Mining Excavator: Operating Weight With Backhoe Attachment: Shovel Attachment: Engine: Bucket Capacity: Shovel Capacity
Mining Excavator: Operating Weight With Backhoe Attachment: Shovel Attachment: Engine: Bucket Capacity: Shovel Capacity
Mining Excavator: Operating Weight With Backhoe Attachment: Shovel Attachment: Engine: Bucket Capacity: Shovel Capacity
R 9200
2 R 9200
Reliability Customer Service Safety Environment
Ready to Work World-Class Support, Protecting Your Most Mining Responsibly
When You Need It Everywhere, Every Day Important Assets
R 9200 3
Productivity
Working Harder
and Faster
The R 9200 is the optimal loading tool to pair with 100 t and 140 t off-highway trucks. The
R 9200 is a world-class loading tool to meet mining customer’s expectations with leading-
edge technology. R 9200 delivers this in three ways: high productivity, exceptional reliability,
and true 200 t class performance.
4 R 9200
Fast and Cab Optimized
Precise Movement for Performance
Proven Mining Engine Accessibility, comfort and safety define the standard of
The R 9200 is powered by a single Cummins QSK38 diesel the new Liebherr cab for the R 9200. A panoramic view
engine which is US / EPA Tier 2 / Tier 4i compliant. Renowned combined with cameras system allow the operator to have in
for its reliability, the engine delivers durable and superior any case the control of the working environment. The seat,
performance contributing to achieve production goals. joysticks and pedals are designed and located to increase
Liebherr’s deliberate choice of the proven Cummins engine the result of the operator while reducing fatigue.
is due to the efficient proactive service on-site and continued
collaboration with Cummins.
R 9200 5
Efficiency
Moving More
for Less
The R 9200 follows the Liebherr philosophy of maximizing performance by improving the
efficiency of all individual subsystems. The advanced regulation system allows a well-
balanced energy consumption reducing operating costs per ton. In addition, all components
work in optimal performance range that contributes to extend their life for the highest machine
availability.
6 R 9200
Advanced Top-Class
Energy Optimization Components Access
Closed Loop Swing Circuit The R 9200 was developed to facilitate the maintenance of the
The R 9200 is the only 200 t class mining excavator using a components of the machine. For example, the hydraulic valve
closed loop swing circuit. The kinematic energy can be saved blocks are located on the uppercarriage and easily accessible
when the swing motion is used during deceleration, to drive from the service platform, and numerous filters are centrally
the main and auxiliary pumps, reducing fuel consumption and located to allow faster access. With a wide area of maintenance
allowing faster boom lift motion. around the engine and the pumps, the R 9200 offers a great
environment to the service staff to reduce at the minimum the
Litronic Plus service time of the machine.
The Liebherr-patented Litronic Plus system consists of an
intelligent power management system specially developed to
optimize electrical, mechanical and hydraulic power distribution.
This system encourages fuel efficiency and energy savings Extended
while ensuring peak subsystem performance according to
immediate working requirements. Components Lifetime
Independent Cooling System
Oil and water cooling fans are independent and electronically The hydraulic oil filtration systems remove fluid contaminants
managed. The on-demand cooling control enables to maximize to offer the highest rate of hydraulic components durability. To
available power for the working process. This technology maintain oil quality and extended oil lifetime, all return hydraulic
contributes to maintain sustainable temperature of all the oil flow goes through a fine filtration system (15 / 5 μm) and oil
hydraulic components extending their life. tank is sized to considerably extend the time between service
intervals.
R 9200 7
Reliability
Ready to Work
When You Need It
With over 50 years of innovative thinking, engineering and manufacturing excellence, Liebherr
sets the industry standard for advanced equipment design and technology tools to provide
the most up-to-date product responding to the requirements of the mining customers.
8 R 9200
Quality: Suit Customer
the Liebherr Trademark Requirements
Structure Made Exclusively for Mining Liebherr sales engineer support during the decision-making
Liebherr mining excavators are conceptualised, designed and stage guarantees that the customised product choice perfectly
dedicated to the mining industry. The engineering department matches customer requirements. To ensure customer
uses specific 3D solution in order to meet possible requirements, satisfaction, the Liebherr products are available in a range of
such as Finite Element and Fatigue Life Analysis. In combination, specific configurations. For example, to upgrade the machine
the manufacturing department uses advanced welding techniques for the cold climate environment, to adapt the undercarriage for
to strategically reinforce the structure. The synergy of our skills an specific application or to increase safety and comfort of the
allows to obtain maximal machine availability. operator. With more than 150 engineers dedicated to develop
mining excavators, Liebherr offers tailored-made solution to
Reinforced Undercarriage Structure meet the clients requirements.
Specifically designed for extreme mining conditions, the rugged
R 9200 undercarriage represents the basis for the stability of
the machine. Using specific anti-collision track chain guide and
heavy duty track rollers, the chains are maintained in the perfect
alignment in any condition. The access to the travel motors and Simplified Design
brakes has been designed to provide maximum protection to
the components, while providing easy and fast service access.
All through the R 9200 meets all the entire market requirements
Liebherr Components Integration concerning life cycle cost and productivity, all system and
As an OEM, Liebherr has built a solid reputation for development design solutions have been simplified to the straight minimum.
and production of high quality strategic mining components. The This increases reliability and facilitates significantly maintenance
R 9200 integrates robust and reliable mining components that are and troubleshooting. The result is less downtime and reliable
developed, manufactured and controlled by Liebherr, ensuring availability.
reliability and high performance for the entire machine.
R 9200 9
Customer Service
World-Class Support,
Everywhere, Every Day
By partnering with our customers, Liebherr implements tailored solutions from technical
support, spare parts and logistics solutions to global maintenance for all types of equipment,
all over the world.
10 R 9200
Customer Support Remanufacturing Genuine Parts
R 9200 11
Safety
12 R 9200
Safety-First Efficient
Working Conditions Machine Protection
R 9200 13
Environment
Mining
Responsibly
Liebherr considers the conservation and preservation of the environment as a major challenge
for the present and future. Liebherr are considerate of environmental issues in designing,
manufacturing and managing machine structures, providing solutions that allow customers to
balance performance with environmental consciousness.
14 R 9200
Reduce and Sustainable Design and
Control Emissions Manufacturing Process
*REACH is the European Community Regulation on chemicals and their safe use (EC 1907 / 2006)
It deals with the Registration, Evaluation, Authorization and Restriction of Chemical Substances.
Remanufacturing Sustainable
Program Eco-Mode Manufacturing Process
• Reduced environmental impact • Improved fuel efficiency • Promoted recovery-waste management
• Second life for your components • Less noise pollution • Controlled non-recyclable waste elimination
• Alternative to purchase brand-new • Less carbon dioxide emissions • Eco-friendly material selection
replacement components (95 % of material used
on machine is recyclable)
• European certifications
R 9200 15
Technical Data
Electric System
Electric isolation easy accessible battery isolations
Electro-Hydraulic Controls Working lights high brightness halogen lights:
Servo circuit independent, electric over hydraulic proportional – 2 on working attachment with grid protection
controls of each function – 1 on RHS of uppercarriage with grid protection
Emergency control via accumulator for all attachment functions with – 1 on LHS of uppercarriage
stopped engine – LED lights as option
Power distribution via monoblock control valves with integrated primary other:
relief valves and flanged on secondary valves for – 4 pieces 24 V outlets
travel, 4 independent circuits – halogen access lights with timer 5 min.
Flow summation attachment and travel drive (LED as option)
Control functions – LED service lights with timer 20 min.
Attachment and swing proportional via joystick levers Emergency stop switches at ground level, in hydraulic compartment, in engine
Travel proportional via foot pedals compartment and in operator cab
Electrical wiring heavy duty execution in IP 65 standard for operating
conditions of – 50 °C to 100 °C / – 58 °F to 212 °F
16 R 9200
Uppercarriage Service Flap
Design torque resistant designed upper frame in box-type Design manually actuated service flap, easily accessible from
construction for superior strength and durability ground level to allow:
Attachment mounting parallel longitudinal main girders in box section – fuel fast refill
construction – engine oil quick change
Machine access hydraulically operated 45° access stair, full controlled – attachment / swing ring bearing grease barrel
descent, in case of emergency stop additional emer- refilling via grease filter
gency ladder fitted near the cab – 2 x swing gear oil refill
– 2 x swing gear oil draining
– splitterbox oil change
other coupler type on request
Operator’s Cab
Design resiliently mounted, sound insulated, large windows
for all around visibility, integrated falling object protec-
tion FOPS Central Lubrication System
Operator’s seat suspended pneumatic seat, body-contoured with shock Type single-line lubrication system, for the entire attach-
absorber, adjustable to operator’s weight, seat heating, ment / swing ring bearing and teeth
additional “retractable passenger / trainer seat” Grease pumps hydraulic grease pump for the attachment / swing ring
Cabin windows tinted armored glass for front window and right-hand bearing, electric grease pump for the swing ring teeth
side windows, all other windows in tinted safety glass, Capacity 200 l / 53 gal bulk container for attachment / swing
windshield-washer system 30 l / 8 gal watertank, sun ring bearing, separated 15 l / 4.0 gal bulk container
louvers on all windows in heavy duty design optional for swing ring teeth
and frontguard optional Refill via the service flap for both containers, fill line with
Heating system / heavy duty, fully automatic, high output air conditioner grease filters
Air conditioning and heater unit, contains fluorinated greenhouse Monitoring via a specific Liebherr control module with data
gases HFC 134a with a Global Warming Potential memory
(GWP) of 1430, the AC circuit contains 3.6 kg / 7.9 lb
of HFC-134 representing an equivalent of 5.1 tonnes /
5.6 tons of CO2, the 2nd AC circuit (optional) contains
2.2 kg / 4.8 lb of HFC-134 representing an equivalent
of 3.1 tonnes / 3.4 tons of CO2 Attachment
Cabin pressurization ventilation with filter Design box-type structure with large steel castings in all high-
Controls joystick levers integrated into armrest of seat stress areas
Monitoring via LCD-display, data memory Stick wear protection underneath lower beam plate
Rear vision system camera installation on counterweight and right-hand Hydraulic cylinder Liebherr design,
side of the uppercarriage, displayed on the monitoring electronically controlled end-cushioning
display Hydraulic connections pipes and hoses equipped with SAE split-flange
Noise level (ISO 6396) 74 dB(A) connections
Pivots bucket-to-stick O-ring sealed and completely enclosed
Pivots bucket-to-link
Kinematics Liebherr parallel face shovel attachment geometry,
electronic controlled end-cushioning
Undercarriage
Design 3-piece undercarriage, box-type structures for center
piece and side frames, stress relieved
Hydraulic motor 1 axial piston motor per side frame
Travel gear Liebherr planetery reduction gear
Travel speed 0 – 2.8 km/h / 0 – 1.7 mph
Parking brake hydraulically actuated, maintenance-free, multi-disc
brakes for each travel motor
Track components B 11, maintenance-free, forged double grouser pad
Track rollers / Carrier rollers 8 / 2 per side frame
Track tensioner hydraulic and grease tensioner
Transport undercarriage side frames are removable
R 920017
Dimensions
A1
A F D
P W H
C K
Q
R0280
N L
S U
B Z
G V
X
mm / ft in mm / ft in
A 5,508 / 18'1" N 800 / 2' 7"
A1 6,622 / 21'9" P 6,930 / 22' 9"
B 5,502 / 18' Q 832 / 2' 9"
C 2,031 / 6'8" S 4,702 / 15' 5"
D 5,800 / 19' U 7,600 / 24'11"
F 2,158 / 7'1" V 12,600 / 41' 4"
G 5,922 / 19'5" W 7,035 / 23' 1"
H 6,930 / 22'9" X 16,775 / 55'
K 2,180 / 7'2" Z 9,599 / 31' 6"
L 5,862 / 19'3" OEL Operator’s eye level 5,980 / 19' 7"
A1
A F D
P H
W
C K
Q
R0281
N L
S U
B Z
G V
X
mm / ft in mm / ft in
A 5,508 / 18'1" N 800 / 2' 7"
A1 6,622 / 21'9" P 6,930 / 22' 9"
B 5,502 / 18' Q 832 / 2' 9"
C 2,031 / 6'8" S 4,702 / 15' 5"
D 5,800 / 19' U 7,600 / 24'11"
F 2,158 / 7'1" V 16,420 / 53'10"
G 5,922 / 19'5" W 6,460 / 21' 2"
H 6,930 / 22'9" X 18,600 / 61'
K 2,180 / 7'2" Z 9,599 / 31' 6"
L 5,862 / 19'3" OEL Operator’s eye level 5,980 / 19' 7"
18 R 9200
Backhoe Attachment
with Mono Boom 8.50 m / 27'9"
ft m
16
R0282 Digging Envelope
50 Stick length 3.80 m / 12' 5"
45 14 Max. digging depth 8.29 m / 27' 2"
Max. reach at ground level 14.82 m / 48' 7"
40 12 Max. dumping height 9.71 m / 31'10"
R 3000
35 Max. teeth height 14.03 m / 46'
10
30
Max. digging force (ISO 6015) 650 kN / 146,126 lbf
25 8
Max. breakout force (ISO 6015) 740 kN / 166,359 lbf
20 6
15
4
10 Operating Weight and Ground Pressure
2
5 The operating weight includes the basic machine with backhoe attachment and backhoe
0 0 bucket 12.50 m3 / 16.35 yd3.
-5
-2 Pad width mm / ft in 800 / 2’6”
-10 Weighttonnes/tons 205 / 225
-4 Ground pressure* kg/cm2 / psi 1.98 / 28.16
-15
* according to ISO 16754
-20 -6
-25 -8
-30
18 16 14 12 10 8 6 4 2 0m
60 55 50 45 40 35 30 25 20 15 10 5 0 ft
Backhoe Buckets
For materials class according to VOB, Section C, DIN 18300 <5 <5 <5 5–6 5–6 5–6 7–8 7–8 7–8
Typical operation according to VOB Section C, DIN 18300 GP GP GP HD HD HD XHD XHD XHD
Capacity ISO 7451 m3 15.50 14.60 13.70 13.70 12.50 11.40 11.80 10.50 10.00
yd3 20.30 19.10 17.90 17.90 16.40 14.90 15.40 13.70 13.08
Suitable for material up to a specific weight of t/m3 1.45 1.55 1.65 1.60 1.80 2.00 1.80 2.10 2.25
lb/yd3 2,445 2,614 2,782 2,698 3,035 3,373 3,035 3,541 3,794
Cutting width mm 3,450 3,250 3,100 3,100 2,800 2,550 2,650 2,350 2,250
ft in 11'3" 10'7" 10'2" 10'2" 9'2" 8'4" 8'8" 7'8" 7'4"
Weightkg 11,900 11,700 11,500 12,500 12,000 11,400 13,000 12,450 12,000
lb 26,235 25,794 25,353 27,558 26,455 25,133 28,660 27,448 26,455
GP: Loading bucket with Liebherr Z110 teeth
HD: Heavy-duty bucket with Liebherr Z120 teeth
XHD: Heavy-duty rock bucket with Liebherr Z120 teeth
R 920019
Face Shovel Attachment
with Shovel Boom 6.00 m / 19'7"
15
4
10 Operating Weight and Ground Pressure
2
5 The operating weight includes the basic machine with shovel attachment and bucket
12.50 m3 / 16.35 yd3.
0 0
4180 Pad width mm / ft in 800 / 2’6”
-5 Weight tonnes / tons 210 / 231
-2
-10
Ground pressure* kg/cm2 / psi 2.02 / 28.73
-4
* according to ISO 16754
14 12 10 8 6 4 2 0m
45 40 35 30 25 20 15 10 5 0 ft
20 R 9200
Optional Equipment
Uppercarriage
LED lighting
Multiflo Hydrau-Flo® for fast fueling system
Wiggins / Banlaw counter plugs for fuel / lube trucks Attachment
Rock protection for swing gear Piston rod guard for the bucket cylinders
Steel grease lines on swing ring Piston rod guard for hoist cylinders
Semi-automatic swing brake with joystick control
Swing ring scrapers
Hydraulic-powered grease refill station
Specific Solutions
Arctic package (– 20 °C / – 4 °F, – 35 °C / – 31 °F, – 50 °C / – 58 °F)
Sound attenuation package
Hydraulic System High altitude kit
Bio-degradable hydraulic oil Hammer / shear / grapple attachments
Oil cooler inlet screens Arrangement for object handling operation
Fine filtration bypass (2 μm)
Safety
Engine Automatic fire suppression system
Fuel consumption optimized engine version
Cold application start aid
R 920021
The Liebherr Group of Companies
All illustrations and data may differ from standard equipment. Subject to change without notice. All indicated loads are based in accordance with ISO 9248.
Wide Product Range State-of-the-art Technology
The Liebherr Group is one of the largest construction equipment To provide consistent, top quality products, Liebherr attaches
manufacturers in the world. Liebherr’s high-value products and great importance to each product area, its components and
services enjoy a high reputation in many other fields. The wide core technologies. Important modules and components are
range includes domestic appliances, aerospace and trans- developed and manufactured in-house, for instance the entire
portation systems, machine tools and maritime cranes. drive and control technology for construction equipment.
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