UENR5419

December 2013
Component Location
Machine Schematic
Location Location
Component Part Number F1 F2
A1 H-3 Radio
S3
B1 E-8 Sender As - Fuel Level 386-0753
B2 H-7 Horn Gp - Electric 384-1095
B11 F-3 Speaker As - Radio 382-9557
B12 E-3 Speaker As - Radio 382-9557
R1
B53 G-11 Sensor - Atomospheric Pressure 438-7153
E7 F-3 Lamp As - Head (Rear) 379-2840
M4 S55

(Dimensions: 48 inches x 35 inches)

E9 E-4 Lamp As - Head (Left Front) 379-2840
E10 E-3 Lamp As - Head (Right Front) 379-2840
E11 E-5 Lamp As - Head (Boom) 379-2840
E14 E-3 Lamp As - Dome (Cab) 381-2743 S21
E15 F-5 Igniter As - Cigarette Lighter 388-1942 XA1
F1 E-11 Fuse - Main (40A) 232-6313
F2 E-12 Fuse - Main (50A) 384-2351
XA2

UENR5419
F3 J-9 Fuse - 12V Display, Cutoff Sol,Relays (10A) 372-7338
F4 J-6 Fuse - 12V Boom Light, Heating (15A) 381-2831 S27 X8
F5 J-5 Fuse - 12V Head Lights (15A) 381-2831
F6 J-7 Fuse - 12V Valves, Horn (10A) 372-7338
F7 J-4 Fuse - 12V Wiper, Dome Lamp, Beacon (15A) 381-2831
F8
F9
G-8
J-4
Fuse - 12V Proportional Control (5A)
Fuse - 12V Socket, Igniter (10A)
139-5345
372-7338
X9
S1
302.7D CR Mini Hydraulic Excavator
F10 J-5 Fuse - Socket, Igniter (15A) 381-2831
G1 E-10 Alternator 386-0607
S42
Electrical System
G2 E-12 Battery - 12V 369-9956
H28.1 E-3 Lamp Gp - Warning Beacon 309-1325 S28 S2 LJ71-UP
K6 F-9 Relay - Fuel Cutoff Timer 379-2653
K7 F-11 Relay - Start 384-2372
K8 F-10 Relay - Cutoff Solenoid Time Lag 372-7325
K9 F-10 Relay - Cutoff 372-7328
S20
K51 H-3 Relay - Automatic Engine Speed Control 386-0725 S16
K58 G-7 Relay - 2nd Speed 381-2773 F3 F4 F5 F6 F7 F8 F9 F10
M1 E-11 Starting Motor - Electric 373-9707
S15

36 Page,
M2 F-4 Motor As - Window Wiper 384-2465
M4 F-6 Heater As - Cab (Fan) 384-2484 G1
M5 E-4 Washer As - Window 381-2877 K7 K9 V1 K6
M9 E-10 Pump - Fuel 372-7340
R1 E-9 Glow Plugs 379-2660
S90
S1 J-12 Switch - Ignition 373-9762
S2 E-9 Switch - Pressure (Engine Oil) 373-5651
S3 E-9 Sensor - Temperature (Coolant) 416-6114 K51
S5 E-9 Switch - Pressure (Hydraulic Oil) 386-0741 E15
S15 I-6 Switch - Rocker (Fan) 379-2567 INSIDE
M1
S16 I-5 Switch - Rocker (Light) 379-2568 PANEL
S20 I-4 Switch - Rocker (Wiper / Washer) 379-2637
S21 I-7 Lever As - with 2 Speed Switch 386-0808 A1
S27 H-6 Handle - With Boom Swivel Tip Switch 381-2770
S28 G-8 Switch - Limit (Right Hand Safety) 379-2788
S41 E-7 Switch - Pressure (Overload Warning Boom) 386-0553
S42 I-7 Switch - Rocker (Safe Load Indicator) 379-2568
S55 H-7 Handle - With Boom Horn Tip Switch 381-2770
S89 I-3 Switch - Pressure (Speed Control) 386-0843
S90 I-3 Switch - Automatic Engine Speed Control 386-0569
V1 F-11 Diode 372-7326 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
X7
X8
F-8
F-8
Joystick - Right
Joystick - Left
375-5031
375-5031
CAB OPERATOR CONTROLS
X19
XA1
E-5
J-11
Socket
Display
373-9670
379-2843
ENGINE COMPONENTS
XA2 I-11 Display 379-2843
Y1 E-10 Switch As - Engine Stop Solenoid 373-9706
Y3 E-7 Solenoid - Speed 386-0560 Harness And Wire Electrical Schematic Symbols
Y11 G-11 Solenoid - Valve Pump Load 386-0722 SPEED CONTROL CYLINDER
Y13 E-8 Solenoid - (Pilot Control Safety Valve) 386-0559
Symbols and Definitions
Y15 E-6 Solenoid - Magnet (Boom Swivel) 386-0799
K58 K8
Y59 E-5 Valve As - Solenoid (Idling Speed) 386-0722 F#
Y101 E-8 Solenoid - Dozer Blade Lock 386-0880 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Y114 G-11 Solenoid - Engine Limit 386-0652 S##
Y59 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

S## Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

FUSE / RELAY PANEL S# Pressure Switch: A component that is used with a pressure gauge. The pressure switch
measures the pressure. The pressure switch opens or closes with a change in pressure.

S89 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
S# the gauge of the temperature or pressure.

E10 Y15 M5 H28.1

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
K# It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

B1
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Y## coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

S5

Connector Symbols
Connector Number

Pin or Socket Number X9

X9 1
Wire Number 1
X9 2 2
Y101 X9 3 3
X9 X9 4 4
X9 5 5
Connector Number 6
X9 6
7
X9 7
Y3 Plug Receptacle
Pin or Socket Number
E7
Y13

E9

HYDAULIC OIL TANK FUEL TANK HYDRAULIC SYSTEM

W/ ENGINE SPEED CONTROL
ATTACMENT

B11 E7 E14 B12

E10 E14
E9

FOOT PEDAL

E11 S41

X19

M2 G2

M5

BATTERY COMPARTMENT

B53 Y1 Y114 M9
Y11 Y15 HIGH ALTITUDE
OUTPUT REDUCTION Y15
B2

HIGH ALTITUDE OUTPUT REDUCTION COMPONENTS ENGINE COMPARTMENT MACHINE COMPONENTS VIEW
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PREHEATING IGNITION
J SWITCH
373-9762
FUSE (15A) FUSE (15A) J
381-2831 381-2831
S1
58 15 17 50 F3 FUSE (10A)
F6 FUSE (10A) F4 FUSE (15A) F5 F10 FUSE (15A)
F7 F9 FUSE (10A)
P0 12 3 XA01
(Dimensions: 48 inches x 35 inches)

10A 372-7338 10A 372-7338 15A 381-2831 15A 15A 381-2831 15A 10A 372-7338
CONNECTOR
INDICATING INSTRUMENT 1
379-2843
30
1

2 XE90 1 5 6 12 FAN S90

2 7 1 1
SWS SWITCH SWITCH T o o o
3 (NOT USED) 5 6 379-2567 2 1 10 B 10 10
UENR5419

S15 S16 5 6 S20 S18

S40 o 1 10 S21 o 1 S42 o o o
4 10 B 10 B 10 B
9 9 9
5 4 ROTATING BEACON
5 AUTOMATIC
5
5 9 9 WINDSCREEN
5 9 5 9 WIPER/WASHER SWITCH ENGINE SPEED
FAST SPEED OVERLOAD WARNING BOOM
SWITCH DEVICE SWITCH 8 6 3 1 7 2 8 SWITCH NOT CONTROL SWITCH
6 1 7 2 8 HEADLIGHT SWT
386-0569
379-2568 379-2568 379-2637
USED
7

8
I I
9

blk
10
CONNECTOR
XA02 JOYSTICK RIGHT X7 3 S89
375-5031
TRAVEL SPEED
Fuel 1

gry-yel
S55 PRESSURE SWITCH
386-0730

gry
Temp 2 BUTTON HORN 86 30

red
SWITCH
381-2770 K51
3 AUTOMATIC ENGINE 87a
SPEED CONTROL RELAY 85
36 Page,

X7 87
4 CONNECTOR 5 386-0725
JOYSTICK RIGHT

org
375-5031
II 5
Gnd 6 B2
HORN
PEDAL BUTTON SWS SW 384-1095
+12V 7 (N0T USED)
S30
8

H CONNECTOR H
INDICATING INSTRUMENT 2 X4
379-2843
1
CONNECTOR 1
2 JOYSTICK LEFT
375-5031
A1

org-blk
3 S98
PRESSURE S27 BUTTON BOOM
SWIVEL SWITCH
4 SWITCH SWS
381-2770
(NOT USED) RADIO
5

gry
7
4 5 6 2 K17
8 86 30
B53 S28 SWS RLY
ATMOSPHERIC (NOT USED)
9 87a
PRESSURE SENSOR
85

vio/blu

blu/yel

yel/blk

yel/blu

yel-grn

red/blk

red/blk

blk/wht

blu/red

blu/wht

grn/red

grn/blu
438-7153 SAFETY 87
1 3 10 SWITCH

brn/wht
blk

grn

blu

vio

blu
379-2788
red

wht/blk

blu/blk

gry/red

wht/grn

blk/grn

org/wht

vio/blk
G 11 G
Y11

blu

pnk

brn
VALVE PUMP 1 2 12

gry-brn
LOAD SOLENOID 2 Y114
H28.1 ENGINE LIMIT 4 3 8 11 1 2 9 6 7 12 13
386-0722 X12
CAB SOLENOID 3 13 86 30
SOCKET 386-0652 K58
14 CONNECTOR
F8 SECOND 87a CABIN
85
5A GEAR RLY 87 384-2481
381-2773
FUSE (5A)
139-5345

2 2
CONNECTOR
X7 X8 JOYSTICK LEFT
375-5031
CONNECTOR
RECOVERY DIODE JOYSTICK RIGHT
372-7326 375-5031

V1 H28
K8 K6 CONNECTOR
JOYSTICK LEFT NOT
CUT-OFF PREHEATING 375-5031 M2
SOL TIMER TIMER USED
F 372-7325 379-2653
4 M F
MAIN FUSE
(START, CUT-OFF SOL) 1 2 X8 B11
M4 WINDOW
(40A) X14 WIPER MOTOR
384-2351 VENTILATION MOTOR CAB
M 384-2465 HEADLIGHT
384-2484 CIGARETTE
CUT-OFF REAR
LIGHTER 379-2840
SOL RLY
388-1942
X12 K7 379-2653 E7
STARTING RLY E15 B12
K9 SPEED
CAB 384-2372 CONTROL
SOLENOID
CONNECTOR F2 F1 FAST SPEED
386-0722
50A 40A VALVE SOL
Y25 Y3 Y15 Y59 LOUDSPEAKERS 1 & 2
Y101 386-0560 E11 SYMBOL DESCRIPTION
B1 SENDER LAMP
382-9557
MAIN FUSE S3 FUEL LEVEL SWS VALVE BOOM SWIVEL
X19 CIRCUIT CONNECTED
(IGNITION LOCK) T> SOLENOID VALVE SOL BOOM HEADLIGHT
INDICATOR 379-2840
(50A) (NOT USED) 386-0799 LAMP CIRCUIT NOT CONNECTED
ENGINE TEMP 386-0753 DOZER BLADE SOCKET
384-2351 CABIN HEADLIGHT
SWITCH LOCK SOL 373-9670 ELECTRICAL CONNECTION TO
FRONT 1 MACHINE STRUCTURE
416-6114 386-0880 CONNECTOR
1 379-2840 E9 o INTERNAL ELECTRICAL CONNECTION
S41 CABIN TO SURFACE OF COMPONENT

PIN TO FROM mm ² COLOR Y13 p>

PRESS OVERLOAD
WARNING SWITCH M5
384-2481
5 CONNECTOR

B 50 P B IG L X12 H28.1
S2 p> S5 2 386-0553
E10 H#

7 X12/9 H28.1 1 blu G2

+
-
M1 G1 M9 Y1 R1
SAFETY VALVE
M
E14
CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

ENGINE OIL PRES
E BATTERY M G M HYDRAULIC SOLENOID E
18 H28.1 X12/10 1 blk 369-9956 CUT-OFF
SOLENOID
PREHEATING
RESISTOR
SWITCH
373-5651
OIL FLTR SW
386-0741
386-0559 WINDOW
WASHER PUMP
LAMP
INTERNAL
LIGHT
SPLICE

BLADE, SPADE, RING OR SCREW

ATERNATOR 379-2660 TERMINAL
STARTER MOTOR FUEL PUMP 373-9706 MOTOR 379-2840
386-0607
373-9707 372-7340 381-2877
CAB SOCKET X12 7
ABBREV COLOR
HARNESS 386-0844 CONNECTOR
CABIN
LAMP
RD RED
CABIN HEADLIGHT
LAMPFRONT 2
384-2481
CABIN379-2840
HEADLIGHT FRONT 2 WH WHITE
379-2840
OR ORANGE
YL YELLOW
PK PINK
BK BLACK
B11 B12 GY GRAY
S30 SPEAKER SPEAKER PU PURPLE
PEDAL BUTTON S41.1 Y114 K51
SWS SWITCH PRESSURE AUTOMATIC BR BROWN
ENGINE LIMIT
(NOT USED) OVERLOAD WARNING Y11 ENGINE SPEED GN GREEN
SWITCH SOLENOID S3
Y25 VALVE PUMP CONTROL RELAY BU BLUE
SWS E11 LOAD SOLENOID PEDAL BUTTON
X12 S98 Y1 H28.1
(NOT USED) LAMP SWS SWITCH
CAB A1 PRESSURE CUT-OFF CAB
S21 BOOM (NOT USED)
CONNECTOR RADIO SWS SWITCH FAST SPEED SOLENOID SOCKET
HEADLIGHT
(NOT USED) SWITCH
D S41
PRESSURE
D
OVERLOAD WARNING R1 E9
SWITCH
GLOW PLUGS CAB HEADLIGHT
E15 Y59 FRONT
IGNITER SPEED CONTROL WIRE GROUP COLOR DESCRIPTIONS
X19
SOLENOID GROUND CIRCUIT
CONNECTOR G1 E14
X14 X12 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
ALTERNATOR CONNECTOR
DOME LAMP
E7 CAB WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
S2 CAB HEADLIGHT REAR CONNECTOR VOLTAGE CONVERTER OUTPUT CIRCUIT
B2 ENGINE OIL STARTING CIRCUIT
HORN PRESSURE SWITCH H28
START AID CIRCUIT
(NOT USED)
MONITOR CIRCUIT
S15 HEATER AND AIR CONDITIONER CIRCUIT
FAN B1 F1 F2 S89 TURN SIGNAL / WIPER WASHER CIRCUIT
Y15
SWITCH SENDER MAIN FUSE MAIN FUSE SPEED CONTROL
BOOM SWIVEL
FUEL LEVEL 40A 50A PRESSURE SWITCH GND
VALVE SOLENOID K9
INDICATOR
CUT-OFF
S18 RELAY
ROTATING
BEACON SWITCH M1 CAB ROOF ATTACHMENT
X4.1 STARTER
(NOT USED) CONNECTOR
F10/15A MOTOR WIRING HARNESS 384-2481
PIN TO FROM mm² COLOR
F9/10A
1 X14 S90/1 1 blu S90
S20
AUTOMATIC
C WIPER/WASHER S21 F8/5A
2 S90/10 S90/1 1 blu ENGINE SPEED
C
SWITCH FAST SPEED F7/15A
SWITCH 3 S90/5 K51/30 1 gry CONTROL SWITCH
Y18 grn/yel (x12/4)
K8 F6/10A
VDS 4 S89 K51/30 1 gry
X90 CUT-OFF grn/yel blu blu (x12/4)
(NOT USED)
TIMER SOLENOID F5/15A 5 S89 K51/86 1 yel
X4 brn (x12/3)
CONNECTOR K6 F4/15A 6 Y59/1 K51/87a 1 grn M2
PPREHEATING V1 WIDOW blk (x12/5)
S1 TIMER SOLENOID F3/10A 7 X14 S88/9 1 blk WIPER MOTOR
DIODE GND
IGNITION SWITCH 8 K51/85 S88/9 1 blk
K58 9 K51/85 Y59/2 1 blk blk brn
SECOND SPEED M5
RELAY WINDOW
M4
FAN (HEATER) WASHER PUMP
MOTOR
XA01
INDICATING
MOTOR
AUTO ENGINE SPEED CONTROL ATTACHMENT WIPER MOTOR ATTACHMENT
INSTRUMENT 1
WIRING HARNESS 386-0845 WIRING HARNESS 384-2499

XF3 XG1 X50a XY11

XA02
INDICATING
INSTRUMENT 2 XE11
B X14
Y3 Y13 LAMP E11 B
M9 FAST PILOT BOOM LAMP
CONNECTOR CONTROL HEADLIGHT
S5 FUEL SPEED BOOM
S28 SAFETY CONNECTOR
HYDRAULIC B53 PUMP VALVE HEADLIGHT
SAFETY VALVE
X7 OIL FILTER ATMOSPHERIC SOLENOID
XE90 SWITCH SOLENOID
JOYSTICK RT PRESSURE PRESSURE SENSOR
CONNECTOR SWITCH K7
S55 X8 STARTING
BUTTON HORN JOYSTICK LT RELAY
SWITCH K17 CONNECTOR
SWS
RELAY
Y101 PIN TOm m ² COLOR FROM
DOZER BLADE
LOCK SOLENOID 1 XE11/1 E11/1 1 grn/gy
2 XE11/2 E11/2 1 blk

A S42 S16 S40 S37 A

OVERLOAD BOOM SWS VDS
WARNING DEVICE HEADLIGHT SWITCH SWITCH THIS SCHEMATIC IS FOR THE 302.7D CR MINI HYDRAULIC EXCAVATOR ELECTRICAL SYSTEM
SWITCH SWITCH (NOT USED) (NOT USED) MEDIA NUMBER: UENR5419

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
CHASSIS / ENGINE BOOM LIGHTS ATTACHMENT in neutral and with parking brake set.

WIRING HARNESS 450-1918 WIRING HARNESS 432-5243 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1