 7 985 23893 985 23893-01 PE-HD 500
AQUAII
38 1.000000 EA CABLE TRAY 20-70 MM L=510 985 24027 985 24027-01
39 160.000000 MM PROTECTIVE PROFILE 14X10.5 985 00097-76 2X70 MM
40 2.000000 EA SUPPORT FOR CABLETRAY 20-70MM 985 24001-01 Aisi 304
Alfa Laval Copenhagen A/S Bank: SEB, Landemarket 10, Copenhagen

BIC/SWIFT ESSEDKKK
Maskinvej 5
DK-2860 S¦borg, Denmark Accounts: DKK IBAN Acc. DK5752950010008069
985 23411-81 R04.fm

CVR/VAT/EORI No. DK10134285 EUR IBAN Acc. DK4552950013000735
Phone/Fax: +45 3953 6000 / +45 3953 6568 USD IBAN Acc. DK4252950015000929
Bill Of Material
985 23411-81 R: 04 FRAME/PRESSURE PLATE X-200 PL 20190801 Page 2 of 2
Drawing no.: AQUAII - MUNSELL 7.5 BG 7/2 Ini
December 21, 2020

985 23411 DKSOJTO
41 4.000000 EA SCREW M6 X 12 FLAT ROUND HEAD 985 00101-99 A2
ISO 7380-2, A2
42 2.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
43 2.000000 EA SCREW M10 X 16 DIN 933 984 40910-35 QUALITY 8.8 ; Hot dip galvanize
HOT DIP GALVANIZED QUALITY 8.8
122
Alfa Laval Copenhagen A/S SEB, Landemarket 10, Copenhagen
Bank:
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 23411-81 R04.fm

penhagen A/S
3 6000 / +45 3953 6568

Bill Of Material
985 23411-62 R: 08 FRAME PARTS 1210 MM AQUAII 20190801 Page 1 of 2
WASHER M20
WASHER M12
Drawing no.: AQUAII Ini
DESCRIPTION
NUT M20 DIN 934

NUT M12 DIN 934
985 23411 DKSOJTO
December 21, 2020

LOCK WASHER M24
GUIDING WASHER M24
WASHER M10 DIN 125 A
SCREW M12 X 35 DIN 933

DISTANCE SHEET AQUAII
FOOT FOR FRAME PLATE
AQUAII REAR PLATE - POM
3 1.000000 EA AQUAII CARRYING BAR L=1205 985 23646 985 23646-83 Alu, EN AW-6060-T5
PLATE FOR CARRYING BARS

AQUAII GUIDING BAR L=1210
AQUA SUPPORTING COLUMN
SCREW M12 X 45 DIN 933 FZV

SCREW M12 X 80 DIN 931 FZV
4 1.000000 EA AQUAII REAR PLATE - POM 985 23880 985 23880-01 POM
Frame parts - parts list
AQUAII CARRYING BAR L=1205
CRUSH PROTECTION PLATE TI
NUT M24, 1651-50, AQUA, EL-ZN
BOLT COMPL.M24 - L=1100 EL-ZN

5 1.000000 EA AQUA SUPPORTING COLUMN 985 23587 985 23587-01 Alu, 6082 T6
FOOT FOR SUPPORTING COLUMN

Description:
Bank:
L=1395
CARRYING BAR FOR PLATES L=1200

6 1.000000 EA PLATE FOR CARRYING BARS 985 21897 985 21897-01
Accounts:
AQUAII
BIC/SWIFT
AQUA
Document: 985 23411-62 R08
7 1.000000 EA AQUAII GUIDING BAR L=1210 985 23572 985 23572-83 AISI 304
9 2.000000 EA CARRYING BAR FOR PLATES L=1200 985 21906-03 AL 111 1550-06
AQUA
1624317
1627312
10 2.000000 EA FOOT FOR FRAME PLATE 3490001343 32266-1288-2 S235JRG2
CRUSH PROTECT PLATE UNHOLE-304 985 22438

985 22455
985 23508
985 23572
985 21897
985 23587
985 23880
985 23646
AK20 / A15 / AQUAII
3490001343
11 1.000000 EA FOOT FOR SUPPORTING COLUMN 1627312 1627312-01 S235JRG2
AQUAII
ESSEDKKK
12 1.000000 EA DISTANCE SHEET AQUAII 985 23508 985 23508-01 AISI304
DRAWING NO.
AQUA - FRAME INTERNAL

13 1.000000 EA CRUSH PROTECTION PLATE TI 985 22455 985 22455-01 Titanium Ti2
123
18 1.000000 EA CRUSH PROTECT PLATE UNHOLE-304 985 22438 985 22438-04 Aisi 304
20 8.000000 EA NUT M24, 1651-50, AQUA, EL-ZN 985 24054-01 Class 8
FRAME PARTS 1210 MM AQUAII
21 8.000000 EA LOCK WASHER M24 3350010841 Forging AL 111 1550-01

1627312-01
3350010841
AQUA
985 32510-24
985 00054-96
985 00001-71
984 40912-35
985 00098-04
985 00098-03
985 32512-16
985 32512-14
985 24053-10
985 21871-01
985 24054-01
985 22438-04
985 22455-01
985 23508-01
985 21906-03
985 23572-83
985 21897-01
985 23587-01
985 23880-01
985 23646-83
32266-1288-2
22 8.000000 EA GUIDING WASHER M24 1624317 985 21871-01

ARTICLE NO.
SEB, Landemarket 10, Copenhagen

23 8.000000 EA BOLT COMPL.M24 - L=1100 EL-ZN 985 24053-10 Class 8.8
AQUA
DKK IBAN Acc. DK5752950010008069
USD IBAN Acc. DK4252950015000929

EUR IBAN Acc. DK4552950013000735
42 4.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
A4
POM
44 26.000000 EA WASHER M12 985 32512-16 ISO 683/13/86 ; TYPE 20A
Class 8
ISO 887/83
Aisi 304
AISI304
AISI 304
Class 8.8
45 7.000000 EA SCREW M12 X 80 DIN 931 FZV 985 00098-03 Hot Dip. Galv. 8.8
S235JRG2
S235JRG2
HOT GALVANIZED
Titanium Ti2
Alu, 6082 T6
46 3.000000 EA SCREW M12 X 45 DIN 933 FZV 985 00098-04 Hot Dip. Galv. 8.8
MATERIAL
HOT GALVANIZED
AL 111 1550-06
Varmgalvaniseret
Hot Dip. Galv. 8.8
Hot Dip. Galv. 8.8
Alu, EN AW-6060-T5
49 6.000000 EA NUT M12 DIN 934 985 00001-71 QUALITY 8.8 ; Hot dip galvanize
Forging AL 111 1550-01
51 4.000000 EA NUT M20 DIN 934 985 00054-96 Varmgalvaniseret
ISO 683/13/86 ; TYPE 20A

ISO 683/13/86 ; TYPE 20A
HOT DIP GALVANIZED
QUALITY 8.8 ; Hot dip galvanize

QUALITY 8.8 ; Hot dip galvanize
Bank:
BIC/SWIFT ESSEDKKK
Maskinvej 5
Ini
985 23411-62 R08.fm

Date:

20161115
DKSOPHNA
Bill Of Material
985 23411-62 R: 08 FRAME PARTS 1210 MM AQUAII 20190801 Page 2 of 2
Drawing no.: AQUAII Ini
December 21, 2020

985 23411 DKSOJTO
53 4.000000 EA SCREW M20 X 90 DIN 931 985 00053-79 Varmgalvaniseret Kval. 8.8
HOT GALVANIZED
54 8800.000000 MM PLASTIC TUBE 28X26, M24 BOLT 985 00093-52 LDPE or MDPE red
RED
56 4.000000 EA SCREW M10 X 20 DIN 933 FZV 985 80011-37 QUALITY 8.8 ; Hot dip galvanize
58 5.000000 EA SCREW M10 X 16 DIN 916 984 40910-11 A4
59 8.000000 EA WASHER M24 985 32510-28 ISO 683/13/86 ; TYPE 20A Aisi 3
ISO 887/83 316L
124
Bank:
BIC/SWIFT ESSEDKKK
985 23411-62 R08.fm

Maskinvej 5
6 5 4 3 2 1
DISTANCE SHEET CRUSH PROTECTION PLATE START PLATE UTILITY PLATE PROCESS PLATE END PLATE CRUSH PROTECTION PLATE, UNHOLED
ARTICLE No.: ARTICLE No.: 985 22455-01 ARTICLE No.: ARTICLE No.: ARTICLE No.: 39508649-03 ARTICLE No.: 39508650-76 ARTICLE No.: 985 22438-04
985 23508-01 39508649-88 39508650-03
D D
December 21, 2020

Document: 985 23977 R00
C C
Assembly Scheme AQUA II, 0.5 mm Plates
125
B B
L = 5 + (n x 5,0)
DISTANCE SHEET (1mm) + CRUSH PROTECTION PLATE (2mm) +
n x 5,0 + CRUSH PROTECTION PLATE UNHOLED (2mm)
n = TOTAL NUMBER OF PLATES

PLATES: START, UTILITY, PROCESS & END PLATE
00 INITIAL DRAWING 19-08-2013 AHNA NSR PMH

Rev
CRUSH PROTECTION Revision text Date Drawn Checked Approved
No
PLATE, UNHOLED Title
END PLATE ASSEMBLY SCHEME AQUA II
A A
PROCESS PLATE 0.5mm PLATES
UTILITY PLATE AQUA II
START PLATE Location Size Dimensions without tolerances:
ISO A2
CRUSH PROTECTION PLATE Alfa Laval Copenhagen A/S Method E ISO 2768-M or ISO 13920-B
Scale
985 23977 R00.fm

DISTANCE SHEET
Sheet
19-08-2013 AHNA 1 /1 985 23977 00
6 5 4 3 2 1
Document: 985 22981 R04
Gasket Configuration 0.5 AQUA Plates
December 21, 2020 126 985 22981 R04.fm

6 5 4 3 2 1
D D
December 21, 2020

Document: 985 24150 R01
Distance indicator AQUA blue
C C
127
L1
B B

agreed upon.
A(1:2)
B B-B ( 1 : 2 ) L1 = ACCORDING TO ORDER
AFTER ASSEMBLY,
FILL WITH (FOR 0,5mm PLATES, SEE PLATE ASSEMBLY SCHEME DRAWING: 985 23977)
COLOURED SEALING (FOR 0,6mm PLATES, SEE PLATE ASSEMBLY SCHEME DRAWING: 985 24450)
2 x HEXAGON SOCKET 01 TEXT FOR 0,6mm PLATES ADDED 18-05-2015 AHNA PMH JSH
SET SCREWS, M6x12 00 INITIAL DRAWING 10-10-2013 AHNA NSR PMH
Rev
No
Title
1
DISTANCE INDICATOR
A A
NUT ASSEMBLY
2 Proj. No Proj. Type Proj. Name
AQUA blue
B Location Size Dimensions without tolerances:
ISO A2
Scale
Sheet

10-10-2013 AHNA 1 /1 985 24150 01
6 5 4 3 2
985 24150 R01.fm

6 5 4 3 2 1
D PRESSURE GAUGE 1/2" D

VARIES
December 21, 2020

985 00098-64 PRESSURE GAUGE 1/4"
PRESSURE GAUGE VARIES
VALVE 1/2" F/M
Document: 985 24229 R00
C C
984 35533-00
PRESSURE GAUGE
COCK 1/4" F/F
Root valves for pressure gauges on AQUA
128
985 00098-63
985 52721-01 PRESSURE GAUGE
HEXAGON NIPPLE VALVE 1/4" F/M
1/4" BSP
B B
985 00098-63
PRESSURE GAUGE PRESSURE GAUGE 1/4"
VALVE 1/4" F/M VARIES
00 INITIAL DRAWING 12-11-2013 AHNA NSR PMH

Rev
No
Title
PRESSURE GAUGE VALVES
HOOK-UP
A
AQUA II A
ISO A3
Scale
Sheet
985 24229 R00.fm

12-11-2013 AHNA 1 /1 985 24229 00
6 5 4 3 2
6 5 4 3 2 1
50 6 45 2 44 7 8 5 9 10
D D
4 5 11
4 5
December 21, 2020

1
16
15
14
Document: 985 23416 R05
13
36 37
12
36 41 42
C C
40
28 50 38 39
27 35
5 10 18 A
129
25
17 25 26
Seawater system 70-126 AQUA Blue - Assembly
B B

agreed upon.
A
22 23 34 21
24 33 33 24 33 31 30 29
A-A
46 43
05 POS. 50 ADDED 18-12-2017 AHNA PMH NSR
04 POS. 24 ON BRINE PIPE/EJECTOR CHANGED TO POS. 46 22-02-2017 AHNA NSR PMH
Rev
No
Title
43 43
SEA WATER SYSTEM
A A
70-126 PLATES
AQUA
ISO A2
Scale
Sheet

17-07-2013 AHNA 1 /1 985 23416 05
985 23416 R05.fm

6 5 4 3 2
Bill Of Material
985 23416-80 R: 06 SEAWATER SYSTEM 70-126 AQUAII 20191219 Page 1 of 2
December 21, 2020

Drawing no.: Ini
985 23416 DKSOJTO
1 1.000000 EA AQUAII SEAWATER PIPE DN80 985 23481 985 23481-01 Duplex EN 1.4462
2 .000000 EA ORIFICE FOR SEAWATER SEE SPECIFIC.AD
5 24.000000 EA WASHER M16 DIN 125 A 985 32512-20 A4
Document: 985 23416-80 R06
6 1.000000 EA THERMOMETER FOR AQUA BY-PASS 985 25813 985 23764-01 AISI 316
CENTER BACK CONNECTION
7 1.000000 EA AIR VALVE 1/4" BSP BRONZE 985 00098-08 BRONZE
8 1.000000 EA BUTTERFLY VALVE, WAFER 985 22723-50 GGG40 / AISI316
MANUAL HANDLE/GEAR DN50
10 8.000000 EA NUT M16 DIN 934 984 40910-45 HOT DIP GALVANIZED
HOT DIP GALVANIZED
130
11 1.000000 EA AQUAII SEAWATER PIPE IN DN80 985 23679 985 23679-01 Duplex EN 1.4462
Seawater system 70-126 AQUA Blue - parts list
DIN/JIS
12 1.000000 EA BUSHING 1/2" X 1/4" BSP B 3241 985 52720-02 ISO 1338/77 ; CU PB5 SN5 ZN5
13 1.000000 EA ELBOW 1/4" BSP B 3092 985 52700-01 ISO 1338/77 ; CU PB5 SN5 ZN5
14 1.000000 EA HEXAGON NIPPLE 1/4" BSP B 3280 985 52721-01 ISO 1338/77 ; CU PB5 SN5 ZN5
15 1.000000 EA PRESSURE GAUGE COCK 1/4" BSP EV 5100-8 984 35533-00 BRASS
BRASS
16 1.000000 EA PRESSURE GAUGE @63 -1-5BAR 985 23208 985 23208-03
MULTI SCALE
17 1.000000 EA GASKET @142/75 x 2 984 58094 984 58094-01 Nitrile
21 .000000 EA COMBINED BRINE/AIR EJECTOR SEE SPECIFIC.B
22 1.000000 EA NON RETURN FLAP @ 50 984 57281 985 00036-39 EPDM FPL-60
STEEL ENHANCED
23 1.000000 EA BRINE PIPE AQUA, RG5 - LARGE 985 23311 985 23311-01 RG5 (CuSn5Zn5Pb5)
24 5.000000 EA SCREW M12 X 35 DIN 912 A4 985 00098-07 A4
25 2.000000 EA BALL VALVE 1/2"M/F CIM301/16 985 00097-90 BRASS
PN32
26 1.000000 EA NIPPLE, RED. 3/4" X 1/2" BSP B 3241 985 52720-06 ISO 1338/77 ; CU PB5 SN5 ZN5

Bank: SEB, Landemarket 10, Copenhagen
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 23416-80 R06.fm

Bill Of Material
985 23416-80 R: 06 SEAWATER SYSTEM 70-126 AQUAII 20191219 Page 2 of 2
December 21, 2020

Drawing no.: Ini
985 23416 DKSOJTO
27 1.000000 EA PLUG 1/2" BSP (RG5) B 3291 985 52735-03 ISO 1338/77 ; CU PB5 SN5 ZN5
28 1.000000 EA THERMOMETER TG54 @63 ÆC/F¤ 985 25814 985 23926-01 AISI 316
CENTER BACK CONNECTION
29 1.000000 EA DISTANCE RING DN20-25 FEEDWATE 3490002440 985 21900-01
LEFT - AQUA
30 1.000000 EA RUBBER GASKET MELLEM FEED WAT. 985 24002 985 24002-01 Nitrile shore 60-70
PIPE & BRINE PIPE PORT6,AQUAII
31 2.000000 EA SCREW M12 X 50 DIN 912 A4 985 00098-06 A4
ISO 887/83
34 1.000000 EA AQUAII FEEDWATER PIPE 985 23484 985 23484-01 Duplex EN 1.4462
36 10.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
131
37 2.000000 EA SCREW M10 X 30 DIN 912 HFC 1790 984 40910-10 ISO 683/13/86 ; TYPE 20A
38 1.000000 EA GASKET @38/24 X 2 984 58333 984 58333-01 Nitrile
39 1.000000 EA ORIFICE FOR FEED WATER SEE SPECIFIC.O
40 1.000000 EA FEED WATER VALVE FVF-40-2,5 985 21474 985 21474-01 Brass (MS-58)
44 1.000000 EA GASKET RUBBER LINING @99/77X2 985 24155-01 Nitrile NBR shore 60-70
45 1.000000 EA DISTANCE RING @126/99X1 985 24061-01
46 1.000000 EA SCREW M12 X 30 DIN 912 984 40912-15 ISO 683/13/86 ; TYPE 20A
50 2.000000 EA THERMOWELL ½"BSP L1=45 MM 985 26927 985 26927-01 AISI316
AISI316 - AL

Bank:
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 23416-80 R06.fm

6 5 4 3 2 1
HOUSING O-RING NOZZLE ONE NOZZLE TWO DIFFUSOR SCREWS FLANGE
98 1 6 2 3 4 7 5
D D
December 21, 2020

127
Drawing: 985 21470 R 02
Ejector size 20,8-31,4/36,7
61
C C
6 3 4
132
B B
1/2" BSP
1 2 7
593
668
WEIGHT: 17,6 - 18,6 Kg [38,8 - 41 lb]
02 POS. NUMBERS UPDATED TO SUIT PART LIST 17-02-2014 AHNA NSR PMH
01 DIFFUSER TURNED 90° 18-08-2010 AHNA PLD PMH
Rev
No
Title
LIQUID JET LIQUID/AIR PUMP
A A
DN80, ASSEMBLY
AQUA
ISO A2
Scale
985 21470 R02.fm

Sheet
03-02-2009 AHNA 1 /1 985 21470 02
6 5 4 3 2
Bill Of Material
985 21470-28 R: 00 EJECTOR DN80 Ø21,5 DIN 20100908 Page 1 of 1
Drawing no.: 21,5-32,5/38,0 Ini
985 21470 DKSOASV
December 21, 2020

1 1.000000 EA LIQUID JET PUMP HOUSING DN80 985 21757 985 21757-01 CuSn5ZnPb5 (RG5)
2 1.000000 EA NOZZLE ONE DN80, ID=21.5 985 21784 985 21784-01 AISI 329 (Duplex)
LIQUID JET PUMP DN80
3 1.000000 G NOZZLE TWO DN80, ID=32.5 985 21811 985 21811-01 CuSn5Zn5Pb5
LIQUID JET PUMP DN80
Document: 985 21470-28
4 1.000000 EA MIXING CHAMBER/DIFFUSER Ø65 985 21833 985 21833-07 CuSn5ZnPb5

LIQ. JET PUMP L=94.5, D=38.0
5 1.000000 EA FLANGE DN80 DIN - LOOSE 985 21825 985 21825-01 S235JR
LIQUID JET PUMP
6 1.000000 EA O-RING 61,6X3,53 NBR 985 00087-54 NBR
SHORE 70
7 4.000000 EA SCREW M8 X 25 DIN 912 A4 985 00087-56 A4
Ejector DN80 Ø21,5 DIN, 21,5-32,5/38,0
133
BIC/SWIFT ESSEDKKK
Maskinvej 5
DK-2860 Søborg, Denmark Accounts: DKK IBAN Acc. DK5752950010008069
CVR/VAT No. DK10134285 EUR IBAN Acc. DK4552950013000735
985 21470-28 R00.fm

6 5 4 3 2 1
LEFT VIEW FRONT VIEW

D D
December 21, 2020

BOTTOM VIEW
Drawing: 985 21474 R03
Feed water valve FVF-40-2.5
C C
218
O-RING 50x5
67
NBR 70 sh
8 O-RING 30x4
NBR 70 sh
4 x Ø12
134
2 x M10
56
43
50
B B
15

agreed upon.
56
TYPE: SPRING LOADED VALVE
SET PRESSURE: 2.0 Barg
PRESURE CLASS: PN10
MAXIMUM TEMP: 90° C
MANUFACTURE MODEL: FVF-40
CONNECTION TYPE: FLANGE AS PER DWG.
MATERIAL, MAIN BODY: BRONZE (RG5-DS3001)
03 SET PRESSURE CHANGED, WAS 0.6 & MATERIAL TEXT ADDED 03-03-2016 AHNA NSR PMH
Rev
No
Title
FEED WATER VALVE
A A
FVF-40-2.5
985 21474 R03.fm

ISO A2
Scale
Sheet

25-03-2009 FLOWMATIC 1 /1 985 21474 03
6 5 4 3 2
penhagen A/S
Bill Of Material
3 6000 / +45 3953 6568

985 21474-01 R: 03 FEED WATER VALVE FVF-40-2,5 20160302 Page 1 of 1
Drawing no.: Ini
DESCRIPTION
O-RING 30 X 4MM
O-RING 50 X 5MM
985 21474 DKSOPHNA
TOP COVER DV-20
December 21, 2020

VALVE SEAT FVF-40
VALVE HOUSING FVF-40

SPRING HOUSING FV-20
SPRING KIT FV-20, FVF-40
1.000000 EA TOP COVER DV-20 985 21472 985 21472-10
1.000000 EA DIAPHRAGM DISC DV/FV-20,FVF-40 985 21472 985 21472-13
DIAPHRAGM DV/FV-20, FVF-40
SPRING GUIDE DV/FV-20, FVF-40

1.000000 EA DIAPHRAGM DV/FV-20, FVF-40 985 21472 985 21472-14
DIAPHRAGM DISC DV/FV-20,FVF-40

Description:
Bank:
4.000000 EA SCREW M6 X 16 DIN 912 984 40906-19 A4
Accounts:
BIC/SWIFT
1.000000 EA SPRING GUIDE DV/FV-20, FVF-40 985 21472-17
Document: 985 21474-01 R03
1.000000 EA SPRING KIT FV-20, FVF-40 985 21473 985 21473-12

1.000000 EA SPRING HOUSING FV-20 985 21473 985 21473-13
985 21474
985 21474
985 21473
985 21473
985 21472
985 21472
985 21472
1.000000 EA VALVE SEAT FVF-40 985 21474 985 21474-10

Feed water valve FVF-40-2.5 - Parts list
ESSEDKKK
1.000000 EA VALVE HOUSING FVF-40 985 21474 985 21474-11
DRAWING NO.
1.000000 EA O-RING 50 X 5MM 985 00096-84
135
1.000000 EA O-RING 30 X 4MM 985 00096-85
FEED WATER VALVE FVF-40-2,5
985 00096-85
985 00096-84
985 21474-11
985 21474-10
985 21473-13
985 21473-12
985 21472-17
984 40906-19
985 21472-14
985 21472-13
985 21472-10
ARTICLE NO.
DKK IBAN Acc. DK5752950010008069
USD IBAN Acc. DK4252950015000929

EUR IBAN Acc. DK4552950013000735
A4
MATERIAL

BIC/SWIFT ESSEDKKK
Ini
Maskinvej 5
985 21474-01 R03.fm

Date:

20160302
DKSOPHNA
December 21, 2020 136 985 21474-01 R03.fm
Document: 985 23419 R03
Fresh Water System - 70-126 Plate
985 23419 03
Approved
PMH
PMH
Rev
5 4 3 2
FRESH WATER SYSTEM

Checked
NSR
JSH

70 - 126 PLATES
Drawn
AHNA
AHNA

1
A-A
08-07-2016
09-10-2013
11 13 12 17 16 14 13 15 28 27
Proj. Name
Date
A
Drawing No
63 64
AQUA II
18 23 24 25 26
1 /1
1:5
A2
Proj. Type
19
Sheet
34
Scale
18
Size
33 12
35
Method E
ISO
Proj. No
32
36
Title
71
31
37
POS. 77 ADDED, POS. 3 CHANGED, WAS DIN 933

30
AHNA
43
42
72

29
2
2
43
Drawn
9 10 39
1
42
8
18-07-2013
POS. 72 ADDED
72
Revision text
7
Location
Rev
Date
No
03
02
6 60 61 5 2 B 3 4 B 41 40
3
3
B-B
27
20 18 22
28
40
41
71
39
23 24 25 26
03 POS. 77 ADDED, POS. 3 CHANGED, WAS DIN 933 08-07-2016 AHNA JSH PMH
02 POS. 72 ADDED 09-10-2013 AHNA NSR PMH
Rev
Revision text Date Drawn Checked
12
No
Title
FRESH WATER SYSTEM
15
70 - 126 PLATES
13
AQUA II
A-A

ISO A2
14

4
4
Scale
Date Drawn 1:5 Drawing No
Sheet
985 23419
16
18-07-2013 AHNA 1 /1
5 4 3 2
17
63 64
18
19
18
35
36
37
10
7
9
34
33
32
31
30
29
22
18
B-B
4
3
20
5
5
B
12
2
13
5
11
60 61
A
6
6
6
OPTION
A
48
45
77
49
46 47
44
61 62
38
D

agreed upon. transmitted or communicated to a third party, nor used for
the part of Alfa Laval AB only to the extent expressly of Alfa Laval AB, and may not be copied, reproduced,
This document may constitute a contractual obligation on This document and its contents are the exclusive property
December 21, 2020 137 985 23419 R03.fm

A4
penhagen A/S
3 6000 / +45 3953 6568

AQUAII
Bill Of Material
ISO 887/83
TEE 1/4" BSP

WASHER M12
985 23419-80 R: 04 FW OUTLET 70-126 AQUAII DIN 20190801 Page 1 of 3
ELBOW 1/2" BSP

DESCRIPTION
FEMALE-FEMALE
Drawing no.: Ini
December 21, 2020

GASKET @75/43 X 2
FRESHWATER PUMP
985 23419 DKSOJTO
WASHER M10 DIN 125 A
SEAL RING SMS NBR 51

GLASS PLATE @65,5 X 6
BUSHING 1/2" X 1/4" BSP
LOCKNUT M10, DIN 985, A4

MOTOR BLOCK - SUPPORT
HEXAGON NIPPLE 1/4" BSP
CONNECTION 1/2" BSP X 12

CONNECTION 1/4" BSP X 12
1 1.000000 EA AQUAII FRESHWATER PIPE DN32 985 23486 985 23486-01 EN 1.4404
NON RETURN VALVE 1/2" BSP

THREADED ROD M10, L=116MM
NEEDLE VALVE IN-LINE 1/4" F/F
COPPER PIPE @12 X 1.00 HARD

COPPER PIPE @12 X 1.00 HARD
2 1.000000 EA GASKET @75/43 X 2 984 58093 984 58093-01 Nitrile
AQUAII FRESHWATER PIPE DN32
NON RETURN VALVE 3/8"BSP F/M

MOTOR FOR FRESHWATER PUMP
Description:
Bank:
3 2.000000 EA SCREW M12 X 30 DIN 912 984 40912-15 ISO 683/13/86 ; TYPE 20A
Accounts:
BIC/SWIFT
Document: 985 23419-80 R04
ISO 887/83
5 1.000000 EA FRESHWATER PUMP SEE SPECIFIC.F
B 3092
B 3130
B 3280
B 3241
6 1.000000 EA MOTOR FOR FRESHWATER PUMP SEE SPECIFIC.M
985 13952
985 23897
984 58093
985 23486
7 1.000000 EA MOTOR BLOCK - SUPPORT 985 23897 985 23897-01 POM
AQUAII
EN 1057, R290
EN 1057, R290
8 4.000000 EA THREADED ROD M10, L=116MM 985 00101-53 ISO 683/13/86 ; TYPE 20A
A4
ESSEDKKK
FW Outlet 70-126 AQUAII DIN - parts list
DRAWING NO.
9 4.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
138
10 4.000000 EA LOCKNUT M10, DIN 985, A4 985 00064-50 A4
11 1.000000 EA NON RETURN VALVE 3/8"BSP F/M 985 00097-84 BRASS
190604
12 2.000000 EA BUSHING 1/2" X 1/4" BSP B 3241 985 52720-02 ISO 1338/77 ; CU PB5 SN5 ZN5
FW OUTLET 70-126 AQUAII DIN
985 00097-58
985 52700-03
985 00089-01
984 35671-00
985 00097-35
985 00089-01
985 00097-34
985 00092-34
985 52710-01
985 52721-01
985 52720-02
985 00097-84
985 00064-50
985 32512-14
985 00101-53
985 23897-01
985 32512-16
984 40912-15
984 58093-01
985 23486-01
14 1.000000 EA TEE 1/4" BSP B 3130 985 52710-01 ISO 1338/77 ; CU PB5 SN5 ZN5
SEE SPECIFIC.F
ARTICLE NO.
SEE SPECIFIC.M

15 1.000000 EA NEEDLE VALVE IN-LINE 1/4" F/F 985 00092-34 Brass
FEMALE-FEMALE
DKK IBAN Acc. DK5752950010008069
USD IBAN Acc. DK4252950015000929

EUR IBAN Acc. DK4552950013000735
16 1.000000 EA CONNECTION 1/4" BSP X 12 985 00097-34 A4 ISO 426/2/83 ; CU ZN39 PB3
A4
NBR
POM
17 210.000000 MM COPPER PIPE @12 X 1.00 HARD EN 1057, R290 985 00089-01 ISO 1337/80
Brass
Nitrile
BRASS
18 3.000000 EA CONNECTION 1/2" BSP X 12 985 00097-35 ISO 426/2/83 ; CU ZN39 PB3
EN 1.4404
ISO 1337/80
ISO 1337/80
19 1.000000 EA NON RETURN VALVE 1/2" BSP 985 13952 984 35671-00 ISO 426/2/83 ; CU ZN39 PB3
MATERIAL
Glass Din 8902

20 940.000000 MM COPPER PIPE @12 X 1.00 HARD EN 1057, R290 985 00089-01 ISO 1337/80
22 1.000000 EA ELBOW 1/2" BSP B 3092 985 52700-03 ISO 1338/77 ; CU PB5 SN5 ZN5
23 1.000000 EA SEAL RING SMS NBR 51 190604 NBR
ISO 683/13/86 ; TYPE 20A
ISO 683/13/86 ; TYPE 20A
ISO 683/13/86 ; TYPE 20A
24 1.000000 EA GLASS PLATE @65,5 X 6 985 00097-58 Glass Din 8902
ISO 426/2/83 ; CU ZN39 PB3

ISO 426/2/83 ; CU ZN39 PB3
ISO 426/2/83 ; CU ZN39 PB3
ISO 1338/77 ; CU PB5 SN5 ZN5

ISO 1338/77 ; CU PB5 SN5 ZN5
ISO 1338/77 ; CU PB5 SN5 ZN5
ISO 1338/77 ; CU PB5 SN5 ZN5

BIC/SWIFT ESSEDKKK
Maskinvej 5
Ini

985 23419-80 R04.fm

Date:
DKSOJTO
20190801
Bill Of Material
December 21, 2020

Drawing no.: Ini
985 23419 DKSOJTO
25 1.000000 EA GASKET @ 65/50 X 2 REINZ,AFM30 985 00097-59 Reinz, AFM-30
26 1.000000 EA NUT SMS 51 SB 304 190616 aisi 304
27 1.000000 EA UNION 1/2" BSP B 3341 985 52750-03 ISO 1338/77 ; CU PB5 SN5 ZN5
28 1.000000 EA COMPOUND GAUGE -1-2BAR 985 23213 985 23213-02
MULTI SCALE
29 1.000000 EA NIPPLE 1/2" FOR FW-MANIFOLD 985 23932-01 CuZn36Pb2As(CW602N)
AQUAII
30 1.000000 EA NUT 3/4" FOR FW-MANIFOLD 985 00097-50 CU PB5 SN5 ZN5
AQUAII
31 1.000000 EA FRESH WATER MF MANIFOLD 985 24782 985 23930-01 CuZn36Pb2As(CW602N)
AQUAII
32 1.000000 EA PLUG 1/2" BSP (RG5) B 3291 985 52735-03 ISO 1338/77 ; CU PB5 SN5 ZN5
33 1.000000 EA PRESSURE GAUGE @63 -1-5 BAR 985 23209 985 23209-03
139
MULTI SCALE
34 1.000000 EA ELECTRODE DS-23 W CABLE L=2,5M 985 24010-01 SUS316
35 1.000000 EA NIPPLE PIPE 3/4" BSP X 60 B 3530 985 00092-88 ISO 1338/77 ; CU PB5 SN5 ZN5
36 1.000000 EA ELBOW 3/4". 3090 985 52690-04
37 1.000000 EA HEXAGON NIPPLE 3/4" X 1/2" BSP B 3245 985 52722-03 ISO 1338/77 ; CU PB5 SN5 ZN5
38 1.000000 EA SOLENOID VALVE SEE SPECIFIC.S
39 1.000000 EA HOSE 425 MM, 3/4" BSP NIPPLE 985 00097-36 hose NBR
& 3/4" BSP UNION F GASKET
40 1.000000 EA NON RETURN VALVE 3/4". 985 13952 984 35188-00 ISO 426/1/83 ; CUZN15
42 1.000000 EA BALL VALVE 1/2" BSP F/M 984 35649-00 BRASS
43 1.000000 EA HOSE CONNECTION 1/2" BSP X 15 VVS 74 4700 104 984 40939-01 ISO 426/2/83 ; CU ZN39 PB3
44 1.000000 EA SUPPORT FRESH WATER PIPE AQUA2 985 23919 985 23919-01 ST37-2
OUTLET
45 1.000000 EA CLAMP FOR F.W. PIPE 984 58219 984 58219-01
46 2.000000 EA LOCK NUT M6 985 00007-09 A4
47 2.000000 EA WASHER M6 DIN 125 A, A4 985 32510-08 A4

BIC/SWIFT ESSEDKKK
Maskinvej 5
985 23419-80 R04.fm

Bill Of Material
Drawing no.: Ini
December 21, 2020

985 23419 DKSOJTO
48 1.000000 EA WATER METER EFW 4 INCL. UNIONS 985 00105-51
WATER METER COMPLETE
49 1.000000 EA FRESH WATER VALVE DV-20-1,0 985 21472 985 21472-01 Brass (MS-58)
60 .000000 EA SET SCREW M10 X 25 ISO 272/ HFC 1771 984 40910-17 ISO 683/13/74 ; TYPE 11
61 6.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
62 2.000000 EA SCREW M10 X 20 DIN 933 FZV 985 80011-37 QUALITY 8.8 ; Hot dip galvanize
64 4.000000 EA WASHER M16 DIN 125 A 985 32512-20 A4
71 1.000000 EA NIPPLE 3/4"FLATFACE X 1/2" BSP 985 24051-01
HEXAGON
140
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 23419-80 R04.fm

6 5 4 3 2 1
LEFT VIEW FRONT VIEW

D D
December 21, 2020

BOTTOM VIEW
Drawing: 985 21472 R03
Fresh water valve DV-20-1.0
49
C C
151

agreed upon.
141
3/4" RG
20
B B
3/4" RG
03 SET PRESSURE CHANGED, WAS 0.6 03-03-2016 AHNA NSR PMH

Rev
No
TYPE: SPRING LOADED VALVE Title
SET PRESSURE: 1.0 Barg FRESH WATER VALVE
PRESURE CLASS: PN10
MAXIMUM TEMP: 90° C DV-20-1.0
MANUFACTURE MODEL: DV-20
A CONNECTION TYPE: 3/4" BSP (F) A
MATERIAL, MAIN BODY: MS-58 (BRASS) ISO A3
Scale
Sheet

25-03-2009 FLOWMATIC 1 /1 985 21472 03
6 5 4 3 2
985 21472 R03.fm

Bill Of Material
December 21, 2020

985 21472-01 R: 03 FW VALVE DV-20-1,0 (Ø13,5) 20200612 Page 1 of 1
Drawing no.: Ini
985 21472 DKSOAHNA
1.000000 EA TOP COVER DV-20 985 21472 985 21472-10
1.000000 EA SPRING DV-20 985 21472 985 21472-11
Document: 985 21472-01 R03
1.000000 EA SPRING HOUSING DV-20 985 21472 985 21472-12

1.000000 EA DIAPHRAGM DISC DV/FV-20,FVF-40 985 21472 985 21472-13
1.000000 EA DIAPHRAGM DV/FV-20, FVF-40 985 21472 985 21472-14
Fresh water valve DV-20-1.0 - Parts list
1.000000 EA VALVE SEAT DV-20 - Ø13,5 HOLE 985 21472 985 21472-15 POM
1.000000 EA VALVE HOUSING DV-20 985 21472 985 21472-16
142
4.000000 EA SCREW M6 X 16 DIN 912 984 40906-19 A4
1.000000 EA SPRING GUIDE DV/FV-20, FVF-40 985 21472-17
1.000000 EA WASHER M10 DIN 125 A 985 32512-14 A4
1.000000 EA SCREW M10X60 INCL. NUT M10 985 00108-67 A4
DIN 933
985 21472-01 R03.fm

BIC/SWIFT ESSEDKKK
Maskinvej 5
Document: 985 25713 R00
Instruction for repair kit - Spring load valves
December 21, 2020 143 985 25713 R00.fm

Document: 985 21515 R00
Fresh water pump type PVVF-1532 60Hz Pump curve
PUMP CURVE
985 21515 rev. 00
According to ISO 9906 grade 2
(1) PVVF1532 Speed: 3324 Rpm, Imp. Dia: 142,0 mm, Density: 1,000 kg/l
December 21, 2020 144 985 21515 R00.fm

Document: 985 21510 R00
Fresh water pump type PVVF-1532 Assembly drawing
December 21, 2020 145 985 21510 R00.fm

Bill Of Material
985 21510-01 R: 02 FRESHWATER PUMP PVVF1532.2X017 20140612 Page 1 of 1
Drawing no.: PVVF-1532.2X-017 Ini
SE NOTE!
985 21510 DKSOJBNA
December 21, 2020

1 1.000000 EA PUMP HOUSING 984 10230-01 RG 5
2 1.000000 EA IMPELLER Ø 142 FW. PUMP 984 10241-01 RG 9
3 1.000000 EA GASKET FOR FRESH WATER PUMP 985 13380-R02 984 10230-03 Fj. 2639
PVVF 1532
4 1.000000 EA PUMP COVER PVVF-1532, 80B 985 21510-10 RG 5
6 1.000000 EA SHAFT INCL. KEY,SCREWS,WASHER 984 10263-01 AISI 329
Document: 985 21510-01 R02
10 4.000000 EA SCREW M8 X 20 DIN 912 HFC 1790 984 40908-06 EN 1.4436

11 2.000000 EA SCREW M5 X 8 DIN 916 HFC 710 984 40905-03 STEEL ; KVAL. 45 H
14 4.000000 EA SCREW M8 X 25 DIN 933 984 10740-04 8.8
17 1.000000 EA SEAL RING 984 57785 984 10230-06 EN 2.1096
18 2.000000 EA PLUG 1/8". BRONZE 984 10030-87 BRASS
146
19 1.000000 EA KEY 4 X 4 X 15 984 10230-07 EN 1.4436
20 1.000000 EA SCREW M5 X 12 985 00050-36 EN 1.4436
217560123
Fresh water pump type PVVF1532.2X017 - parts list
22 1.000000 EA MECHANICAL SEAL Ø16 984 10230-08 AVPGG*

MECHANICAL SEAL
23 1.000000 EA WASHER 984 57763 984 10230-09 EN 1.4436
30 2.000000 EA SCREW M4 X 8 DIN HFC 9033 984 40904-02 STEEL ; EL. ZINCED KVAL. 4.8

Bank:
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 21510-01 R02.fm

Document: 985 23925-00 R00
Data package - 1,32kW WEG Motor 80B 440-480V 60HZ
Document Front Sheet

Document Title Motor data package for WEG type 80B35
Sub Document Title 220-240V 50Hz, 380-415V 50Hz & 440-480V 60Hz
DOCUMENT No. Date Prepared by REV Sheet

985 23925-00 15-01-2014 PMH 00 1 of 4
December 21, 2020 147 985 23925-00 R00.fm

Nr.: 026091/2013-B
DATA SHEET Date: 17-FEB-2013
Three-phase Induction Motor - Squirrel Cage
Customer : WEG SCANDINAVIA AB

Product code :
Product line : Special Motor
Frame : 80 Enclosure : IP55 (TEFC)

Output : 1.32 kW Mounting : B35T
Frequency : 60 Hz Rotation : Both
Poles : 2 Aprox. weight* : 15.0 kg
Rated speed : 3385-3400-3415 rpm Moment of inertia : 0.0015 kgm²
Slip : 5.97-5.56-5.14 % Sound Pressure Level : 62.0 dB(A) (global)
Rated voltage : 440-460-480V
Load Power factor Efficiency (%)**
Rated current : 2.56-2.48-2.41 A
100% 0.79-0.78-0.77 85.5-85.5-85.5
L. R. Amperes : 18.9-18.4-17.8 A
75% 0.72-0.71-0.70 84.0-84.0-84.0
Il/In : 7.4
50% 0.58-0.57-0.56 80.0-80.0-80.0
No load current : 0.880-0.992-1.15 A
Rated torque : 0.380-0.378-0.376 kgfm Bearing Quantity (lubricant)
Locked rotor torque : 370-380-400 % Front 6204-ZZ -----
Breakdown torque : 370-380-400 % Rear 6203-ZZ -----
Design : N
Insulation class : F Lubrication interval: -----
Temperature rise : 65 K Grease - MOBIL POLYREX EM
Locked rotor time : 23-23-23 s (hot)
Service factor : 1.15
Duty cycle : S1
Ambient temperature : -20°C to +55°C
Altitude : 1000 m.a.s.l
Notes:
W22 IE3 GL Certified.
Mounting IM2061.
This is an updated revision. The previous one must be disregarded. The figures given herewith are regarded as guaranteed values and
applied to sinusoidal power supplied motors, within permissible tolerances under IEC 60034-1. Noise level with tolerance of +3 dB(A).
(*) Weight value can be changed without previous notification. (**) Efficiencies according to the indirect method of IEC 60034-2-1:2007 with
stray load losses determined from measurement.
Performed Checked Revision Approved

marletez AUTOMATICO Nr.: 2 Date: 28-MAR-2013
December 21, 2020 148 985 23925-00 R00.fm

Nr.: 026091/2013-A
DATA SHEET Date: 17-FEB-2013

Product code :
Frame : 80 Enclosure : IP55 (TEFC)

Output : 1.1 kW Mounting : B35T
Rated voltage : 220-230-240/380-400-415V
Rated current : 4.11-4.07-4.05/2.38-2.34-2.34 A
100% 0.85-0.82-0.79 82.7-82.7-82.7
L. R. Amperes : 30.4-30.1-30.0/17.6-17.3-17.3 A
75% 0.80-0.76-0.72 82.7-82.7-82.7
Il/In : 7.4
50% 0.69-0.64-0.58 82.0-81.0-80.0
No load current : 1.73-1.99-2.25/1.00-1.14-1.30 A
Rated torque : 0.381-0.379-0.377 kgfm Bearing Quantity (lubricant)
Design : N
Duty cycle : S1
Notes:
Mounting IM2061.

marletez AUTOMATICO Nr.: 2 Date: 28-MAR-2013
December 21, 2020 149 985 23925-00 R00.fm

December 21, 2020 150 985 23925-00 R00.fm
Document: 985 25692 R01
Solenoid valve - NO/230V - Assembly
Title Document No.

Solenoid Valve EV220B Aqua 985 25692
Page Revision
1 of 1 01
Prepared by Init. Date:
Per Michael Hansen PMH 26-02-2018
Approved by Init. Date:
Niels Schifter NSR 26-02-2018
Service Instruction for Solenoid valve : see doc. No. 985 25060
December 21, 2020 151 985 25692 R01.fm

Bill Of Material
985 25692-02 R: 01 SOLENOID VALVE 1/2" EV220B 230 20190218 Page 1 of 1
December 21, 2020

Drawing no.: 230V 50/60 CS NO DZR ORIFICE Ini
985 25692 DKSOJTO
.000000 EA SPARE PART KIT DIAPHRAGM NC1/2 985 00062-05
SOLENOID VALVE 1/2" EV220B 15
.000000 EA SPARE PART FOR KIT NO 1/2"-2" 985 00062-06
SOLENOID VALVE EV220B 15-50
1 1.000000 EA SOLENOID VALVE 1/2" EV220B NO 985 25962 985 25692-10
Document: 985 25692-02 R01
2 1.000000 EA DZR ORIFICE FOR SOLENOID VALVE 985 25692-11

3 1.000000 EA COIL SOLENOID VALVE EV220 230V 985 25692-22
4 1.000000 EA PLUG FOR SOLENOID VALVE 984 23480-03
Solenoid valve - NO/230V - parts list
DANFOS 1/2" EV220B 15 110/220V
152
BIC/SWIFT ESSEDKKK
Maskinvej 5
985 25692-02 R01.fm

Document: 985 25060 R02
Solenoid valve - Service instruction for the solenoid valve
WDG Parts & Service Instruction
Title Document No.

Service instruction for the solenoid valve EV220B G1/2” 985 25060
Page Revision
1 of 6 02
Prepared by Init. Date:
Per Michael Hansen PMH 08-05-2017
Approved by Init. Date:
Peter Skovhus Lind PSL 08-05-2017
Content
1.0 Scope
Dismantling, servicing and assembly of solenoid valve after servicing
2.0 Purpose
The instruction is to help the engineer understand why the solenoid valve needs to be opened
and maintained ever so often. In order to ensure the correct functioning of the valve, please
follow the instructions below.
3.0 General
Our experience tells us that the reason for having problems with the solenoid valve is due to the
lack of maintenance that this equipment needs. As the FWG is not taken into service
immediately after it has been delivered, the anchor in the armature has a tendency to get stuck
due to the stagnant water induced during the factory acceptance test. This cannot be avoided
and needs to be addressed during the commissioning and hereafter.
4.0 Instruction
The solenoid valve consists of two parts (see below), the valve body which is the part in touch
with water and the coil that makes the valve work.
December 21, 2020 153 985 25060 R02.fm

Title Document No.
Page Revision
2 of 6 02
To remove the coil from the body use a screwdriver and place it between the coil and the
armature base (1). When pressing the screwdriver downwards, the coil will be released from the
internal clip and now be able to move freely (2) and can be removed.
NEVER! do this with power on as this will damage or destroy the coil.
1. 2.
3.
To remove the armature from the valve, loosen off the 4 screws (4 & 5).
4. 5.
December 21, 2020 154 985 25060 R02.fm

Title Document No.
Page Revision
3 of 6 02
Now you can see if the anchor in the armature is stuck (6).
6.
If the armature anchor is stuck, then spray it WD-40 or equivalent in order to soften-up the solids that
has accumulated between the anchor and the armature housing. Using a pair of tweezer pliers, grab the
anchor firmly and turn back and forth (7) a couple of times in order get it unstuck. Finally turn it 360° to
ensure that all particles inside are loosened. Clean the armature in kerosene or white spirit in order to
wash out particles. Spray again with WD-40.
7. 8.
Use compressed air to remove any moisture or debris, before assembling the armature onto the body
again (8 & 9). If the valve still doesn’t work (or click) then replace the armature with a new one (10 – part
numbers below).
9. 10.
December 21, 2020 155 985 25060 R02.fm

Title Document No.
Page Revision
4 of 6 02
If the valve is leaking, then remove the 4 allen screws to gain access to the valve membrane, spring and
o-rings (11 & 12) by lifting up the valve top (13)
11. 12 .
13.
Check that the spring is not broken, the o-rings are intact and that the membrane has no holes or cuts in
it (14 & 15).
Membrane & Spring O-rings

14. 15.
December 21, 2020 156 985 25060 R02.fm

Title Document No.
Page Revision
5 of 6 02
Clean the housing and make sure that the relief holes are not blocked in any way (16, 17 & 18) .
Relief holes
Relief holes
16. 17.
Relief holes
18 .
Reassemble the solenoid valve body and armature. Make sure that the o-ring is in place before inserting
the coil. Press down the coil firmly so it’s fitted properly on the armature ensuring that it’s locked (19).
19.
December 21, 2020 157 985 25060 R02.fm

Title Document No.
Page Revision
6 of 6 02
Spare part kits. Armature replacement (20) and parts for valve (21).
NO 985 00062-06 985 00062-05 NO/NC

20. 21.
For a Normally Open (NO) valve:

both Armature set for NO 985 00062-06 and Diaphragm/armature set for NC 985 00062-05 has to be
ordered.*)
Note *) that armature for a NC valve is included in the Diaphragm set and should be disposed.
NO is the most common solenoid valve type installed on an Alfa Laval Fresh Water Generator.
For Normally Closed (NC) only Diaphragm/armature set 985 00062-05 is necessary to order.
December 21, 2020 158 985 25060 R02.fm

6 5 4 3 2 1
ITEM QTY TITLE
1 1 DOSING PUMP
2 1 DOSING VALVE
A-A 3 1 FOOT VALVE + CERAMIC SINKER
4 1 TUBE PE 4 x 6mm
1 8 12 10 7 8 11 7
5 1 TUBE PVC 4 x 6mm
6 1 DOSING TANK 60 LITER
D 7 4 WASHER M6 D
8 4 SCREW M6 x 20mm
9 1 JUNCTION BOX
December 21, 2020

10 1 ELECTRICAL SUPPORT RAIL
14 11 2 SCREW M6 x 12mm
12 2 LOCK NUT M6
13 2 CABLE TIE
14 1 STICKER
6
Document: 985 24003 R02
C C
159
Assembly of Feed Water Treatment with Pump
B B

agreed upon.
13
WEIGHT: 7 Kg
02 POS. 2, 4 & 14 ADDED 11-01-2017 AHNA PMH NSR

01 WEIGHT ADDED 06-10-2015 AHNA NSR PMH
Rev
A A No
Title
ASSEMBLY OF FWT
A A
WITH PUMP
AQUA II
ISO A2
Scale
Sheet

985 24003 R02.fm

22-08-2013 AHNA 1 /1 985 24003 02
6 5 4 3 2
Bill Of Material
985 24003-82 R: 03 DOSING UNIT W PUMP 230V COMPL. 20190801 Page 1 of 1
Drawing no.: Ini
December 21, 2020

985 24003 DKSOJTO
1 1.000000 EA DOSING PUMP CNPB1601 100-230V 985 21837-12 Dosing pump
6 1.000000 EA DOSING TANK 60 LITER FOR AQUA 985 21839 985 21839-01
7 6.000000 EA WASHER M6 DIN 125 A, A4 985 32510-08 A4
8 2.000000 EA SCREW M6 X 20 DIN 912 A4 985 00098-12 A4
Document: 985 24003-82 R03
Feed water treatment - Parts list
8 2.000000 EA SCREW M6 X 16 DIN 912 984 40906-19 A4

9 1.000000 EA JCT BOX 86X45X35/ PLAST-GLANDS 985 00089-86
CHEMICAL DOSING UNIT
10 1.000000 EA CABLE TRAY 20-70 MM L=95 985 24026 985 24026-01
12 2.000000 EA LOCK NUT M6 985 00007-09 A4
160
13 .000000 EA CABLE TIE 4.6 X 200 MM 985 00024-89
14 1.000000 EA STICKERS FOR CHEMICAL DOSING 985 26805 985 00093-65
EQUIPMENT

BIC/SWIFT ESSEDKKK
Maskinvej 5
985 24003-82 R03.fm

6 5 4 3 2 1
A-A
5 16 1 2 3
D D
18
5 30 4
14 15 16
3 7 8 6 11 12 13
December 21, 2020

3 8 20
17
A 1
HWS piping system N2
Drawing: 985 24041 R03
C 30 C
10
6
26 25 29
3 7 8
161
22
3 8 28 24 23 24
27
B B
37 38 39
33
4 14 16
34 35 36
32
03 POS. 37 LENGTH CHANGED, WAS 35mm 07-12-2016 AHNA PMH NSR

A 02 POS. 6 NEAR INJECTOR ROTATED 09-06-2016 AHNA PMH JSH A
Rev
No
Title
AQUA HWS
FOR N2

ISO A1
Scale
Sheet
985 24041 R03.fm

05-02-2014 AHNA 1 /1 985 24041 03
6 5 4 3 2
6 5 4 3 2 1
HOSE CONNECTOR
HOSE CONNECTION
DOSING PUMP
D D
December 21, 2020

1/2" BSP, MALE
INJECTION / CHECK VALVE
750
HOSE CONNECTOR
577
PE DOSING TANK
Document: 985 24004 R03
60 LITER
242
4 x M10
C C
94
SEA WATER PIPE
Ø410
162
50
P1
Feed water treatment - Dimensions and hookup drawing
B JUNCTION BOX, B

agreed upon.
PLAST-GLANDS,
PG13,5
TUBE LENGTH: 5m
CONSISTOF:
PEDOSINGTANK,60L NOTMOUNTED
U - 60°
DOSINGPUMP MOUNTED
N - -> TO EL-PANEL WEIGHT: 7 Kg
WIRETOJUNCTIONBOX MOUNTED WEIGHT IN OPERATION: 67 Kg
PE - JUNCTIONBOX MOUNTED
INJECTION/CHECKVALVE MOUNTED 03 BRACKETS & BOLTS REMOVED 21-06-2018 AHNA JSH NSR
5mPEDOSINGHOSE NOTMOUNTED 02 HOSE CONNECTION DETAIL ADDED & CONSIST OF SCHEME UPDATED 16-05-2017 AHNA PMH NSR
Rev
ALLISMOUNTEDIFFWTUNITISBUILDON No
Title
FWT UNIT
A RECOMMENDATION: A
USEFULLYSOLUBLESCALEINHIBITOR. DIMENSIONAL DRAWING
MIXQUANTITYREQUIREDFOR24HOURS. Proj. No Proj. Type Proj. Name
AQUA II
OPERATIONINTANKACCORDINGTOOUR Location Size Dimensions without tolerances:
INSTRUCTIONSANDADJUSTDOSAGETOCOVER ISO A2
MAX.FRESHWATEROUTPUTFROMDISTILLER.
Scale
Sheet

27-02-2014 AHNA 1 /1 985 24004 03
985 24004 R03.fm

6 5 4 3 2
985 21640 R01.fm 163 December 21, 2020
This document and its contents are the exclusive property This document may constitute a contractual obligation on
of Alfa Laval AB, and may not be copied, reproduced, the part of Alfa Laval AB only to the extent expressly
transmitted or communicated to a third party, nor used for agreed upon.
A
B
C
D
6
6
Ø200
BOLT CIRCLE / HOLE
ACC. TO SPECIFICATION
DN80, EN1092-1, PN10 or
DN80, JIS B2220, 10K or
ANSI 3", B16.5, 150#
Ø80
8 x Ø18
100
5
5
Ø210
Ø125
P250
1
4
4
2
3
795
175
3
3
00
01
No
Date
Rev
Location
Revision text
INITIAL DRAWING
15-01-2013
Drawn
2
2
AHNA
BCD TEXT CHANGED, WAS DIN 2501 & JIS B2222
Title
Proj. No
ISO
8 x Ø18
Method E
Size
Scale
Sheet
Proj. Type
A2
1:2
1 /1
Ø125
Drawing No
N2
Ø210
Date
Proj. Name
15-01-2013
23-01-2014
P250
1

AHNA
AHNA
Drawn

STEAM INJECTOR
JNN
PMH
Checked
Rev
JSH
PMH
Approved
985 21640 01
A
B
C
D
Injector size 2
Document: 985 21640 R01
Document: 985 21722 R01
Set of Manometers for Pumps
December 21, 2020 164 985 21722 R01.fm

Document: 985 63310-00 R01
Data package - 11,4kW WEG Motor 132M 440-480V 60HZ
Document Front Sheet

Document Title Motor data package for WEG type 132M
Sub Document Title 220-240V 50Hz, 380-415V 50Hz, 440-480V 60Hz
DOCUMENT No. Date Prepared by REV Sheet

985 63310-00 10-12-13 CLB 00 1 of 4
20-01-2015 pmh 01 1 of 4
December 21, 2020 165 985 63310-00 R01.fm

Nr.: 016395/2013-B
DATA SHEET Date: 31-JAN-2013

Product code :
Frame : 132M Enclosure : IP55 (TEFC)

Output : 11.4 kW Mounting : V1
Rated voltage : 440-460-480V
Rated current : 18.4-18.0-17.4 A
100% 0.89-0.87-0.86 91.4-91.4-91.4
L. R. Amperes : 151-148-143 A
75% 0.87-0.85-0.82 90.5-90.5-90.5
Il/In : 8.2
50% 0.80-0.76-0.72 90.0-90.0-90.0
No load current : 6.73-6.90-7.19 A
Rated torque : 31.1-31.1-31.0 Nm Bearing Quantity (lubricant)
Design : N
Duty cycle : S1
Notes:

deisek AUTOMATICO Nr.: 1 Date: 15-JAN-2014
December 21, 2020 166 985 63310-00 R01.fm

Nr.: 016395/2013-A
DATA SHEET Date: 31-JAN-2013

Product code :
Frame : 132M Enclosure : IP55 (TEFC)

Output : 9.5 kW Mounting : V1
Rated voltage : 220-230-240/380-400-415V
Rated current : 30.7-30.0-29.1/17.8-17.2-16.8 A
100% 0.89-0.87-0.86 91.2-91.4-91.4
L. R. Amperes : 252-246-239/146-141-138 A
75% 0.87-0.84-0.82 90.5-90.5-90.5
Il/In : 8.2
50% 0.80-0.76-0.72 90.0-90.0-90.0
No load current : 12.0-12.6-13.7/6.92-7.28-7.91 A
Rated torque : 31.1-31.1-31.0 Nm Bearing Quantity (lubricant)
Design : N
Duty cycle : S1
Notes:

deisek AUTOMATICO Nr.: 1 Date: 15-JAN-2014
December 21, 2020 167 985 63310-00 R01.fm

December 21, 2020 168 985 63310-00 R01.fm
Document: 985 25027 R01
Data sheet - Multi-voltage space heater for motors
Space heater Output

Frame size Qty per Motor
[W]
63
71 7.5 2
80
90
11 2
100
112 11 2
132
15 2
160
180
19 2
200
225 28 2
Document No.: 985 25027
December 21, 2020 169 985 25027 R01.fm

Drawing: 985 21728 R00
Control Panel Option B - Tech data
9.2 Production Information

9.2.11 Freshwater Generator AQUA
985 21728 Technical data, control panel option B for AQUA
General
Control panel option B for the AQUA freshwater generator includes start/stop of pumps and
salinity supervision. The panel is internally connected, and needs only to be connected to main
power and to the electrical components on the freshwater generator.
Standard design
Standard design consists of a box with the following build in components:
x Main switch, which locks panel if power is on

x Push button for freshwater, ejector and ejector pump
- Start (green)
- Stop (red)
x Signal lamp for freshwater and ejector pump running (green)
x Signal lamp for source on (white)
x Overload lamp for freshwater- and ejector pump (red)
x Thermal relay and contractor for:
- Freshwater pump
- Ejector pump
x Operating transformer
x Salinometer
x Ammeter for ejector pump
x Running hour meter for ejector pump
x Space heater control for ejector pump
x Mini circuit breaker to protect freshwater pump
x Wire numbering
x Door with locking handle and door stopper
x Nameplate (inside panel)
x Painting: RAL 7035
Electrical design
Supply voltage:
3x380V 50Hz
3x690V 50Hz
3x230V 60Hz
3x440V 60Hz
3x690V 60Hz
Control voltage:
110 V or 230 V
Permissible tolerances:
Voltage: +10/-15%
Frequency: ± 2%
December 21, 2020 170 985 21728 R00.fm

9.2 Production Information
9.2.11 Freshwater Generator AQUA
Internal wire:
Type flame retardant
Class 70°C
External connections:
Remote alarm, thermal overload freshwater pump – NC
Remote alarm, thermal overload freshwater pump – NO
Remote alarm, thermal overload ejector pump – NC
Remote alarm, thermal overload ejector pump – NO
Remote start/stop freshwater pump
Remote start/stop ejector pump
Remote emergency stop
Contact set, freshwater pump running - NC
Contact set, freshwater pump running – NO
Contact set, ejector pump running – NC
Contact set, ejector pump running – NO
External connections (salinometer):

External meter
Electrode unit
External alarm contact – NC
External alarm contact – NO
Solenoid valve – NC
Solenoid valve – NO
Physical design
Dimensions: 600 x 400 x 210 mm

Weight: App. 27 kg
Max. ambient temperature: 50 ºC
Min. protection degree: IP54
Optional design
Remote control box with lock
December 21, 2020 171 985 21728 R00.fm

Document: 985 24312 R03
Control Panel Option B - Dim drawing
December 21, 2020 172 985 24312 R03.fm

Document: 985 24363 R03
Control Panel Option B - El diagram
December 21, 2020 173 985 24363 R03.fm

December 21, 2020 174 985 24363 R03.fm
December 21, 2020 175 985 24363 R03.fm
December 21, 2020 176 985 24363 R03.fm
December 21, 2020 177 985 24363 R03.fm
December 21, 2020 178 985 24363 R03.fm
December 21, 2020 179 985 24363 R03.fm
Document: 985 25187 R01
Instrument package for AQUA HW & HWS
Instrument package for AQUA HW & HWS

Data sheets for temperature- & pressure indicators
Document no: 985 25187 R01

Date: 03.06.2019
December 21, 2020 180 985 25187 R01.fm

DOC NO.:
INSTRUMENT DATA SHEET STANDARD
PRESSURE INDICATOR
PAGE: 1 of 6
Alfa Laval Tag number : PI-E1-01 Scale Range : -1..2 bar

Service description : Pressure gauge Drawing reference : 985 25186
Part no. : 985 23213-02
1 GENERAL 4 HOUSING
1.01 Type : Bourdon type 4.01 Nominal size : 100mm
1.02 Manufacturer : WIKA 4.02 Material : Stainless steel AISI 304
1.03 Operating Temp. Limits : -20…60 C 4.03 Enclosure protection : IP65
1.04 Mounting : G1/2" Lower back mount 4.04 Markings and scale color : Aluminium, white, black lettering
1.05 Weight : 0,8 kg 4.05 Pointer color : Aluminium, Black
4.06 Scale units : Multi scale: "bar", "MPa", "PSI"
4.07 Glass type : Instrument glass
2 INSTRUMENT CHARACTERISTICS 4.08 Fill fluid : Glycerine
2.02 Accuracy : Class 1.0 4.09 Blow-out protection : Case circumference
2.03 Overpressure protect. to : 1,3 X full scale value
5 NOTES
3 ELEMENT / SENSOR
3.01 Type : C type coil
3.02 Material, element (sensor) : Cu-alloy
3.03 Material, socket (inlet port) : SS
3.04 Material, sensor bolts/nuts : SS
3.05 Process conn. size/type : G1/2"
3.06 Position of connection : Lower back
0 03.06.2019 Issued as standard for review JTO NSR NSR

Rev Date Issue/description Prepared Checked Approved
December 21, 2020 181 985 25187 R01.fm

DOC NO.:
PRESSURE INDICATOR
PAGE: 2 of 6
Alfa Laval Tag number : PI-ES-01 Scale Range : -1..5 bar

Part no. : 985 23208-03
1 GENERAL 4 HOUSING
1.04 Mounting : G1/4" Lower mount 4.04 Markings and scale color : Plastic, white, with pointer stop pin
1.05 Weight : 0,21 kg 4.05 Pointer color : Plastic, Black
2.02 Accuracy : Class 1.6 4.09 Blow-out protection : Back of case
2.03 Overpressure protect. to : 1 X full scale value
5 NOTES
3 ELEMENT / SENSOR
3.06 Position of connection : Lower back

December 21, 2020 182 985 25187 R01.fm

DOC NO.:
PRESSURE INDICATOR
PAGE: 3 of 6
Alfa Laval Tag number : PI-FR-01 Scale Range : -1..5 bar

Part no. : 985 23209-03
1 GENERAL 4 HOUSING
1.04 Mounting : G1/4" Center back mount 4.04 Markings and scale color : Plastic, white, with pointer stop pin
5 NOTES
3 ELEMENT / SENSOR
3.06 Position of connection : Center back mount

December 21, 2020 183 985 25187 R01.fm

DOC NO.:
PRESSURE INDICATOR
PAGE: 4 of 6
Alfa Laval Tag number : PI-SS-01 Scale Range : -1..5 bar

Part no. : 985 23209-04
1 GENERAL 4 HOUSING
1.04 Mounting : G1/4" Center back mount 4.04 Markings and scale color : Plastic, white, with pointer stop pin
5 NOTES
3 ELEMENT / SENSOR
3.06 Position of connection : Center back mount

December 21, 2020 184 985 25187 R01.fm

DOC NO.:
TEMPERATURE INDICATOR
PAGE: 5 of 6
Alfa Laval Tag number : TI-ES-01 Temperature Range : 0-100 Deg. C

Service description : Thermomter Drawing reference : 985 25813
Part no. : 985 23764-01
1 GENERAL 4 HOUSING
1.01 Type : TG54 4.01 Type : Cylindrical dial type
1.02 Manufacturer : WIKA 4.02 Nominal size (diameter) : 100 mm
1.03 Mounting : G 1/2" B back (axial) 4.03 Material : Stainless steel
1.04 Weight : 0,52 kg 4.04 Enclosure protection : IP65
4.05 Markings and scale color : 0-35°C Blue, 35-65°C Green,
65-100°C Red
2 INSTRUMENT CHARACTERISTICS 4.06 Pointer color : Aluminium, Black
2.01 Accuracy : Class 1 Acc. EN 13190 4.07 Glass type : Instrument glass
4.08 Fill fluid : Glycerin
3 ELEMENT / SENSOR
3.01 Type : Bimetal coil 5 NOTES
3.02 Element diameter : 8mm
3.03 Insertion length : 63mm
3.04 Sensitive length : N/A
3.05 Sheath/bulb material : N/A
3.06 Connection size/type : G 1/2" B
3.07 Connection material : Stainless steel ALSI316

December 21, 2020 185 985 25187 R01.fm

DOC NO.:
TEMPERATURE INDICATOR
PAGE: 6 of 6
Alfa Laval Tag number : TI-E1-01 / TI-SS-01 / TI-SS-02 Temperature Range : 0-100 Deg. C
Service description : Thermomter Drawing reference : 985 25814
Part no. : 985 23926-01
1 GENERAL 4 HOUSING
1.01 Type : TG54 4.01 Type : Cylindrical dial type
1.02 Manufacturer : WIKA 4.02 Nominal size (diameter) : 63 mm
1.03 Mounting : G 1/2" B back (axial) 4.03 Material : Stainless steel
1.04 Weight : 0,27 kg 4.04 Enclosure protection : IP65
4.05 Markings and scale color : 0-35°C Blue, 35-65°C Green,
65-100°C Red
2 INSTRUMENT CHARACTERISTICS 4.06 Pointer color : Aluminium, Black
2.01 Accuracy : Class 1 Acc. EN 13190 4.07 Glass type : Instrument glass
4.08 Fill fluid : Glycerin
3 ELEMENT / SENSOR
3.01 Type : Bimetal coil 5 NOTES
3.02 Element diameter : 8mm
3.03 Insertion length : 63mm
3.04 Sensitive length : N/A
3.05 Sheath/bulb material : N/A
3.06 Connection size/type : G 1/2" B
3.07 Connection material : Stainless steel ALSI316

December 21, 2020 186 985 25187 R01.fm

Document: 985 23929 R01
Parts enclosed with delivery – standard
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December 21, 2020 187 985 23929 R01.fm

Instruction Manual
Instructions manual for CNL pumps size 160 and 200
Alfa Laval Freshwater Generators
Instructions for installation,

operation, maintenance and repair of
CNL pumps size 160 and 200.
– December 21, 2020 188 985 22205 rev. 00

improvement of this publication would be gratefully appreciated.
Published by: Alfa Laval Copenhagen A/S

Maskinvej 5
DK-2860 S¯borg
Denmark
© Copyright Alfa Laval Copenhagen A/S.
189 Revision number

1 dÉåÉê~ä=
Should you need further clarification regarding this manual, do not hesitate to contact
your local Alfa Laval representative - or call Alfa Laval Copenhagen A/S directly.
Telephone +45 (for Denmark) 39 53 60 00
Telefax +45 (for Denmark) 39 53 65 66
NKN fåíêçÇìÅíáçå
This instruction manual contains relevant information on installing, operating and
maintaining the pump.
The pump is configured for the specific customer requirements. The specific pump
type is described in the enclosed documentation
The personnel in charge of installing, operating and maintaining the pump must be
properly qualified and trained to carry out the operations described in this manual. Alfa
Laval recommends that you read this manual before you install and operate the pump
as this will minimize any risk of incorrect handling. Alfa Laval cannot be held respon-
sible for unauthorized use of the pump.
Alfa Laval does not provide any guarantee if working conditions are inappropriate. If
the working conditions differ from those given in the technical data sheet, please con-
tact Alfa Laval before putting the pump into operation.
NKO fÇÉåíáÑáÅ~íáçå=
Details of the pump identification (type, article number ect.) can be found in the tech-
nical data sheet. The Pump no. can also be found on the name plate on the pump.
General – December 21, 2020 190 985 22205 rev. 00

NKP aáêÉÅíáçåë=C=ï~êåáåÖ=ëáÖåë=
Comply with all instructions located on the pump or motor, such as direction of rota-
tion, arrows, instruction signs, directions or warning signs and remember to keep this
information in readable condition.
NKQ t~êåáåÖ=ëóãÄçäë=
Important machine and safety-related instructions in this manual are illustrated with
symbols. It is essential that these instructions are followed to avoid accidents and dam-
ages to machines and/or personnel.
tôkfkd>
This symbol is for all safety instructions which must be followed to
avoid accidental injuries and hazards to life. Observe these safety
instructions carefully and proceed with great care.
bib`qof`=mltbo>=
This symbol signals possible danger due to presence of electric power.
Only proceed if the operator is experienced with the pump and proce-
dures.
`^rqflk>
This symbol is used for instructions of particular importance and sig-
nals a risk of damage to the pump or its components. Proceed only if
the parts or the pump have been assembled according to instructions.
NKR dÉåÉê~ä=ë~ÑÉíó=
The following safety instructions apply for both pumps and motors supplied by Alfa
Laval.

Please observe:
• The safety regulations

• Accident prevention regulations
• Country specific safety regulations
• Guide lines and acknowledged technical rules cited in this operating manual.
Non-compliance with safety regulations will result in danger to personnel and damage
to the unit, e.g:
• Danger to personnel through contact with voltages exceeding 42V.

• Failure to observe prescribed methods of transportation, assembly, maintenance
and repair of pump or motor.
`^rqflk>
When working on the unit, please observe all valid accident prevention
regulations and generally acknowledged technical rules!
NKRKN=bäÉÅíêáÅ~ä=Ü~ò~êÇë==
bib`qof`=mltbo>=
Do not carry out any installation or maintenance on the pump or motor
while it is operating or before it has been disconnected. Pumps with
motors must have appropriate connections. Amp ratings are given in
the technical data sheet and the power supply must be adequate.
NKRKO=qÉãéÉê~íìêÉ=Ü~ò~êÇë=
tôkfkd>
Before any maintenance is carried out, be sure to empty the pump of
liquid. If the pump has been pumping hot liquid, the pump should be
cooled to the surrounding temperature.
As a precaution, the hot parts of the machine should always be covered
to avoid accidental contact.

NKRKP=`ÜÉãáÅ~ä=Ü~ò~êÇë=
`^rqflk>
The pump should always be cleaned before carrying out any mainte-
nance or repairs. This will prevent chemical reactions if the pump has
been pumping dangerous liquids.
NKRKQ=aêó=êìååáåÖ=
`^rqflk>
If the pump is not supplied with a priming device, the pump must
never be put into operation before it has been filled with liquid. If the
pump is supplied with a priming device, dry running is permissible for
a short period while the pump is primed.
NKRKR=kçáëÉ=äÉîÉä=
tôkfkd>
Under normal conditions the pump and the motor will produce a noise
level below 80 dB. The exact noise level depends on motor type, foun-
dation and environment.
The operator must wear protective gear if the noise level becomes
harmful.

2 fåëí~ää~íáçå
OKN `çåÇáíáçå=çå=ÇÉäáîÉêó=
The Pump is tested before delivery to ensure perfect running condition. A test run is
made of the pump using water to check the performance data stated in the technical
specifications.
OKO fåëéÉÅíáçå=çå=ÇÉäáîÉêó=
Check your shipment immediately upon arrival. Make sure that the parts and accesso-
ries received are in accordance with your order. In the event of damage, defects or defi-
ciency, immediately report the problem to the Transport Company and Alfa Laval.
The packaging must be examined to make sure that it is in good condition to guarantee
protection in storage.
The packaging may only be opened when:
• It is seriously damaged.
• The product is to be stored longer than originally planned.
In all other cases the packaging may only be opened at assembly. When the packaging
has been removed, the product must be examined for any deficiencies or defects.
OKP píçê~ÖÉ=áåëíêìÅíáçåë=
`^rqflk>
The standard packaging protects the pump against corrosion during
transport and storage in dry conditions for at least 3 months. If the
pump is not installed immediately after receipt, it must be protected
against corrosion and frost and kept in a dry place.
Installation – December 21, 2020 194 985 22205 rev. 00

OKPKN=mêÉëÉêî~íáçå=éêçÅÉÇìêÉ=
1. Drain the pump through the bottom drain.
2. Flush the pump with hot fresh water (maximum 60 0C, 140 0F). Flushing can be
done through the manometer connections.
3. Let the pump dry out.
4. Flush the pump with 'Mobil Arama 25' or similar quality.
5. Mount drain plug and manometer connections.
6. Turn the pump shaft once a week to avoid damaging the mechanical shaft seal.
OKPKO=oÉëí~êíáåÖ=çÑ=mìãéë=
1. Fill the pump with hot fresh water through the manometer connections.
2. Mount the manometer connections.
3. Turn the pump shaft by hand to check for any obstructions.
4. Open valves and check that the mechanical shaft seal is not leaking (if leaking
starts the pump and let it run for 1 to 2 minutes, if still leaking the mechanical seal
must be replaced).
5. Start the pump and watch the operation of the pump and electric motor for approx.
10 minutes.
OKPKP=mêÉëÉêî~íáçå=mêçÅÉÇìêÉ=Ñçê=bäÉÅíêáÅ=jçíçêë=
• Factory fitted bearings use a lithium based grease with a recommended shelf life of
two years. If stored for a longer period, grease may need to be replaced.
• Shielded bearings have a storage life of five years and a further two years opera-
tional life following the installation.
• To avoid static indentation during long term standstill, the area should be vibration
free.
• Where exposure to some vibration is unavoidable, the shaft should be looked.
Roller bearings may be fitted with a shaft locking device, which should be kept in
place during long term standstill.
• Shaft should be rotated by hand, one quarter of revolution weekly.
bib`qof`=mltbo>=
Where anti-condensation heaters have been fitted, it is strongly recom-
mended that they are energized.
In such case, prominent warnings of live terminals inside the terminal
box must be posted inside and outside the motor terminal box.
Where anti-condensation heaters are not fitted, the use of desiccant is recommended.

OKPKQ=oÉëí~êíáåÖ=çÑ=bäÉÅíêáÅ=jçíçêë=
Before taking a motor into service, ensure that anti-condensation heaters (if fitted) have
been disconnected and isolate before starting the motor.
1. Check that no foreign matter is present.

3. Test the stator insulation resistance between phases and also to earth.
4. If an insulation resistance lower than one mega ohm at 20 oC (68 oF) is measured,
the windings must be dried out until a minimum of one mega ohm is obtained.
5. Start the motor.
6. Watch the operation of the electric motor for approx. 10 minutes.
OKQ cçìåÇ~íáçå=
`^rqflk>
The pump must be fixed to a rigid foundation which is substantial
enough to absorb vibrations and to take up stress from the hydraulic
strain and loads from the pipelines.
The pump should be installed with sufficient accessibility for inspec-
tion and maintenance. The surface of the foundation where the pump is
installed must be level and horizontal. Damage due to an inadequate or
faulty foundation is not covered by the guarantee.
OKR båîáêçåãÉåí=ÅçåÇáíáçåë=
`^rqflk>
The pumps are intended for installing in dry rooms free from aggres-
sive atmosphere in temperatures between + 10 and 50 0C. Installing
the pump in other conditions is only allowed if this is stated in the tech-
nical data sheet.

OKS máéáåÖ=
`^rqflk>
To keep pressure loss and flow resistance at a minimum, tight bends
and substantial size reductions in the piping system should be avoided.
Loss of pressure in the suction line must be kept at a minimum in order
to avoid cavitations in the pump. Static suction height + loss of pres-
sure in the suction line + NPSH value for the pump + steam pressure
must not exceed 10 mWC at sea level. Long suction pipes that make
air pockets possible should be avoided.
Suction and pressure lines must be connected to the flanges of the
pump, free from strain, as any stresses are taken up at fixed points, and
suitable compensators should therefore be installed in the pipe system.
The flanges between which the pump is installed must be absolutely
parallel.
OKT máéáåÖ=ÅçååÉÅíáçåë=
`^rqflk>
Before installing the pump, the entire piping must be pressure and
leakages tested and flushed clean before it is connected to the suction
and discharge side of the pump. If the pressure test takes place with the
pump installed, the testing pressure must not exceed the testing pres-
sure of the pump, which is stamped into the pump, usually in the suc-
tion flange. The pump’s gaskets or flanges for the mechanical shaft
seal might otherwise be damaged.
Check that all connections to the pump are in working order and that
the various measuring equipment has been correctly connected. Take
care that no parts obstruct easy access to the pump for inspection or
replacement of important parts.

OKU bäÉÅíêáÅ~ä=áåëí~ää~íáçå=
bib`qof`=mltbo>=
Check that there is enough cable to allow the motor to be removed
without disconnecting the wires. A switch (emergency stop) must be
installed close to the pump.
OKV oÉÅçããÉåÇÉÇ=~ÅÅÉëëçêáÉë=
As the pump, especially the mechanical shaft sealing, is designed to run with clean
water without sludge, a suitable filter must be installed in the suction line.

3 léÉê~íáçå
PKN pí~êíJìé=éêçÅÉÇìêÉë=
`^rqflk>
Ensure that the pump and motor are mounted according to instructions,
all connections are correct and the necessary screens and guards are in
order.
• Check the direction of rotation (marked with an arrow). The motor

must turn in the direction in which the arrow is pointing. If the
direction is wrong, the connections to the terminals of the electric
motor should be changed.
• Check that the pump can be turned by hand.
• Check that the motor has been lubricated with grease. (If applica-
ble)
• Make sure that the piping is clean and free from foreign objects.
Liquid should flow regularly into the pump.
• Check that the pump and suction pipe are filled with liquid. Any air
or gas must be carefully released before start-up.
• Check the pump for noise and vibrations immediately after starting.
At the normal head it should have a very steady motion without
unusual noise and vibrations after one minute.
• Check the seal housing for leakages.
Operation – December 21, 2020 199 985 22205 rev. 00

PKO pí~êíáåÖ=íÜÉ=éìãé=
`^rqflk>
When the pump is ready, it is started with the discharge valve closed.
After starting, the discharge valve is slowly opened until the working
point is reached. If the pump runs with closed valves for a period, it
should be equipped either with temperature control equipment or recir-
culation. Running with the valves closed for a long period can damage
the pump.
PKP pí~åÇJÄó==
`^rqflk>
If the pump is going to be on stand-by for a long period, it must be
started or rotated at least once a week to avoid damage to the mechani-
cal seals.
PKQ mìãé=îáÄê~íáçåë=
`^rqflk>
During operation, be aware that significant vibrations have a major
affect on the pump’s performance. If vibrations are significant the
pump should immediately be turned off to be able to locate possible
errors.
Operation – December 21, 2020 200 985 22205 rev. 00

QKN fåëéÉÅíáçåë=
tôkfkd>
Before any inspection and maintenance of the pump, the operator must
ensure that the pump cannot be unintentionally started. The pump must
be stopped, and all electronic contacts must be disconnected.
The system must be de-pressurized and the pump must be emptied of
liquid and washed. If the pump has been pumping hazardous liquids,
the liquid must be collected, and the pump should be flushed with
clean water or another suitable liquid. It is important to ensure that the
pump does not contain dangerous amounts of corrosive, toxic or simi-
lar substances when maintenance is taking place.
QKNKN=qÜêÉÉJãçåíÜ=áåëéÉÅíáçå=
• Check suction and discharge pressure.
• Check for unusual noise, vibrations and leakages.
• Inspect the motor.
• The mechanical seal must be inspected for leaks. The seal must not leak either
during stand-by or during operation.
If any faults are found during inspection, they must immediately be corrected, since
any defects can be of major importance for the functioning of the pump and its useful
life.
QKNKO=qïÉäîÉJãçåíÜ=áåëéÉÅíáçå=
Take the pump apart - See “Disassembly and assembly instructions”. The rotating parts
are checked and repaired if necessary. Normal clearance between the impeller and
Maintenance – December 21, 2020 201 985 22205 rev. 00

casing wear ring is 0,45-0,50 mm. Maximum clearance is 0,8-1,0 mm. depending on
the size and capacity. See - “Centrifugal pump wear ring clearances”
QKNKP=iìÄêáÅ~íáçå=
The pump type CNL is without bearings and needs no lubrication. The motor bearings
are greased in accordance with the motor instructions.
QKO aáë~ëëÉãÄäó=~åÇ=~ëëÉãÄäó=
QKOKN=aáë~ëëÉãÄäó=
1. Ensure that the pump is emptied of liquid
2. Unscrew bolts connecting pump casing and cover. Lift the disconnected part of the
pump comprising motor, bracket and pump cover.
3. The impeller will follow the removed part, enabling direct access.
4. Gentle disconnection is recommended to prevent any damage on the mechanical
seal.
klqb>
Unless pump shaft and engine shaft are assembled with a flanged cou-
pling, do not remove the pump shaft from the motor shaft unless the
pump shaft or the motor has to be replaced.
QKOKO=^ëëÉãÄäó==
• Before reassembling clean the inside of the pump casing and paint with appropriate
coating.
• In order to make disconnection of the pump easier at a later stage, lubrication of all
bolts and assembling surfaces with “Never Seez” lubricant is recommended.
• Assemble motor, coupling and pump shaft. Note! Adjustment of the shaft will take
place later.
• Assemble the motor stool item 6 with the motor.
• Pump cover item 2 with the seat ring of the mechanical seal, has to be fitted gently
on the shaft and tightened to the motor stool item 6 by screws.
• The O-ring has to be fitted to the cover
• Adjust the distance (B) between the bottom of the shaft flange and the cover.

IEC size B (mm)
CNL -/160 90-160 4
CNL -/200 90-180 4
CNL -/200 200 14
• The rotating part of the mechanical shaft seal is placed carefully on the shaft.
• The casing wear ring and the impeller have to be fitted and tightened by screws.
• The rotating assembly can be fitted to the pump casing and tightened by screws.
• Before any start-up, the shaft has to be turned by hand in order to check for any
blockages.
• The pump has to be primed in order to prevent any dry running.
QKP cáííáåÖ=áåëíêìÅíáçåë=Ñçê=ãÉÅÜ~åáÅ~ä=ëÉ~äë=
A mechanical seal is a very high-precision product and should be treated with the
utmost care before and during fitting. Do not unpack until ready for use. The rotating
wear ring and the seat have been lapped to a high degree of accuracy.

Mechanical seals used for CNL pumps
Type 1 Type 2
QKPKN=cáííáåÖ=áåëíêìÅíáçåë=
1. Remove the protective packaging from the seal, check for damage, and wipe clean.
2. Make sure that the pump is ready and switched off.
3. The shaft should be clean and free of burrs, and the machined place where the seat
fits must be cleaned very carefully. Edges should be rounded so that they are not
sharp or penetrating.
4. Check that the shaft diameter corresponds with the dimension of the seal within a
tolerance of 0.05 mm.
5. The bore in the housing and the seat must be lubricated. Use only liquid soap,
soapy water or glycerine with ethylene-propylene elastomer. The elastomer must
also be lubricated on the inside where it slides on the shaft. Lubricants containing
silicone must never be used.
6. Press the seat into position with your fingers. If the space is tight, use a bush when
pressing the seat into position. Take care not to damage the surface of the seat. For
example, use a piece of plastic for protection between the bush and the seat. After
pressing the seat into position, make sure that it is fully in place by measuring the
depth with a depth calliper.
7. The compressed length after fitting must correspond to the working length of the
size of seal in question given in the table of measurements.
8. Be aware of changes that can occur when bearing arrangements and gaskets etc.
are replaced.
9. Before the pump is started it must be filled with liquid and the air allowed escap-
ing. Air should be bled frequently during the period after starting.

klqb>
When fitting shaft seals, the instructions should be read carefully,
especially when the medium is dangerous (poisonous, hot, flammable
etc.)
QKQ `ÉåíêáÑìÖ~ä=éìãé=ïÉ~ê=êáåÖ=ÅäÉ~ê~åÅÉ=
In connection with the inspection, the impeller 5 and wear rings 10 are measured in
order to secure that the clearance is not larger than stated in the diagram below.
`^rqflk>
The pump shaft may only be dismantled, if pump shaft or bearings, in
the electric motor have to be replaced.
Wear ring Ø Clearance maximum Clearance minimum

100 mm 0.5 mm 0.15 mm
150 mm 0.6 mm 0.2 mm
200 mm 0.7 mm 0.25 mm
250 mm 0.8 mm 0.28 mm
300 mm 0.85 mm 0.3 mm
350 mm 0.9 mm 0.3 mm

If the clearance is too big, replace wear rings as follows:
1. Unscrew countersunk screws 25.

2. Pull out wear (seal) rings.
3. Fit new wear rings and tighten countersunk screws.

5 pé~êÉ=m~êíë=
RKN lêÇÉêáåÖ=
When ordering spare parts or requesting our assistance, please advise the following:
• Pump type
• Item numbers and descriptions of parts to be ordered (Check spare part drawing
and corresponding parts list with item numbers to identify the parts to be ordered)
RKO ^äÑ~=i~î~ä=pÉêîáÅÉ=
The Alfa Laval group is represented in all major ports of the world.
DO NOT hesitate to contact your Alfa Laval representative if you have any ques-
tions, problems or require spare parts.
If you do the repairs yourself, you are requested to follow the instructions regarding
assembly and disassembly or to contact our service department.
RKP oÉíìêåáåÖ=é~êíë=
Before returning parts to Alfa Laval, please note that all liquids must be removed and
parts should be cleaned and neutralized.
The sender is liable for damage suffered by the pump or other goods caused by leaking
of liquid during transport.
RKQ aÉÅçããáëëáçåáåÖ=
Do not dump old or used parts. Metal parts should be recycled as scrap.
When decommissioning the pump, it should be neutralized and cleaned, and any haz-
ardous liquids, should be removed and sent to a recycling facility.
None of the materials in the pump can be considered hazardous, but we urge you to act
with care and to take the steps needed when decommissioning the pump or its parts.
Spare Parts – December 21, 2020 207 985 22205 rev. 00

RKR qóéÉ=`ki=J=í~ÄäÉ=çÑ=ã~íÉêá~äë=
Table of materials with the total content calculated as percentage by weight.
Material %
Pump casing See. Parts list 54
Casing cover See. Parts list 10
Base Cast iron 11,5
Shaft AISI 316 2,5
Impeller See. Parts list 7
Motor base Cast iron 10
O-ring Viton 0,2
Mechanical seal Carbon/ceramics 0,3
Casing wear ring See. Parts list 1
Accessories Stainless steel 1
Coupling Cast iron 2,5
RKS pé~êÉ=é~êíë=Çê~ïáåÖ=Ñçê=`ki=NSM=~åÇ=OMM=ïáíÜ=
Ñä~åÖÉÇ=ÅçìéäáåÖ=
Spare Parts – December 21, 2020 208 985 22205 rev. 00

6 qêçìÄäÉ=pÜççíáåÖ
SKN qêçìÄäÉ=pÜççíáåÖ=q~ÄäÉ=
The diagram below describes the most common faults which can occur during opera-
tion of the pump unit. Should additional information be required, please contact Alfa
Laval.
Pump and motor cannot be actu- • Impeller or shaft blocked.

ated:
• Motor fault.
Motor running but no pumping • Motor rotation is not transmitted through cou-
effect: pling.
• Discharge valve closed.
• Non-return valve or other valves are closed.
• Suction line closed.
• Air in pump casing.
• Suction line leaking.
• Shaft seal leaking.
• Bottom valve defective.
• Suction lift too high.
• Priming pump defective.
Trouble Shooting – December 21, 2020 209 985 22205 rev. 00

Insufficient capacity: • Wrong direction of rotation.
• Number of revolutions too low.
• Counter-pressure too high.
• Suction line or impeller partly clogged.
• Air in pump casing.
• Air in pumping medium.
• Suction lift too high (inlet pressure too low).
• Cavitations.
• Suction line leaking.
• Pump worn out.

Pump pressure too high: • Number of revolutions too high.
• Impeller oversized.
• Too many pressure stages.
• Specific gravity of pumping medium too high.
• Viscosity of pumping medium too low.
• Inlet pressure too high.
• Manometer defective.
Capacity too large: • Number of revolutions too high.
• Impeller diameter too big.
• Counter-pressure too low.

Discharge head too low: • Number of revolutions too low.
• Impeller diameter too small.
• Too few pressure stages.
• Specific gravity of pumping medium too low.
• Viscosity of pumping medium to high.
• Manometer defective.

Power consumption too large: • Motor too small.
• Motor fault.
• Capacity too large.
• Counter-pressure too low.
• Stuffing-box tightened too much.
• Shaft ends out of alignment.
• Electricity supply incorrect.

Pump output decreases or stops: • Suction line leaking.
• Increasing suction lift.
• Filter clogged.
• Cavitations.
Irregular running: • Bearings defective.
• Motor fault.
Increasing noise level: • Cavitations beginning.
• Air in pumping medium.
• Capacity too large.
• Clamping to base loosened.
• Base bolts loosened.
• Influences from pipe connections or base.

Leaks: • Cracks in pump casing.
• Faulty assembly of pump.
• Pipe connections leaking.

Bearing temperature too high: • Faulty lubrication or wrong lubricant.
• Defective pump alignment.
• Influences from pipeline.
• Coupling distance wrong.
• Shaft bent.
• Foreign bodies or impurities in bearings.

Pump wears out quickly: • Wrong pump in relation to liquid.
• Cavitations.
• Stuffing-box tightened too much.
• Shaft bent.
• Defective alignment.
• Influences through pipe line.

Strong vibrations: • Impurities in pump.
• Worn or loose bearings.
• Operating the pump at a critical speed.
• Unbalanced motor or rotating components.
• Loose hold-down bolts or loose or damaged

parts.

7 aê~ïáåÖë=~åÇ=m~êí=iáëíë
TKN aÉëÅêáéíáçå=
Technical data – Ejector pump
Ejector Pump – Dimensional drawing
Ejector Pump – Spare parts drawing
Ejector Pump – Spare parts list
Ejector Pump – Pump curve
Motor for ejector pump – Outline drawing
The above documents are enclosed with the document package
Drawings and Part Lists – December 21, 2020 213 985 22205 rev. 00
6 5 4 3 2 1
80
P3
0
30
P2
P2
L ES
D O D
A-A 4H
A
d
December 21, 2020

BCD
OD
A
Document: 985 24104 R01
65
C 400 C

agreed upon.
214
Ejector pump type CNL 65-65/160, Dim drawing
410
DIN ANSI JIS
B DN65, PN10 2 1/2", 150# DN65, 10K B
OD 185 185 185
BCD 145 139,7 140
d 4 x ø19 4 x ø19 4 x ø19
WEIGHT: APPROX. 123 Kg (271.2 lb)
01 TABLE UPDATED, H CHANGED TO d AND DIMENSIONS ADDED 03-04-2014 AHNA NSR PMH
185
Rev
No
Title
CNL 65-65/160 WITH 132M
DIMENSIONAL DRAWING
125
A A
ISO A3
Scale
16
180 180
Sheet

08-01-2014 AHNA 1 /1 985 24104 01
985 24104 R01.fm

6 5 4 3 2
Drawing: 985 21657 ver. 00
Ejector pump type CNL 65-65/160 - Assembly drawing
December 21, 2020 215 985 21657 R00.fm

Document: 985 22032 ver. 00
Ejector pump type CNL 65-65/160, Tech. data
985 22032 Technical data CNL 65-65/160
Description
Vertical centrifugal pump with a design in accordance with DIN 24255 and ISO 2858.
Close coupled in-line top pull out version.
As a standard the discharge and suction flanges are drilled alike.
Capacity
The CNL 65-65/160 ejector pump cover a capacity range of 5-50 m3/hr with a minimum lifting
height at 38 MWC. Further details on capacity, pressure and performance can be found at the pump
curves.
Materials and weight
Pump casing Red Brass (RG10)

Impeller NiAlBrz
Shaft Stainless steel
Painting Alfa Blue c310
Weight of pump 56 kg
Connections
Fits to:
DIN DN65, PN10
ANSI 150 lbs, DN65
JIS 10k, DN65
Options
Stainless steel impeller

Manometer set to monitor inlet and outlet pressure
Class test certificate
Warning
The pump is not self-priming and need a positive back pressure.
December 21, 2020 216 985 22032 R00.fm

Document: 985 21673 R00
Ejector pump type CNL 65-65/160, Pump curve
December 21, 2020 217 985 21673 R00.fm

December 21, 2020 218 985 21673 R00.fm
Bill Of Material
985 21673-80 R: 00 PUMP CNL 65-65/160, 132, DIN 20120523 Page 1 of 1
Drawing no.: IMPELLER Ø158, ALBRZ, 60 HZ Ini
985 21657 DKSOJBNA
December 21, 2020

1 1.000000 EA PUMP HOUSING 985 00036-26 RG 10
2 1.000000 EA PUMP COVER FOR CNL SIZE /160 985 00089-26 RG10
210811115
3 1.000000 EA BASE 984 10301-03 ISO 185/61 ; GRADE 250
4 1.000000 EA SHAFT FOR CNL SIZE /160 985 00089-28 AISI316
293520123
5 1.000000 EA IMPELLER Ø 158, FOR CNL PUMP 985 00089-12 AL.BRZ
Document: 985 21673-80 R00
6 1.000000 EA MOTOR BRACKET 985 00037-63 GG-25

Pump CNL 65-65/160, 132, DIN
7 1.000000 EA GASKET FOR CHAMBER 65-65/160 985 00087-18 Viton

& 80-80/160
8 1.000000 EA MECHANICAL SEAL Ø30 SPECIAL 985 00087-14
EJECTOR PUMP /160 FOR AQUA
9 1.000000 EA WEAR RING - UPPER CNL /160 985 00087-10 Alubronze
AQUA PUMPS INCL 3 STK SCREW
10 1.000000 EA WEAR RING - LOWER CNL /160 985 00087-11 Alubronze
FOR AQUA PUMPS INCL 3STK SCREW
219
11 1.000000 EA WASHER 984 10301-16 AISI 329
16 1.000000 EA HEADLESS SCREW FOR CNL PUMP 985 00089-30
17 1.000000 EA COUPLING CNL/160, 132 985 00089-38 GG-25
293560102
22 1.000000 EA SCREW M12X30 FOR IMPELLER 985 00089-36
217572323

BIC/SWIFT ESSEDKKK
Maskinvej 5
985 21673-80 R00.fm


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AC-02284 - Hull No.

Alfa Laval A/S

– December 21, 2020 1

Published by: Alfa Laval Copenhagen A/S Denmark

© Copyright Alfa Laval Copenhagen A/S

Table of Contents – December 21, 2020 3

Table of Contents – December 21, 2020 4

Table of Contents – December 21, 2020 5

Table of Contents – December 21, 2020 6

Table of Contents – December 21, 2020 7

Table of Contents – December 21, 2020 8

Table of Contents – December 21, 2020 9

Technical Specifications in overview 11 December 21, 2020

Technical Specifications in overview 12 December 21, 2020

Technical Specifications in overview 13 December 21, 2020

Technical Specifications in overview 14 December 21, 2020

Fresh water shall in general only be produced when the vessel is at

• Do not run pumps dry – mechanical seals will be damaged

• Do not operate the fresh water generator without recommended

• Use ear protection in noisy environments.

• Use correct lifting tools.

• Do not work under hanging load.

• Wear gloves to avoid burns by hot surfaces.

• Wear helmet to avoid cuts by sharp edges during maintenance of the

2. Combined brine/air ejector

Do not store organic solvents or acids in the room.

Avoid heat and ultraviolet radiation.

Storage 24 985 24996 rev 04 – December 21, 2020

Control panel power supply: .................. “See FWG Order Specification”

5. Close the valves mentioned above.

3. Valve on condensate outlet line VA-SS-04 shall be closed.

4. Drain valve VA-SS-06 shall be closed.

5. Valve VA-SS-07 on priming line shall be closed.

3. Switch on power supply.

5. Start Ejector Pump PU-SC-01 and create vacuum min 85%.

Figure 6-2. Keep inlet SW pressure in the green range.

• Check feed water treatment and adjust to required dosing rate.

7. Close partly the HW by-pass valve (Yard supply)

8. Start the freshwater pump PU-FR-01

Figure 6-5. Push Freshwater pump start button

9. Adjusting freshwater production

Adjust SW by-pass valve:

10. Air bleed valve VA-E1-01

The freshwater temperature will decrease at open air bleed valve.

4. Switch off power supply.

When changing from Hot water to Steam heating.

5. Then close the valves.

3. Switch on power supply.

4. Close air screw VA-E1-01 on air suction line.

5. Start ejector pump PU-SC-01 to create a vacuum of min. 85%.

8. Open the condensate outlet valve VA-SS-04.

9. Open the steam inlet valve (yard supply) slowly.

13. Switch on salinometer.

14. Start freshwater pump PU-FR-01.

15. Readjust the steam pressure to reach the freshwater production.

2. Close the condensate outlet valve VA-SS-04.

4. Switch off salinometer.

6. Check that the feed water treatment pump is stopped.

7. Switch off power supply.