Cat.no.:E-PS Cat.no.:E-GGC Cat.no.:E-CSS Cat.no.

:E-FSV

Manifold DBB Ball Valves

Complete Solutions for Industrial Valves
Cat.no.:TOBV Cat.no.:E-CBV Cat.no.:E-CV Cat.no.:E-CBV

Cat.no.:E-FWBV Cat.no.:E-FBV Cat.no.:E-TMBV Cat.no.:E-MSBV

NEWAY VALVE (SUZHOU) CO., LTD. Distributed by:

C at. no.: E- MD B V- 2021

No.666 Taishan Road, Suzhou New District, P.R. China

Post Code: 215129
Tel: 86-512-666-51365
Fax: 86-512-666-18930-2102
E-mail: overseas.sales@neway.com.cn
http://www.newayvalve.com
NEWAY VALVE
Cat.no.:E-MDBV-2021
 Quality Commitment
Table of

Contents

Introduction
Complete Solutions for Industrial Valves
1 Quality Commitment As a global leader of valve manufacturing, Neway (SSE:603699) is
dedicated to the production, research, and development of industrial
valves. Neway is committed to providing complete valve solutions to all
2 Product Outline
industries through advanced engineering and innovation.
CE/PED
3~4 Valve Structure Neway’s product line includes Ball, Butterfly, Gate, Globe, Check, Nuclear, NORSOK
Control, Subsea, Safety valves. Our high quality standards and innovative ISO9001

5~7 Design Features ability are recognized by many global end users and EPCs. Neway valves
are utilized in a wide variety of industries and working conditions such as
Refining, Chemical, Coal Chemical, Offshore(including subsea), Air
8 Application
Separation, LNG, Nuclear Power, Power Generation, and Pipeline
Transmission applications.

API 6D
Facilities & Service
Neway has developed a sophisticated multi-plant management system
operating one valve assembly plant, one API6A valve plant, three
foundries, and one R&D center. Our largest assembly plant was expanded Fire Safe Test Certificate

in 2013, and it now covers 35,000 square meters. ABS

Advanced software (ANSYS, FE-Safe, CF-Design, Siemens PLM and NX)

is applied here at Neway for the Research & Development of products. We TA Luft
use SAP to control the traceability and status of all products during the
manufacturing process. In order to ensure the safety, eco-friendliness, and
reliability of our products, we use the most advanced fire-safe, cryogenic, Neway recognizes the importance of valve quality for the safety and protection of
high pressure, and fugitive emission test equipment. personnel health and property. It is our quality commitment to focus our resources to

provide our customers with first class products at a competitive price, designed, AD2000
As part of Neway’s global strategy, to provide better service to our
manufactured, inspected and tested in accordance with our customers specifications
customers, we have established our overseas subsidiaries in USA,
Netherlands, Italy, Singapore, and Dubai along with over 80 agents and and complying with all international standards.
distributors worldwide. Current industrial standards do not always take into consideration the likelihood and consequences of possible deterioration in

service, related to specific service fluids or the external environments in which they operate. Therefore we request that our

customers communicate with our engineering department. Our valve optimization program continuously strives to provide valves
Quality Assurance
Neway is dedicated to the pursuit of “ Zero Defect ”. We maintain a quality that withstand deterioration in service, and ensure safety over the valves expected lifetime.
management system that encompasses our entire operation from order
entry, to final inspection. Through Neway’s continuous efforts, our products
have sucessfully achieved industrial certificates including ISO 9001, API
6A, API 6D, CE/PED, ASME N & NPT, TA-Luft, ABS, CU-TR, and Fire-Safe
approvals.

NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 01
Product Outline Valve Structure
About Products Standard
This catalogue is applicable to manifold DBB ball valves produced by Neway. Manifold DBB ball valves shall be used for isolation ASME B16.34, API 6D, ASME VIII, ASME B16.5, ASME B16.10, etc.
purpose only and shall not be used to regulate the fluid flow. During its life cycle, valve obturator shall always be kept in fully open
Typical Valve Structure
or fully closed position depending on the application.
Stem&Splitted Lower Trunnion Structure
The main advantages of Neway’s manifold DBB valve includes two aspects. Firstly, it will decrease the operator risk with true double
isolation. Secondly, it needs less space when installation. Neway’s manifold DBB valve is often used in offshore application and Bolting Gearbox

FPSO application. Typical applications of manifold DBB valves are used for Instrumentation purpose or process purpose.
Washer
Steel tube
Product Range Lever
Screw Retainer
Stud
Stop plate
Manifold Ball
Nut
T-lever Conventional lever Gearbox
Type Floating Type Trunnion

Size 1/2” ~ 3” Size 2” ~ 12”

Rating 150LB ~ 2500LB Rating 150LB ~ 2500LB NO. Part NO. Part NO. Part
Body Material CS, 316 SS, 22Cr/25Cr DS, etc. Body Material CS, 316 SS, 22Cr/25Cr DS, etc.
1 Body 40 Injection 161n O-ring
Soft Seats: PEEK, PTFE Soft Seats: Devlon, PEEK, PTFE 2 Bonnet 70a Spring 163a Key
Seat Material Seat Material
Metal Seats: Tungsten Carbide and Chrome Carbide Metal Seats: Tungsten Carbide and Chrome Carbide 5 Ball 70c Spring 164c Pin
8 Seat retainer 153 Bearing 164d Pin
Seat and Stem Injection Points; 10 Stem 153 Bearing 164f Pin
Ball Cavity Drain and Vent Ports; PTFE Lip Seals 15 Trunniom 153 Bearing 165a Retainer
Optional Feature
Needle type bleed valve with NPT screwed or flanged 17a Top flange 155d Packing 165c Retainer
or socked welded connected to valve body 17d Cover 160a Gasket 165g Retainer
27c Stud 160c Gasket 165h Retainer

Note: The materials will be selected according to customer’s datasheet requirements. 28c Nut 160f Gasket 165i Retainer
29 Screw 160f Gasket 167b Thrust washer

Valve Information 29b Screw 161a O-ring 171 Seat ring

29c Srew 161d O-ring 178 Graphite ring
Valve Description
35 Vent valve 161h O-ring 350 Steel ball

8x6 BSJ 1 R - G ， C40 / 12666 39 Relief valve 161g O-ring

① ② ③ ④ ⑤ ⑥ ⑦
Valve Size Valve Type ASME Class End Connection

Operator Body Materials Trim Code

Nameplate Information

operating pressure at operating pressure at

normal temperature maximum temperature
Name Content Name Content

Size Nominal diameter of valve Class Valve pressure rating

Body Body material Seat Seat sealing surface material

Stem Stem material Ball Ball sealing surface material

Maximum working pressure Maximum working pressure

print customer drawing @ minimum temperature @ minimum temperature
print date Mop S.N
number if needed
print NACE Maximum working pressure Maximum working pressure
if needed @ minimum temperature @ minimum temperature

Remark: The code of valve description are Neway internal code. Neway will select the code according to customer’s requirements.

02 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 03
Valve Structure Design Features
Plates Supported Trunnionsintergral with Ball Structure Design Features
Unique Features of DBB Valve
Bolting Gearbox Reduce weight

Save space
Washer
Steel tube
Lever Reduce leak point
Screw Retainer
Stud
Stop plate
Nut
Installation efficiency
T-lever Conventional lever Gearbox

NO. Part NO. Part NO. Part

1 Body 70c Spring 163a Key

2 Bonnet 153 Bearing 164a Pin
5 Ball 153 Bearing 164c Pin
8 Seat retainer 153 Bearing 164d Pin
DBB is composed of two single balls, which design features are the same as single ball.
10 Stem 155d Packing 165a Retainer
- Floating Ball Valve:
17a Top flange 159 Support plate 165c Retainer
17d Cover 160a Gasket 165g Retainer Blow-out Proof Stem
29 Screw 160f Gasket 165i Retainer The lower end of the stem is T-shaped structured, protected by boss of body,
29b Screw 160f Gasket 167a Thrust washer which assures stem retention at any pressure and acts as backseat. (Fig.1)
29c Srew 161a O-ring 167b Thrust washer
Anti-static Device
39 Relief valve 161d O-ring 171 Seat ring A spring-loaded plunger fitted on stem keeps constant contact between ball,
40 Injection 161h O-ring 178 Graphite ring stem and body to create an electric path to transfer charges, avoiding accelera-
70a Spring 161n O-ring 350 Steel ball
tion of static electricity as a result of friction during valve on-off. Such build-up
is utterly hazardous to some services. (Fig.2)

Position Indicator
Double D stem head design provides mounting of the lever always in parallel to
the flow passage. Misalignment of the lever is thus prevented. (Fig.3)

Locking Device
Facility for mounting a locking device for prevention od accidental valve opera-
tion is provide.

ISO 5211 Actuator Mounting Pad

Ball valves always furnished with integral actuator mounting pad designed
according to ISO 5211. (Fig.4)

Facility for mounting a locking

When soft seats are decomposed or ruined by fire, the ball, driven by pressure, comes into contact with the metal lipseal seat of original soft seat,
creating a metal-to-metal seal to shut off service fluids and minimize internal leakage.
Additionally, the fire safe metal seat prevents damage the medium imposed on soft seat and minimizes creep of nonmetal materials. All the NEWAY
floating valves are designed to be fire safe per API 607 and are tested and certified by the third party.

Above are typical manifold DBB structure for trunnion mounted ball, Neway can offer other manifold DBB valves such as DBB
floating ball as per customer requirements.

Before Fire After Fire

04 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 05
 Design Features Design Features
DBB is composed of two single balls, which design features are the same as single ball. Double block and bleed
- Trunnion Ball Valve: In the closed position, each seat shuts off the process media independently on each side, or simultaneously on both sides of the ball, the cavity can
Cavity Pressure Relief be vented / bleed via vent or drain plugs on the valve body.

Cover
Emergency sealant injection system
For 6 inch and larger NEWAY Trunnion mounted ball valves, sealant injection fttings will be
installed on both the stem and seats. When the sealing materials(soft seat or the stem o-ring)are
damaged, the seat and stem leakage can be prevented by the sealant injected into these fitings.
The fitting shall include a check valve secondary means of sealing. For 4 inch and below, it could
be added upon requirement.

When force created by cavity pressure (Pc) is lower When cavity pressure is higher than seat spring force plus line pressure, i e.P*D1>Fs, the
than the force created by line pressure (PI), ie. self relieving action allows the valve seat to move slightly away from the ball suface.
△ AP*D1<Fs, then contact between ball and seat ring is Therefore, any overpressure inside the body cavity is discharged into the pipeline to
assured to provide a tight seal. restore thebalance between the body cavity and the pipeline (either upstream or
downstream side). Lipseal design(optional)
Lipseal is the spring-energized seal including Elgiloy or Inconel spring and PTFE jacket. It’s
effective in a wide range of application, such as high resistance to corrosive chemical media, high
sour gas, low temperature or cryogenic service.
Cover
Cover gasket
Anti-static Device
The Antistatic Device is a standard feature of the NEWAY ball valve. A spring-loaded pin assures
the electrical continuity between the ball, stem and body, to avoid sparking during the turning of the
stem to open and close the valve.

Metal-to- metal seat design(optional)

When valve is applied in the high abrasive or high temperature service, metal-to-metal seat shall
be chosen.

Super Fire safe design

External leakage prevention picture 1 picture 2
Cover
Leakage from the valve stem area is prevented by two O-ring seals and a cover gasket. Leakage
Cover gasket through the valve body connection is also blocked by an O-ring seal and a body gasket. After a fire
deteriorated the O-rings, cover and body gasket, the firesafe stem packing prevents external Multiple Bleed Valve options
leakage.
Various bleed valve options and connections are available in line with
customer requirements, such as needle type bleed valve with screwed
or flange connection to valve body ect.
Internal leakage prevention
After the soft sealing materials are decomposed or deteriorated by fire,
the edge of the metal seat preloaded by the seat spring comes into
contact with the ball to shut off the process media and minimize internal
leakage through the valve bore. Also the fire safe graphite packing is
compressed by the seat spring to prevent process media leakage
between the valve body and the seat.

06 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 07
Application

DBB Compact Manifold Ball Valve applications

Product Warranty

Neway supplies DBB compact manifold ball valves which are equipped with two balls in one body. The
series can be designed in three-piece, long or customized pattern to satisfy the different installation
requirements.DBB compact manifold ball valve design reduces the weight and space compared with
installing two conventional valves when it achieves safer application.These valves are usually applied
in marine and offishore industry.

Seller will replace without charge or refund the purchase price of products provided by

Seller which prove to be defective in material or workmanship, provided in each case

that the product is properly installed and is used in the service for which Seller recom-

mends it and that written claim, specifying the alleged defect, is presented to the Seller

within 18 months from the date of shipment or 12 months after installation, whichever
Offshore FPSO
occurs first. Seller shall in no event bear any labor, equipment, engineering or other

costs incurred in connection with repair of replacement. The warranty stated in this

paragraph is in lieu of all other warranties, either expressed or implied. With respect to

warranties, this paragraph states Buyer's exclusive remedy and seller's exclusive liabil-
ity.

08 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold.