Fluke 8062a Service Manual
Fluke 8062a Service Manual
Fluke 8062a Service Manual
True-rms Multimeter
8062A
Instruction Manual
Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
Safety Information
This meter has been designed and tested in accordance with IEC Publication 348. To ensure that the meter is used safely, follow all safety and operating instructions in this manual. If the meter is not used as described in this manual, the safety features of the meter might be impaired. Do not use the meter if the meter or test leads look damaged, or if you suspect that the meter is not operating properly. Turn off power to the circuit under test before cutting, unsoldering, or breaking the circuit. Small amounts of current can be dangerous. Do not apply more than 500V rms between a terminal and earth ground. Use caution when working above 60V dc or 30V ac rms. Such voltages pose a shock hazard. When using the probes, keep your fingers behind the finger guards on the probes. Disconnect the live test lead before disconnecting the common test lead.
Symbols
The following international symbols are used in this manual: Important Safety Information in Manual AC DC Diode Test Ground Fuse Indicates Terminals At Which Dangerous Voltages May Exist Battery
Table of Contents
Chapter
1
Title
Page
Introduction and Specifications............................................ 1-1 1-1. Introduction ............................................................................. 1-3 1-2. Specifications........................................................................... 1-4 Operation Instructions........................................................... 2-1. Introduction ............................................................................. 2-2. Unpacking Your Instrument..................................................... 2-3. Battery Installation or Replacement......................................... 2-4. Fuse Replacement .................................................................... 2-5. Physical Features ..................................................................... 2-6. Front Panel........................................................................... 2-7. Display................................................................................. 2-8. Signal Input Limits .................................................................. 2-9. Operation ................................................................................. 2-10. Power-On Self-Test.............................................................. 2-11. AC/DC Voltage (V) ............................................................. 2-12. True RMS Measurement .................................................. 2-13. AC-Coupled AC Measurements....................................... 2-14. Waveform Comparison and Conversion .......................... 2-15. High Impedance DC Voltage ........................................... 2-16. AC/DC Current (A).............................................................. 2-17. Resistance ()...................................................................... 2-18. Autoranging Megohms..................................................... 2-19. Autoranging Kilohms....................................................... 2-20. Diode Test (G)................................................................... 2-21. Relative (REL) ..................................................................... ) ........................................................... 2-22. Continuity ( 2-23. Initial Check-Out Procedure .................................................... Theory of Operation ............................................................... 3-1. Introduction ............................................................................. 3-2. Functional Description............................................................. 3-3. Microcomputer..................................................................... 3-4. Measurement Acquisition Chip (MAC) ............................... 3-5. A/D Converter Cycle............................................................ 3-6. Voltage Measurement .......................................................... 2-1 2-3 2-3 2-3 2-5 2-6 2-6 2-8 2-9 2-10 2-10 2-11 2-11 2-12 2-13 2-14 2-15 2-18 2-19 2-20 2-21 2-22 2-25 2-25 3-1 3-3 3-3 3-3 3-5 3-5 3-8
8062A
Instruction Manual
3-7. 3-8. 3-9. 4 Current Measurement .......................................................... 3-9 Resistance Measurement...................................................... 3-10 Continuity Measurement ..................................................... 3-11 4-1 4-3 4-3 4-5 4-5 4-5 4-6 4-7 4-8 4-11 4-11 4-12 4-12 4-12 4-13 4-14 4-15 4-15 4-17 4-17 4-19 4-19 4-19 4-20 4-21 5-1 5-3 5-3 5-4 5-4 5-4 6-1 6-3 6-3 6-3 6-6 6-6 6-7 6-7 6-8 6-9 6-9
Maintenance............................................................................ 4-1. Introduction ............................................................................. 4-2. Service Information ................................................................. 4-3. General Information ................................................................ 4-4. Handling Precautions for Using Static Sensitive Devices ... 4-5. Disassembly and Reassembly .............................................. 4-6. Calibration and Backup Fuse Access............................... 4-7. Main PCB Access............................................................ 4-8. LCD and Microcomputer PCB Disassembly and Assembly ......................................................................... 4-9. Backup Fuse Replacement................................................... 4-10. Cleaning............................................................................... 4-11. Performance Tests ................................................................... 4-12. Initial Procedure .................................................................. 4-13. Microcomputer and Display Test......................................... 4-14. Voltage Test......................................................................... 4-15. Resistance Test .................................................................... 4-16. Continuity Test .................................................................... 4-17. Current Test ......................................................................... 4-18. Diode Test ........................................................................... 4-19. Calibration Adjustments .......................................................... 4-20. Troubleshooting....................................................................... 4-21. Self-Tests............................................................................. 4-22. Ratio Self-Test................................................................. 4-23. Switch Decoding Self-Test .............................................. 4-24. Troubleshooting Guide ........................................................ List of Replaceable Parts....................................................... 5-1. Introduction ............................................................................. 5-2. How to Obtain Parts ................................................................ 5-3. Manual Status Information ...................................................... 5-4. Newer Instruments................................................................... 5-5. Service Centers........................................................................ Accessory Information .......................................................... 6-1. Introduction ............................................................................. 6-2. Deluxe Carrying Case (C90).................................................... 6-3. Temperature Probes (80T-150C and 80T-150F) ..................... 6-4. Current Transformer (80I-600)................................................ 6-5. High Voltage Probe (80K-6) ................................................... 6-6. High Voltage Probe (80K-40) ................................................. 6-7. High Frequency Probe (83RF) ................................................ 6-8. High Frequency Probe (85RF) ................................................ 6-9. Current Shunt (80J-10)............................................................ 6-10. AC/DC Current Probe (Y8100)...............................................
ii
Contents (continued)
6-11. 6-12. 6-13. 6-14. 6-15. 7 AC Current Transformer (Y8101)............................................ Safety Designed Test Lead Set (TL70) .................................... Deluxe Test Lead Set (Y8134)................................................. Slim Flex Test Lead Set (Y8140)............................................. Cables and Adapters ................................................................ 6-10 6-11 6-11 6-12 6-12
iii
8062A
Instruction Manual
iv
List of Tables
Table
1-1. 1-2. 2-1. 2-2. 2-3. 3-1. 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 5-1. 5-2. 5-3. 6-1.
Title
Page
1-4 1-5 2-7 2-9 2-19 3-9 4-4 4-13 4-15 4-16 4-21 4-22 4-26 4-26 5-5 5-9 5-13 6-12
8062A Accessories................................................................... 8062A Specifications ............................................................... Controls, Indicators and Connectors........................................ Input Overload Limits.............................................................. Resistance Function Autoranges and Resolution ..................... Voltage Input Divider .............................................................. Required Test Equipment ........................................................ Voltage Test............................................................................. Resistance Test......................................................................... Current Test ............................................................................. Switch Decoding Self-Test ...................................................... Troubleshooting Guide ............................................................ Troubleshooting the Resistance Function: Voltage Sources for Ranges ................................................................................ U3 (MAC) Pin Descriptions .................................................... 8062A Final Assembly............................................................. A1 Main PCB Assembly.......................................................... A3 RMS PCB Assembly.......................................................... Cables and BNC, Banana, Phone and Phono Plug Adapters ...
8062A
Instruction Manual
vi
List of Figures
Figure
2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 2-10. 2-11. 2-12. 2-13. 2-14. 2-15. 2-16. 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 4-1. 4-2. 4-3. 4-4. 4-5. 5-1. 5-2. 5-3. 6-1. 7-1. 7-1. 7-2. 7-3. 7-4.
Title
Page
2-4 2-4 2-6 2-8 2-9 2-11 2-12 2-13 2-14 2-16 2-18 2-18 2-21 2-21 2-22 2-26 3-4 3-7 3-7 3-8 3-10 3-11 4-7 4-9 4-10 4-14 4-16 5-7 5-12 5-14 6-4 7-3 7-3 7-4 7-5 7-6
Removal of Battery Compartment Cover................................. Battery Removal and Fuses...................................................... Controls, Indicators and Connectors........................................ 8062A Display ......................................................................... Overrange Indicator ................................................................. Voltage Operation.................................................................... AC and DC Waveform Components........................................ Multiplication Factors for Converting Waveforms .................. High Impedance DC Voltage ................................................... Current Operation .................................................................... Calculating Burden Voltage Error ........................................... Resistance Operation ............................................................... Selection of Autoranging Kilohms........................................... Diode Test................................................................................ Relative (REL) Operation ........................................................ ) Operation .................................................. Continuity ( 8062A Block Diagram ............................................................. Analog Portion of the A/D Converter ...................................... A/D Measurement Cycle.......................................................... Voltage Measurement .............................................................. Current Measurement............................................................... Resistance/Continuity Measurement........................................ Calibration and Backup Fuse (F2) Access ............................... Assembling/Disassembling the Microcoputer PCB and LCD.. Disassembling the LCD ........................................................... General Equipment Connection ............................................... Equipment Connection for Current Test .................................. 8062A Final Assembly............................................................. A1 Main PCB Assembly.......................................................... A3 RMS PCB Assembly.......................................................... Accessories .............................................................................. A1 Main PCB Component Locations (TopView).................... A1 Main PCB Component Locations (Bottom View) ............. Test Point Locations ................................................................ A/D Measurement Cycle.......................................................... Switch Detail............................................................................
vii
8062A
Instruction Manual
7-5. 7-6. A1 Main PCB Schematic Diagram .......................................... 7-7 A3 RMS PCB Schematic Diagram .......................................... 7-8
viii
Chapter 1
1-1
8062A
Instruction Manual
1-2
1-1. Introduction
Your Fluke Model 8062A is a handheld, microcomputer-based 4-1/2 digit multimeter that is ideally suited for use in the field, laboratory, shop or home. The 8062A has all the features that have become accepted standards for quality handheld multimeters, as well as some new features that have not been offered before in a handheld multimeter. New features include the following: True rms measurements for ac signals up to 30 kHz. Resistance measurements up to 300 M. Ability to store any input signal as an offset or relative reference value.
Other features include: FUNCTIONS: Standard DMM measurement functions, such as ac and dc volts and ac and dc current, as well as resistance, continuity, and diode test. RANGES: Leading zero suppression. Automatic polarity. Overrange indication. Protection from overloads and transients up to 1500V peak. Dual-slope integration a/d conversion to ensure noise-free measurements. Autoranging M resistance range (to 300 M), as well as four fixed resistance ranges from 200 to 200 k. OPERATOR CONVENIENCE: 4-1/2 digit Liquid Crystal Display. Software-control self-test routines for quick verification of internal circuitry and operation. POWER: 170 hours of continuous operation can be expected from a 9V alkaline battery (NEDA 1604).
1-3
8062A
Instruction Manual
Low battery voltage is automatically detected and displayed. The low battery indication, BT, appears on the display when about 20% of the battery life remains. A full line of accessories is available to enhance the capabilities of the 8062A. The accessories are listed in Table 1-1 and described in Chapter 6.
Table 1-1. 8062A Accessories Model No.* A81 C-90 80T-150C 80T-150F 80I-600 80K-6 80K-40 80J-10 83RF 85RF Description Battery Eliminator Vinyle Carrying Case Temperature Probe C Temperature Probe F Current Transformer 2 jaws High Voltage Probe (6 kV) High Voltage Probe (40 kV) Current Shunt High Frequency Probe (100 MHz) High Frequency Probe (500 MHz)
*BNC, banana plug, phone and phono adapters are also abaialbe as accessories and are listed in Section 6.
1-2. Specifications
The specifications for the 8062A are listed in Table 1-2.
1-4
The following specifications are based on a one-year calibration cycle, an operating temperature of 18 to 28C (64 to 82F) and a relative humidity not exceeding 90%. DC Voltage Range 200 mV 2V 20V 200V 1000V Resolution .01 mV .1 mV 1 mV 10 mV 100 mV Accuracy (% of reading + no. of digits) 0.05% + 2
0.07% + 2
Response Time.............................. 1 second maximum, to rated accuracy within selected range. Input Impedance ............................ 10 M shunted by >100 pf Normal Mode Noise Rejection ....... >60 dB at 50 Hz or 60 Hz Common Mode Noise Rejection .... >120 dB at dc, >90 dB at 50 Hz and 60 Hz (1 k imbalance) Overload Protection ....................... 1000V dc or peak ac continuous, except 20 seconds maximum on 200 mV and 2V ranges above 300V dc or rms. DC Voltage, High Impedance Mode All specifications are the same as for the dc voltage mode except the following (only 200 mV and 2V ranges are available): Range 200 mV 2V Resolutions .01 mV .1 mV Accuracy (% of reading + no. of digits) 0.06% + 2
Input Impedance ............................ >1000 M, typically 10,000 M Overload Protection ....................... 300V dc or rms continuous, 20 seconds maximum 300V to 1000V dc or peak ac.
1-5
8062A
Instruction Manual
Table 1-2. 8062A Specifications (cont) AC Voltage (True RMS, AC-Coupled) Ranges .............................................. 200 mV, 2V, 20V, 200V, 750V Accuracy *.......................................... (% of reading + no. of digits). See table below:
Input Voltage 20.0 199.99 mV Resolution .01 mV Range 200 mV 20 Hz 45 Hz 45 Hz 500 Hz 500 Hz 10 kHz 0.5% + 20 10 kHz 30 kHz 1% + 40
.2000 .1 mV 2V 1% +10 1.9999V 2.000 1 mV 20V 19.999V 20.00 10 mV 200V 199.99V 75.0 100 mV 750V Not 499.9V Specified 500.0 750.0V * Not specified for input < 10% of range.
0.5% +12
5% +20
5% +40
1% +10 2% +10
Not Specified
1 kHz Input Impedance ......................... 10 M shunted by <100 pF Common Mode Noise Rejection ..................................... >60 dB at 50 Hz and 60 Hz (1 k imbalance) Crest Factor Range..................... 1:1 to 3:1 Response Time........................... Five seconds maximum to rated accuracy within selected range, 12 seconds to rated accuracy from an overload. Overload Protection .................... 750V rms or 1000V peak continuous except 20 seconds maximum on the 200 mV range above 300V rms or 300V dc. Input not to exceed a volt7 hertz product of 1x10 (for example, 200V at 50 kHz).
1-6
Ranges...................................... 200, 2 k, 20 k, 200 k, autoranging M. The M range extends from .0001 m to 300 M in three autoranged ranges. Upscale range changes are made at 2 M and 20 M. Downscale range changes are made at 19 M and 1.9 M. Accuracy ................................... (% of reading + no. of digits). See table below.
Range Resolution 0.01 0.1 1 10 100 10 k 100 k 1 M 0.1 to 1 k Accuracy Fullscale Voltage Max Current <1.1 mA <250 mV <150 A <15 A <1.5 A <1.5V Open Circuit Voltage <4.8V
(0.1%+2+.02) (0.1%+2) (0.1%+2) (0.1%+2) (0.2%+2) (0.25%+3) (1%+3) (2%+3) (.20%+5) <2.5V
<2.5 A <2.5V
<1.0 mA
Response Time.............................. Two seconds maximum to rated accuracy for all ranges except M. For M, 8 seconds maximum. Overload Protection ....................... 300V dc or rms ac for all ranges
1-7
8062A
Instruction Manual
Table 1-2. 8062A Specifications (cont) Continuity Ranges........................................... All resistance ranges Threshold ....................................... Nominally <50% of range (for example, 100 in the 200 range) for 200, 2 k, 20 k, 200 k ranges. Nominally <100 k in autoranging k. Display Indication........................... Horizontal bar across the top of the display and/or 2.667 kHz tone. Indication is present for a minimum of 200 ms. Response Time.............................. 50 s maximum (10 s typical) Overload Protection ....................... 300V dc or rms ac Diode Test Range ............................................ 2V Test Current ................................... 1 mA (typical) Accuracy ........................................ (0.06% of reading + 2 digits) (Specification applies for voltage measurement) Response Time.............................. 1 seconds maximum Overload Protection ....................... 300V dc or rms ac DC Current Range 200 A 2 mA 20 mA 200 mA 2000 mA Resolution .01 A .1 A 1 A 10 A 100 A Accuracy (% of reading + no. of digits) Burden Voltage .3V typical .3V typical .3V typical .3V typical .9V typical
0.3% + 2
0.7% + 2
Overload Protection ....................... 2A/250V fuse (operator replaceable) in series with 3A/600V fuse (service personnel replaceable).
1-8
10 kHz 30 kHz
200 A
2 mA 1% + 10 0.75% + 10 2% + 20
2% + 40
20 mA
200 mA
1.5% + 10
2000 mA
Burden Voltage .............................. 0.3V rms typical except 2000 mA range, 0.9V rms typical Overload Protection ....................... 2A/250V fuse (operator replaceable) in series with 3A/600V fuse (service personnel replaceable). Relative Selection ........................................ When the REL button is pushed, the input applied at that time is stored as a zero reference point. Subsequent readings indicate deviations () from the reference point. Accuracy ........................................ Error does not exceed the sum of the errors of the reference reading and the subsequent reading.
1-9
8062A
Instruction Manual
Table 1-2. 8062A Specifications (cont) General Maximum Common Mode Voltage ............................... 500V dc or ac rms Display Update Rate ......... 2.5 readings/second Display ............................... 4 digit duplex LCD (19,999 count), leading zero suppression, autopolarity. Electromagnetic In an RF field of 1 V/m on all ranges and Compatibility ..................... functions: Total Accuracy = Specified Accuracy + 2.3% of range. Performance above 1 V/m is not specified. Display Annunciators ....... BT (low battery indicator), REL: (relative function enabled). AND R (continuity function enabled), and (bar indicates continuity detected).""" A/D Converter.................... Dual-slope converter Power ................................. Single standard 9V battery (NEDA 1604), or Fluke A-81 Battery Eliminator option available for 100, 115, or 230V ac operation. Battery Life ........................ Typically 170 hours with an alkaline battery. BT appears on display when approximately 20% of battery life remains. Size..................................... 180 mm L x 86 mm W x 45 mm H (7.1 L x 3.4 W x 1.8 H) Weight ................................ .41 kg (14.5 oz.) Shock and Vibration ......... MIL-T-28800B Environmental Operating Temperature .... 0 to 50C Storage Temperature........ -35 to + 60C Accuracy Temperature 0.1 x the applicable accuracy specification Coefficient ......................... per C (plus the initial 23C specification) for 0 to 18C and 28 to 50C. Relative Humidity.............. 0 to 80% R.H. from 0 + 35C, 0 to 70% from + 35C to + 50C except 0 to 70% R.H. for M range above 20 M. Safety Safety Standards............... Designed to Protection Class II requirements of IEC 348, UL1244 ANSI C39.5, and CSA Bulletin 556B. Certifications..........................
1-10
Chapter 2
Operation Instructions
Contents 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 2-10. 2-11. 2-12. 2-13. 2-14. 2-15. 2-16. 2-17. 2-18. 2-19. 2-20. 2-21. 2-22. 2-23. Introduction .................................................................... Unpacking Your Instrument ........................................... Battery Installation or Replacement ............................... Fuse Replacement........................................................... Physical Features ............................................................ Front Panel.................................................................. Display........................................................................ Signal Input Limits ......................................................... Operation........................................................................ Power-On Self-Test .................................................... AC/DC Voltage (V) .................................................... True RMS Measurement ......................................... AC-Coupled AC Measurements .............................. Waveform Comparison and Conversion.................. High Impedance DC Voltage .................................. AC/DC Current (A)..................................................... Resistance ()............................................................. Autoranging Megohms ............................................ Autoranging Kilohms .............................................. Diode Test (G).......................................................... Relative (REL) ............................................................ ) .................................................. Continuity ( Initial Check-Out Procedure........................................... Page 2-3 2-3 2-3 2-5 2-6 2-6 2-8 2-9 2-10 2-10 2-11 2-11 2-12 2-13 2-14 2-15 2-18 2-19 2-20 2-21 2-22 2-25 2-25
2-1
8062A
Instruction Manual
2-2
2-1. Introduction
This chapter describes how to make measurements with your 8062A. Even though you may have used a multimeter before, we suggest that you take the time to read this material carefully so that you can take full advantage of the wide variety of measurement functions offered by the 8062A.
Warning
To avoid electrical shock, turn off the instrument and remove the test leads and any input signals before replacing the battery. 1. 2. Set the 8062A power switch to OFF. Remove test leads from external connections and from the 8062A input terminals. 2-3
8062A
Instruction Manual
3. 4. 5. 6. 7.
Turn the instrument over and remove screw from battery cover as shown in Figure 2-1. Use your thumbs to push off the battery cover as shown in Figure 2-1. Slide the battery out of the compartment as shown in Figure 2-2. Carefully pull the battery clip free from the battery terminals (if replacing the battery) and attach the new battery. Slide the battery and its leads into the compartment and slide the cover into place.
Use thumbs to push battery cover down and then out from instrument case.
TO INPU AVOID CLOS TS BE SHOC E CO FORE K RE MOV VER BEFO OPENIN E RE G USE
TO INPU AVOID CLOS TS BE SHOC E CO FORE K RE MOV VER BEFO OPENIN E RE G USE
WAR
NING
WAR
NING
Backside of 8060A
dy03f.eps
Fuse in Circuit
Spare Fuse
dy04f.eps
2-4
Locate the opening for the battery eliminator jack on the right side of the instrument to the right of the display. Touch the red (VS) probe tip to the side contact (not the center pin). Be sure you do not short the battery by shorting the side contact to the center pin. Battery voltage should be between 5.2V to 10V for proper operation. If the voltage is less, the battery should be replaced.
8062A
Instruction Manual
2-6.
Front Panel
The front panel of the 8062A is designed to make function and range selection easy. The symbols and colors on the panel indicate which switches to push or buttons to press to select the function you want. Details are provided later with the description of each function.
12 11
A 2000m A 200m 20 20mA 2 2mA 200A V 200m 200 DC 1000 750 AC 200 M 200k 20k 2k REL
10 9 8 7
DC AC
S A
A
V
COM MON V S
!
X 2A MA
MA 500V
3 6 5 4
dy05f.eps
2-6
External input power connector for use with the A81 Battery Eliminator accessory. Push buttons that toggle on or toggle off the secondary functions: visible or audible continuity, or relative. These functions are selected in conjunction with the primary measurement functions (see items 7 and 8). Cover for the 9V battery and the current fuse F1. Protected test lead connector used as the high input for all voltage, resistance, and continuity measurements. All test lead connectors accept standard or safetydesigned banana plugs. Protected test lead connector used as the low or common input for all measurements. Protected test lead connector used as the high input for current measurements. Interlocked switches that are used in conduction with the input connectors to select the measurement functions. Pushing one switch releases the other, or both may be pushed together. Push-on/push-off switch is used to select ac or dc for current or voltage measurements. (Does not affect selection of diode test or resistance functions). Interlocked switches that are used to select ranges. Pushing a switch selects the corresponding range and released other switch depressions. Also used to select conductance and the diode test.
5 6 7
Range Switches
2-7
8062A
Instruction Manual
Table 2-1. Controls, Indicators and Connectors (cont) Item No. 10 Name Tilt Bail Function A fold-out stand. The bail may also be removed (press on one of the legs at the hinge of the bail) and reinserted from the top as a hook for hanging the instrument. Slide switch for turning instrument on or off. 4 digit LCD display (19999 maximum) with decimal point, minus sign, over-range, continuity and relative indicators.
11 12
2-7.
Display
The 8062A provides measurement results on the 4-1/2 digit LCD display (refer to Figure 2-4 or your instrument). The decimal point is placed automatically. Symbols in the upper portion of the display indicate when one of the secondary functions is enabled. The measurement units are indicated by the range switch that is pushed in. Leading zeroes not displayed.
Audible Continuity Enabled Relative Function in Use
Continuity Indicator
dy06f.eps
If you are taking a measurement and the OL symbol appears on the display (Figure 2-5), an overrange condition is indicated, meaning that the input is higher than the range selected. You should select a higher range for the measurement. The OL symbol does not necessarily mean that the instrument is being exposed to a damaging input condition. For example, when measuring resistance, an open input will cause OL to appear. 2-8
dy07f.eps
Warning
To avoid electrical shock and/or instrument damage, do not connect the common input terminal to any source more than 500 volts dc or rms ac above earth ground.
Table 2-2. Input Overload Limits Function AC Voltage Input Terminals VS and COMMON Maximum Input Limit 750V rms or 1000V peak continuous except 20 seconds maximum on the 200 mV range above 300V dc or ac rms. 1000V dc or peak ac continuous except 20 seconds maximum on the 200 mV and 2V ranges above 300V dc or ac rms. 2A maximum, fuse protected to 600V dc or ac rms. 300V dc or ac rms.
DC Voltage
VS and COMMON
AC or DC Current
A and COMMON
V and COMMON
2-9
8062A
Instruction Manual
2-9. Operation
The following paragraphs describe the power-on self-test, and how to operate your 8062A in each of the seven primary functions or the two secondary functions.
2-10
Voltage (V)
REL
Low (-)
2000mA 200m A 20k 20 2k 2 2mA 200A 200m V 200 DC 1000 750 AC 200 M 200k
High (+)
1. Select a range. 2. Set AC/DC switch out for DC, in for AC. 3. Press switch in to select voltage function. 4. Ensure all other switches are out. 5. Connect the test leads as shown above.
20mA
DC AC
A
A
V
COM
S
MON S V
!
2A MA
500V
MAX
V DC 1000 AC 750V X MA
6. Heed the input overload limits (Table 2-2) and connect the leads to the circuit being measured. 7. Read the measured value on the display.
dy08f.eps
8062A
Instruction Manual
complex ac signals. Since rms is the dc equivalent to the original waveform, it can be used in the relationships derived from Ohms law (E = I x R), and provides a reliable basis for comparing dissimilar waveforms. Most meters in use today have average-responding ac converters rather than true rms ac converters like the 8062A. Usually the gain in averageresponding meters is adjusted so that the reading gives the rms value, provided the input signal is a harmonic-free sinusoid. However, if the signal is not sinusoidal, the average-responding meter does not give correct rms readings. The 8062A ac converter actually calculates the rms value through analog computation. This means that 8062A readings are accurate rms values not only for harmonic-free sinusoids, but also for mixed frequencies, modulated signals, square waves, sawtooths, 10%-duty-cycle rectangular pulses, etc.
AC Component DC Component
2-12
2.828
1.414
0.000
1.000
1.414
1.414
0.421
0.435
0.900
1.000
2.000
2.000
0.764
0.771
0.636
1.000
2.000
1.000
1.110
1.000
0.000
1.000
1.414
1.414
0.785
0.707
0.707
1.000
2.000
2.000
2.22K
2K
2D
3.464
1.732
0.960
1.000
0.000
1.000
RMS CAL is the displayed value for average responding meters that are calibrated to display RMS for sine waves.
2-13
8062A
Instruction Manual
Since average-responding meters have been in use for so long, you may have accumulated test or reference data based on them. The conversion factors in Figure 2-8 should help you convert between the two measurement methods.
REL
Low (-) 1. Select the 2V or the 200 mV range. 2. Ensure all function switches are out. 3. Connect the test leads as shown. 4. Heed the input overload limits (Table 2-2) and connect the leads to the circuit being measured. 5. Read the measured value on the display.
dy10f.eps
2000mA 200m A 20k 20 20mA 2k 2 2mA 200A DC AC 200m V 200 DC 1000 750 AC 200 M 200k
High (+)
A
A
S
MON COM S V
!
X 2A MA
500V
MAX
V DC 1000 AC 750V X MA
2-14
2-15
8062A
Instruction Manual
Current (A)
REL
High (+)
1. Select a range.
2000mA 200m A
2. Set AC/DC switch out for DC, in for AC. 3. Push both switches at the same time to select current function. 4. Ensure all other switches are out. 5. Connect the test leads as shown. 6. Heed the input overload limits (Table 2-2) and connect the test leads to the circuit being measured. 7. Read the measured value on the display.
Low (-)
A
A
V
COM
S
MON S V
!
2A MA
500V
MAX
V DC 1000 AC 750V X MA
dy11f.eps
2-16
IM ES EB RI
Ammeter Shunt
dy12f.eps
Es = Source Voltage RI = Load resistance + Source resistance Im = Measured current (display reading in amps) Eb = Burden voltage (calculated) Eb = meas. current [(200/current range in mA) + .35] Error: Error in % = 100 x Eb/(Es - Eb) Error in A = (Eb x Im)/(Es - Eb) Example: ES = 15V RI = 100 k Im = 148.51 A (.14851 mA) Eb = 148.51 x 10
-6
x [(200/.2) + .35]
= 148.51 x 10 x 1000.35 = 148.56 mV Max, error in % = 100 x [148.56 mV/(15V - .14856V)] = 1.0003% Add this to the range spec. accuracy Max. error in % = 1.0003% (.2% + 2 digits) Max. error in A = (148.56 mV x 148.51 A)/(15000 mV - 148.56 mV) = 1.486 A Add 1.486 A to the reading for correct current Figure 2-11. Calculating Burden Voltage Error
-6
2-17
8062A
Instruction Manual
2-17. Resistance ()
Selection of the resistance function is described in Figure 2-12. There are four fixed ranges (200, 2 k, 20 k, 200 k) plus the autoranging M range consisting of three ranges: 2 M, 20 M, and 300 M. In all fixed resistance ranges (200, to 200 k), the test voltage is less than that required to turn on most semiconductor junctions. This feature, sometimes referred to as low power ohms, aids in troubleshooting by allowing you to measure resistors independent of effects of in-circuit transistors and diodes. For the fixed ranges the maximum full scale voltage across the circuit being measured is less than 250 mV. The autoranging M ranges have enough voltage to turn on semiconductor junctions (maximum 2.5V full scale), but the current is very low (2.2 A maximum).
Resistance ( )
REL
1. Select a range
2000mA DC 1000 750 AC 200 200m A 20k 20 20mA 2 2mA 200m V 200 2k M 200k 2000nS
2. Push switch in for resistance function. 3. Ensure all other switches are out (except the AC/DC switch which can be in or out). 4. Connect the test leads as shown. 5. Ensure that the device being measured contains no electrical energy.
200A DC AC
Hz
A
A
S
M COM ON S V
!
X 2A MA
500V
MAX
V DC 1000 AC 750V X MA
6. Heed the input overload limits (Table 2-2) and connect the test leads to the device being measured. 7. Read the measured value on the display.
dy13f.eps
2-18
Resistance measurements for all ranges are made using a two-wire ratiometric technique. This means that test lead resistance may affect the accuracy in the 200 range. You can correct this error by shorting the test leads together, reading the test lead resistance, and then subtracting it from resistance readings. The most convenient way to do this is with the relative function as described later in this chapter. This technique is also useful for removing the .02 error factor in the 200 range (refer to resistance specifications in Chapter 1).
k Autorange
2-19
8062A
Instruction Manual
REL
Low (-)
2000mA 200m A 20k 20 20mA 2k 2 2mA 200A DC AC 200m V 200 DC 1000 750 AC 200 M 200k
1. Push both the M and 200 switches at the same time to select the K autorange. 2. Press switch in to select resistance function and measure resistance as described in Figure 2-12.
High (+)
A
A
S
M COM ON S V
!
X 2A MA
500V
MAX
V DC 1000 AC 750V X MA
dy14f.eps
2-20
Diode Test (
Low (-)
DC 1000 750 AC 200 A 20k 20 20mA 2k 2 2mA 200A DC 200m V 200 M 200k 200m
3. Ensure all other switches are out (except the AC/DC switch which can be in or out). 4. Connect the test leads as shown. 5. Heed the input overload limits (Table 2-2) and connect the test leads to diode being measured. 6. Read the measured value on the display. Forward Bias:
Red Black
High (+)
AC
A
A
V
COM
S
MON S V
!
2A MA
500V
MAX
V DC 1000 AC 750V X MA
Reverse Bias:
Black Red
dy17f.eps
2-21
8062A
Instruction Manual
A quick way to check for shorted or open junctions is to reverse the test leads. If the junction indicates the same in-scale reading both directions, it is probably shorted. If the junction indicates an overrange both directions, it is open.
Low (-)
2000mA 200m A 20k 20 20mA 2k 2 2mA 200A DC AC 200m V 200 DC 1000 750 AC 200 M 200k
High (+)
V
A
S
M COM ON S V
!
X 2A MA
500V
MAX
V DC 1000 AC 750V X MA
2. Heed input overload limits (Table 2-2), connect test leads and take desired measurement (example shows a 1.5000V measurement has been taken and displayed): 3. Press the REL button to store the next measured value as relative reference (display becomes zero and the REL indicator is displayed). The stored reference is subtracted from subsequent measurements: 4. To cancel the relative reference, press REL. The REL indicator disappears and the original measurement value is reestablished:
dy18f.eps
2-22
For example, if a reading of 1.0000V dc is displayed when the REL button is pressed, (the display will read 0.0000 after REL is pressed), subsequent readings will have 1.0000 subtracted from them. If the next measurement is 1.2700V dc, the reading displayed will be .2700. If the next measurement is 0.8500V dc, the reading displayed will be -.1500. You may cancel the relative reference by pressing the REL button (the REL indicator disappears from the display), by turning the instrument off, or by storing a relative reference with another function. If you change ranges, the relative reference is automatically multiplied or divided by the appropriate power of ten before being subtracted from the measurement. If you change functions, the REL indicator disappears and the relative reference is stored with the original function. When you reselect the function, the relative reference is restored (the REL indicator reappears) unless a new relative reference was established in another function. The relative function may be used with all the measurement functions: ac or dc voltage, ac or dc current, resistance, and diode test. When used with continuity, the relative function stores the accompanying resistance readings. Note that the input overload limits are not affected by the use of the relative function. Another thing to be aware of when using relative reference is that the range of possible readings is still subject to the limits of the display and the 19999 counts of the analog-to-digital (a/d) converter, regardless of the relative reference. For example, suppose the instrument is in the dc voltage function with the 20V range selected, and you store a relative reference of 15V. The maximum positive voltage reading that can be displayed without overranging is 4.999V, which is actually a 19.999V input signal. Any input signal greater than 4.999V exceeds the 19999 counts of the a/d converter. The minimum (negative) voltage reading that may be displayed without overranging is 19.999V, which is a -4.999V input signal. Any input signal less that -4.999V causes an overrange (indicated by OL on the display) because the display has reached negative full-scale. You can avoid this situation by selecting a higher range. Remember that even though the REL indicator appears on the display almost instantaneously after the REL button is pressed, the relative reference is not stored until the next measurement takes place. For all functions, the time between measurements is about 0.4 seconds. A typical way to use the relative reference is to correct for test lead resistance. Although test lead resistance is usually very small (typically two or three ), it can be significant when measuring low resistances. To correct 2-23
8062A
Instruction Manual
for it, select the desired resistance range, short the test leads together, and press the REL button. The REL indicator will appear and the display will read zero. The 8062A will automatically subtract the stored test lead resistance from subsequent measurements. Other common applications for relative reference include: offset nulling (dc and ac voltage or current), diode and transistor matching (diode test), resistor matching () and voltage deviation (ac and dc voltage). Note The use of the relative function with the autoranging k ranges is restricted to the autoranging k ranges. If you take a reference reading within the autoranging k range and then use it as a reference outside autoranging k, or use a reference reading taken outside autoranging k within the autoranging k, errors will result. There is no restriction on the use of the relative function with the fixed resistance ranges or with autoranging M.
2-24
2-22. Continuity (
To select the continuity function, first select the resistance function and then press the button under the display. The button functions like a three-position switch: the first button press enables visible continuity (the indicator is displayed), the second button press enables audible continuity (the is displayed), and the third button press cancels continuity selection (the indicator disappears). The selection of continuity is summarized in Figure 2-16. When continuity is detected, visible continuity is indicated by the long bar across the top of the display. Audible continuity (if enabled) is indicated by the tone emitted from the instrument. Continuity is a quick check to verify whether circuit connections are intact. The continuity detection threshold is typically <50% of the resistance range selected for the fixed ranges (i.e. continuity is detected if resistance is less than 100 in the 200 range, less than 1 k in the 2 k range, etc.). The detection threshold is <100 for the autoranging k range, and <100 M for the autoranging M range. The 8062A can detect continuity for intervals as brief as 50 s (typically as brief as 10 s). It extends the visible of audible indication to a minimum of 200 ms to make it easy to observe results. Note that while continuity is enabled, the 8062A still makes resistance measurements and displays the readings.
2-25
8062A
Instruction Manual
Continuity (
)
Continuity Button
REL
Low (-)
2000mA 200m A 20k 20 20mA 2 2mA 200A DC AC 200m V 200 2k DC 1000 750 AC 200 M 200k 2000nS
High (+)
A
A
S
M COM ON S V
1. Select range. 2. Set switch in for resistance function. 3. Ensure that other switches are out. 4. Press the button once to enable visible continuity: Press the button again to enable audible continuity: (Press again to disable both): 5. Connect the test leads as shown. 6. Ensure that the device being measured contains no electrical energy. Heed the input overload limits (Table 2-2), and connect the test leads to the circuit. 7. Observe the display for visible continuity indicated by the bar.
X 2A MA
500V
MAX
V DC 1000 AC 750V X MA
dy21f.eps
) Operation
2-26
DC VOLTAGE - Select the dc voltage function and the 20V range. Read the battery voltage by touching the probe tip from the lead connected to the V jack to the side contact (not the center pin) in the opening for the battery eliminator jack on the right side of the instrument. Be careful not to short the battery by connecting the side contact to the center pin. Battery voltage should read 5.2V to 10V. If the voltage is less than 5.2V, the battery should be replaced.
Warning
Do not touch the probe tips with your fingers, or allow the probe tips to contact each other. Local line voltage is measured in the following step: 2. AC VOLTAGE - Select the ac voltage function and the 200V range. Take note of the preceding warning and insert the probe tips into a standard wall socket. The display should read the local line voltage. Carefully remove the probe tips from the wall socket. RESISTANCE, CONTINUITY, DIODE TEST - Select the resistance function and the 2 k range. Touch the red (V) probe tip to the A jack so the V input is shorted to the A input (this is the fuse check procedure from section 2-4). The display should read .1000 .0100 k (neglecting lead resistance). button twice to enable the visible and audible Push the continuity. You should see the bar in the display and hear the tone. Select the diode test (with the V and A inputs still shorted together). The display should read .0102 .0015V. Remove the connection between the inputs. The instrument should indicate OL.
3.
2-27
8062A
Instruction Manual
2-28
Chapter 3
Theory of Operation
Contents Page
3-1. Introduction ...................................................................... 3-3 3-2. Functional Description ..................................................... 3-3 3-3. Microcomputer.............................................................. 3-3 3-4. Measurement Acquisition Chip (MAC) ........................ 3-5 3-5. A/D Converter Cycle .................................................... 3-5 3-6. Voltage Measurement ................................................... 3-8 3-7. Current Measurement.................................................... 3-9 3-8. Resistance Measurement............................................... 3-10 3-9. Continuity Measurement ............................................... 3-11
3-1
8062A
Instruction Manual
3-2
3-1. Introduction
This chapter describes how the 8062A works. An overview of the operation is provided first, followed by description of the two major components and the measurement functions. A detailed schematic of the instrument appears in Chapter 7.
3-3.
Microcomputer
The four-bit CMOS microcomputer senses switch positions by reading status registers in the MAC, and senses button pushes through input lines connected directly to the microcomputer. The microcomputer processes the information and then selects the appropriate digital and analog configuration in the MAC by writing to an array of MAC control registers.
3-3
8062A
Instruction Manual
V//S
/S V V
Ohms Source
Common
BUS CTL
Microcomputer
A A A Current Shunts Switch Sense Power Supply Ctl. Cont. Logic Power Supply Tone
Dy25f.eps
The operation of the instrument is controlled by software routines that are stored in the microcomputer memory. These routines include the normal operating routine, the power-on self-test, or special self-test routines that may be selected by the operator. When the instrument is first turned on, the microcomputer performs the self-test routine which checks the LCD segments and the interface to the MAC (refer to Chapter 2 for operating instructions). While the LCD segments are on (a minimum of 1.6 seconds), the microcomputer exercises the bus and checks the internal registers in the MAC to make sure it has control over them. If the microcomputer detects a problem with the MAC interface, it stays in the self-test routine with the LCD segments on until the problem is resolved or the instrument is turned off. After the power-on self-test routine is successfully completed, the microcomputer checks to see if the operator has selected the ratio self-test or the switch decoding self-test (refer to Chapter 4 for operating instructions). If neither of the self-tests has been selected, the microcomputer begins the normal operating routine. The operating routine consists of four steps: 1. The microcomputer reads the function and range selections and checks the two push buttons to determine the mode the operator has selected. The microcomputer then configures the a/d converter.
3-4
The microcomputer initiates the a/d measurement cycle (approximately 400 ms) which is described later in this chapter. The microcomputer processes the data obtained in the measurement cycle. This includes calculations for the relative (REL) offset and M autoranging. The microcomputer displays the results. The results remain on the display until it is updated.
4.
After the results are displayed, the routine begins again at the first step.
3-4.
A block diagram of the MAC is shown in Figure 3-1. The digital control logic includes a buffer and decoder, read and write logic, status and control registers, and logic control for the continuity function. The power supply control uses the calibrated 1.0000V a/d reference voltage obtained from a bandgap reference diode to regulate the 5.2V main power supply for the instrument. When the continuity function is selected and continuity is detected, the MAC generates the tone by supplying a square wave to the external piezoelectic transducer.
3-5.
The heart of the MAC is the dual-slope a/d converter. A block diagram of the analog portion of the a/d converter is shown in Figure 3-2. The internal buffer, integrator, and comparators work in conjunction with external resistors and capacitors to convert the dc analog voltage to a digital number. The internal switches are FET switches that are controlled by the microcomputer and the MAC digital control logic. The switchable integrator gain depends of the function and range selected. The complete a/d measurement cycle is shown in Figure 3-3. It consists of three consecutive time periods: autozero (AZ), integrate (INTEG) and read. A fourth time period, overload (OL) is also used if an overrange reading is taken. The total length of the measurement cycle is 400 ms. The length of the integrate period is fixed at 100 ms. One hundred ms is a multiple of the period of 50 Hz or 60 Hz power, which helps to reduce the possible power line noise that might interfere with the measurement. The waveform at the INTEG capacitor is shown for three sample measurement readings: halfscale, full-scale, and overrange. 3-5
8062A
Instruction Manual
9R
200 mV dc
AZ
+
2V dc Integrator Gain
Buffer Amp Read Reference Voltage Integ Unkown Input Voltage AZ Integrator Comparators
dy26f.eps
The measurement cycle begins with the autozero period. The AZ switches close, applying a ground reference as the input to the converter. Under ideal conditions the output of the comparator would also go to zero. However, input-offset voltage errors accumulate in the buffer amplifier loop, and appear at the comparator output as an error voltage. To compensate for this error, the error is impressed across the AZ capacitor where it is stored for the remainder of the measurement cycle. The stored level is used to provide offset voltage correction during the integrate and read periods. The integrate period begins at the end of the autozero period. As the period begins, the AZ switches open and the INTEG switches close. This applies the unknown input voltage to the input of the converter. The voltage is buffered and then begins charging the INTEG capacitor. The waveform at the INTEG capacitor is a ramp from near zero to some maximum value determined by the amplitude and polarity of the unknown input voltage.
3-6
reading
100 ms 400 ms
0 10000 OL 19999
Accumulated Counts
dy27f.eps
As the read period begins, the INTEG switches open and the READ switches close. This applies the known reference voltage from a flying capacitor whose polarity is chosen by the a/d converter to be the opposite of the polarity of the unknown input voltage. The INTEG capacitor begins discharging at a fixed rate while a counter begins counting. The counting stops counting when the INTEG capacitor voltage equals the initial autozero voltage. The count is proportional to the unknown input voltage, and is placed on the display by the microcomputer. If during the read period the counter counts up to the maximum number of counts for a full-scale reading (19999 counts) and the INTEG capacitor charge has not yet reached the initial autozero voltage, the microcomputer knows an overrange reading has been taken. The microcomputer places OL on the display and commands the a/d converter to go into the overload (OL) period which rapidly slews the integrator voltage back to the initial autozero voltage. The measurement cycle ends at the end of the read period for an on-scale reading, or at the end of the overload period for an overrange reading. A new measurement cycle then begins with the autozero period. The display update rate for measurement functions that use the a/d converter is approximately 0.4s, or about 2-1/2 readings per second.
3-7
8062A
Instruction Manual
3-6.
Voltage Measurement
Both the ac and dc voltage ranges use an over-voltage-protected 10 M input divider as shown in Figure 3-4. The over-voltage protection includes two 2-watt fusible resistors and four metal-oxide varistors for high voltage clamping.
V/ Voltage Divider
DC
10 100 1000
AC
HI
100 1000 10
LO Common
dy28f.eps
Depending on the range selected, lower leg resistors of the divider are connected to ground to perform the input signal division. The dc input voltages for all ranges are divided by the appropriate factor of 10 to produce a proportional dc signal which is then filtered and applied to the input to the a/d converter. The dc and ac voltage ranges and division factors are listed in Table 3-1 along with the corresponding range of inputs to the a/d converter. Notice in Table 3-1 that the 2V dc voltage range is divided by 1 (not 10). The microcomputer compensates by decreasing the integrator gain in the a/d converter by a factor of 10 (refer to Figure 3-2). The integrator gain is also reduced by a factor of 10 in the 1000V dc voltage range, which uses the same divider arrangement as the 200V dc voltage range.
3-8
The ac input voltages are divided with the same divider arrangement as the dc input voltages, with the exception that the 2V ac voltage range is divided by 10. The divider output signals for ac voltages are ac-coupled to the input of a true rms ac converter which produces a current output. A negative dc representation of the ac input signal is filtered and applied to the input of the a/d converter.
Table 3-1. Voltage Input Divider Function Range 200 mV 2V* 20V 200V 1000V* 200 mV 2V 20V 200V 750V* Input Divider 1/1 1/1 1/100 1/1000 1/1000 1/1 1/10 1/100 1/1000 1/1000 Range of A/D Converter Input -200 mV to +200 mV -2V to +2V -200 mV to +200 mV -200 mV to +200 mV -2V to + 2V (1V max. input) 0 to -200 mV 0 to -200 mV 0 to -200 mV 0 to -200 mV 0 to -2V (-0.75V max. input)
DC Voltage
AC Voltage
3-7.
Current Measurement
Current measurements are made using a double-fuse-protected, switchable, five-terminal current shunt (0.1 ohm, 1 ohm, 10 ohm, 100 ohm or 1 kilohm) to perform the current-to-voltage conversion required by the a/d converter. A block diagram of current measurements is shown in Figure 3-5. When the dc current function is selected, the dc voltage drop across the shunt is filtered and applied to the input of the a/d converter. When the ac current function is selected the ac voltage drop across the shunt is ac-coupled to the input of the true rms ac converter. The dc representation of the ac voltage is filtered and applied to the input of the a/d converter. All current ranges use the 200 mV a/d converter input range.
3-9
8062A
Instruction Manual
Current Shunt
DC
AC
HI
LO Common
dy29f.eps
3-8.
Resistance Measurement
Resistance measurements are made using a ratio technique as shown in Figure 3-6. When the resistance function is selected, a series circuit is formed by the ohms source, a reference resistor from the voltage divider (selected by the range switches), and the external unknown resistor. The ratio of the two resistors is equal to the ratio of the voltage drop across each of them. Since the voltage drop across the reference resistor and the value of the reference resistor are known, the value of the second resistor can be determined. Input protection during resistance measurements consists of a thermistor and a double-transistor clamp. The operation of the a/d converter during a resistance measurement is basically as described earlier in this chapter, with a few exceptions. During the integrate period the voltage drop across the unknown resistor charges the INTEG capacitor. During the read period, the voltage across the known resistor (stored on the flying capacitor) discharges the INTEG capacitor. The length of the read period is a direct indication of the value of the unknown resistor. 3-10
3-9.
Continuity Measurement
Continuity measurement is a voltage comparison made in the resistance mode as illustrated in Figure 3-6. The 8062A determines whether continuity exists in the circuit under test by comparing the voltage drop across the external circuit with a continuity reference voltage. If the voltage drop across the external circuit is less than the reference voltage, the comparator sends the appropriate signal to the continuity logic. The continuity logic notifies the microcomputer which turns on the visible indicator (the full-length bar across the top of the display). If the audible indicator is enabled, the continuity logic enables the tone generator. The direction threshold is typically 50% of the full scale resistance range selected. When the 8062A detects continuity for brief intervals (50 s or greater), the microcomputer extends the visible and audible indication to a minimum of 200 ms to allow easy perception by the operator.
CM+
V//S
ORef -
LO Ohms Source
+
ORef +
Common
dy30f.eps
3-11
8062A
Instruction Manual
3-12
Chapter 4
Maintenance
Contents Page 4-3 4-3 4-5 4-5 4-5 4-6 4-7 4-8 4-11 4-11 4-12 4-12 4-12 4-13 4-14 4-15 4-15 4-17 4-17 4-19 4-19 4-19 4-20 4-21
4-1. Introduction .................................................................... 4-2. Service Information ........................................................ 4-3. General Information ....................................................... 4-4. Handling Precautions for Using Static Sensitive Devices ...................................................................... 4-5. Disassembly and Reassembly ..................................... 4-6. Calibration and Backup Fuse Access ...................... 4-7. Main PCB Access.................................................... 4-8. LCD and Microcomputer PCB Disassembly and Assembly................................................................. 4-9. Backup Fuse Replacement .......................................... 4-10. Cleaning ...................................................................... 4-11. Performance Tests .......................................................... 4-12. Initial Procedure.......................................................... 4-13. Microcomputer and Display Test................................ 4-14. Voltage Test................................................................ 4-15. Resistance Test ........................................................... 4-16. Continuity Test............................................................ 4-17. Current Test ................................................................ 4-18. Diode Test................................................................... 4-19. Calibration Adjustments ................................................. 4-20. Troubleshooting.............................................................. 4-21. Self-Tests .................................................................... 4-22. Ratio Self-Test......................................................... 4-23. Switch Decoding Self-Test...................................... 4-24. Troubleshooting Guide ...............................................
4-1
8062A
Instruction Manual
4-2
Maintenance Introduction
Warning
These servicing instructions are for use by qualified personnel only. To avoid electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
4-1. Introduction
This chapter of the manual contains information regarding the maintenance of your instrument. It includes information abut disassembly, performance tests, calibration adjustments, and troubleshooting. The combined performance tests are recommended as an acceptance test when the instrument is first received, and can be used later as a preventive maintenance tool. A one-year calibration cycle is recommended to maintain the specifications given in Chapter 1 of this manual. The test equipment required for the performance tests or calibration adjustments is listed in Table 4-1. Test equipment with equivalent specifications may also be used.
4-3
8062A
Instruction Manual
Table 4-1. Required Test Equipment Equipment Required specifications DC Voltage: 0 to 1000V, (0.0075%) AC Voltage: 200 Hz to 1 kHz, 0 to 750V, (0.06%) 1 kHz to 10 kHz, 0 to 200 V, (0.06%) 10 kHz to 30 kHz, 0 to 200V, (0.1%) 30 kHz to 50 kHz, 0 to 200V, (0.25%) 50 kHz to 100 kHz, 0 to 2.0V, (0.75%) Resistance: 100 to 10.0 M, (0.025%) DC Current: 0 to 2000 mA, (0.075%) AC Current: 20 Hz to 3 kHz, 0 to 2000 mA, (0.18%) Frequency: 25 mV to 200 mV, 100 Hz to 200 kHz, (0.1%) Reference Resistors DMM 40 M and 290 M, (0.1%) DC Voltage: 200 mV to 20V, (0.25%) DC Current: 2 mA to 200 mA, (0.25%) Caddock MG750* Fluke 87 Recommended Type
DMM Calibrator
Fluke 5700A
* Precision high M resistors may be ordered from Caddock Electronics, 3127 Chicago Ave., Riverside, CA, 92507. Be sure to specify 0.1% tolerance.
4-4
0
This instrument contains CMOS components which can be damaged by static discharge. Static sensitive components on the main pcb include U3 and U4. The microcomputer pcb includes one static sensitive component, U5, the microcomputer. To prevent damage, take the following precautions when troubleshooting and/or repairing the instrument: Perform all work at a static-free work station. Do not handle components or pcb assemblies by their connectors. Wear static ground straps. Use conductive foam to store components. Remove all plastic, vinyl and styrofoam from the work area. Use a grounded, temperature-regulated soldering iron.
4-5.
The instrument has two pcbs: the main pcb and the microcomputer pcb. To gain access to the calibration adjustments, the backup fuse, or the LCD, you have to remove only the top cover. You can also do some troubleshooting with only the top cover and the top ac shield off. For other troubleshooting or to gain access to the microcomputer pcb, you have to remove the main pcb from the case. If you remove the main pcb from the case, you will need to perform the calibration adjustments. Be sure to heed the notes and cautions about special handling requirements.
4-5
8062A
Instruction Manual
Note It is not necessary to remove the main pcb from the bottom case in order to disassemble or reassemble the LCD. However, because the LCD and the microcomputer require similar special handling, the disassembly and reassembly procedures are described together. Caution To avoid contaminating the pcbs with oil from the fingers, handle the pcbs by the edges or wear gloves.
4-6.
Use the following procedure to gain access to the calibration adjustments or the backup fuse (F2): 1. 2. 3. Disconnect the test leads and battery eliminator, if attached. Turn the power switch off. Remove the three phillips screws from the bottom of the case. Turn the instrument face-up and grasp the top cover at both sides of the input connectors. Then pull the top cover from the unit. The backup fuse and the calibration adjustments are now accessible (Figure 4-1). Caution The function buttons below the display are part of a single elastomeric strip (Figure 4-1) that is held in place by the top cover. When the top cover is removed, the elastomeric strip will be loose and may be removed. Do not touch or contaminate the carbon-impregnated switch contacts on the bottom of the strip or the switch contacts on the microcomputer pcb. If the contacts do become contaminated, clean them with isopropyl alcohol. 4. To reassemble, position the elastomeric strip on the microcomputer pcb so that the small rubber posts on the bottom of the strip are properly seated. Install the top cover and fasten the three screws on the bottom case.
4-6
Elastomeric Strip
AC Shield Remove before removing Main PCB. When reassembling, install shield after installing Main PCB.
Backup Fuse F2
dy32c.eps
4-7.
1. 2.
Use the following procedure to gain access to the main pcb: Remove the screw in the center of the ac shield and remove the shield. Using your index finger, lift up the lower right corner of the main pcb until it is free. Then pull the pcb to the right until it clears the shelf under the buttons. 4-7
8062A
Instruction Manual
Caution Do not touch or contaminate the plastic insulator that is attached to the inside of the case bottom. When the instrument is assembled the insulator makes contact with the leads on the bottom of the main pcb. Contaminants could cause undesirable conduction paths. If the insulator becomes contaminated, clean with isopropyl alcohol. 3. Reassemble in the logical reverse order and heed the following notes: a. When reassembling, be sure to put on the ac shield after the main pcb has been placed in the case bottom. The reason for this is that the screw which holds down the ac shield has a spring attached. The spring provides the electrical connection between the top of the ac shield and the bottom of the shield (under the insulator). If the ac shield is attached to the main pcb before the main pcb is in the case, the spring may fold across the insulator and not be in proper position to make the electrical connection. Be sure to place the green power switch cap over the small black power switch before sliding the main pcb into the case. Be sure to route the battery-clip wires to the left side of the post under the backup fuse case.
b. c.
4-8.
This procedure applies to models with s/n 4025xxx and higher. The procedure for disassembling or assembling the LCD and the microcomputer pcb is not difficult, but the steps must be followed in sequence. Before you try the procedure, examine the components in Figure 4-2 and familiarize yourself with the following handling precautions: The microcomputer, U5 (item 4 in Figure 4-2), is a static sensitive CMOS device. Follow standard procedures for handling static sensitive devices.
4-8
LCD Interconnect CAUTION: Use tweezers to insert. Do not handle with fingers. Microcomputer PCB CAUTION: Static Sensitive.
LCD Bracket
Microcomputer Interconnect CAUTION: Use tweezers to insert. Do not handle with fingers.
LCD Support
4-9
8062A
Instruction Manual
The LCD interconnect (item 7) and the microcomputer interconnect (item 5) should not be touched with fingers or contaminated. Handle these items with tweezers and keep them clean. The microcomputer interconnect (item 7) is susceptible to corrosion caused by the reaction between the metal in the connector and possible contaminates in the air such as smoke or sulfur. Store the connector in an air-tight container if the LCD is disassembled for a long period of time. Do not get fingerprints or dirt on the LCD display, the display lens, or the gasket. While the LCD and microcomputer pcb are assembled, take care not to press down on the display lens because pressure could damage the LCD.
To disassemble the LCD, use your thumbnails and push on the corners of the LCD display, gasket, and display lens so that all three components slide out together as shown in Figure 4-3. Note It is not necessary to remove the main pcb from the bottom case to disassemble or reassemble the LCD. To assemble the LCD, use the following procedure: 1. Align the LCD display (item 8) as indicated in Figure 4-2 and slide it into place. The bottom edge of the LCD display should compress the LCD interconnect (item 7) and slide underneath the two plastic notches on the LCD bracket (item 1). Refer to Figure 4-2 and follow steps 9 and 10 to complete assembly.
2.
Slide Out
4-10
To assemble the microcomputer LCD, refer to Figure 4-2. Beginning with item 3, assemble items 3 through 7 (in ascending numerical order). Be sure to follow the handling precautions for items 4, 5, and 7.
4-9.
1. 2. 3.
Use the following procedure to replace the backup fuse (F2): Remove the top cover by following the precautions given previously for the calibration and backup fuse access. Use a flat-tipped screwdriver to pry the fuse out of its fuse holder. Pry the fuse from the side as indicated in Figure 4-1. Replace the defective backup fuse with a 3A/600V type BBS-3 (Fluke PN 475004). Refer to section 2-4 for information about replacing fuse F1 (2A/250V; American style: fast acting type AGX2 1/4 x 1, Fluke PN 376582; European style: 5 x 20 mm, Fluke PN 460972).
4-10. Cleaning
Clean the front panel and case with a damp cloth and mild detergent. Do not use abrasives, solvents, or alcohol.
Warning
To avoid electrical shock, remove test leads and any input signals before cleaning.
4-11
8062A
Instruction Manual
2. 3.
4-12
AC Voltage
200 Hz 20 kHz 200 Hz 1 kHz 10 kHz 30 kHz 20 kHz 200 Hz 30 kHz 200 Hz 10 kHz 30 kHz 200 Hz 10 kHz 30 kHz 100 Hz 1 kHz
AC Voltage
2V
1.0000V rms 1.0000V rms 1.0000V rms 1.0000V rms 1.0000V rms 200.0 mV rms 200.0 mV rms 10.000V rms 10.000V rms 10.000V rms 100.00V rms 100.00V rms 100.00V rms 750.0V rms 750.0V rms
AC Voltage
20V
AC Voltage
4-13
8062A
Instruction Manual
REL
2000mA A 200m
UUT
A
A
S
M COM ON S V
!
2A MA
500V
MAX
V DC 1000 AC 750V X MA
DMM Calibrator HI LO
dy35f.eps
4-14
4.
5.
4-15
8062A
Instruction Manual
2.
For each step in Table 4-4, select the UUT function and range as indicated. Program the DMM Calibrator for the specified input signal and verify that the displayed UUT value is within the indicated limits.
REL
2000mA A 200m
UUT
A
A
S
M COM ON S V
!
2A MA
500V
MAX
V DC 1000 AC 750V X MA
DMM Calibrator HI LO
dy36f.eps
Figure 4-5. Equipment Connection for Current Test Table 4-4. Current Test
Step Function Range Input Signal Level 1 2 3 4 5 6 7 8 200 A 200 A 2 mA 20 mA 200 mA 2000 mA 2000 mA 20 mA rms 190.00 A -190.00 A 1.9000 mA 19.000 mA 190.00 mA 1900.0 mA -1900.0 mA 19.000 mA Freq. dc dc dc dc dc dc dc 1 kHz Display Limits 189.41 to 190.59 -189.41 to -190.59 1.8941 to 1.9059 18.941 to 19.059 188.65 to 191.35 1886.5 to 1913.5 -1886.5 to -1913.5 18.848 to 19.152
Current dc
Current ac
4-16
4-17
8062A
Instruction Manual
1. 2. 3. 4. 5.
Allow the UUT to stabilize with the power off for at least 30 minutes at an ambient temperature of 21 to 25C (70 to 77F). Complete the calibration access procedure presented earlier in this chapter. Connect the equipment as shown in Figure 4-4 and turn on the equipment. On the UUT, select the dc voltage function and the 2 volt range. Turn R6 fully clockwise (CW), and turn R5 fully counterclockwise (CCW). Program the DMM Calibrator for an input of 1.9000V dc. Adjust R5 for a display reading slightly greater than 1.9000. Adjust R6 for a display reading between 1.8999 and 1.9001. On the UUT, select the 200 mV range (dc voltage function). Program the DMM Calibrator for an input of 190.00 mV dc. Adjust R8 for a display reading between 189.99 and 190.01. On the UUT, select the ac voltage function and the 200 mV range. Turn R18 full CW and turn R15 fully CCW. Program the DMM Calibrator for an input of 100.00 mV ac at 200 Hz. Adjust R15 for a display reading slightly greater than 100.00. Adjust R18 for a display reading between 99.95 and 100.05.
6. 7. 8. 9.
10. On the UUT, select the 200V range (ac voltage function). Program the DMM Calibrator for an input of 100.00V ac at 10 kHz. Adjust C3 until the display reading is between .9990 and 1.0010. 11. On the UUT, select the 2V range (ac voltage function). Program the DMM Calibrator for an input of 1.0000V ac at 10 kHz. Adjust C7 until the display reading is between 0.9990 and 1.0010. 12. Steps 10 and 11 interact. Repeat both steps until the appropriate limits are obtained for both steps.
4-18
Maintenance Troubleshooting
4-20. Troubleshooting
Caution
0
Static discharge can damage MOS components U3, U4, and U5. Follow the handling precautions for static sensitive devices previously described in this chapter. Never remove, install or otherwise connect or disconnect components without first setting the instrument power switch off and disconnecting any inputs to the instrument. If necessary, refer to Chapter 2 for operating instructions or Chapter 3 for the theory of operation. The troubleshooting information is supported by the schematics and tables in Chapter 7.
4-21. Self-Tests
The 8062A offers three self-tests: power-on self-test, ratio self-test, and switch decoding self-test. The power-on self-test is automatically performed whenever the instrument is turned on. It is described in Chapters 2 and 3. The other two tests function as follows:
8062A
Instruction Manual
4-20
Maintenance Troubleshooting
Table 4-5. Switch Decoding Self-Test Range 200 (A, mV or ) 2 20 200 2000 Push Button none REL Function AC Voltage DC Voltage AC Current DC Current Resistance Diode Test Display Digit 0*
*Display digits are numbered 0 through 4 from right (LSD ) to left (MSD).
8062A
Instruction Manual
One way to check the input circuitry is to attach a high impedance (>1000 M) DMM at the input of the 8062A a/d converter, U3-6. You can do a lot of troubleshooting without the LCD and microcomputer pcb installed. Although there will be no display and the a/d converter will not work, the power supplies still work so you can check the input circuitry, the diode test and ohms sources, and the ac converter. Another advantage is that you gain access to all the pins on U3 without having to turn the main pcb over. You can troubleshoot the input circuitry with U3 removed (be sure to disconnect the battery before removing U3). Since U3 controls the power supply, removing U3 will cause the ac converter and diode test source to stop working. However, it will also eliminate any power supply leakages that might be affecting the input circuitry. Since the input protection, input divider and ohms reference resistors, amps protection, current shunts, and a/d input circuits consist of passive components (refer to the schematic in Chapter 7) you can check them without having U3 installed.
Table 4-6. Troubleshooting Guide Test and Symptom Power On/Microcomputer and Display Test No display Missing LCD segments All LCD segments stay on Entire display is dim Some display segments are dim or ghosting Power Supply VDD (voltage between TP7 and common) 5.2 0.12V U3, Q1, VR1 Dead battery, battery connections, J4, power supply circuitry. Display interconnect. Microcomputer connector, U5, U3, pcb lands open. Low battery, power supply low, display interconnect. Display interconnect, contamination on pcb connector or LCD. Possible Cause/Suggestions
4-22
Maintenance Troubleshooting
Table 4-6. Troubleshooting Guide (cont) Test and Symptom Power Supply (cont) VDG (voltage between TP7 and TP8) 3.15 0.08V VSS (voltage between TP2 and common) -5.1 0.27V TP4 1.225 0.025V U3-11 1.0000 0.0004V Hint: if you suspect U3 power supplies are bad, you can drive the 8062A power supplies externally. Remove battery, C pcb, and U3. Apply +5.2V at TP1 you can then check the ac converter, diode test source, VR2, U4, and the power supply circuitry. Voltage Test - DC Gross error (constant reading of 0.00 or OL) Perform ratio self-test in dc volts. If count is good, U3 is good. If count is way off, suspect U3, C9, R33, R8, Z3, C16 or C18 U3, C12, U5 Possible Cause/Suggestions
R1, R2 (fusible resistors replace with exact equivalent only). RJ1, RJ2, RJ3, RJ4 (varstors turn yellow when shorted), open circuit in front end, bad component is input divider, U3 pins 6 and 7 shorted. (Hint: check high impedance dc voltage first, which bypasses the input divider.) Refer to Table 4-1 for input divide ratios.
4-23
8062A
Instruction Manual
Table 4-6. Troubleshooting Guide (cont) Test and Symptom Voltage Test - DC (cont) High impedance dc readings 0.00, normal dc readings correct DC readings incorrect for all ranges DC readings correct for 200 mV, 2Vincorrect for 20V, 200V, 1000V Voltage Test - AC DC reading correct, ac readings incorrect Switches S3D, S3B Check power supply connections J13 J7 J12 Resistance Test All ranges incorrect Ohms source voltage inadequate using a voltmeter in the 2V or 20V range, measure ohms source voltage between TP11 and common. Refer to Table 4-7 for correct values. Q3, Q4, RT1, R2, R1, Z5 All ranges incorrect CR1 not supplying enough current (particularly if 200 range noisy). Select diode test, connect an external 1 k resistor across the inputs and measure the voltage drop across the resistor - should be approximately 1V (10%). Check values of the reference resistors for the range not working. Check voltage drops across the known and unknown resistors and make sure the ratio works properly. Vss Com Vdd R1 Possible Cause/Suggestions
Leakage from pcb, U3-6/7, contamination Input divider or input divider switches, R2
4-24
Maintenance Troubleshooting
Table 4-6. Troubleshooting Guide (cont) Test and Symptom Resistance Test (cont) Low range readings correct, high range readings off Q3 and Q4 leak-check by seeing if M reads OL with open input. Main pcb contaminated - clean carefully and check performance. Possible Cause/Suggestions
Current Test Constant reading of 0.00 Fuses F1 and F2 good, but current readings off High crest-factor ac current readings off Continuity Test No response Select switch decoding self-test check for proper function decoding and also confirm that the continuity comparator responds. R31, S1A Q6, R4, LS1. Check U3-1 (tone output) with scope for 2.667 kHz signal. Check fuses F1 and F2 with fuse check procedure in Chapter 2-4. Switches and resistors in current shunt. U1
No tone
Diode Test No readings or very low readings CR1 (diode test source). To check CR1, select diode test, connect an external 1 k resistor across the inputs and measure the voltage across the resistor should be approximately 1V (10%).
BT Indicator BT indicator not displayed when battery voltage is less that 5.6V U3, Z4-U3 compares voltage at pin 18 (BT1) with voltage at pin 10 (COM-analog common voltage). BT turns on if U3-18 voltage is greater than common. turns off if it is less (50 mV)
4-25
8062A
Instruction Manual
Table 4-7. Troubleshooting the Resistance Function: Voltage Sources for Ranges Range 200 2 k 20 k 200 k M Voltage Source (10%) 4.5V 1.2V 1.2V 1.2V 2.1V Comment These values should be obtained when no external resistors are connected to the resistance inputs. Measure voltage between common (J2) and TP10. Note that the M and 200 k ranges will be loaded by a 10 M input impedance. Use a high impedance voltmeter for the measurement or decrease the voltage source magnitude appropriately. A DMM with a 10 M input impedance will read approximately 1.9V in the M range.
Table 4-8. U3 (MAC) Pin Descriptions Pin No. 1 2 3 4 5 6 7 8 9 Mnemonic Tone CFO CM+ CMVSS HI LO FC+ FCDescription 2.66 kHz square wave to tone generator. Output, + input, - input, respectively, of the continuity function comparator. -5.1V supply (externally generated). Input to the a/d converter. Sense ground for the a/d converter. Connections to the flying capacitor which stores the reference voltage applied to the a/d converter during the read period. Plus and minus signs indicate polarity of stored voltage. Analog common. Input for 1V reference voltage for a/d converter and power supply.
10 11
COM VREF+
4-26
Maintenance Troubleshooting
Table 4-8. U3 (MAC) Pin Descriptions (cont) Pin No. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Mnemonic OREFOREF+ BFH BFL AZ INT BTI VIA CV VDD VID VDG AD0 AD1 AD2 AD3 WR/ ALE/ RD/ IN10 IN11 IN12 IN13 IN20 IN21 IN22 CLKO XTALI XTALO Description Reference input to a/d converter during autozero period for resistance functions. Output of the a/d buffer circuit. Input for AZ capacitor. Input for INTEG capacitor. Battery test input. +5.2V supply feedback (nominally 1V) Gate drive for JFET. Series pass element +5.2V supply. Reference voltage for the U3 and U5 digital power supply. Output of the U3 and U5 digital power supply.
Four-bit parallel data bus between U3 and U5. During the first part of a data transfer operation they carry the address of the register being read or written to. During the remainder of the operation they carry data. Register write strobe. Address Latch Enable. Register read strobe. SW5 SW6 SW7 SW8 SW1 SW2 SW3
40 kHz clock which drives the U5 clock input (crystal frequency divided by 80). Connections to the crystal oscillator.
4-27
8062A
Instruction Manual
4-28
Chapter 5
Introduction ...................................................................... How to Obtain Parts ......................................................... Manual Status Information ............................................... Newer Instruments............................................................ Service Centers.................................................................
5-1
8062A
Instruction Manual
5-2
5-1. Introduction
This section contains an illustrated list of replaceable parts for 8062A True RMS Multimeters. Parts are listed by assembly; alphabetized by reference designator. Each assembly is accompanied by an illustration showing the location of each part and its reference designator. The parts lists give the following information: Reference designator An indication if the part is subject to damage by static discharge Description Fluke stock number Total quantity Any special notes (i.e., factory-selected part) Caution A * symbol indicates a device that may be damaged by static discharge.
8062A
Instruction Manual
Warning
This instrument contains two fusible resistors (pn 474080). To ensure safety, use exact replacement only.
5-4
Description
MAIN PCB ASSEMBLY DIGITAL PCB ASSY BATTERY,9V,0-15MA FUSE,.25X1.0,2A,250V,FAST FUSE,.406,1.375,3A,600V,FAST SCREW,PH,P,AM THD FORM,STL,4-14./375 SCREW,PH,P,THD FORM,STL,7-19,.750 SCREW,FH,P,STL,6-32,.375 WASHER,COUNTER SUNK,STAINLESS STEEL BAIL-STAND, MED PEWTER BRACKET,LCD MOUNTING TOP SHIELD BUTTON,FUNCTION SWITCH-DK PEWTER BUTTON, POWER SWITCH BUTTON,RANGE SWITCH-DK UMBER CASE,BOTTOM, MED PEWTER (CE) CASE,TOP 8060A MODIFIED (573980) COVER, BATTERY,MED PEWTER DECAL, TOP CASE FLANGE, SWITCH FOOT, NON-SKID GASKET, LCD CONN,ELASTOMERIC,LCD TO PWB,2..153 L CONN,ELASTOMERIC,LCD TO PWB,2.153 L LENS
PN
865808 538306 696534 376582 475004 448456 447953 837682 614529 616961 795112 604801 606889 456491 606871 664984 638635 649126 604785 455881 604397 605170 783191 587014 612747
Qty
1 1 1 2 1 2 3 1 1 1 1 1 3 1 5 1 1 1 1 1 4 1 1 1 1
Notes
W W
W W
5-5
8062A
Instruction Manual
Table 5-1. 8062A Final Assembly (cont)
Ref. Des.
MP19 MP21 MP22 MP23 MP24 MP25 MP27 MP28 MP39 MP40 S10 TM1 TM2 TM3 U3 U6 W1 PLATE, LCD INSULATOR, SHIELD SHIELD, LOWER SHOCK ABSORBER,LCD SHOCK ABSORBER SPACER, CASE SUPPORT, LCD SUPPORT, TOP SHIELD TEST LEAD ASSY, TL70A BUTTON,FUNC,SW,DK PEWTER, MODIFIED SWITCH, ELASTOMERIC 2 POSITION 8062A INSTRUCTION MANUAL 8062A OPERATOR GUIDE DMM ACCESSORY GUIDE FINAL TESTED PLASTIC PKG-8060 LCD, 4.5 DIGIT, MULTIPLEXED GROUND STRIP,BECU,1.980+-.035
Description
PN
612762 604777 587048 605188 428441 458588 612754 612770 855820 930347 604827 609153 632703 825851 704759 800003 817254
Qty
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
Notes
1. THIS ASSEMBLY IS NON-REPAIRABLE. ENTIRE ASSEMBLY MUST BE REPLACED. 2. THIS COMPONENT IS INSTALLED ON A2 ASSEMBLY. 3. RECOMMENDED SPARE PARTS KIT, PN 646885.
5-6
5-7
8062A
Instruction Manual
dy38c.eps
5-8
Description
RMS PCB ASSEMBLY CAP,AL,100UF,+-20%,6.3V,SOLV PROOF
PN
609120 615906
Qty
1 4
Notes
5-9
8062A
Instruction Manual
Table 5-2. A1 Main PCB Assembly (cont) Ref. Des
MP12-15 Q1 Q3,Q4,Q6 Q5 R1,R2 R3 R4 R5 R6 R7 R8 R10 R15 R16 R18 R20 R22 R31 R32 R34,R35 R36 R37 RJ1-4 RT1 S1 S9 U1 U4 VR1 VR2 VR3 W1 XU3 * * * * *
Description
SPACER,LED .330 LG TRANSISTOR,SI,N-JFET,SEL,TO-92 TRANSISTOR,SI,NPN,60V,310MW,SEL,TO-92 TRANSISTOR,SI,NPN,30V,1W,TO-92 RES,MF,1K,+-1%,100PPM,FLMPRF,FUSIBLE RES,CC,100M,+-10%,0.5W RES,CF,5.6K,+-5%,0.25W RES,VAR,CERM,2K,+-20%,0.3W RES,VAR,CERM,200,+-20%,0.3W RES,MF,154K,+-1%,0.125W,100PPM,1206 RES,VAR,CERM,1K,+-20%,0.3W RES,MF,3.65K,+-1%,0.25W,100PPM RES,VAR,CERM,3K,+-20%,0.3W RES,MF,383K,+-1%,0.125W,100PPM RES,VAR,CERM,100,+-20%,0.3W RES,CC,220K,+-10%,1W RES JUMPER,0.02,0.25W RES,CF,10,+-5%,0.25W RES,CC,100K,+-5%,1W RES,CF,12,+-5%,0.25W RES,CF,51K,+-5%,0.25W RES,CF,68K,+-5%,0.25W VARISTOR,430V,+-10%,1.0MA THERMISTOR,RECT.,POS.,1K,+-40% SWITCH ASSY SWITCH,SLIDE,SPDT,PWB,RA DIODE BRIDGE,SI,50V,1A,DIP IC,VOLTAGE CONVERTER,10.5 V MA ZENER,UNCOMP,6.2V,5%,20.0MA,0.4W IC, 1.22V,50 PPM T.C.,BANDGAP ZENER,UNCOMP,12.0V,10%,10.5MA,0.4W WIRE,NONINSUL,JUMPER,.150CTR SOCKET,IC,40 PIN,DUAL WIPE,RETENTION
PN
930342 721936 886916 242065 474080 190520 442350 603753 603738 289447 614065 810754 689627 288498 614057 109652 682575 807669 641282 442178 376434 376632 447672 446849 535021 453365 418582 586248 325811 508259 741074 643452 756668
Qty
4 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1
Notes
5-10
Description
CRYSTAL,3.2MHZ,+-0.005%,HC-18/U RNET,MF POLY,SIP,8060 HI V DIVIDER RES,WW,NET,TOL MATCHED RNET,MF,POLY,SIP,8060 LO V DIVIDER RES,CERM,NET,TOL/TC MATCHED RES,CERM,NET,TOL/TC MATCHED RNET,CERM,SIP,8060 I SHUNT
PN
513937 539213 435727 611467 614164 614149 737569
Qty
1 1 1 1 1 1 1
Notes
5-11
8062A
Instruction Manual
8062A-4031
iv39c.eps
5-12
Description
CAP,TA,22UF,+-20%,6V,6032 CAP,TA,2.2UF,+-20%,6V,3216 CAP,TA,10UF,+-20%,6V,3216 CAP,CER,0.1UF,+-10%,25V,X7R,0805 DIODE,SI,DUAL,100V,200MA,SOT-23 TRANSISTOR,SI,PNP,50V,225MW,SOT-23 RES,MF,10K,+-0.1%,.125W,25PPM,1206 RES,MF,8.45K,+-0.1%, 0.125W,25PPM,1206 RES,CERM,15K,+-1%,.125W,100PPM,1206
PN
876545 930248 105954 942529 821116 820910 106366 689528 769810
Qty
1 1 1 1 1 1 2 1 3
Notes
5-13
8062A
Instruction Manual
5-14
Chapter 6
Accessory Information
Contents 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 6-8. 6-9. 6-10. 6-11. 6-12. 6-13. 6-14. 6-15. Page 6-3 6-3 6-3 6-6 6-6 6-7 6-7 6-8 6-9 6-9 6-10 6-11 6-11 6-12 6-12
Introduction ...................................................................... Deluxe Carrying Case (C90) ............................................ Temperature Probes (80T-150C and 80T-150F) .............. Current Transformer (80I-600)......................................... High Voltage Probe (80K-6) ............................................ High Voltage Probe (80K-40) .......................................... High Frequency Probe (83RF) ......................................... High Frequency Probe (85RF) ......................................... Current Shunt (80J-10) ..................................................... AC/DC Current Probe (Y8100)........................................ AC Current Transformer (Y8101) .................................... Safety Designed Test Lead Set (TL70) ............................ Deluxe Test Lead Set (Y8134) ......................................... Slim Flex Test Lead Set (Y8140) ..................................... Cables and Adapters .........................................................
6-1
8062A
Instruction Manual
6-2
6-1. Introduction
This chapter of the manual contains information concerning the accessories available of use with your multimeter. Each accessory, as shown in Figure 61, is described in general terms under a separate major heading containing the accessory model number. The depth of detail is intended to give the prospective user an adequate first acquaintance with the features and capabilities of each accessory. Additional information, when necessary, is supplied with the accessory.
6-3
8062A
Instruction Manual
dy55c.eps
6-4
dy56c.eps
6-5
8062A
Instruction Manual
6-6
1 dB 1.5 dB
1 dB
6-7
8062A
Instruction Manual
VOLTAGE RANGE ......................... MAXIMUM INPUT VOLTAGE...... INPUT CAPACITANCE .................. TEMPERATURE RANGE Operating......................................... Storage ............................................ HUMIDITY ...................................... OUTPUT CONNECTOR..................
Useful for relative readings from 20 kHz to 250 MHz Responds to the peak value of an input and is calibrated to read rms value of a sine wave. 0.25 to 30V rms 30V rms, 200V dc Approximately 3 pF +10C to +35C -40C to +75C <90% R.H. Fits standard 0.75-inch dual banana connectors
0.5 dB 1.0 dB
VOLTAGE RANGE ......................... MAXIMUM INPUT VOLTAGE...... INPUT CAPACITANCE .................. TEMPERATURE RANGE Operating......................................... Storage ............................................ HUMIDITY ...................................... OUTPUT CONNECTOR..................
+10C to +35C 40C to +75C <90% R.H Fits standard 0.75-inch dual banana connectors
8062A
Instruction Manual
around conductors up to 3/4 inch in diameter. The pistol shape allows safe, easy, one-hand operation when making current measurements. The Model Y8100 probe is battery powered with size AA cells. It measures current to 200A dc or ac rms using most any voltmeter. Two ranges, 20A and 200A, produce a 2V output at full-range current. RANGES........................................... RATED OUTPUT............................. ACCURACY DC to 200 Hz .................................. 200 Hz to 1 kHz .............................. CALIBRATION CYCLE.................. FREQUENCY RESPONSE .............. RECOMMENDED LOAD................ TEMPERATURE RANGE ............... 20A ac or dc 200A ac or dc 2V at full range 2% of range <100A add 3% reading >100A add +6% reading 1 year dc to 1.0 kHz 3.0 k +15C to +35C; for specified accuracy -10C to +50C; storage and operation at reduced accuracy. Prolonged operation above 200A ac or 1 kHz can cause damage to the Y8100. Core to output; 600V dc or 480V ac maximum output to ground; 42V dc or 30V ac Max. 3/4 (19 mm) diameter 9 x 4-1/2x 1-7/16 (230 mm x 115 mm x 37 mm) 14 ounces (0.4 kg), with batteries Battery, four AA cells Alkaline-20 hours continuous
HEATING LIMITATION.................
6-11
8062A
Instruction Manual
6-12
Chapter 7
Schematic Diagrams
Figure Title Page 7-3 7-4 7-5 7-5 7-7 7-8
7-1. A1 Main PCB Component Locations (TopView) ............. 7-2. Test Point Locations........................................................... 7-3. . A/D Measurement Cycle .................................................... 7-4. . Switch Detail ...................................................................... 7-5. .. A1 Main PCB Schematic Diagram.................................... 7-6. . A3 RMS PCB Schematic Diagram.....................................
7-1
8062A
Instruction Manual
7-2
Schematic Diagrams
8062A-4031
iv39c.eps
7-3
8062A
Instruction Manual
TP9
TP8 TP7
TP2 S2D/Wiper (hole in AC Shield) Description VDD, +5.2V supply. VSS, -5.1V supply. VDG, digital supply, +3.15V ref. to VDD (TP7) VBG, bandgap ref., 1.2345V Supply ground. U5/57, scope trigger, A/D cycle VDD, +5.2V supply (on uC pcb) VDG, digital supply, +3.15V ref. to VDD (TP7) uC clock, 40 kHz nominal Freq./Continuity comparator output Ohms Source Output
iv41c.eps
Test Point TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11
7-4
Schematic Diagrams
1V
50mS
0%
Shown, is the a/d measurement cycle for three readings: halfscale, fullscale and overrange (refer to Figure 4-3 and Section 4 for theory of operation). The three overlaid traces shown were made on a storage oscilloscope connected to U3-17 and triggered by TP6.
dy42f.eps
dy43c.eps
7-5
8062A
Instruction Manual
7-6
8062A
Instruction Manual
8062A-1201
iu46c.eps
7-7
8062A
Instruction Manual
8060A-1003
iu61f.eps
7-8