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    Am Syllabus

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    Am Syllabus

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    AM SYLLABUS

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    Am Syllabus

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    of 1

    ADDITIVE MANUFACTURING

    (Professional Elective –V)

    IV-B.Tech-I-Sem. L T P C
    Subject Code : 21L03707 3 0 0 3
    Pre Requisite: Nil
    Course Outcomes: At the end of the course, the student will be able to
    1. Explain the concepts of Additive Manufacturing
    2. Differentiate liquid and solid based rapid prototyping systems
    3. Illustrate powder based rapid prototyping and tooling systems
    4. Apply various data file formats in 3D printing
    5. Summarize various RP applications.

    Unit-I 09 hours
    Introduction:Prototyping fundamentals, Historical development, Fundamentals of Rapid Prototyping,
    Advantages, and Limitations of Rapid Prototyping, commonly used Terms, Classification of RP process,
    Rapid Prototyping Process Chain: Fundamental Automated Processes, Process Chain.

    Unit-II 10 hours
    Liquid-based Rapid Prototyping Systems: Stereo lithography Apparatus (SLA), Models and
    specifications, Process, working principle, photopolymers, photo polymerization, layering technology,
    laser and laser scanning, Applications, Case studies.
    Solid-based Rapid Prototyping Systems: Laminated Object Manufacturing (LOM): Models and
    specifications, Process, working principle, Applications, Case studies.Fused Deposition Modeling
    (FDM): Models and specifications, Process, working principle, Applications, Case studies.

    Unit-III 10 hours
    Powder Based Rapid Prototyping Systems: Selective laser sintering (SLS): Models and specifications,
    Process, working principle, Applications, case studies. Three dimensional Printing (3DP): Models and
    specifications, Process, working principle, Applications, Case studies.
    Rapid Tooling: Introduction to Rapid Tooling (RT), Conventional Tooling Vs RT, need for RT. Rapid
    Tooling Classification; Indirect Rapid Tooling Methods: Spray Metal Deposition, Direct Rapid Tooling:
    Direct AIM, LOM Tools, DTM Rapid Tool Process, EOS Direct Tool Process and Direct Metal Tooling
    using 3DP.

    Unit-IV 09 hours
    Rapid Prototyping Data Formats: STL Format, STL File Problems, Consequence of Building Valid
    and Invalid Tessellated Models, STL file Repairs: Generic Solution, Other Translators, Newly Proposed
    Formats, Features of various RP software’s like Magics, Mimics, Solid View, View Expert, 3D View,
    Velocity 2, Rhino, STL View 3 Data Expert and 3D doctor.

    Unit-V 10 hours
    RP Applications: Application - Material Relationship, Application in Design, Application in
    Engineering, Analysis and Planning, Aerospace Industry, Automotive Industry, Jewelry Industry, Coin
    Industry, GIS application, Arts and Architecture. RP Medical and Bioengineering Applications: Planning
    and simulation of complex surgery, Customized Implants & Prosthesis, Design and Production of
    Medical Devices, Forensic Science and Anthropology, Visualization of Biomolecules.

    Textbooks:
    1. Rapid prototyping; Principles and Applications, Chua C.K., Leong K.F. and LIM C.S, WSP.
    2. Rapid Manufacturing, D.T. Pham and S.S. Dimov/Springer.

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