PC 769141

Rail Vehicle Systems
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PC-769141
Rev. H (1/15/13) -en
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Parts Catalog
DB-20 Emergency Portion (Cast Iron)
P/N 769141
775871assy1
EP
Parts Catalog
DB-20 Emerg. Portion (Cast Iron) Doc. No. PC-769141
Revision: H 1/15/13-en
Contact address
New York Air Brake Corporation
748 Starbuck Avenue
Watertown, NY 13601
USA
Phone: +1 315 786 5200
Fax: +1 315 786 5676
www.nyab.com
Technical ChangesT
Technical Changes
NYAB reserves the right to change the unit or this document at any time without giving special notice
CAUTION
When repairing this assembly, use only NYAB supplied parts. Use of com-
mercially available parts may result in unsatisfactory performance of
this assembly and the brake system it becomes a part of.
CAUTION
The purpose of this catalog is to identify the detail parts that make up this
complete assembly. To avoid damage to this assembly and/or personal
injury, utilize the applicable maintenance publications before attempting to
disassembly or assembly this device.
WARNING
Whenever a part in this assembly is replaced, the assembly must pass the
tests in the latest issue of the applicable New York Air Brake Corporation
(NYAB) Test Specification. Additionally, a stationary vehicle test must be
made to ensure that this device functions properly when installed in the
total brake equipment arrangement. Consult your local NYAB representa-
tive to identify the applicable test specification.
Replacement Plan Category:

Definitions of the letters listed in the Replacement Plan column on the following pages:
Replacement Plan Definition

A 100% Replacement at every scheduled overhaul
B Replacement dependent upon condition of part
C Replace if damaged during repair, maintenance, or overhaul.
This document was originally written in English.

Copyright 2009© NYAB. All rights reserved, including industrial property rights applications.
NYAB retains any power of disposal, such as copying and transferring.
Knorr-Bremse Group Page 2 / 26
Parts Catalog
DB-20 EMERGENCY PORTION
Figure 1A DB-20 Emergency Portion
Parts Catalog
FIG. & REPL. PART DRAW NO.

INDEX PLAN NO. NO. REQ’D. DESCRIPTION
1A-
1A-1 C B73354/1 769162 12 . CAP SCREW

Hex Head
Steel, Pltd. 3/8" x 1" long
1A-2 C I85179/N 769497 1 . COVER ASSEMBLY

Cast Iron
1A-3 A B40415 B40415 1 . FILTER
1A-4 A B78657 769273 1 . O-RING

Buna
M 113 od x 110 id x 1.5 t
1A-5 B 785125 785125 1 . SPRING

Accelerated Application Sensor Valve
Stainless Steel
0.587" od x 0.055" dia. x 1.122" high
(Used on portions starting with S/N J0-xxxxx)
C58752 772166 1 . SPRING

Accelerated Application Sensor Valve
(Replaces Item 12 Spring,
P/N 769316) (Used on portions before
S/N J0-xxxxx) (No longer used, replaced
by P/N 785125)
1A-6 A B73417 769315 1 . CHECK VALVE

Accelerated Application Sensor
779299 779299 1 . CHECK VALVE

Accelerated Application Sensor
(No longer used, replaced by P/N B73417)
1A-7 A B43723/4 B43723/4 6 . O-RING

Buna
M 28 od x 23 id x 2.5 t
Replacement Plan:
A = 100% Replacement at every scheduled overhaul.
B = Replacement dependent upon condition of part.
C = Replace if damaged during repair, maintenance or overhaul.
Parts Catalog
Parts Catalog

1A-
1A-8 A B44910 B44910 3 . O-RING

Buna
M 37 od x 32 id x 2.5 t
1A-9 C B73404 769314 1 . BUSHING

w/Valve Seat and Sensor Valve Choke
1A-10 C 777932 777932 1 . STEM

Sensor Valve
(Used on portions starting with S/N E0-xxxxx.)
769313 769313 1 . STEM

Sensor Valve
(Used on portions before S/N E0-xxxxx.)
Replace with P/N 777932)
1A-11 A B73374 B73374 2 . O-RING

Buna
6 od x 2.8 id x 1.6 t
1A-12 . SPRING
(Part deleted starting with
S/N B0-XXXXX) (Remove and discard
- Do not replace)
1A-13 C B73408 769317 1 . RING
1A-14 C B73407 769318 1 . HEX NUT

Special
1A-15 C B73410 769319 1 . PISTON PLATE

Follower
1A-16 A B73608 769206 1 . DIAPHRAGM

Emergency Main Piston
Replacement Plan:
Parts Catalog
Parts Catalog

1A-
1A-17 C I85182 769321 1 . PISTON
Emergency Main
1A-18 B 769309 769309 1 . SPRING

Lost Motion
Stainless Steel or Pltd. Music Wire
0.350" od x 0.043" dia. x 1.799" high
1A-19 C B73427 769307 1 . STEM

Lost Motion
1A-20 A 450978 450978 2 . RETAINING RING
1A-21 A B57341/4 769311 2 . GUIDE RING
1A-22 C B89989 769308 1 . BUSHING

Threaded
1A-23 A B73365/1 769305 2 . CHECK VALVE

QA-Pressure Discharging
Valve and High Pressure Valve
1A-24 C B73414 769304 1 . VALVE GUIDE
1A-25 B B73386 769303 1 . SPRING

QA-Pressure Discharging Valve
0.679" od x 0.049" dia. x 2.200" high
1A-26 A B73366 B73366 3 . O-RING

Buna
M 21 od x 16 id x 2.5 t
1A-27 C B73413 769302 1 . BUSHING

w/Valve Seat and Emergency
Sensitivity Choke
1A-28 A B79054 769310 1 . STRAINER

Replacement Plan:
Parts Catalog
Parts Catalog

1A-
1A-29 C 775878 775878 1 . HOUSING ASSEMBLY
1A-30 A 785229 785229 7 . O-RING

NBR 70
M 14 od x 9 id x 2.5 t
1A-31 A A52965/3 A52965/3 1 . RETAINING NUT

W/Filter Screen
1A-32 C B73440 769338 1 . CHOKE

QA-Chamber Charging
1A-33 A B73385 B73385 1 . O-RING

Buna
M 12.81 od x 9.25 id x 1.78 t
1A-34 C 776215 776215 1 . COVER ASSEMBLY

Cast Iron - KBSA manufactured
(Used on portions starting with
S/N D0-XXXXX)
(See Figure 2)
C I85181 769336 1 . COVER ASSEMBLY

Cast Iron
(Used on portions before
S/N D0-XXXXX)
1A-35 B B73438 769355 1 . SPRING

Emergency Accelerated
Release Check Valve
Stainless Steel
0.456" od x 0.031" id x 1.157" high
1A-36 A B73364/3 B73364/3 1 . CHECK VALVE

Emergency Accelerated Release
Replacement Plan:
Parts Catalog
Parts Catalog

1A-
1A-37 B63623 B63623 1 . SPACER RING

(Part of Item 2-2 starting with
S/N D0-XXXXX) (This part no longer
available)
1A-38 A B57993 769233 2 . DIAPHRAGM

Emergency Accelerated Release
Valve and BP-Discharging Valve
1A-39 B 769324 769324 1 . SPRING

Emergency Accelerated
Release Valve
0.502" od x 0.049" dia. x 1.610" high
1A-40 C B73402 769323 1 . SPRING GUIDE
1A-41 A B77023 769242 1 . DIAPHRAGM

Pulsating Valve
1A-42 C B73389 769332 1 . WASHER

Pulsating Valve
1A-43 B B77450 769333 1 . SPRING

Pulsating Valve
0.551" od x 0.059" dia. x 1.397" high
1A-44 C B73403 769334 1 . WASHER

BP-Discharging Valve
1A-45 B B76636 769335 1 . SPRING

BP-Discharging Valve
0.610" od x 0.059" id x 1.748" high
Replacement Plan:
Parts Catalog
Parts Catalog

1A-
1A-46 A A43212 A43212 1 . STRAINER
1A-47 B50438/1 B50438/1 1 . FILTER

S/N C0-XXXXX)
1A-48 A62331/1 A62331/1 1 . RETAINING RING

Circular Self-Locking
S/N C0-XXXXX)
1A-49 A B88652 769185 1 . POP RIVET
1A-50 A B88621 769272 1 . SPACER RING
1A-51 A B63347 769299 1 . VENT FLAP
1A-74 . SPILLOVER CHECK VALVE BORE

(Deleted starting with S/N B0-XXXXX)
1A-75 C 773777 773777 1 . STEEL PIN

(Used on S/N A0-XXXXX
portions only, along with Item 1A-76,
to replace Spillover Check Valve)
1A-76 C 732432 732432 1 . BRASS PLUG

(Used on S/N A0-XXXXX
portions only, along with Item 1A-75,
to replace Spillover Check Valve)
Replacement Plan:
Parts Catalog
Figure 1B DB-20 Emergency Portion
Parts Catalog

1B-
1B-52 C B73396 769341 1 . VALVE GUIDE

Vent Valve
1B-53 B 769347 769347 1 . SPRING

High Pressure Valve
Stainless Steel
0.370" od x 0.055" dia. x 1.465" high
1B-54 A B76673 B76673 2 . O-RING

Buna M 61 od x 56 id x 2.5 t
1B-55 C B73391 769344 1 . BUSHING
*1B-55A B73391 769344 1 . BUSHING

(Part of Item 1B-64 starting
with S/N C0-34000)
1B-56 A 454961 454961 1 . K-RING
1B-57 C I85183 769353 1 . PISTON ASSEMBLY

Vent Valve
1B-58 A 454935 454935 1 . K-RING
1B-59 A B73303 B73303 2 . O-RING

Buna M 10.5 od x 5.5 id x 2.5 t
1B-60 B B63635 769345 1 . SPRING

Stainless Steel
1.527" od x 0.110" dia. x 2.114" high
*1B-61 B84949 B84949 1 . SPACER RING

(Part of Item 1B-64 starting with
S/N C0-34000) (No longer available)
Replacement Plan: NOTE: Items 1B-55A, 1B-61, 1B-62 and 1B-

A = 100% Replacement at every scheduled overhaul. 63 are no longer individually replaceable. If
any one of these items (1B-55A, 1B-61, 1B-62
or 1B-63) are defective, all four items must be
C = Replace if damaged during repair, maintenance or overhaul. removed and replaced with item 1B-64.
Parts Catalog
Parts Catalog

1B-
*1B-62 B73398 B73398 1 . BUSHING

Vent Valve (Part of Item 1B-64 starting
with S/N C0-34000) (No longer
available)
*1B-63 B63642 B63642 1 . BUSHING

w/Valve Seat (Part of Item 1B-64
starting with S/N C0-34000) (No longer
available)
1B-64 C 773788 773788 1 . BUSHING
1B-65 A B73421 769352 1 . CHECK VALVE

Vent Valve Piston
1B-66 A 769183 769183 1 . NUT

Hex
Steel, Pltd.
M 8 x 1.25 x 6.62 t
1B-67 C I85180 769358 1 . COVER ASSEMBLY

Cast Iron
1B-68 B B58581 769190 1 . SPRING

High Pressure Valve
Stainless Steel
0.496" od x 0.043" dia. x 1.142" high
1B-69 C B73394 769359 1 . BUSHING

Threaded w/Inshot Valve Control Choke
1B-70 C B84948 769492 1 . STEM

High Pressure Valve
Replacement Plan: NOTE: Items 1B-55A, 1B-61, 1B-62 and 1B-

A = 100% Replacement at every scheduled overhaul. 63 are no longer individually replaceable. If
any one of these items (1B-55A, 1B-61, 1B-62
or 1B-63) are defective, all four items must be
C = Replace if damaged during repair, maintenance or overhaul. removed and replaced with item 1B-64.
Parts Catalog
Parts Catalog

1B-
1B-71 B B66874 769357 1 . SPRING

Inshot Valve Piston
Stainless Steel
0.964" od x 0.110" dia. x 3.070" high
1B-72 C 778241 778241 1 . PISTON ASSEMBLY

Inshot Valve
(Used on portions from S/N F0-xxxxx to
S/N J0-xxxxx, as well as portions
starting with S/N L0-xxxxx)
785862 785862 1 . PISTON HEAD

Inshot
Composite
(Used on portions with S/N K0-xxxxx.)
(No longer available)
C I85184 769356 1 . PISTON ASSEMBLY

Inshot Valve
(Used on portions before S/N F0-xxxxx.)
1B-73 A 761786 761786 1 . O-RING

Buna
2-1/32" od x 1-53/64" id x 0.103" t
(Used on portions starting with S/N F0-xxxxx.)
(Must be used with Piston Assembly
778241)
A 454961 454961 1 . K-RING

(Used on portions before S/N F0-xxxxx.)
(Must be used with Piston Assembly I85184)
Replacement Plan:
Parts Catalog
Figure 2 DB-20 Cover Assembly
Parts Catalog

2- 776215 776215 COVER ASSEMBLY
Cast Iron - KBSA
2-1 C 776212 776212 1 . COVER

Cast Iron
2-2 C 776159 776159 1 . BUSHING
2-3 A 751116 HN-178 2 . O-RING

Buna
2-1/16" od x 1-55/54" id x 0.103" t
2-4 A 751442 HN-188 2 . O-RING

Buna
1-7/8" od x 1-43/64" id x 0.103" t
2-5 A A52965/3 A52965/3 1 . RETAINING NUT

w/Filter Screen
2-6 C B73415/020 769331 1 . CHOKE

Accelerated Application Sensitivity
2-7 A B73385 B73385 1 . O-RING

Buna
M 12.81 od x 9.25 id x 0.103" t
2-8 A C60256 C60256 1 . FILTER
2-9 C 776158 776158 1 . BUSHING
2-10 A 755356 HN-116 1 . O-RING

Buna
3-1/16" od x 2-55/64" id x 0.103" t
2-11 C 776157 776157 1 . BUSHING
2-12 A B73418/065 769481 1 . . CHOKE
Replacement Plan:
Parts Catalog
Figure 2 DB-20 Cover Assembly
Parts Catalog

2-
2-13 C 756145 EV-5854 1 . . PLUG

(Used on DB-20 Emergency Portions
manufactured after third quarter 2005)
C 769494 769494 1 . . PLUG

(Used on DB-20 Emergency Portions
manufactured before fourth quarter 2005)
Replacement Plan:
Parts Catalog

Spring Identification
This tabulation is intended for identification only and should not be used for any
other purpose. It does not represent a specification for the springs mentioned.
It is based on calculated figures and the actual spring will vary somewhat, due to
small differences in wire diameter, coil diameter, number of turns, etc.
APPROX. APPROX. APPROX. APPR0X.

PART NYAB OUTSIDE DIA. FREE FREE MATERIAL
NO. NO. DIA. WIRE HEIGHT TURNS
B58581 769190 0.496" 0.043" 1.142" 6.5 Stainless Steel

B73386 769303 0.679" 0.049" 2.200" 10.5 *Stainless Steel
769309 769309 0.350" 0.043" 1.799" 16.5 *Stainless Steel
769324 769324 0.502" 0.049" 1.610" 9.5 *Stainless Steel
769347 769347 0.370" 0.055" 1.465" 12.5 Stainless Steel
785125 785125 0.586" 0.055" 1.122" 3.5 Stainless Steel
*NOTE: Material may also be Plated Music Wire
Parts Catalog

Repair Kit / Installation Information
REPAIR KIT INFORMATION:

Part No. I89766/D Draw. No. 770946 DB-20 REPAIR KIT
APPROX. NET WEIGHT = 33 Lbs.

PC 769141

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Rail Vehicle Systems

Replacement Plan Category:

Replacement Plan Definition

This document was originally written in English.

DB-20 EMERGENCY PORTION

Figure 1A DB-20 Emergency Portion

DB-20 EMERGENCY PORTION

FIG. & REPL. PART DRAW NO.

1A-1 C B73354/1 769162 12 . CAP SCREW

1A-2 C I85179/N 769497 1 . COVER ASSEMBLY

1A-3 A B40415 B40415 1 . FILTER

1A-4 A B78657 769273 1 . O-RING

1A-5 B 785125 785125 1 . SPRING

C58752 772166 1 . SPRING

1A-6 A B73417 769315 1 . CHECK VALVE

779299 779299 1 . CHECK VALVE

1A-7 A B43723/4 B43723/4 6 . O-RING

DB-20 EMERGENCY PORTION

Figure 1A DB-20 Emergency Portion

DB-20 EMERGENCY PORTION

FIG. & REPL. PART DRAW NO.

1A-8 A B44910 B44910 3 . O-RING

1A-9 C B73404 769314 1 . BUSHING

1A-10 C 777932 777932 1 . STEM

769313 769313 1 . STEM

1A-11 A B73374 B73374 2 . O-RING

1A-13 C B73408 769317 1 . RING

1A-14 C B73407 769318 1 . HEX NUT

1A-15 C B73410 769319 1 . PISTON PLATE

1A-16 A B73608 769206 1 . DIAPHRAGM

DB-20 EMERGENCY PORTION

Figure 1A DB-20 Emergency Portion

DB-20 EMERGENCY PORTION

FIG. & REPL. PART DRAW NO.

1A-18 B 769309 769309 1 . SPRING

1A-19 C B73427 769307 1 . STEM

1A-20 A 450978 450978 2 . RETAINING RING

1A-21 A B57341/4 769311 2 . GUIDE RING

1A-22 C B89989 769308 1 . BUSHING

1A-23 A B73365/1 769305 2 . CHECK VALVE

1A-24 C B73414 769304 1 . VALVE GUIDE

1A-25 B B73386 769303 1 . SPRING

1A-26 A B73366 B73366 3 . O-RING

1A-27 C B73413 769302 1 . BUSHING

1A-28 A B79054 769310 1 . STRAINER

DB-20 EMERGENCY PORTION

Figure 1A DB-20 Emergency Portion

DB-20 EMERGENCY PORTION

FIG. & REPL. PART DRAW NO.

1A-29 C 775878 775878 1 . HOUSING ASSEMBLY

1A-30 A 785229 785229 7 . O-RING

1A-31 A A52965/3 A52965/3 1 . RETAINING NUT

1A-32 C B73440 769338 1 . CHOKE

1A-33 A B73385 B73385 1 . O-RING

1A-34 C 776215 776215 1 . COVER ASSEMBLY

C I85181 769336 1 . COVER ASSEMBLY

1A-35 B B73438 769355 1 . SPRING

1A-36 A B73364/3 B73364/3 1 . CHECK VALVE

DB-20 EMERGENCY PORTION