220 Seeria Eaton Ls Pump
220 Seeria Eaton Ls Pump
220 Seeria Eaton Ls Pump
Model codes 2
Control options
Pressure & Flow (Load Sense) Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Remote Pressure Control (RPC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electronic Destroke (Cold Start) Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Performance
AEC028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–12
Pump installation
B-Mount – rear-ported. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
B-Mount – side-ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Thru-Drive SAE A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Thru-Drive SAE B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control installation
Pressure & Flow (Load Sense) Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EH Inverse Proportional Pressure Control (IPPC). . . . . . . . . . . . . . . . . . . . . . . . . . 18
External Manual Stroke Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E7 January 2018 www.eaton.com
Introduction
220 Series Piston Pump
Winning load sense combination – X20 works in conjunction Unique control piston design – Single-acting control piston
with Eaton’s CLS Load Sense Sectional Mobile Valve, providing with special coating helps minimize friction, increasing operating
OEMs one resource for their machine’s load sense needs. life.
Compact design that enables greater flexibility and cost Bronze piston shoes – Bronze piston shoes are robust against
savings. contamination should particles enter the fluid, enhancing system
performance and component service life.
Simplified pump architecture – The X20 pump has 25% fewer
components than traditional pumps, reducing the number of leak High-load bearings – Larger, more durable bearings resist wear
points and simplifying maintenance. and deliver industry-leading bearing life.
Compact package size – The X20 portfolio’s small size satisfies 3-year manufacturer’s warranty – Eaton’s warranty terms
Tier 4 requirements and provides more flexibility when designing provide peace of mind for three full years, helping you get
the engine compartment. through your warranty period with complete confidence.
More horsepower – The compact rotating group delivers a Global network of Eaton-certified experts for end-to-end
remarkable amount of horsepower, improving productivity support.
without using more fuel. More partners in more regions – Growing network of Eaton
One-piece housing – Single-piece pump housing removes leak distributors around the world ensures there’s local service and
points and makes maintenance faster and easier versus more support anywhere you need it.
complicated multi-piece housings. World-class system design and assembly – Our expert
Multiple options that make it easy to specify exactly what distribution partners can help with everything from specifying to
you need. prototyping and assembly to commissioning, so you can focus
on other areas of your business.
Variety of control options – Including pressure control, load
sense, cold start, torque control, remote pressure control, Eaton-standardized practices and processes – Eaton
inverse proportional pressure control, proportional pressure employs a unique system of tools and processes, known as
control, electronic displacement control, and swash sensor the Eaton Business System, to ensure quality development
feedback, giving you more ways to design more efficient, and delivery of the X20 product. These tools and process
productive machines. include such known methods as Design for Six Sigma, Lean
Manufacturing and ISO certification.
Several displacement options – With seven displacement
options, there’s an X20 pump to fit virtually any mobile
application need. The 220 series is currently available in 28cc
(1.71 cubic inches) displacement. It is rated for 280 bar and
3,000 rpm and is capable of generating over 52.6 horsepower
(39.2kW), making it the ideal pump for an array of different
mobile and stationary applications. The combination of high load
capacity bearings and a stiff drive shaft help provide a pump
B10 bearing life of up to 5,850 hours at rated mobile conditions,
reducing operating costs and extending operating life.
1 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E6 May 2018 www.eaton.com
Model codes
220 Series Mobile Piston Pump
AE C 028 R 05 AB A 1 A A 28 20 00 00 01 00 1 00 CD 01 B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 2
Model codes
220 Series Mobile Piston Pump
AEC 028 R 05 A B A 1 A A 28 20 00 00 01 00 1 00 CD 01 B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
3 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Specifications and performance
220 Series Mobile Piston Pump
Hydraulic fluids
Minimum
Recommended Maximum viscosity @ max.
operating Maximum viscosity at Temperature of Minimum
viscosity range continuous startup 93°C (200°F) intermittent
Fluid cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS) cSt (SUS)
Use antiwear hydraulic oil, or automotive type 16 to 40 (80 to 188) 430 (1192) 2100 (9720) 10 (59) 6 (46)
crankcase oil (designations SC, SD, SE or SF)
per SAE J183 FEB80
For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton Representative.
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 4
Control options
Pressure & Flow (Load Sense) Compensator
The pump will provide flow & pressure matching of pump output
to system load demand, maximizing efficiency and improving To load
load metering characteristics of any directional control valve
installed between the pump and the load. Load sensing ensures
Gage outlet
that the pump always provides only the amount of flow needed
by the load. The pump operating pressure adjusts to the load
pressure plus a pressure differential required for the load sense
margin. When the system is not demanding flow, the load
sense control will operate in low pressure zero flow, energy (Opt)
saving stand-by mode. The differential pressure is the difference
between the pressure inlet and service port of a proportionally
controlled directional valve, or a load sensing directional control
valve. See the model code for differential pressure settings for
load sensing. If the load pressure exceeds the system pressure
setting, the pressure compensator reduces pump displacement.
The load sensing line must be as short as possible and can Gage inlet Bleed down
also be used for remote pressure control or unloading of the (Opt) (Opt)
pump pressure. For remote pressure control purposes, it is
recommended that you contact your Eaton Representative for
the correct configuration of the control. Inlet Load sense
Warning:
Typical operating curve
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure
Q
compensator beyond the rated pressure of the pump.
Doing so, may void the warranty of the pump.
• EATON recommends use of relief valve in all systems.
Outlet Flow
5 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Control options
Pressure Compensator
The pump will provide a continuously modulated flow to meet See model code on page 4 for spring (pressure) adjustment ranges.
changing load demands at a pre-adjusted compensator pressure.
At pressures below the compensator setting, the pump will “B” Inlet
operate at maximum displacement. See model code position
#16, 17 for compensator pressure ranges. “F” case drain
+
gage port
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure
compensator beyond the rated pressure of the pump.
Doing so, may void the warranty of the pump.
• EATON recommends use of relief valve in all systems. “K” outlet
+
gage port
The pressure compensator uses two springs to cover the full To load
pressure range of the X20 pumps.
Pressure cut-off characteristics of pressure compensator
Spring 1 = < 140 bar (2050 psi) control @ 49°C (120°F), static conditions.
Outlet Pressure P
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 6
Control options
Remote Pressure Control (RPC)
Outlet pressure
bar is set at RPC spool. The required outlet pressure (below 280 (280)
psi (bar)
bar) can be set by adjusting remote relief valve setting. Once
pressure rise
Hysteresis/
pressure reaches preset value, flow across remote relief valve
starts, this results in RPC spool movement due to pressure
imbalance. This will de-stroke the pump to maintain the set
290
pressure.
(20)
Secondary fixed pressure compensator is provided to limit the 0
max pressure setting as a fail safe measure. 0 Flow - gpm (lpm) Qmax
Note
• Flow Compensator is not available with RPC.
• When selecting this option in the model code, a pressure Delta pressure setting at control valve - bar (psi) 14 - 24 (200 - 350)
setting value must be identified in the flow compensator field.
Control fluid consumption - lpm (gpm) 4.5 (1.2) max.
Select a range of 10-24 bar (140-350 psi), default is 20.
The setting selected is the RPC differential pressure. Recommended flow rating of remote relief valve- lpm (gpm) 3 – 5 (0.8 – 1.32)
• Remote relief valve is not included in supply scope of Recommended Eaton Relief Valve part number RV5-10-S-0-50
the pump.
To load
Gage outlet
Remote relief
valve not in
Eaton supply scope
Gage inlet
Inlet
7 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Control options
Electronic Displacement Control (EDC)
To Load To load
Gage outlet
Gage outlet
(Opt)
(Opt)
Gage Gage
Bleed Bleed
inlet down inlet
(Opt)
down
(Opt) (Opt) (Opt)
100 100
Displacement (%)
Displacement (%)
50 50
0 0
0 400 800 1200 1600 12V
0 400 800 1200 1600 12V
0 200 400 600 800 24V
0 200 400 600 800 24V
Current (mA)
Current (mA)
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 8
Control options
EH inverse proportional pressure control (IPPC)
Warning:
• When adjusting the pressure limiter, install a 0 to 350 bar
(0 to 5000 psi) gage in the outlet gage port and limit the
pressure setting to the continuous rated pressure for the
pump displacement. It is possible to adjust the pressure Gage inlet
compensator beyond the rated pressure of the pump. Doing
so, may void the warranty of the pump.
• EATON recommends use of relief valve in all systems.
Inlet
The minimum is 110 bar and max pressure can be set from 140 Typ. Current vs pressure characteristics of IPPC at 1800 rpm
bar (2050 psi) to 280 bar (4060 psi). at various max pressure settings at 49 deg C (120deg F),
static conditions.
300
Electrical data
Voltage 12 V 24 V
250
Max Current 1500 mA 750 mA
R20, Resistance (ohm) 5.3 +/- 5% 21.2 +/- 5%
Type of Control Current Current 200
Pressure (bar)
9 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Control options
Electronic Destroke (Cold Start) Valve
To load
Gage outlet
(Opt)
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 10
Performance
AEC028
Overall efficiency versus speed @ 49ºC (120ºF), full flow, and 1.0 bar (0 psi) Inlet
90
210 bar (3045 psi)
88
82
Efficiency (%)
70 bar
(1015 psi)
80
78
76
74
72
35 bar
(507 psi)
70
0 500 1000 1500 2000 2500 3000 3500
Input power versus speed @ 49ºC (120ºF), full flow, and 1.0 bar (0 psi) Inlet
50
45 210 bar
(3045 psi)
40
Input Power (hp)
35
30 140 bar
(2030 psi)
25
20
70 bar
15 (1015 psi)
10 35 bar
(507 psi)
5
0
0 500 1000 1500 2000 2500 3000 3500
Input Speed (rpm)
11 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Performance
AEC028
Input torque versus speed @ 49ºC (120ºF), full flow, and 1.0 bar (0 psi) Inlet
1,500
750
140 bar (2030 psi)
500
0
0 500 1000 1500 2000 2500 3000 3500
Input Speed (rpm)
25 5.0
20 4.0
280 bar (4060 psi)
Case Flow (gpm)
15 3.0
Delivery (gpm)
10 2.0
5 1.0
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 12
Pump installation
B-Mount - rear-ported
RH Rotation
Suction diagnostic port 85.4 Top case drain
[3.36]
37.66
[2.664] 30 40
[1.18] [1.57]
18.9
144.5 [.74]
[5.69]
144.5
[5.69]
71
Pressure diagnostic port [2.80]
33.2
[1.31]
Ø101.6
[4.00]
Right side
case drain
4.4
[1.17]
67
[2.64]
13 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Pump installation
B-Mount - side-ported
RH Rotation
Suction diagnostic port
Top case drain 85.4
[3.36]
30
66
[1.18]
[2.6] 40
[1.57]
138.54
[5.5] 72.54
[2.9] Vertical case drain
18.86
144.5 [.74]
[5.7]
144.5
[5.69] 71
2X 13.4 [2.8]
Pressure diagnostic port 9.4
[.53] [.37]
33.2
[1.31] Ø101.6
[4]
Right side
case drain
Suction port
4.4
[.17]
Suction port
Pressure port
67
[2.64] 160.5
[6.32]
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 14
Pump installation
Thru-drive SAE A
SAE-A mount
2-Bolt
SAE J744-82-2
106.4
[4.2]
Groove to accept
an AS 568A size 30°
152 O-ring
216
8X .375-16 UNC - 2B 15.0 [8.5]
15
15 EATON
EATON220
220MOBILE
MOBILEPISTON
PISTONPUMP
PUMPCATALOG
CATALOG E-PUOV-TP001-E8
E-PUOV-TP001-E8 May
March
2018
2018www.eaton.com
www.eaton.com
Pump installation
Thru-drive SAE B
30˚
30˚
For output
shaft configuration
see separate shaft
installation drawing 216
Groove to
[8.5]
accept an AS 568A size 1525 O-ring
AC - 13T spline
Max Torque 252 Nm (2230 lbf-in)
56.3 81.5
[2.22] [3.21]
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 16
Control installation
Pressure & Flow (Load Sense) Compensator
189.86
[ 7.5 ]
64.51 74.79 68.8
[ 2.5 ] [ 2.9 ] [ 2.7 ]
132.94 117.42
117.42 [ 5.2 ] [ 4.6 ]
[ 4.6 ]
125.35
[ 4.9 ]
93.1 107.3
[ 3.66 ] [ 4.22 ]
17 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Control installation
Electronic Displacement Control (EDC)
Deutsch
Connector
155.5
[6.12]
96.8
[3.81]
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 18
External Manual Stroke Adjustment
Maximum Stroke Limiter
12.0
[.47]
Max Displacement 6.4
[.25]
60% of Max
Displacement
Compensator/Control
not shown for clarity
20˚
90.0
[3.54]
143.5
[5.65]
19 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Input shaft options
05 Code 09 Code
Maximum Torque Maximum Torque
209.3 Nm [1852 in-lbf] 209.3 Nm [1852 in-lbf]
+0.04
6.3
-0.04 Key width
+.001
[ .248 ]
-.001
41.1
41 [1.62]
[1.61] Ø21.737 (.8558) 13 Tooth 30º
24.6
Flat Root Side Fit
[.97] 3.1 16/32 Class 5 Spline
[.12 ]
Fits 13 tooth 30º Flat Root
24.9 Side Fit 16/32 Internal
[.980] Splines per SAE J498b
Class 1 or ANSI B92.1 Class 5
+0.03
22.18
-0.03
+.001
[.873 ]
-.001
31 Code 34 Code
Maximum Torque Maximum Torque
337.5 Nm [2987 in-lbf] 337.5 Nm [2987 in-lbf]
+0.04
6.3
-0.04
Key width
+.001
.248
[-.001]
46 Ø 24.912 (.9808) 15 Tooth 30º
46 [ 1.81] Flat Root Side Fit
[ 1.81] 16/32 Class 5 Spline
28.6
[ 1.13]
[ .15 ] Fits 15 tooth 30º Flat Root
Side Fit 16/32 Internal
3.9 Splines per SAE J498b
Class 1 or ANSI B92.1 Class 5
28.14
[ 1.108 ]
25.38 +0.03
-0.03
+.001
.999
[ -.001]
EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com 20
Installation and start-up
Warning: Care should be taken that mechanical and hydraulic Fluid cleanliness
resonances are avoided in the application of the pump. Such The X20 Series pumps are rated in anti-wear petroleum fluids
resonances can seriously compromise the life and/or safe with a contamination level of 21/18/13 per ISO 4406. Operation
operation of the pump. in fluids with levels more contaminateda than this is not
Drive data recommended. Fluids other than petroleum, severe service
Mounting attitude should be horizontal (shaft parallel to the cycles, or temperature extremes are cause for adjustment of
ground) using the appropriate case drain port (furthest from the these codes. Please contact your Eaton Representative for
ground) to ensure that the case remains full of fluid at all times. specific duty cycle recommendation.
If mounted with shaft upward (shaft perpendicular to the ground) Eaton X20 Series pumps, as with any variable displacement
the shaft end case drain (option G or H) must be used. piston pumps, will operate with apparent satisfaction in fluids up
In those cases where geometric tolerances of mounting are to the rating specified here. Experience has shown however, that
critical, or where specific tolerance ranges are required and not pump and hydraulic system life is not optimized with high fluid
specified, consult Eaton Engineering for specific limits. contamination levels (high ISO cleanliness codes).
Direction of shaft rotation, viewed from the prime mover end, Proper fluid condition is essential for long and satisfactory life of
must be as indicated in the model designation on the pump– hydraulic components and systems. Hydraulic fluid must have
either right hand (clockwise) or left hand (counterclockwise). the correct balance of cleanliness, materials, and additives for
protection against wear of components, elevated viscosity and
Direct coaxial drive through a flexible coupling is recommended. inclusion of air.
If drives imposing radial shaft loads are considered, please
consult your Eaton Representative. Essential information on the correct methods for treating
hydraulic fluid is included in Eaton publication 561 – “Eaton
Start-up procedure Guide to Systemic Contamination Control” – available from
Make sure the reservoir and circuit are clean and free of dirt/ your local Eaton distributor. In this publication, filtration and
debris prior to filling with hydraulic fluid. cleanliness levels for extending the life of axial piston pumps
and other system components are listed. Included is an excellent
Fill the reservoir with filtered oil and fill to a level sufficient discussion of the selection of products needed to control
enough to prevent vortexing at the suction connection to pump fluid condition.
inlet. It is good practice to clean the system by flushing and
filtering, using an external slave pump.
Caution: Before the pump is started, fill the case through the
uppermost drain port with hydraulic fluid of the type to be used.
The case drain line must be connected directly to the reservoir
and must terminate below the oil level.
Once the pump is started, it should prime within a few seconds.
If the pump does not prime, check to make sure that there are no
restrictions between the reservoir and the inlet to the pump, and
that the pump is being rotated in the proper direction, and that
there are no air leaks in the inlet line and connections. Also check
to make sure that trapped air can escape at the pump outlet.
After the pump is primed, tighten the loose outlet connections,
then operate for five to ten minutes (unloaded) to remove all
trapped air from the circuit.
If the reservoir has a sight gage, make sure the fluid is clear–
not milky.
21 EATON 220 MOBILE PISTON PUMP CATALOG E-PUOV-TP001-E8 May 2018 www.eaton.com
Eaton Eaton Eaton
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United States
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All Rights Reserved
Printed in USA Eaton is a registered trademark.
Document No. E-PUOV-TP001-E8 / 4149
Supersedes E-PUOV-TP001-E7 All other trademarks are property
May 2018 of their respective owners.