Unit 5
Unit 5
Unit 5
TO FINANCIAL
MANAGEMENT
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Cost Concepts
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Cost and Its Relevance
• What is cost?
• Resources sacrificed or forgone to achieve a specific objective.
• Cost Object: Any activity or item for which a separate measurement of cost is
desired.
• For example: Cost driver for production - no. of units produced, no. of set- ups,
direct manufacturing labor costs
• Its Importance:
•Pricing
•Product Planning
•Budgeting
•Performance Evaluation
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Cost Assignment Methods
Cost Classification
•Direct costs of a cost object are costs that are related to the
particular cost object and that can be traced to it in an
economically feasible (cost-effective) way.
•Indirect costs of a cost object are costs that are related to the
particular cost object but cannot be traced to it in an
economically feasible (cost-effective) way. Indirect costs are
allocated to the cost object using a cost allocation method.
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Example
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Product Costing
If the conversion cost is $32 per unit, the prime cost is $19.50, and the
manufacturing cost per unit is $39.50, what is the direct materials cost per
unit?
Practice Examples
•From the following information, prepare a cost sheet for period ended on
31st March 2023.
•Opening stock of raw materials - Rs. 12,500
•Purchases of raw materials- Rs.1,36,000
•Closing stock of raw materials- Rs.8,500
•Direct wages - Rs.54,000
•Direct expenses - Rs.12,000
•Factory overheads 100% of direct wages
•Office and administrative overheads 20% of works cost
•Selling and distribution overheads- Rs.26,000
•Cost of opening stock of finished goods- Rs.12,000
•Cost of Closing stock of finished goods- Rs.15,000
•Profit on cost 20% 11
Practice Examples
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Cost Classification by Behavior
•Variable Costs – costs that change proportionately (in total) with the
activity level within a relevant range of activity
•Relevant range: is a band of volume in which a specific relationship exists
between cost and volume.
•Fixed Costs – costs that do not change in total as activity level changes
within a relevant range of activity
Example: Publishing a magazine
•Variable Cost examples: Cost of paper, cost of ink, sales commission, cost
of lubricants for machines, cost of operating press
•Fixed Cost examples: Rent on building, Salaries to reporters, depreciation
on printing
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Cost Classification by Behavior
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Relevant Range Concept
One of the departments of the plant inserts a 31/2-inch disk drive into
each computer passing through the department. The activity is drive
insertion, and the activity driver is the number of computers processed.
The department operates two production lines. Each line can process up
to 10,000 computers per year. The production workers of each line are
supervised by a production-line manager.
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Example
Method of Cost Allocation
•Traditional costing is optimal when indirect costs are low compared
to direct costs. Common steps in the traditional costing process are:
∗ Identify indirect costs & estimate indirect costs for the appropriate
period (month, quarter, year).
∗ Choose a cost driver with a causal link to the cost (labour hours,
machine hours).
∗ Estimate an amount for the cost-driver for the appropriate period
(labour hours per quarter, etc.).
∗ Compute the predetermined overhead rate.
∗ Apply overhead to products using the predetermined overhead
rate.
∗ Predetermined Overhead Rate = Estimated Overhead Costs /
Estimated Cost-Driver Amount
Methods of Cost Allocation
Some common bases for apportionment:
•Floor Area Occupied: - Lighting, Heating, Rent, rates, depreciation
on building, building repairs.
•Capital Values: - Depreciation of plant & machinery, insurance on
building, maintenance of plant & machinery.
•Direct Labour Hours/ Machine Hours: - Insurance of jigs, tools and
fixtures, repairs and maintenance, works management
remuneration.
•Number of workers employed: - canteen, accident insurance,
medical, pension, supervision, wages department.
Example
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C-V-P Analysis
• Decision makers often like to combine information about flexible and
capacity-related costs with revenue information to project profits for
different levels of volume.
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Breakeven Analysis
• Breakeven analysis examines the short-run relationship between
changes in volume and changes in total sales revenue, expenses, and
net profit.
• Also known as C-V-P analysis (Cost Volume Profit Analysis) Uses of
such analysis.
• C-V-P analysis is an important tool in terms of short-term planning
and decision-making.
• It looks at the relationship between costs, revenue, output levels, and
profit.
• Short-run decisions where C-V-P is used include a choice of the sales
mix, pricing policy, etc.
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Decision Making & Breakeven Analysis
• How many units must be sold to breakeven?
• How many units must be sold to achieve a target profit?
• Should a special order be accepted?
• How will profits be affected if we introduce a new product or service?
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Key Terminologies
• Break even point - the point at which a company makes neither a
profit nor a loss.
• Contribution per unit - the sales price minus the variable cost per unit.
It measures the contribution made by each item of output to the fixed
costs and profit of the organization.
• Margin of safety - a measure in which the budgeted volume of sales is
compared with the volume of sales required to break even.
• Marginal Cost – the cost of producing one extra unit of output.
• Formulas
• Unit Selling Price – Unit Variable Cost = Unit Contribution
• Unit contribution X Units sold = Total contribution
• Total contribution = Total Fixed cost + Profit
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Breakeven Formulas
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Breakeven Chart
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Margin of Safety
• The difference between budgeted or actual sales and the breakeven
point.
• The margin of safety may be expressed in units or revenue terms.
• Shows the amount by which sales can drop before a loss will be
incurred.
• Margin of Safety Ratio (MSR)= (Budgeted Sales – Break Even Sales)/
Budgeted Sales
• Relation between M/S Ratio, Profit, Contribution Ratio:
• Profit = M/S X Contribution Ratio
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Comprehensive Question
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Multiple Product Analysis
•Break-even for the regular sander is 15,625 and Break-even for the
mini sander is 15,000 units.
•Issue is: No break-even point for the firm as a whole has yet been
identified.
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Multiple Product Analysis – Sales Mix Approach
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Sales Mix under capacity constraints
•A company manufactures 3 products. The budgeted quantity, selling
prices and unit costs are as under:
A B C
Raw Materials (@ Rs 20 per kg) 80 40 20
Direct Wages (@Rs 5 per hour) 5 15 10
Variable Overheads 10 30 20
Fixed Overheads 9 22 18
Budgeted production (in units) 6,400 3,200 2,400
Selling Price p.u. 140 120 90
•Required:
Set the optimal sales mix and determine the profit, if the supply of raw
materials is restricted to 18,400 kg.
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Sales Mix under capacity constraints
•An umbrella manufacturing makes an average profit of Rs 2.50 per unit
on the selling price of Rs 14.30 by producing and selling 60,000 units
at 60% capacity.
Direct Material 3.50
•During the year 2023-24, he intends to produce the same number but estimates
that his FC would go up by 10% while the rates of direct wages and direct materials
will increase by 8% and 6% respectively.
•Under this condition, he obtains an offer for a further 20% of his potential capacity.
•What minimum price, would you recommend for acceptance of the offer so that
manufacture earns a profit of Rs 1,67,300?
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Export Order
•A company currently operating at 80% capacity has the following particulars:
Particulars Amount
Sales 32,00,000
•An export order has been received that would utilize half of the capacity of the
factory. The order cannot be split, i.e., to be taken in full and executed at 10%
below the normal domestic prices. Two alternatives available to the company:
(i) Accept the order, split capacity between overseas and domestic sales, turn
away excess domestic demand, or
(ii) Increase capacity to accept the export order and maintain the present
domestic sales by:
Buying an equipment that increases the capacity by 10%, increase the FC by Rs
1,00,000. Labour work overtime and will be paid 1 and half times the normal wage
rate.
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Solution:
50% capacity for domestic sales & 50% 80% capacity for domestic sales &
capacity for export 50% for capacity for export
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Working Notes:
1. Sales at 80% capacity = 32,00,000
At 100% = 32,00,000 × (100/80)= 40,00,000
2. Sales (export) at 50% capacity = 20,00,000 – 10%= 18,00,000
3. Direct material cost for alternative I (100% capacity)
= 10,00,000 × (100/80) = 12,50,000
4. Direct material cost for alternative II (130% capacity)
= 10,00,000 × (130/80) = 16,25,000
Similar calculations are made for labour cost and variable overhead at 100% and 130%
capacities. Labour cost at 130% is calculated on the assumption that overtime will be
required only for 20% capacity because additional plant will raise capacity by 10% which
will not require overtime working.
Labour cost for alternative I
At 100% = 4,00,000 × (100/80) = 5,00,000
Labour cost for alternative II
At 130% = {4,00,000 × (110/80)} + { 4,00,000 × (20/80) ×(3/2)}
= 5,50,000 + 1,50,000 = 7,00,000
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Limitations of B/E Analysis
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