BATLEY VALVE

ISOLATION & CONTROL

BUTTERFLY VALVES
 applications.

Our world-wide reputation is based

on engineering excellence applied to a
QUALITY ASSURANCE comprehensive range of specialist products and
effective customer support.
Trillium is qualified to industry standards and working
practices including:
ctory at Elland
• ASMEWeir BPVCInternational, South
Section III (N and NPTKorea
Stamp)
•A proven
NQA-1 Quality system
track record Quality assurance
• 10CFR50 App. B
•We10CFR50
have extensive
Part 21 references and a proven track Weir is qualified to industry standards and working
•recordRCC-Ein the supply of valves across a number of key practices including:
•industries.
RCC-M „ ASME BPVC Section III (N and NPT Stamp)
• CSA Z299
•Our valves are
Performance industry
testing renowned
and qualification to: brands, each with „ NQA-1 Quality system
an ASME
established
QME-1 reputation for quality engineering „ 10CFR50 App. B
andASMEreliability.
B16.41
IEEE 323 „ 10CFR21
Valve testing
IEEE 344 „ RCC-E
All IEEE 382 containing items are hydrostatically
pressure
•tested,
ISO 9001:2008
seat leakage tested and functionally tested. „ RCC-M
• ISO 14001 „ CSA Z299
•WePED can97/23/CE
also perform gas, packing emission,
•cryogenic
API Q1 TO and advanced functional testing, as well
API LICENCES: ATWOODtesting
„ Performance & MORRILL ®
and qualification to:
API 6D (6D-0182)
as seismic testing for nuclear applications. Engineered
ASME QME-1 Isolation & Check Valves
API 6A (64-0445)
•Material
OHSAS 18001 testing ASME B16.41
•„ ATEX 94/9/CE IEEE 323
• Lean
Non-destructive examination by radiography,
manufacturing practices particle and liquid
BATLEY VALVE®
ultrasonics, magnetic IEEE 344
Butterfly Valves
penetrant. IEEE 382
„ Chemical analysis by computer controlled
„ ISO 9001
direct reading emission spectrometer. BDK ™

„ Mechanical testing for tensile properties at „ ISO 14001

Ball, Gate, Globe & Check Valves
ambient and elevated temperatures, bend and „ PED 97/23/CE
hardness testing. Charpy testing at ambient, „ API Q1 TO API LICENCES:
elevated and sub-zero temperatures. BLAKEBOROUGH®
API 6D (6D-0182)
Aftermarket solutions Control, Choke & Steam Conditioning Valves
API 6A (64-0445)
Our valve aftermarket solutions are based on „ TUV-AD MERKBLATT WRD HP0
our engineering heritage, applying our OEM
knowledge and expertise to maintenance
HOPKINSONS
„ OHSAS 18001
®

strategies, life extension and upgrade projects. Isolation

„ ATEX 94/9/CEValves
„ Lean manufacturing practices
MAC®
k Valves
Rotary Gate Valve
E® Contents
alves
General description 3
SARASIN-RSBD®
Major components 4
GH® Safety & Safety Relief Valves
ves
Actuator operation 5
RAD & RAR actuator dimensions 6
alves
RADSEBIM ®
& RAR technical data 7
Multi spring actuators
Nuclear Pilot Operated Safety Valves 8
D™ A60 & A61 Series 9
A60 & A61 actuator ®dimensions 10
TRICENTRIC
A60 & A61 technical data 11
Triple Offset Butterfly Valves
Configuration 13
Member of
Portfolio of engineered service solutions
and aftermarket support
2 | Valve
Batley 2 www.trilliumflow.com
 A PROVEN TRACK RECORD
We have extensive references and a proven track record in the supply of
valves across a number of key industries.
Our valves are industry renowned brands, each with an established
reputation for quality engineering and reliability.

VALVE TESTING
All pressure containing items are hydrostatically tested, seat leakage
tested and functionally tested.
We can also perform gas, packing emission, cryogenic and advanced
functional testing, as well as seismic testing for nuclear applications.

MATERIAL TESTING
• Non-destructive examination by radiography, ultrasonics,
magnetic particle and liquid penetrant.
• Chemical analysis by computer controlled direct reading emission
spectrometer.
• Mechanical testing for tensile properties at ambient and elevated
temperatures, bend and hardness testing. Charpy testing at
ambient, elevated and sub-zero temperatures.

AFTERMARKET SOLUTIONS
Our valve aftermarket solutions are based on our engineering heritage,
applying our OEM knowledge and expertise to maintenance strategies, life
extension and upgrade projects.
Trillium Control & Choke Valves provides a wide range of control valves for
the process industry. These include severe service, choke, desuperheating
and turbine bypass applications.
Our world-wide reputation is based on engineering excellence applied
to a comprehensive range of specialist products and effective customer
support.

CONTENTS
Product range & applications 4-5
Concentric Vane 6
Swing-through BV10000 7-8
Ledgeseat BV14000 9
Batseal BV18000 10-12
Steadseal BV20000 13-15
Hyperseal BV22000 16-19
Firesafe Hyperseal BV24000 20-21
Metalseal BV26000 22-26
Varidiff Vane BV30000 27-29
Refractory Lined Valve BV32000 30
Vulcanised Rubber Lined BV34000 31-32
Cryogenic Hyperseal BV36000 33-35
Special Applications 36-37
Batley Valve 3 www.trilliumflow.com | 3
www.trilliumflow.com
 Product Range & Applications

Applications
Selection of a control valve for service Our experience of applications include:
applications involves a number of factors which • Catalytic cracker acid gas control valves
should be considered to determine the most • Flare stack control
economical option available: • Firewater ring main control
• Flow rate • Overboard dump control
• Pressure range; Inlet, Outlet, Drop • Brine blowdown control
Design • Jetty loading valves
• Temperature • Seawater drain and re-circulation
• Level of shut-off required • Cooling water re-circulation
• Valve configuration; End Connection • Distillate to culvert valves
Style, Size, Rating • Subsea template mud mat valves Wafer Lugged Connection
• Material selection • Geothermal steam/brine control
• Method of operating valve • Metering skid flow balancing valves
• Actuator control requirements
• Noise level, cavitation predictions Flexibility of Design
• Special requirements; Hazardous area, • Generally, the valve body is rated at full
paint specification, certification line working pressure, although trims
can be down rated when circumstances
The process and application information dictate.
necessary to fully specify the size, type and • An extensive range of body and trim
material of construction of a valve is very options - Special trims and materials
important. The omission of these aspects could are available for specific requirements.
lead to incorrect selection of a control valve for • Full range of packing and bearing Butt-Weld Connection
a particular requirement. designs to suit various temperatures
and fluids, even severe service
Actuation of our full range of valves can be applications.
via manual operators such as hand levers and
gearboxes or full automation can be achieved
through the use of diaphragm, piston (rotary or
linear), electric, electro/hydraulic and hydraulic
actuators.

All actuators can be fitted with a range of

accessories such as positioner (E/P or P/P), limit
switches, solenoids, position transmitter, filter
Flanged Connection
regulators and trip valves.

Batley Valves sophisticated research and

development department serves to develop and
improve existing products which comply with
changing requirements of industries.

Do not hesitate to contact our Applications

Engineers for solutions to your technical
problems.
Wafer Connection

4 | Valve
Batley 4 www.trilliumflow.com
 Product Range & Applications

Design Type Class Size Leak

Series No. Valve Type Body Connection ANSI Range Duty Rate
Options Rating mm ANSI
Wafer, Lugged, Flanged,
BV10000 Swing-through 150-2500 50-2000 Control II
Butt-Weld
BV14000 Ledgeseat Wafer, Lugged, Flanged 150 50-1200 Control III
Batseal
BV10000 Wafer, Wafer Lugged 150 100-600 Isolation VI
(PTFE Lined)
Wafer, Lugged, Double
BV20000 Steadseal 150-300 100-2600 Control / Isolation T.S.O.
Flanged
BV22000 Hyperseal Wafer, Lugged, Flanged 150-900 50-1200 Control / Isolation VI
Wafer, Lugged, Flanged, 50-1200
BV24000 Firesafe 150-300 Isolation VI
Butt-Weld (certified)
Wafer, Lugged, Double
BV26000 Metalseal 150-900 50-1200 Control / Isolation IV
Flanged, Butt-Weld
Varidiff Trim, Control / Anti-
Wafer, Lugged, Flanged,
BV30000 Optional Flanged 150-600 100-1200 Cavitation / Low- II
Butt-Weld
Downstream Diffuser Noise
Vulcanised Rubber- Wafer, Lugged, Flanged,
BV34000 150 100-2200 Isolation T.S.O
Lined Butt-Weld
Wafer, Lugged, Flanged,
BV36000 Cryogenic 150-900 50-1200 Control / Isolation VI
Butt-Weld

Batley Valve 5 www.trilliumflow.com | 5

www.trilliumflow.com
 Concentric Vane

Vane
The streamlined shape provides minimum
resistance to flow and the swing-through design
requires no seating torque.

Spindle - Generally one-piece spindles are

provided in valves up to 200mm and two stub
spindles 250mm upwards.

Blank End Gasket and Plate Actuation – any type, size

A non-asbestos flat gasket, supported with a or manufacture
stainless steel cover. Ratings ANSI 150 to ANSI
2500, NP6 to NP400 or
Inboard Bearings equivalent
These are inserted into the valve body at a point
closest to the vane to provide maximum support.

Vane Pins
Vibration-proof taper pins. Above 1000mm
Temperatures
parallel pins are used.
-200ºC to 1000ºC

Gland Follower
A one-piece packing follower provides uniform Pressure Drops
support to the packing rings. up to 150 bars
dependant upon
Gland Packing size
Moulded packing rings selected to suit the
flow media would generally be teflon based.
Lubricated and purged glands are available.

Double Gland Bore Size

For shafts up to 35mm diameter up to (51bar) 50mm to above
blank ends are plate or plug arrangement. 2000mm
Above these sizes and pressures or when
outboard bearings are fitted a conventional
gland arrangement is provided at the blank end
of the valve.

Body and Trim in Cast Iron to

Stainless Steels to Duplex to Titanium

Blank End Plate Arrangement

6 | Valve
Batley 6 www.trilliumflow.com
 Swing-Through BV10000 Valves Wafer/Lugged

Description
BATLEY SWING-THROUGH Butterfly Control
Valves are designed to control the flow of liquids
and gases where a complete tight shut-off is
not essential. The ‘swing-through’ vane which
has no contact with the valve body enables the
valves to be used with high pressures and a wide
range of temperatures. Sizes vary from 50mm
up to 2000mm with body ratings up to ANSI
Class 2500. Temperatures from minus 200°C
to 1000°C, line pressures in excess of 300 bars
and closed pressure drops up to 150 bars can MATERIALS
be handled, depending upon valve size and
construction. For throttling control, 60 degree Carbon Stainless Super Aluminium
vane rotation is normally used, 90 degree is also Cast Iron Duplex
Steel Steel Duplex Bronze
available. Actuation of the valves can be with EN1561- EN1982-
Body A216 WCB A351 CF8M A890 4A A890 6A
pneumatic, electric or manual with accessories GJL-250 CC333G
such as positioners (pneumatic/electric), EN1561- EN1982-
Vane A216 WCB A351 CF8M A890 4A A890 6A
transmitters, transducers, limit switches, air GJL-250 CC333G
sets and solenoid valves. The Batley Swing- 17-4 PH/316
Shaft 316 / 431 SS 17-4 PH SS UNS 31803 UNS 32760 Monel
through butterfly valve has a basic ‘equal SS
percentage’ characteristic but this is only true Bearings Steel/PTFE Steel/PTFE 316/PTFE Inconel/PTFE Inconel/PTFE Bronze/PTFE
between the 10° and 60° open position. Beyond PTFE/ PTFE/
Packings PTFE/Graphite PTFE PTFE PTFE
these points the characteristic deviates rapidly Graphite Graphite
from the ideal and is not considered suitable for Gland Follower St. Steel St. Steel St. Steel St. Steel St. Steel St. Steel
control purposes. All Batley control valves are
mechanically set to operate between the closed Valve Size Angle of Opening
and 60° open position. The rangeability of the mm ins 0º 10º 20º 30º 40º 50º 60º 70º 80º 90º
Batley control valve operating between the 10° 50 2 0.6 2.3 7.9 16.2 29 49 77 120 168 188
and 60° positions is approximately 33:1 80 3 1.3 5.2 17.7 36.3 65 108 172 270 378 424
100 4 2.3 9.2 31.6 65 117 193 307 480 680 750
Pressure Class 125 5 3.8 14.4 50 101 182 302 480 750 1050 1180
ASME 150 - 2500 150 6 5.3 21 71 145 262 435 690 1080 1510 1700
PN10 - 400
175 7 7.3 28 97 198 357 592 940 1470 2060 2300
200 8 9.5 37 127 260 467 775 1230 1920 2690 3000
Size Range 225 9 12.0 47 160 327 591 980 1555 2430 3400 3800
50 - 2000mm
250 10 14.8 58 198 405 730 1210 1920 3000 4200 4700
300 12 21 83 284 582 1049 1739 2760 4320 6050 6800
Temp Range
350 14 27 105 361 740 1330 2205 3500 5500 7650 8500
196˚C - 1000˚C
375 15 31 122 420 860 1550 2570 4080 6300 8800 9900
400 16 36 140 479 982 1767 2930 4650 7200 10100 11300
Body Type
450 18 45 177 608 1243 2242 3717 5900 9200 12900 14400
Wafer, Lugged, Flanged, & Butt-welded
500 20 56 216 743 1520 2740 4542 7210 11200 15500 17500
550 22 74 263 904 1850 3336 5531 8780 13600 19000 21400
600 24 88 314 1080 2210 3982 6602 10480 16300 22800 25500
700 28 115 429 1473 3000 5430 9010 14300 22170 31000 34700
750 30 127 495 1700 3480 6270 10395 16500 25800 36000 40000
800 32 142 565 1940 3950 7170 11890 18870 29400 41000 45900
900 36 186 720 2470 5000 9120 15120 24000 37200 52000 58500
1000 40 225 910 3090 6210 11490 19050 30000 46000 64300 72400
1200 48 335 1290 4430 9000 16340 27090 43000 67000 94000 105000
1300 52 379 1515 5200 10610 19190 31820 50500 78300 109000 122000
1400 56 440 1760 6050 12330 22300 36980 91000 127000 127000 142000
1500 60 525 2025 6950 14200 25650 42525 105000 120300 147000 165000
1600 64 525 2310 7930 16170 29260 48510 119000 140300 167000 187000

Batley Valve 7 www.trilliumflow.com | 7

www.trilliumflow.com
 Swing-Through BV10000 Valves Wafer/Lugged

Dimensions L
D E
C

All valves can be supplied drilled to suit most

flange standards. K

G
F
Face to Face dimensions are based on Class ‘A’ M

ia.
shaft sizes & steel/ TFE bearings.

Ad
30º 45º
H dia. -.025

J dia.
B - .075
For valves with larger shaft sizes, please consult dia
.
Batley Valve for face to face dimensions. P dia. - .01
- .0E Alternative gland
2 keyways stud position
Dimension ‘G’ = 3mm for all valve sizes. “N” wide x ‘O’ deep
4 Holes ‘S’ dia. off Saw cut in line
ctrs. ‘T’ P.C.D. with vane
Dimension ‘C2’ is for double flanged bodies and
conforms to BS 5155 short pattern.

None standard face to face dimensions can be

offered on special request.
CLASS 150
Nominal C1 C2
A B D E F H J K L M N O P S T Weight
Bore Wafer Flanged
50 50 92 50 108 102 95 30 67 127 13 102 25 5 2.5 15 11 95 8
65 65 105 50 112 117 115 30 67 127 13 102 25 5 2.5 15 11 95 10
80 80 124 50 114 124 120 30 67 127 13 102 25 5 2.5 15 11 95 11
100 100 152 50 127 137 133 30 67 127 13 102 25 5 2.5 15 11 95 12
125 125 184 50 127 159 142 30 108 172 19 102 25 5 2.5 15 13 136 16
150 150 207 50 140 175 161 30 108 172 19 102 25 6 3 20 13 136 18
175 175 229 50 140 186 171 30 108 172 19 102 25 6 3 20 13 136 21
200 200 261 60 152 210 190 30 108 172 19 102 25 6 3 20 13 136 25
225 225 286 60 152 223 215 30 108 172 19 102 25 6 3 20 13 136 31
250 250 324 70 165 241 236 32 108 172 19 102 25 8 3.5 30 13 136 39
300 300 375 70 178 286 280 32 108 172 19 102 25 8 3.5 30 13 136 48
350 340 426 70 190 312 306 32 108 172 19 102 25 8 3.5 30 13 136 68
375 365 448 70 190 318 300 32 108 172 19 102 25 8 3.5 30 13 136 79
400 390 483 75 216 343 336 34 108 172 19 102 25 10 4 35 13 136 85
450 440 540 75 222 362 364 34 108 172 19 102 25 10 4 35 13 136 102
500 490 584 90 229 400 398 34 108 172 19 102 25 10 4 35 13 136 136
550 540 630 90 229 422 422 34 108 172 19 102 25 10 4 35 13 136 154
600 590 692 100 267 460 445 34 108 172 19 102 25 10 4 35 13 136 175
700 690 790 100 292 533 510 34 108 172 19 102 25 10 4 35 13 136 210
750 740 845 100 292 558 555 34 108 172 19 102 25 10 4 35 13 136 255
800 790 905 100 318 550 540 34 108 172 19 102 25 10 4 35 13 136 284
900 890 985 100 330 615 620 34 108 172 22 102 25 10 4 35 13 136 300
1000 990 1110 110 410 660 630 34 108 172 22 102 25 12 8 40 13 136 380
1200 1190 1328 120 470 787 790 34 108 172 22 102 25 12 8 40 13 136 550
*All dimensions in millimetres
CLASS 300
Nominal Bore A B C1 C2 D E F H J K L M N O P S T Weight
Wafer Flanged
50 50 92 50 150 108 125 37 67 127 13 102 25 5 2.5 15 11 95 9
80 80 124 50 180 124 120 37 67 127 13 102 25 5 2.5 15 11 95 11
100 100 157 50 190 156 176 37 67 127 13 102 25 5 2.5 15 11 95 13
125 125 186 50 200 172 192 37 108 172 19 102 25 5 2.5 15 13 136 17
150 150 216 60 210 203 225 40 108 172 19 102 25 6 3 20 13 136 20
200 200 270 70 230 222 240 40 108 172 19 102 25 6 3 20 13 136 38
250 250 324 80 250 292 315 43 108 172 19 102 25 6 3.5 30 13 136 44
300 300 394 70 270 298 320 43 108 172 19 102 25 8 3.5 30 13 136 54
350 337 426 70 290 343 365 43 108 172 19 102 25 8 3.5 30 13 136 73
400 390 483 75 310 375 400 43 108 172 19 102 25 10 4 35 13 136 91
450 432 534 110 330 420 445 43 108 172 19 102 25 10 4 35 13 136 110
500 480 584 90 350 438 460 43 108 172 19 102 25 10 4 35 13 136 147
600 684 692 100 390 508 525 43 108 172 19 102 25 10 4 35 13 136 190

*All dimensions in millimetres

8 | Valve
Batley 8 www.trilliumflow.com
 Ledgeseat BV14000

On services where the leakage through the Standard Valve is greater than
can be tolerated, a ledgeseat can be incorporated in the valve to reduce the
leakage to approximately one-third of that of a Standard Control swing-
through valve at ambient temperature. This design is generally limited
to 5psi pressure drop and is particularly useful where high temperatures
and low pressure gases are involved and soft seated shut-off valves are
not suitable. It should be noted that the ledge reduces the bore and may
affect the flow capacity. The Ledgeseat Valve is available in sizes of 50mm
to 2000mm and temperatures up to 1000˚C.

Pressure Class
ASME 150

Size Range
50mm to 1200mm

Temperature Range
0˚C to 800˚C

Body Type
Wafer, Lugged & Flanged

Materials
ll castable materials, Carbon Steel, Stainless Steel, Duplex, Super Duplex,
Hastalloy, Inconel, Monel, Titanium, etc.

Options/Features
Reduced Leakage - 0.15% of rated CV Class III.

For CV values refer to factory.

Batley Valve 9 www.trilliumflow.com | 9

www.trilliumflow.com
 Batseal (PTFE Lined) BV18000

Description
BATSEAL Butterfly valves incorporates the use of PTFE to obtain maximum
corrosion resistance for both shut off and control of line fluids.

Maximum Pressure Ratings

Bubble tight shut-off up to 10 Bars depending upon operating temperature.

Pressure Class
ASME 150

Size Range
100mm to 600mm

Temperature Range
0˚C to 150˚C

Body Type
Wafer, Lugged

Materials
All castable materials, Carbon Steel, Stainless Steel, Duplex, Super
Duplex, Hastalloy, Inconel, Monel, Titanium, etc.

Materials
External Gland Seal
A Viton seal is used to prevent ingress of dirt or Disc and Spindle
corrosive gases from the atmosphere and acts Normally manufactured as a one piece unit.
as a secondary gland. Sizes up to 300mm are of 17/4 PH Stainless
Steel and coated with Teflon FEP. Sizes 350mm
and larger are of 316 Stainless Steel and E-CTFE
coated. Alternative materials such as Titanium,
Bearings
Monel, Hastalloy, Duplex Steels, Ferralium, Alloy
Self lubricated PTFE faced Glacier Du Bearings
20 and uncoated Stainless Steels are available
combines low friction with high load bearings
on request.
properties.

Lining Back Up
Resilient silicone rubber back up strips between Lining
body and lining ensure positive contact with Moulded Teflon FEP (sizes 350mm and above
disk at all times. are virgin PTFE) liner protects the body from the
line fluid.

Body
The split wafer type body which make the
integral vane and spindle possible is normally
manufactured in Ductile Iron. Cast Steel or Spindle Seal
Stainless Steel are alternative materials if On sizes up to 300mm. A Stainless Steel Tapered
specially requested. plug backed up by a resilient silicone rubber ring
ensures positive contact and sealing between
Blank End Plate lining, disc and spindle. Titanium can be an
A Steel Blank end plate and PTFE gasket seals alternative material if specially requested.
off the blank end of the valve. Sizes 350mm and larger have a PTFE “O” ring.
10 | Valve
Batley 10 www.trilliumflow.com
 Batseal (PTFE Lined) BV18000

Dimensions
Lever operated Bare shaft
E DS To suit
requirements
DE 4 Holes ‘L’ dia. C
off ctrs. ‘M’
P.C.D.
T P F
ØH

-0.25
0.75
‘B
’
Ø ‘B
ØH

’
Ø ‘A

Ø ‘G’
‘A’
V

-
Ø
J
Ø ‘K’ -0.01
-0.05
2 keyways
‘C’ Face to face
“N” wide x ‘O’ deep.
22mm long 3mm into
spindle. S T V Weight kgs
32 64 171 2
32 86 261 2.5

Nominal Weight
A B C D E F G H J K L M N O P
bore kgs
100 100 152 52 137 133 3 108 172 20 20 13 136 6 3 14.5
150 150 207 56 175 161 3 108 172 20 25 13 136 8 3.5 20
200 200 261 60 210 190 3 108 172 20 25 13 136 8 3.5 30

To suit requirements
250 250 324 68 241 236 3 108 172 20 30 13 136 8 3.5 46
300 300 375 78 286 280 3 108 172 20 35 13 136 10 4 58
350 340 426 78 312 306 3 108 172 20 40 13 136 12 4 101
400 390 483 102 343 336 3 180 172 20 45 13 136 14 4 116
450 440 540 102 362 364 3 165 230 22 50 17 190 14 4 131
500 490 584 102 400 398 3 165 230 22 50 17 190 14 4 157
600 590 692 102 460 455 3 165 230 22 60 17 190 18 4.5 212

Valve size Spindle size Spindle Maximum Pressure Total torque Pressure - Temperature Parameter
mm mm material Drop @ 0° (bars) lbs / ins 10

100 20 S17400 10 635

8
150 25 S17400 10 1642

200 25 S17400 10 2019 6

PRESSURE BAR

250 30 S17400 10 3226

4
300 35 S17400 10 5389

350 40 S31600 10 7657 2

400 45 S31600 10 10317

0
50˚C 1 00˚C 150˚C
450 50 S31600 10 14060 TEMPERATURE

500 50 S31600 10 17485 Body lining PTFE or Teflon FEP

■ Disc/Spindle coating Teflon FEP - Valve size up to 300mm
600 60 S31600 10 27636
■ Disc/Spindle coating E-CTFE - Valve size over 300mm
A safety factor as recommended by the actuator manufacturer should be applied ■ Disc/Spindle coating Uncoated - All valve sizes
PTFE - Polytetrafluoroethylene
FEP* - Fluorinated Ethylene Problene
E-CTFE - Ethylene Chlorotrifluoro - Ethylene TEFLON *
*Registered Trade Mark of Du Pont De Nemours.

Batley Valve 11 www.trilliumflow.com | 11

www.trilliumflow.com
 Batseal (PTFE Lined) BV18000

Y
Z

A1

Gearbox Operated
B1 C1
Nominal Max. Weight
Y Z A1 B1 C1 D1
Size Pressure kgs
150 10 78.5 35 52 86 169 203 7.8
200 10 78.5 35 52 86 169 203 7.8
225 10 78.5 35 52 86 169 203 7.8
250 10 78.5 35 52 86 169 203 7.8
300 10 78.5 35 52 86 181 254 9
350 10 78.5 35 52 86 193 305 10
375 10 78.5 42 67 86 219 305 12.5
400 5 78.5 42 67 86 219 305 12.5
400 10 78.5 42 67 86 230 356 13.5 Ø ‘D1’
450 5 78.5 42 67 86 262 457 15
450 10 78.5 50 89.5 99 279 457 23
500 10 78.5 50 89.5 99 279 457 23
600 5 78.5 50 89.5 99 279 457 23

Flow Coefficients cv

Valve size Angle of opening (Cv)

mm Ins 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
100 4 0 9 30 63 114 188 299 448 615 684
150 6 0 21 70 143 259 429 681 1037 1435 1600
200 8 0 36 125 255 458 760 1207 1847 2562 2860
250 10 0 58 198 405 730 1210 1920 3000 4200 4700
300 12 0 82 281 576 1038 1720 2731 4230 5907 6604
350 14 0 103 353 724 1300 2156 3422 5136 7053 7850
400 16 0 137 468 959 1725 2860 4539 6870 9450 10529
450 18 0 172 590 1207 2177 3609 5729 8539 11684 12991
500 20 0 212 729 1490 2687 4454 7070 10510 14360 15960
600 24 0 310 1065 2178 3925 6508 10330 15230 20720 23000

12 | Valve
Batley 12 www.trilliumflow.com
 Diaphragm Actuators

Description Pressure Class

The Batley Steadseal Valve incorporates a ASME 150 to 300
rubber seal clamped to the vane edge and is
designed to ensure a uniform 360° seal contact Size Range
in the closed position. The double eccentric 50mm to 2600mm
action moves the vane into and out of the
bodyseat with the minimum of wear and seating Temperature Range
torque. This valve is particularly suitable where 30˚C to 200˚C
both tight shut off and control is required.
For on/off service the valves can be operated
manually with a worm and quadrant gearbox or Body Type
remotely operated by pneumatic piston (rotary Wafer, Lugged, Flanged
or cylinder), hydraulic or electric actuators.
Materials
All castable materials,Carbon Steel, Stainless
Steel, Duplex, Super Duplex, Hastalloy, Inconel,
Monel, Titanium, etc.

Bodyseat
We provide a stainless steel seat in the
Materials
body for general applications but for
strictly noncorrosive services such as
Body clean air, we coat the body bore with an
Normally manufactured in materials including anti-corrosive surface treatment.
cast steel, stainless steel, duplex and aluminium
bronze. The valve is suitable for through-bolt Resilient Seal
mounting between flanges to BS4504, BS10, A high-quality nitrile rubber sealing ring
BS1560, ANSI or DIN. is firmly attached to the vane edge with
a steel clamping ring fixed with stainless
Vane steel setscrews and tab washers which
The vane’s streamlined design improves the flow ensure that the setscrews do not work
line, reduces the head loss and is manufactured loose in service. Alternative seals in viton,
in stainless steel, duplex and aluminium bronze butyl, neoprene and ethylene propylene
to suit corrosive applications. can be supplied depending on service
conditions with clamping rings to suit the
Bearings vane material.
PTFE -faced self lubricating Glacier DU bearings
are normally fitted and adequately provide for Gland
the high loading, low friction requirements of At the drive end of the valve a conventional
the butterfly valve. gland arrangement with a one piece
gland follower in stainless steel provides
Spindles uniform support to the packing material.
Two stub spindles on larger sizes and through- Moulded packing rings selected to suit
spindles on smaller sizes are firmly secured to the flowing media would generally be
the vane with stainless steel pins. The spindles teflon based. At the blank end of the valve
are sized to suit the service and pressure a non asbestos flat gasket is supported
requirement in either stainless steel 17-4 Ph or with stainless steel cover.
316.
Testing
The body is hydraulically tested and the
seat is tested pneumatically for tight
shut-off against the specified working
pressure in the normal direction of flow.
When shut-off is specified in the reverse
For CV values refer to page 15. direction of flow, the valve can be tested
up to approximately half of the rated
maximum pressure.

Batley Valve 13 www.trilliumflow.com | 13

www.trilliumflow.com
 Steadseal BV20000

Materials

Seal Materials

NOTES: Intermittent operating temperature means peaking above the Dimension F is dictated by the design shut off pressure when the valve is
maximum continuous temperature for one to two minutes occasionally in the closed position.
but not on an hourly/daily frequency.
Alternative face to face dimensions can be supplied, such as AWWA C504,
The Rubber Selection table should only be used for general guidance and MSS SP67 or to the customers special requirements.
full details of temperatures, line fluids, pressures, frequency of operations,
velocities and vacuum conditions etc., should be included with your The table opposite represents the most common materials of construction
enquiry to ensure that the correct seal selection is recommended. but it should be noted that other materials and combinations of the above
materials can be supplied.

For use on corrosive media cast iron and carbon Steel bodies can be
Temperature Range °C
supplied with a number of different linings for protection, the most
Seal Materials General Service Continuous Intermittent common of which are given below:
Min Max Max
Nitrile Water, sea water, oils, - 30 + 100 + 120 Glass Flake Coating, Rubber lining both soft (neoprene) or hard (ebonite),
natural gas Xylan resin bonded PTFE, Fusion bonded epoxy.
Neoprene Some freons, oxygen, -30 +100 +120
some chemicals and
solvents
In some circumstances valve bodies may be supplied in a fabricated mild
Butyl Water, air, acetone, -30 + 110 +110 steel construction in lieu of cast iron or cast carbon steel.
esters
Ethylene Propylene LP Steam, hot water, -40 + 140 +140
ketones, ester, alcohols
Viton Gasolines, fuels, oils, -15 +200
solvents, aromatic
hydrocarbons.
NOTE - Not steam

Carbon Steel 316 St Steel Al. Bronze Cast Iron Ductile Iron
Vane ASTM A216 WCB ASTM A351 CF8M BS 1400 AB2 EN 1561 EN 1563
DIMENSIONS Seal Nitrile/EPDM Nitrile/EPDM Nitrile/EPDM
To suit actuator
E D
Nominal bore B C1 C2 D E Lifting
holes
A Wafer Flanged
150 * 76 140 205 175
200 * 89 152 235 207 Ø‘
B’
250 * 114 165 275 237
300 * 114 178 320 285
A’

350 * 127 190 347 312 Saw cut in

Ø‘

line with
400 * 140 216 375 340 4 Tapped vane
or through
450 * 152 222 390 377 Mounting to suit locating holes
actuator
500 * 152 229 470 437 to suit mating

600 * 178 267 480 490

700 * 229 292 515 528
750 * 229 292 540 562 To suit actuator
E D
800 * 241 318 575 607
900 * 241 330 620 681
1000 * 300 410 685 731
1050 * 300 410 715 755
B’
Ø‘

1200 * 350 470 813 860 Ø‘

AN
om
1400 * 390 530 890 950 .b
ore
’
1600 * 440 600 1040 1110 Saw cut in
line with
1800 * 490 670 1160 1220 vane
2000 * 540 760 1280 1360 Mounting to suit
actuator

Feet can be
supplied if
* Dimension B will be to suit the dimensions of the mating flanges. required

14 | Valve
Batley 14 www.trilliumflow.com
 Steadseal BV20000

CV TABLES

CV values for (class 150) - Vane Angle

Nominal bore
90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 402 330 249 181 125 80 48 24 12
125 642 526 398 289 199 128 77 39 19
150 1204 987 746 542 373 241 144 72 36
200 2190 1796 1358 986 679 438 263 131 66
250 3690 3026 2288 1661 1144 738 443 221 111
300 5483 4496 3399 2467 1700 1097 658 329 164
350 6924 5678 4293 3116 2146 1385 831 415 208
400 9199 7543 5703 4140 2852 1840 1104 552 276
450 11736 9624 7276 5281 3638 2347 1408 704 352
500 14215 11656 8813 6397 4407 2843 1706 853 426
600 20792 17049 12891 9356 6446 4158 2495 1248 624
700 29395 24104 18225 13228 9112 5879 3527 1764 882
750 34019 27896 21092 15309 10546 6804 4082 2041 1021
800 38900 31898 24118 17505 12059 7780 4668 2334 1167
900 46066 37774 28561 20730 14280 9213 5528 2764 1382
1000 60079 49265 37249 27036 18624 12016 7209 3605 1802

CV values for (class 300) - Vane Angle

Nominal bore
90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 383 314 237 172 119 77 46 23 11
125 642 526 398 289 199 128 77 39 19
150 1147 941 711 516 356 229 138 69 34
200 2086 1711 1293 939 647 417 250 125 63
250 3515 2882 2179 1582 1090 703 422 211 105
300 5222 4282 3238 2350 1619 1044 627 313 157
350 5885 4826 3649 2648 1824 1177 706 353 177
400 7819 6412 4848 3519 2424 1564 938 469 235
450 9976 8180 6185 4489 3093 1995 1197 599 299
500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530
700 24986 20489 15491 11244 7746 4997 2998 1499 750
750 28916 23711 17928 13012 8964 5783 3470 1735 867
800 33065 27113 20500 14879 10250 6613 3968 1984 992
900 39156 32108 24277 17620 12138 7831 4699 2349 1175
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532

Batley Valve 15 www.trilliumflow.com | 15

www.trilliumflow.com
 Hyperseal BV22000

Description
The double offset design and geometry of the valve and seal combine to
ensure a uniform 360° seal contact in the closed position and the double
eccentric action moves the disc into and out of the seat with the minimum
of wear and seating torque.

The valves are fully rated to ANSI class 150lb and 300lb in sizes up to
600mm with sizes above on request.

Standard valves can be drilled to suit most international flange standards

up to class 300lb and special valves can be manufactured with bodies
drilled to suit flanges up to ANSI class 2500lb. Lugged and fully flanged
designs can be offered on request. 90° on/off action allows for fast
operation when necessary and the low torque characteristics are an
economic advantage in power operation. When fitted with a suitable
positioning actuator, the valve can perform a dual purpose of modulating
control and shut off.

Shut-off Pressures
Up to 1400psi (100 bar)

Pressure Class
ASME 150 to 900

Size Range
50mm to 1600mm (Higher on request)

Temperature Range
-30˚C to 220˚C

Normal direction of flow Body Type

In the closed position without pressure there is a slight interference Wafer, Lugged, Flanged & Butt Welded
between the disc and the seat. The stainless steel support ring prevents
any outward movement of the teflon seat, so retaining the sealing
Materials
force. The seat is designed to move slightly in the direction of flow, this
All castable materials, Carbon Steel, Stainless Steel, Duplex, Super
allows the pressure access to the back of the seat, thus making the seal
Duplex, Hastalloy, Inconel, Monel, Titanium, etc.
progressively tighter as the pressure increases.

Any slight deflection on the disc in the case of very high pressures,
increases the tightness and shut off potential.

p ^i b
qb c i l k

Reverse direction of flow

In the closed position without pressure there is a slight interference
between the disc and the seat. The stainless steel support ring prevents
any outward movement of the seat, so retaining the sealing force. The
seat is designed to move slightly in the direction of flow, this allows the
pressure access to the back of the seat, thus making the seal progressively
tighter as the pressure increases. Any slight deflection of the disc in the
case of very high pressures, would tend to reduce the tightness but the
pressure behind the seat compensates to maintain the shut off.

16 | Valve
Batley 16 www.trilliumflow.com
 Hyperseal BV22000

Materials
Component Carbon Steel 316 ST Steel AL-Bronze Duplex Super Duplex
Body A216 WCB A351 CF8M BS1400 AB2 A890 4A A890 6A
Disc A216 WCB/A351 CF8M A351 CF8M BS1400 AB2 A890 4A A890 6A
Shaft 17-4PH/316 SS 17-4PH/316 SS Monel 22 CR Duplex 25 CR Duplex
Pins 316 316 Monel 22 CR Duplex 25 CR Duplex
Gland Follower St Steel St Steel St Steel St Steel St Steel
Gland Studs, Nuts &
St Steel St Steel St Steel St Steel St Steel
Washers
Gland Packings PTFE PTFE PTFE PTFE PTFE
Gland Ring 316 SS 316 SS Monel 22 CR Duplex 25 CR Duplex
Bearings 316/PTFE 316/PTFE Bronze/PTFE Inc/PTFE Inc/PTFE
Disc Spacers 316 SS 316 SS Monel 22 CR Duplex 25 CR Duplex
Blank End Plug Carbon Steel 316 SS Monel 22 CR Duplex 25 CR Duplex
Seal Retainer Carbon Steel 316 SS Al-Bronze 22 CR Duplex 25 CR Duplex
Seal Back Up Ring 316 SS 316 SS 316 SS 22 CR Duplex 25 CR Duplex
Seal R-PTFE R-PTFE R-PTFE R-PTFE R-PTFE

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

Technical Standards
Design : API 609, BS 5155, MSS SP68
Pressure Testing : API 598, BS 6755 Part 1, IEC 60534-4
Wall Thickness : ANSI B16.34
Face To Face Dimensions : BS5155, API 609, DIN 3202, ISO 5752
Quality Assurance : ISO 9001

Batley Valve 17 www.trilliumflow.com | 17

www.trilliumflow.com
 Hyperseal BV22000

50 - 1000mm Class 150lb

Valve size A B C1 C2 D E F G H J K L M
50 44 95 43 108 95 70 12 67 44 11 4 M8 49
80 69 129 47 114 120 95 15 67 44 11 4 M8 74
100 90 160 52 127 143 120 15 67 44 15 4 M10 96
125 117 186 56 140 165 145 20 67 44 15 4 M10 120
150 140 212 58 140 205 180 20 108 66 16 4 M12 143
200 189 270 64 152 238 210 25 108 66 16 4 M12 194
250 233 328 72 165 260 255 30 108 66 18 4 M16 240
300 284 383 81 178 300 285 35 108 66 18 4 M16 288
350 327 426 92 190 310 325 35 108 66 18 4 M16 317
400 377 474 102 216 320 340 40 108 66 32 4 M16 363
450 426 534 114 222 370 350 45 108 70 32 4 M20 409
500 472 590 127 229 418 410 45 165 97 17 8 M16 455
600 567 692 154 267 490 510 60 165 103 - - - 547
700 667 800 172 292 560 580 70 165 103 - - - 647
750 725 857 180 292 590 610 80 200 123 - - - 705
800 770 914 190 318 610 620 80 200 123 - - - 750
900 845 1025 241 330 620 630 90 200 123 - - - 835
1000 945 1120 241 410 630 640 100 200 123 - - - 925

50 - 1000mm Class 300lb

Valve size A B C1 C2 D E F G H J K L M
50 44 95 43 108 95 70 12 67 44 11 4 M8 49
80 69 129 47 114 120 95 15 67 44 11 4 M8 74
100 90 160 52 127 143 120 15 67 44 15 4 M10 96
125 117 186 56 140 165 145 20 67 44 15 4 M10 120
150 140 212 58 140 205 180 20 108 66 16 4 M12 143
200 189 270 64 152 238 210 25 108 66 16 4 M12 194
250 233 328 72 165 260 255 30 108 66 18 4 M16 240
300 284 383 81 178 300 285 35 108 66 18 4 M16 288
350 327 426 92 190 310 325 35 108 66 18 4 M16 317
400 377 474 102 216 320 340 40 108 66 32 4 M16 363
450 426 534 114 222 370 350 45 108 70 32 4 M20 409
500 472 590 127 229 418 410 45 165 97 17 8 M16 455
600 567 692 154 267 490 510 60 165 103 - - - 547
700 667 800 172 292 560 580 70 165 103 - - - 647
750 725 857 180 292 590 610 80 200 123 - - - 705
800 770 914 190 318 610 620 80 200 123 - - - 750
900 845 1025 241 330 620 630 90 200 123 - - - 835
1000 945 1120 241 410 630 640 100 200 123 - - - 925

Dimensions shown as on application. API 609 face to Face dimensions for 300lb valves available on request.

18 | Valve
Batley 18 www.trilliumflow.com
 Hyperseal BV22000

CV TABLES
Sizing & Selection Nominal CV values for (class 150) - Vane Angle
Torques for Sizing Actuators - Inch-Pounds (R - P.T.F.E. Seat) bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
50 89 73 55 40 28 18 11 5 3
Actuator selection is dependent upon a number of variable factors such 80 226 185 140 102 70 45 27 14 7
as pressure drop across the valve, seat and bearing friction torques, 100 402 330 249 181 125 80 48 24 12
cryogenic temperatures and flowing media. The figures in the following 125 642 526 398 289 199 128 77 39 19
table are based on standard valves and materials working in normal 150 1204 987 746 542 373 241 144 72 36
service conditions. A safety factor as recommended by the actuator 200 2190 1796 1358 986 679 438 263 131 66
manufacturer should be applied. Consult Batley Valve for cryogenic torque 250 3690 3026 2288 1661 1144 738 443 221 111
figures. 300 5483 4496 3399 2467 1700 1097 658 329 164
350 6924 5678 4293 3116 2146 1385 831 415 208
400 9199 7543 5703 4140 2852 1840 1104 552 276
450 11736 9624 7276 5281 3638 2347 1408 704 352
500 14215 11656 8813 6397 4407 2843 1706 853 426
600 20792 17049 12891 9356 6446 4158 2495 1248 624
700 29395 24104 18225 13228 9112 5879 3527 1764 882
750 34019 27896 21092 15309 10546 6804 4082 2041 1021
Sizes 50 - 1000mm, Class 150 800 38900 31898 24118 17505 12059 7780 4668 2334 1167
900 46066 37774 28561 20730 14280 9213 5528 2764 1382
Spindle Pressure drop across valve in closed position (psi) 1000 60079 49265 37249 27036 18624 12016 7209 3605 1802
Valve dia.
dia. 50 100 150 200 285
50 12 97 101 105 109 116
80 15 200 211 221 232 250 Nominal CV values for (class 300) - Vane Angle
100 15 363 386 408 430 469 bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚
125 20 631 681 731 781 867 50 89 73 55 40 28 18 11 5 3
150 20 833 905 977 1049 1171 80 226 185 140 102 70 45 27 14 7
200 25 1570 1733 1895 2058 2335 100 383 314 237 172 119 77 46 23 11
125 642 526 398 289 199 128 77 39 19
250 30 2422 2716 3010 3304 3803
150 1147 941 711 516 356 229 138 69 34
300 35 3159 3669 4178 4687 5553
200 2086 1711 1293 939 647 417 250 125 63
350 35 4325 5001 5676 6351 7499
250 3515 2882 2179 1582 1090 703 422 211 105
400 40 6397 7422 8447 9472 11215 300 5222 4282 3238 2350 1619 1044 627 313 157
450 45 8164 9636 11107 12579 15080 350 5885 4826 3649 2648 1824 1177 706 353 177
500 45 10375 12158 13940 15722 18752 400 7819 6412 4848 3519 2424 1564 938 469 235
600 60 15843 19319 22795 26271 32180 450 9976 8180 6185 4489 3093 1995 1197 599 299
700 70 22162 27895 33628 39361 49107 500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530
750 80 25873 33455 41038 48621 61511
700 24986 20489 15491 11244 7746 4997 2998 1499 750
800 80 30161 38831 47502 56173 70913
750 28916 23711 17928 13012 8964 5783 3470 1735 867
900 90 40903 52454 64005 75557 95194 800 33065 27113 20500 14879 10250 6613 3968 1984 992
1000 100 50452 67191 83930 100669 129125 900 39156 32108 24277 17620 12138 7831 4699 2349 1175
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532

Valve Torque Figures (lbf/inches)

Pressure drop across valve in closed position (psi)
Valve dia. Spindle dia. 300 400 500 600 740
50 12 117 125 134 143 154
80 15 385 312 338 364 401
100 20 535 595 655 714 798
125 20 882 982 1082 1182 1322
150 25 1346 1526 1706 1885 2137
200 30 2600 2991 3382 3772 4319
250 35 4206 4892 5577 6263 7222
300 40 6163 7327 8491 9655 11285
350 50 9594 11523 13452 15381 18052
400 60 14794 17870 20945 24021 28327
450 65 19650 23901 28152 32402 38535
500 70 25463 31008 36553 42098 49861
600 80 40297 49566 58835 68104 81081
700 90 60777 75519 90261 105003 109091
750 100 72528 94239 113195 132152 158691
800 110 93206 117051 140895 164739 198121
900 120 121946 152749 183553 214357 257482
1000 130 164461 207983 251504 295026 355956

316 shafts cannot be used without increasing size

Batley Valve 19 www.trilliumflow.com | 19

www.trilliumflow.com
 Fireseafe Hyperseal BV24000

Description
The double offset design and geometry of the valve and seal combine
to ensure a uniform 360° seal contact in the closed position and the
double eccentric action moves the disc into and out of the seat with the
minimum of wear and seating torque. The valves are fully rated to ANSI
class 150lb and 300lb in sizes up to 600mm with sizes above on request.
All are certified to BS 6755 part 2. Due to the increased demands of the
petrochemical & offshore industries the Hyperseal was developed into a
“Firesafe” design which incorporates a metal secondary seal which will
maintain a positive shut off in the event of the primary PTFE seal being
destroyed in a fire.

All valves can be supplied with alternative flange drillings such as BS

4504 PN 10/16/25 & 40, JIS, BS10, with others on special request. The
Firesafe Hyperseal provides an economical package for both actuated
on/off and control applications when fitted with a suitable operator. The
valve can be supplied with Wafer, Lugged and Double Flanged bodies and
incorporating full and reduced bore sizes to suit the application.

Pressure Class
ASME 150 to 300

Size Range
150mm to 600mm (Higher on request)

Temperature Range
50˚C to 220˚C

Body Type
Wafer, Lugged, Flanged & Butt Welded

Materials
Carbon Steel, Stainless Steel, Duplex, Super Duplex, Hastalloy, Inconel,
Monel, Titanium, etc.

For CV values refer to page 24.

20 | Valve
Batley 20 www.trilliumflow.com
 Fireseafe Hyperseal BV24000

MATERIALS
Component Carbon Steel 316 ST Steel AL-Bronze Duplex Super Duplex
Body A216 WCB A351 CF8M BS1400 AB2 A890 4A A890 6A

Disc A216 WCB/A351 CF8M A351 CF8M BS1400 AB2 A890 4A A890 6A
Shaft 17-4PH/316 SS 17-4PH/316 SS Monel 25 CR Duplex 25 CR Duplex
Pins 316 316 Monel 25 CR Duplex 25 CR Duplex
Gland Follower St Steel St Steel St Steel St Steel St Steel
Gland Studs, Nuts &
St Steel St Steel St Steel St Steel St Steel
Washers
Gland Packings PTFE PTFE PTFE PTFE PTFE
Gland Ring 316 SS 316 SS Monel 25 CR Duplex 25 CR Duplex
Bearings 316/PTFE 316/PTFE Bronze/PTFE Inc/PTFE Inc/PTFE
Disc Spacers 316 SS 316 SS Monel 25 CR Duplex 25 CR Duplex
Blank End Plug Carbon Steel 316 SS Monel 25 CR Duplex 25 CR Duplex
Seal Retainer Carbon Steel 316 SS Al-Bronze 25 CR Duplex 25 CR Duplex
Seal Back Up Ring 316 SS 316 SS 316 SS 25 CR Duplex 25 CR Duplex
Seal R-PTFE R-PTFE R-PTFE R-PTFE R-PTFE
Firesafe Seal 316 SS 316 SS 316 SS 25 CR Duplex 25 CR Duplex

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

Technical Standards
Design : API 609, BS 5155, MSS SP68
Pressure Testing : API 598, BS 6755 Part 1, IEC 60534-4
Wall Thickness : ANSI B16.34
Face to Face Dimensions : BS5155, API 609, DIN 3202, ISO 5752
Quality Assurance : ISO 9001
Firesafe : BS 6755 Part 2

Batley Valve 21 www.trilliumflow.com | 21

www.trilliumflow.com
 Metalseal BV26000

Description
The double offset design and geometry of the valve and seal combine to
ensure a uniform 360° seal contact in the closed position and the double
eccentric action moves the disc into and out of the seat with the minimum
of wear and seating torque. The valves are fully rated to ANSI class 150lb
and 300lb in sizes up to 600mm with sizes above on request. All valve
sizes can be drilled to suit most international flange standards up to
300lb and special valves can be manufactured with Bodies drilled to suit
flanges up to ANSI Class 2500lb. The Metalseal design lends its self for
use on higher temperatures and abrasive service where a PTFE seal would
not be acceptable. The valve is supplied to ANSI Class IV leakage. The
valve can be supplied with a range of hard surface deposits for the seat &
seal such as hard Chrome plating, Stellite & Tungsten Carbide.

Pressure Class
ASME 150 to 900

Size Range
150mm to 600mm (Higher on request)

Temperature Range
-196˚C to 900˚C

Body Type
Wafer, Lugged, Flanged & Butt Welded

Materials
Carbon Steel, Stainless Steel, Duplex, Super Duplex, Hastalloy, Inconel,
Monel, Titanium, etc.

Reverse Flow Direction

In the closed position the seal retaining ring prevents the seal ring from
moving away from the pressure and so maintaining the sealing force
between the seal and disc. As the line pressure increases the disc will
deflect slightly to help maintain the seat leakage within the required
standard.

In the closed position the line pressure will deflect the seal in the direction
of the valve body thus maintaining the sealing forces between the seal and
disc. This movement allows the required seat leakage to be maintained
within the required standard.

For CV values refer to page 24.

22 | Valve
Batley 22 www.trilliumflow.com
 Metalseal BV26000

Component Carbon Steel High Temp Carbon Steel 316 St. Steel
Body A216 WCB A352 WC6/WC9 A351 CF8M
Disc, See Note 1 A216 WCB/A351 CF8M A351 CF8M A351 CF8M
Shaft See Note 2 S See Note 2 See Note 2
Pins 316 SS 316 SS 316 SS
Gland Follower St Steel St Steel St Steel
Gland Studs, Nuts & Washers St Steel St Steel St Steel
Gland Packings PTFE/Graphoil PTFE/Graphoil PTFE/Graphoil
Gland Ring 316 SS 316 SS 316 SS
Bearings 316 SS 316 SS 316 SS
Disc Spacers 316 SS 316 SS 316 SS
Blank End Plug Carbon Steel Carbon Steel 316 SS
Seal Retainer Carbon Steel 316SS 316 SS
Seal Back Up Ring 316 SS 316 SS 25 CR Duplex
Seal Gasket Graphite Graphite Graphite
Seal 316 SS 316 SS 316 SS

Alternative materials include: LCB, Monel, LG-2, Alloy 20, 316L, Titanium, Hastalloy, Inconel and super duplex.

1. All discs up to 700mm are hard chromium coated.

2. Shaft materials are chosen to suit the design pressure and
temperature of the valve. Standard materials are as follows:
Up to 400°C - 17-4ph & 316
401 to 600°C - 316, Monel, Nitronic 50/80, Inconel 625
601 to 800°C - 37/18 ss

Technical Standards
Design : API 609, BS 5155, MSS SP68
Pressure Testing : API 598, BS 6755 Part 1, IEC 60534-4
Wall Thickness : ANSI B16.34
Face to Face Dimensions : BS 5155, API 609, DIN 3202, ISO 5752
Quality Assurance : ISO 9001

Batley Valve 23 www.trilliumflow.com | 23

www.trilliumflow.com
 Metalseal BV26000

Dimensions
Double Flanged Wafer/Lugged

50 - 1000mm Class 150lb

Valve size A B C1 C2 D E F G H J K L M
Wafer Flanged
50 44 95 43 108 95 70 12 67 44 11 4 M8 49
80 69 129 47 114 120 95 15 67 44 11 4 M8 74
100 90 160 52 127 143 120 15 67 44 15 4 M10 96
125 117 186 56 140 165 145 20 67 44 15 4 M10 120
150 140 212 58 140 205 180 20 108 66 16 4 M12 143
200 189 270 64 152 238 210 25 108 66 16 4 M12 194
250 233 328 72 165 260 255 30 108 66 18 4 M16 240
300 284 383 81 178 300 285 35 108 66 18 4 M16 288
350 327 426 92 190 310 325 35 108 66 18 4 M16 317
400 377 474 102 216 320 340 40 108 66 32 4 M16 363
450 426 534 114 222 370 350 45 108 70 32 4 M20 409
500 472 590 127 229 418 410 45 165 97 17 8 M16 455
600 567 692 154 267 490 510 60 165 103 - - - 547
700 667 800 172 292 560 580 70 165 103 - - - 647
750 725 857 180 292 590 610 80 200 123 - - - 705
800 770 914 190 318 610 620 80 200 123 - - - 750
900 845 1025 241 330 620 630 90 200 123 - - - 835
1000 945 1120 241 410 630 640 100 200 123 - - - 925

50 - 1000mm Class 300lb

Valve size A B C1 C2 D E F G H J K L M
Wafer Flanged
50 44 95 43 150 95 70 12 67 44 11 4 M8 49
80 69 129 47 180 120 95 15 67 44 11 4 M8 74
100 90 160 52 190 143 120 20 67 44 15 4 M10 96
125 117 186 56 200 165 145 20 67 44 15 4 M10 120
150 140 212 58 210 205 180 25 108 66 16 4 M12 143
200 189 270 64 230 238 210 30 108 66 16 4 M12 194
250 233 328 72 250 260 255 35 108 66 18 4 M16 240
300 284 383 81 270 300 285 40 165 66 18 4 M16 288
350 317 412 127 290 354 360 50 165 97 36 4 M16 317
400 363 469 146 310 386 410 60 165 103 17 4 M16 363
450 409 533 160 330 418 440 65 165 103 17 4 M16 409
500 455 584 165 350 450 480 70 165 103 17 8 M16 455
600 547 692 181 390 515 560 80 165 103 22 8 M16 547
700 647 800 220 430 580 590 90 165 103 - - - 647
750 705 857 241 430 610 620 100 200 123 - - - 705
800 745 914 260 470 630 640 110 200 130 - - - 750
900 825 1022 270 510 655 665 120 220 130 - - - 825
1000 925 1085 270 550 680 690 130 220 130 - - - 925

Dimensions shown as on application. API 609 face to face dimensions for 300lb valves available on request.

24 | Valve
Batley 24 www.trilliumflow.com
 Metalseal BV26000

Sizing & Selection 50 - 1000mm Class 300lb Valve Torques at 200˚C (lbf/in)
Spindle Pressure drop across valve in closed position (psi) Closed pressure drop position psi G
Valve dia. Valve dia. Shaft size
dia. 50 100 150 200 285 300 400 500 600 740
50 12 116 120 124 128 135 50 12 140 145 153 162 173
80 15 262 273 283 294 310 80 15 344 370 396 423 460

100 20 446 475 505 535 586 100 20 595 655 714 774 858

125 20 636 686 736 786 870 125 20 890 986 1090 1190 1230

150 20 1010 1080 1150 1220 1340 150 25 1500 1670 1860 2030 2280

200 25 1820 1990 2150 2310 2590 200 30 2860 3240 3630 4020 4570

250 30 2820 3110 3410 3710 4210 250 35 4600 5300 5900 6660 7600
300 40 7200 8400 9500 10700 12300
300 35 4250 4760 5270 5780 6650
350 50 10900 12800 14800 16700 19400
350 35 5680 6360 7100 7700 8850
400 60 16300 19400 22500 25600 29800
400 40 7600 8620 9640 10670 12410
450 65 21600 25900 30200 34400 40400
450 45 9800 11290 12760 14230 16730
500 70 28000 33000 38000 44000 52000
500 45 12590 14600 16500 18500 21900
600 80 43000 52000 61000 71000 84000
600 60 18500 21900 25300 28800 34700
700 90 63000 78000 92000 106000 130000
700 70 23200 28100 33100 38000 46300
750 100 78000 97000 126000 134000 160000
750 80 27000 33600 40000 46900 58200
800 110 96000 120000 142000 166000 200000
800 80 32000 39600 47100 54700 67600
900 120 122000 154000 183000 210000 260000
900 90 40800 51000 61000 71500 89000
1000 130 167000 210000 250000 305000 350000
1000 100 49500 62000 75100 87000 109100

50 - 1000mm Class 150lb Valve Torques at 400˚C (lbf/in) 50 - 1000mm Class 300lb Valve Torques at 400˚C (lbf/in)
Closed pressure drop position psi G Closed pressure drop position psi G
Valve dia. Shaft size Valve dia. Shaft size
50 100 150 200 300 400 500
50 12 165 171 177 50 12 185 195 204 215
80 15 380 398 415 80 15 450 468 503 538
100 20 607 648 688 100 20 798 810 891 972
125 20 853 920 987 125 20 1167 1187 1320 1454
150 20 1340 1440 1530 150 25 1800 2010 2240 2480
200 25 2410 2620 2840 200 30 3490 3790 4330 4840
250 30 3710 4110 4510 250 35 5190 6110 3120 7950
300 35 5600 6280 6960 300 40 8090 9620 11180 12700
350 35 7450 8350 9250 350 50 11700 14300 16900 19500
400 40 9960 11300 12700 400 60 17100 21000 25100 29200
450 45 13000 14900 16900 450 65 22500 28300 33900 39600
500 45 15800 17700 19700 500 70 28900 32400 38500 44600
600 60 24200 28800 33400
600 80 44500 56800 69200 81600
700 70 31700 39300 47000
700 90 63600 83200 101000 121000
750 80 36900 47000 57100
750 100 78600 103000 127000 153000
800 80 44300 56000 67500
800 110 97800 129000 160000 192000
900 90 56000 71000 86000
900 120 123000 163000 203000 245000
1000 100 71200 93600 115000
1000 130 166000 223000 282000 340000

Metalseal
Correct material selection can accommodate operating temperatures up
to 900°C.

Torques for Sizing Actuators - Inch-Pounds (316 SS Seat)

Actuator selection is dependent upon a number of variable factors such

as pressure drop across the valve, seat and bearing friction torques,
cryogenic temperatures and flowing media. The figures in the following
table are based on standard valves and materials working in normal
service conditions. A safety factor as recommended by the actuator
manufacturer should be applied. Consult factory for cryogenic torque
figures.

Batley Valve 25 www.trilliumflow.com | 25

www.trilliumflow.com
 Metalseal BV26000

CV Tables
CV values for (class 150) - Vane Angle
Nominal bore
90º 80º 70º 60º 50º 40º 30º 20º 10º
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 402 330 249 181 125 80 48 24 12
125 642 526 398 289 199 128 77 39 19
150 1204 987 746 542 373 241 144 72 36
200 2190 1796 1358 986 679 438 263 131 66
250 3690 3026 2288 1661 1144 738 443 221 111
300 5483 4496 3399 2467 1700 1097 658 329 164
350 6924 5678 4293 3116 2146 1385 831 415 208
400 9199 7543 5703 4140 2852 1840 1104 552 276
450 11736 9624 7276 5281 3638 2347 1408 704 352
500 14215 11656 8813 6397 4407 2843 1706 853 426
600 20792 17049 12891 9356 6446 4158 2495 1248 624
700 29395 24104 18225 13228 9112 5879 3527 1764 882
750 34019 27896 21092 15309 10546 6804 4082 2041 1021
800 38900 31898 24118 17505 12059 7780 4668 2334 1167
900 46066 37774 28561 20730 14280 9213 5528 2764 1382
1000 60079 49265 37249 27036 18624 12016 7209 3605 1802

CV values for (class 300) - Vane Angle

Nominal bore
90º 80º 70º 60º 50º 40º 30º 20º 10º
50 89 73 55 40 28 18 11 5 3
80 226 185 140 102 70 45 27 14 7
100 383 314 237 172 119 77 46 23 11
125 642 526 398 289 199 128 77 39 19
150 1147 941 711 516 356 229 138 69 34
200 2086 1711 1293 939 647 417 250 125 63
250 3515 2882 2179 1582 1090 703 422 211 105
300 5222 4282 3238 2350 1619 1044 627 313 157
350 5885 4826 3649 2648 1824 1177 706 353 177
400 7819 6412 4848 3519 2424 1564 938 469 235
450 9976 8180 6185 4489 3093 1995 1197 599 299
500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530
700 24986 20489 15491 11244 7746 4997 2998 1499 750
750 28916 23711 17928 13012 8964 5783 3470 1735 867
800 33065 27113 20500 14879 10250 6613 3968 1984 992
900 39156 32108 24277 17620 12138 7831 4699 2349 1175
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532

26 | Valve
Batley 26 www.trilliumflow.com
 Vari-diff Vane BV30000

Description

The Batley Varidiff trim was developed in the early 1970’s in response to
an increased demand for a low cost solution to the problems of cavitation
and noise generated by conventional butterfly valves due to their inherent
high pressure recovery.

The Varidiff trim, see Figure 1 on page 27, which incorporates two hemi-
spherical control elements on opposite sides of the vane and ends of the
face of the vane, significantly reduces the pressure recovery particularly
at low openings i.e. 0 to 30 degrees. In terms of the pressure recovery
factor which is used to determine the pressure at the vena-contracta, a
value of 0.9 is achieved at openings below 30 degrees compared with 0.7
for a standard vane. Figure 3 on page 28, gives a comparison between
the static pressure recovery between a standard vane and a varidiff vane.

Although the varidiff offers lower pressure recovery at openings up to

30 degrees it is sometimes necessary to complement the vane with an
integral baffle either fitted into the valve body or optionally supplied
loose. As the valve opens above 30 degrees the pressure drop is broken
down across the vane and the baffle plate which results in a reduction in
pressure recovery.

The varidiff trim can be incorporated within both the swing through
range and the Hyperseal range of valves. The flow characteristic is equal
percentage with a turn down in excess of 100:1. Due to the low dynamic
torque a stable mode of operation is maintained for openings between 5
and 80 degrees.

Applications

The Varidiff trim has been used successfully on a number of demanding

applications where the use of standard butterfly valves had resulted in
severe operational problems, and premature failure of the valve. One
such application is back pressure control on overboard dump lines in the
offshore industry. Other applications include firewater ring system control
valve, brine blowdown control, jetty loading valves, sea-water drain and
re-circulation, cooling water circulation, and distillate to culvert valves.
In addition to the above liquid service applications it has also found use
on steam vent headers, and gas pipelines, for low noise requirements.

Batley Valve 27 www.trilliumflow.com | 27

www.trilliumflow.com
 Vari-diff Vane BV30000

Materials

Part Description Carbon Steel Ali-bronze Duplex Super Duplex

Body ASTM A216 WCB BS1400 AB2C ASTM A890 Gr4A ASTM A890 Gr6A
Vane ASTM A351 CF8M BS1400 AB2C ASTM A890 Gr4A ASTM A890 Gr6A
Spindle 17/4 PH Monel 25% Duplex St. St. 25 CR Duplex
Split taper pin 17/4 PH Monel 25% Duplex St. St. 25 CR Duplex
Sealing ring (*) Glass Filled P.T.F.E. Glass Filled P.T.F.E. Glass Filled P.T.F.E. Glass Filled P.T.F.E.
Spindle bearing 316 + P.T.F.E. Bronze + P.T.F.E. P.T.F.E. P.T.F.E.
Packing set P.T.F.E. / Graphoil P.T.F.E. / Graphoil P.T.F.E / Graphoil P.T.F.E / Graphoil
Gland Follower St. Steel St. Steel St. Steel St. Steel
Alternative material options available on request.
(*) Used on tight shut-off applications.

Figure 1. Sectional view of valve fitted with Varidiff vane and baffle plate

Figure 2. Wafer style valve with ‘Swingthro’ Varidiff vane

28 | Valve
Batley 28 www.trilliumflow.com
 Vari-diff Vane BV30000

Sizing & Selection

Valve Valve opening Figure 3. Static pressure recovery

Size
90° 80° 70° 60° 50° 40° 30° 20° 10°
mm
100 400 320 220 152 100 64 40 20 7
125 625 500 344 237 156 100 63 31 12
150 899 719 495 341 224 144 90 44 17
200 1599 1279 880 607 399 256 160 79 29
250 2498 1998 1374 949 624 400 250 124 46
300 3598 2878 1979 1366 898 576 360 178 66
350 4621 3696 2542 1755 1154 739 463 229 85
400 6080 4863 3344 2309 1518 973 609 301 112
450 7739 6189 4257 2939 1933 1238 775 383 142
500 9598 7676 5279 3645 2397 1535 961 475 177
600 13915 11129 7654 5284 3475 2226 1393 689 256
700 19032 15221 10469 7227 4753 3044 1905 942 350
750 21890 17507 12041 8313 5466 3501 2192 1083 403
800 24948 19953 13723 9474 6230 3991 2498 1234 459
900 31663 25323 17416 12024 7907 5065 3170 1567 583
1000 39179 31334 21551 14878 9783 6267 3922 1939 721
1200 56607 45273 31137 21496 14135 9055 5667 2801 1042

CV Values For Hyperseal Varidiff Class 150lb Figure 4. Typical Varidiff characteristic curve
Valve Valve opening
Size
90° 80° 70° 60° 50° 40° 30° 20° 10°
mm
100 221 177 122 84 55 35 22 11 4
125 353 282 194 134 88 56 35 17 6
150 662 529 364 251 165 106 66 33 12
200 1205 964 663 458 301 193 121 60 22
250 2030 1624 1117 771 507 325 203 100 37
300 3016 2412 1659 1145 753 482 302 149 56
350 3808 3046 2095 1446 951 609 381 188 70
400 5059 4046 2783 1921 1263 809 506 250 93
450 6455 5163 3551 2451 1612 1033 646 319 119
500 7818 6253 4300 2969 1952 1251 783 387 144
600 11436 9146 6290 4343 2856 1829 1145 566 211
700 16167 12930 8893 6139 4037 2586 1619 800 298
750 18710 14964 10292 7105 4672 2993 1873 926 344
800 21395 17111 11768 8125 5343 3422 2142 1059 394
900 25336 20263 13936 9621 6327 4053 2537 1254 466
1000 33043 26427 18176 12548 8251 5285 3308 1635 608

RECOMMENDED MAXIMUM VELOCITIES FOR LIQUID SERVICE Figure 5. Comparison between cavitation coefficient for Varidiff and
Standard Vane
Valve Size Max. Inlet Max. Outlet
ins mm ft/s m/s ft/s m/s ft/s m/s
4-12 100-300 30 9 30 9 20 6.1
14-24 350-600 18 5.5 18 5.5 14 4.3
Above Above 12 3.6 12 3.6 9 2.7
24 600

Max. Outlet Mach No. for

Valve Size Max. Inlet Max. Outlet
required noise level
>95 <95 <85
ins mm ft/s m/s ft/s m/s
dBA dBA dBA
4-12 100-300 200 61
14-24 350-600 100 30
350 107 0.3 0.25 0.2
Above Above
80 24
24 600

Batley Valve 29 www.trilliumflow.com | 29

www.trilliumflow.com
 Refractory Lined BV32000

Description
Since its formation the Batley Valve Company has specialised in butterfly
valves for control of hot gases. Our experience of Refractory Lined Valves
has been for gases at temperatures up to 1200˚C with low or negligible
pressure. All the valves are designed to meet the clients specifications
and sizes can be manufactured to suit most pipeline bores and flanges.

For temperatures of 1000˚C and above, or where higher pressures are

involved special valves such as a water cooled design may be the solution
that Batley Valve can offer.

Materials of construction can vary considerably depending upon

temperature, pressure, temperature fluctuation, flowing media,
particularly in respect to oxidising or sulphurous atmospheres and clients
own specifications.

The valve body is traditionally of a wafer design and manufactured from

fabricated steel or cast steel (ASTM A216 GR WCB), incorporating where
possible our standard patterns. The body can be drilled to suit the clients
pipe flanges. We recommend that the refractory cement lining is accurately
cast into the body in our works to avoid problems on-site or in service.

Where the flowing media is dirty or dust laden and there is a possibility
of internal bearing seizure, the valve may be designed to incorporate
outboard bearings.

Pressure Class
ASME 150 to 2500

Size Range
50mm to 1200mm

Temperature Range
0 to 800˚C

Body Type
Wafer, Lugged, Flanged

Materials
All castable materials, Carbon Steel, Stainless Steel, Duplex, Super
Duplex, Hastalloy, Inconel, Monel, Titanium, etc.

For CV values refer to factory.

30 | Valve
Batley 30 www.trilliumflow.com
 Vulcanised Rubber Lined BV34000

Description
The Batley range of Vulcanised rubber lined The valve is ideally suited to the dual role of process isolation and control and
butterfly valves was developed in response to as such can be fitted with a wide range of manual and powered operators.
industries request for a high quality low cost
valve for use on corrosive line fluids such as The vulcanised rubber lined butterfly valve incorporates a liner that is bond-
seawater and brine. The design is such that the ed to the valve body. This allows the valve to have higher closed differential
body and shaft material is fully isolated from pressures from full vacuum up to 20 bar g and the potential for higher fluid
the line fluid and as such lower specification velocities up to 8 metres per second (dependent on valve size).
materials such as Cast Iron & Carbon Steel can
be used in lieu of the more expensive AL Bronze The vulcanised/moulded liners can be supplied in a range of materials the
and Stainless Steel. most common being Neoprene, EPDM and Nitrile (Buna N). These cover
a range of temperatures from -30 to +140°C.
Due to the flexible design the valve can be
supplied to suit all common flange standards The valve body incorporates a small raised spigot that prevents the body
such as BS 4504 PN2.5 to liner from being over compressed during installation.
40, ANSI 125 TO 300LB, JIS,
DIN and BS 10, we can also Pressure Class
supply valves to suit all ASME 150
international standards for
face to face dimensions such
Size Range
as BS 5155, AWWA C504, API
600mm to 2000mm
609, DIN and ISO with special
non-standard dimensions
available on special request. Temperature Range
-40˚ to 140˚C
The valve has a wide range
of applications in many Body Type
industries and in particular Wafer, Lugged, Flanged, Clamped
it has found favour in the
Iron and Steel, Electrical Materials
Generation, Desalination and All castable materials, Carbon Steel, Stainless Steel, Duplex, Super Duplex,
Marine Industry. Hastalloy, Inconel, Monel, Titanium, etc.

Materials
Rubber Selection Table
Temperature Range °C
Seal Materials General Service Continuous Intermittent
Min Max Max
Nitrile Water, sea water, oils, natural gas - 30 +100 +120
Neoprene Some freons, oxygen, some chemicals and solvents -30 +100 +120
Ethylene Propylene LP Steam, hot water, ketones, ester, alcohols -40 +120 +140
EPDM W.R.L. Approved for potable water -40 +120 +140

Component Carbon Steel Stainless Steel Duplex Stainless Steel Aluminium Bronze Cast Iron Ductile Iron
Body A216 WCB A351 CF8M A890 4A EN1982-CC333G EN 1561 EN 1563
Vane A216 WCB A351 CF8M A890 4A EN1982-CC333G EN 1561 EN 1563
Shaft 17-4 PH SS 17-4 PH/316 SS UNS 31803 Monel 17-4 PH SS 17-4 PH SS
Bearings 316/PTFE 316/PTFE PTFE Bronze/PTFE 316/PTFE 316/PTFE
Packings PTFE/Graphite PTFE/Graphite PTFE PTFE PTFE/Graphite PTFE/Graphite
Gland Follower Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
The table above represents the most common materials of construction but it should be noted that other materials and combinations of the above
materials can be supplied.
For use on corrosive media Cast Iron and Carbon Steel vanes can be supplied with a number of different coatings, the most common of which are shown
below:
Glass Flake Coating, Rubber lining both soft (neoprene) or hard (ebonite), Xylan resin bonded PTFE, Fusion bonded epoxy.
In some circumstances valve bodies may be supplied in a fabricated mild steel construction in lieu of Cast Iron or Cast Carbon Steel.

Batley Valve 31 www.trilliumflow.com | 31

www.trilliumflow.com
 Vulcanised Rubber Lined BV34000

Dimensions Sizing & Selection

Flow Coefficients CV (US GPM) - Standard Class 150/300lb Valves

Nominal Valve Size Angle of Opening

C1 C2
bore B D E mm ins 0° 10° 20° 30° 40° 50° 60° 70° 80° 90°
Wafer Flanged
A 50 2 0.6 2.3 7.9 16.2 29 49 77 120 168 188
50 * 43 108 95 102 80 3 1.3 5.2 17.7 36.3 65 108 172 270 378 424
80 * 46 114 120 124 100 4 2.3 9.2 31.6 65 117 193 307 480 680 750
100 * 52 127 133 137 125 5 3.8 14.4 50 101 182 302 480 750 1050 1180
150 * 56 140 205 175 150 6 5.3 21 71 145 262 435 690 1080 1510 1700
200 * 60 152 235 207 175 7 7.3 28 97 198 357 592 940 1470 2060 2300
250 * 68 165 275 237 200 8 9.5 37 127 260 467 775 1230 1920 2690 3000

300 * 78 178 320 285 225 9 12.0 47 160 327 591 980 1555 2430 3400 3800

350 * 92 190 347 312 250 10 14.8 58 198 405 730 1210 1920 3000 4200 4700

400 * 102 216 375 340 300 12 21 83 284 582 1049 1739 2760 4320 6050 6800

450 * 114 222 390 377 350 14 27 105 361 740 1330 2205 3500 5500 7650 8500
375 15 31 122 420 860 1550 2570 4080 6300 8800 9900
500 * 127 229 470 437
400 16 36 140 479 982 1767 2930 4650 7200 10100 11300
600 * 154 267 480 490
450 18 45 177 608 1243 2242 3717 5900 9200 12900 14400
700 * 229 292 515 528
500 20 56 216 743 1520 2740 4542 7210 11200 15500 17500
750 * 229 292 540 562
550 22 74 263 904 1850 3336 5531 8780 13600 19000 21400
800 * 241 318 575 607
600 24 88 314 1080 2210 3982 6602 10480 16300 22800 25500
900 * 241 330 620 681
700 28 115 429 1473 3000 5430 9010 14300 22170 31000 34700
1000 * 300 410 685 731
750 30 127 495 1700 3480 6270 10395 16500 25800 36000 40000
1050 * 300 410 715 755
800 32 142 565 1940 3950 7170 11890 18870 29400 41000 45900
1200 * 350 470 813 860
900 36 186 720 2470 5000 9120 15120 24000 37200 52000 58500
1400 * 390 530 890 950
1000 40 225 910 3090 6210 11490 19050 30000 46000 64300 72400
1600 * 440 600 1040 1110 1200 48 335 1290 4430 9000 16340 27090 43000 67000 94000 105000
1800 * 490 670 1160 1220
2000 * 540 760 1280 1360

• Dimension B will be to suit the dimensions of the mating flanges.

Dimension F is dictated by the design shut off pressure when the valve is in the closed position.
Dimensions C1/C2 are to BS 5155
Alternative face to face dimensions can be supplied, such as AWWA C504, MSS SP67 or to the customers special requirements.

32 | Valve
Batley 32 www.trilliumflow.com
 Cryogenic Hyperseal BV36000

Description
Batley Cryogenic Hyperseal utilises a pressure energised modified PTFE
seal that gives exceptional sealing at both low & high pressures due to the
metal energising ring which exerts a preload onto the vane seat area even
at the lowest of pressures where other pressure energised seals fail to
perform.

The valves can be supplied in a range of body styles, Wafer, Lugged,

Flanged and Butt Weld. Fully rated valves can be offered up to ANSI 600lb
(PN100) in sizes from 2” (50mm) to 64” (1600mm). Valve bodies can also
be supplied in ratings up to ANSI 2500lb (PN400) for special applications.

The valve is offered as standard with a cryogenic sealing tightness that

exceeds that of BS 6364 1984/98, verified test results are available for
inspection by our clients.

Shut-off Pressures
Up to 1450psi (100 bar)

Pressure Class
ASME 150 to 900

Size Range
150mm to 1600mm

Temperature Range
-196˚ to 220˚C

Body Type
Wafer, Lugged, Flanged, Clamped & Butt Welded

Materials
Stainless Steel, Duplex, Super Duplex, Hastalloy, Inconel, Titanium, etc.
Cryogenic Hyperseal

For CV values refer to page 35.

Batley Valve 33 www.trilliumflow.com | 33

www.trilliumflow.com
 Cryogenic Hyperseal BV36000

Materials Dimensions: 50 - 900mm Class 150lb (PN16)

Item No. Description Material Qty Valve size A B C D E F G H
1 Body ASTM A351 CF8M St.St. 1 50 44 95 43 565 70 726 164 203
2 Vane ASTM A351 CF8M St.St. 1 80 72 129 47 565 95 726 164 203

3 Spindle 316 St.St. 1 100 90 158 53 565 115 726 164 203

4 Split Taper Pin 316 St.St. 3 125 117 186 58 565 145 826 164 203

5 Clamping Ring 316 St.St. 1 150 140 216 58 665 160 826 164 203
200 190 270 70 790 200 958 209 254
6 Sealing Ring Modified P.T.F.E. 1
250 235 324 80 790 240 958 232 356
7 Spring Elgiloy 1
300 280 381 90 880 245 1048 232 356
10 * Capscrew BS6105 A2-70 St.St. 8
350 330 413 127 930 315 1108 260 457
11 * Springwasher 316 St.St. 8
400 380 470 140 930 330 1108 325 457
12 Vane Spacer 316 St.St. 2
450 426 540 152 930 365 1139 445 356
13 Bearing Metaloplast MP3 2
500 472 590 152 930 420 1139 445 457
14 Bonnet ASTM A351 CF8M St.St. 1
600 567 692 178 1058 485 1312 476 457
15 Spiral Wound Gasket St.St./Graphite 1
700 647 795 200 1058 590 1312 476 457
16 Screw BS4882 MB8M St.St. 8 750 725 860 235 1185 620 1412 476 457
17 Springwasher 316 St.St. 8 800 770 914 235 1185 630 1412 541 457
18 Bearing Metaloplast MP3 1 900 884 1030 241 1385 650 1423 541 457
19 Gland Ring 316 St.St. 1
20 Packing Braided P.T.F.E. 6 Dimensions: 50 - 900mm Class 300lb (PN40)
21 Gland Follower 316 St.St. 1
Valve size A B C D E F G H
22 Stud BS6105 A2-70 St.St. 4
50 44 95 43 565 70 726 164 203
23 Nut BS6105 A2-70 St.St. 4 80 72 129 47 565 95 726 164 203
24 Springwasher 316 St.St. 4 100 90 158 53 565 115 726 164 203
25 Blank End Plate 316 St.St. 1 125 117 186 58 565 145 826 164 203
26 Gasket St.St./Graphite 1 150 140 216 58 665 160 840 209 254
27 Screw BS6105 A2-70 St.St. 8 200 190 270 70 790 205 966 249 305
28 Springwasher 316 St.St. 8 250 235 324 80 790 240 966 325 457
300 284 381 90 880 275 1100 325 457
* Depends on valve size
350 327 414 165 930 365 1110 445 356
400 377 470 180 930 382 1110 445 356
Alternative materials include: LCB, 316L, Duplex & Super Duplex. 450 426 540 190 930 430 1130 476 457
500 472 590 200 930 470 1130 541 457
Technical Standards
600 567 692 210 1058 520 1428 585 457
Design : API 609, BS 5155, MSS SP68
700 647 795 250 1058 590 1584 585 457
Pressure Testing : API 598, BS 6755 Part 1, IEC 60534-4
Wall Thickness : ANSI B16.34 750 726 860 270 1185 644 1584 585 457

Face to Face Dimensions : BATLEY STANDARD 800 745 914 285 1185 690 1840 700 457
900 825 1030 300 1385 744 1840 700 457

All dimensions in mm.

Face to face dimensions for double
flanged bodies are BS 5155 short
pattern.

34 | Valve
Batley 34 www.trilliumflow.com
 Cryogenic Hyperseal BV36000

Sizing & Selection

CV TABLES
Torques for Sizing Actuators - Inch-Pounds (Modified P.T.F.E. Seat)
Nominal CV values for (class 300) - Vane Angle
bore 90º 80º 70º 60º 50º 40º 30º 20º 10º
50 89 73 55 40 28 18 11 5 3
Actuator selection is dependent upon a number of variable factors such
80 226 185 140 102 70 45 27 14 7
as pressure drop across the valve, seat and bearing friction torques,
100 383 314 237 172 119 77 46 23 11
cryogenic temperatures and flowing media. The figures in the following
125 642 526 398 289 199 128 77 39 19 table are based on standard valves and materials working in normal
150 1147 941 711 516 356 229 138 69 34 service conditions. A safety factor as recommended by the actuator
200 2086 1711 1293 939 647 417 250 125 63 manufacturer should be applied.
250 3515 2882 2179 1582 1090 703 422 211 105
300 5222 4282 3238 2350 1619 1044 627 313 157 Valve Closed pressure drop position psi G
350 5885 4826 3649 2648 1824 1177 706 353 177 dia. 50 100 150 200 285
400 7819 6412 4848 3519 2424 1564 938 469 235 50 146 152 159 164 174
450 9976 8180 6185 4489 3093 1995 1197 599 299
80 300 317 332 348 375
500 12083 9908 7491 5437 3746 2417 1450 725 362
100 545 579 612 645 704
600 17673 14492 10958 7953 5479 3535 2121 1060 530
125 947 1021 1096 1171 1300
700 24986 20489 15491 11244 7746 4997 2998 1499 750
150 1249 1357 1465 1574 1756
750 28916 23711 17928 13012 8964 5783 3470 1735 867
800 33065 27113 20500 14879 10250 6613 3968 1984 992 200 2355 2599 2842 3087 3502
900 39156 32108 24277 17620 12138 7831 4699 2349 1175 250 3633 4074 4515 4956 5704
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532 300 4738 5503 6267 7030 8330
350 6487 7501 8514 9526 11250

Nominal CV values for (class 300) - Vane Angle 400 9600 11130 12670 14210 16830
bore 90˚ 80˚ 70˚ 60˚ 50˚ 40˚ 30˚ 20˚ 10˚ 450 12250 14460 16660 18870 22600
50 89 73 55 40 28 18 11 5 3 500 15600 18300 20900 23600 28100
80 226 185 140 102 70 45 27 14 7
600 23800 28900 34200 39400 48300
100 383 314 237 172 119 77 46 23 11
700 32300 41800 50500 59100 73700
125 642 526 398 289 199 128 77 39 19
150 1147 941 711 516 356 229 138 69 34 750 38900 50200 61600 72900 92300
200 2086 1711 1293 939 647 417 250 125 63 800 45300 58300 71300 84300 106400
250 3515 2882 2179 1582 1090 703 422 211 105 900 61400 78700 96000 113400 142800
300 5222 4282 3238 2350 1619 1044 627 313 157
350 5885 4826 3649 2648 1824 1177 706 353 177
400 7819 6412 4848 3519 2424 1564 938 469 235
450 9976 8180 6185 4489 3093 1995 1197 599 299
500 12083 9908 7491 5437 3746 2417 1450 725 362
600 17673 14492 10958 7953 5479 3535 2121 1060 530 50 - 1000mm Class 300lb Full Rated
700 24986 20489 15491 11244 7746 4997 2998 1499 750
750 28916 23711 17928 13012 8964 5783 3470 1735 867 Valve Closed pressure drop position psi G
800 33065 27113 20500 14879 10250 6613 3968 1984 992 dia. 300 400 500 600 740
900 39156 32108 24277 17620 12138 7831 4699 2349 1175 50 176 188 201 215 231
1000 51067 41875 31662 22980 15831 10213 6128 3064 1532
80 427 468 507 546 601
100 802 892 982 1071 1197
125 1323 1473 1623 1773 1983
150 2019 2289 2559 2827 3210
200 3900 4486 5028 5658 6478
250 6309 7338 8365 9390 10840
300 9250 10990 12740 14480 16930
350 14400 18790 20180 23080 27080
400 22200 26800 31440 36040 42500
450 29500 35900 42300 48600 57800
500 38200 46500 54900 63200 74800
600 60400 74400 88400 102100 121600
700 91200 113400 135100 158100 163700
750 108900 141500 169800 198500 238100
800 139800 175600 212800 247400 297300
900 182900 229200 276800 322500 387000

Valve sizes up to 1800mm on request.

Batley Valve 35 www.trilliumflow.com | 35

www.trilliumflow.com
 Blake 02 – 01042020

Trillium Flow Technologies UK LTD

Britannia House, Huddersfield Road, Elland, West Yorkshire, HX5 9JR, England
T: +44 (0) 1422 282 000; Fax: +44 (0) 1422 282 100; E: controlvalves@trilliumflow.com
www.trilliumflow.com