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001 Piping Procedure

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DOC. NO.

REV
0
PT.

DATE SHEET

CONSTRUCTION SERVICE - WORK UNIT RATE


PACKAGE C NO. 8543 OK

PIPING WORK PROCEDURE

PREPARED BY REVIEWED BY APPROVED BY DISTRIBUTION


PT ADK – Original

PT CPI REP - COPY

PT CPI - COPY

QA/QC Site Coord CPI REP CPI


ISSUED EFFECTIVE BRIEF OF REVISION
DATE DATE
Issued for Reviewed and Approved
TABLE OF CONTENT

Page

1.0 Title 3

2. 0 Scope 3

3.0 Code & References 3

4.0 Unit 3

5.0 General Requirement 3

6.0 Fabrication 3

7.0 Assembling and Erection 3

8.0 Inspection And Testing 3

9.0 Cleaning of Piping System 3

10.0 Painting and Isolation 3

11.0 Documentation 3

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1.0. TITLE

Piping Work Procedure

2.0 SCOPE

2.1 This Procedure Cover The General Piping Construction works on


Fabrication ,assembling and erection For Construction Servise
Work Unit Rate (CS WUR)B Pagkage Project Duri-Riau.

2.2 Non Metalic Piping as Well as other Spesial Piping which Does not
Comply to ASME 31.3 is not Covered

3.0 CODE & STANDARD REFERENCE

3.1 ASME B31.3 - Process Piping


3.2 ASME B31.4 - Liquid Transportation for Hydrocarbon and other Liquid
3.3 ASME B31.1 - Power Piping
3.4 ASME IX - Qualification Standard of Welding And Brazing.
3.5 PP-PI-PP-008- Piping Fab,Erection,Insp & Test.
3.6 PP-PI-PP-010- Piping Tie - in , Specification
3.7 SP-PI-PP-001- General Specification Piping
3.8 SP-QC-GG-003 – Inspection & test plan at Shop
3.9 SP-QC-GG-004 – Inspection & test plan at Field
3.10 SP-QC-GG-005 – NDT Procedure
3.11 SP-QC-GG-006 – Welding Procedure
3.12 SP-QC-GG-007 – Welder Qualification And Certification
3.13 SP-SC-GG-001 – Pressure Test Procedure
3.14 SP-SC-GG-007 – Handover Documentation Procedure

4.0 UNITS

The Metric units shall be applied as the measurement system Documents and
Drawing. Nominal size of Piping Components shall be measured in Inches.
Which the abbreviation is NPS.

5.0 GENERAL REQUIREMENT

5.1 DRAWING AND DOCUMENT

5.1.1 All Drawing and Document which Cover the Piping Construction
Work Shall be listed , issued and Control in accordance with ‘’
Drawing and document Control Procedure.’’

5.1.2 Piping work shall be carried out in Accordance with Drawing and
Document as ‘’ fabrication ‘’ or ‘’ Construction ‘’unless otherwise
instructed.

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5.2 MATERIAL
5.2.1 All piping Material shall be in accordance with project
Specification or Code and Standard to be followed.
5.2.2 Temporary support is not to be tack welded to the pipe walls

We, PT. Adhi Karya management and employees at all levels within
organization, have committed in running business cycle to provide the
EXCELLENT SERVICES of our scopes as per contract document to our
customers which have added value for all stakeholders.

5.1 EXCELLENT SERVICES are focused on maintaining and continually


improving quality and productivity that trigger competitive price; on time
schedule/delivery; safe, secure and healthy work environment; and
profitable value.

5.2 EXCELLENT SERVICES are achieved through maintaining and


developing people for multi-tasking who have competency, multi-skill,
and effective mentality for implementing, maintaining and continually
improving work methods, technology, quality management system and
good customer relations in running business cycle.

6.0 SCOPE OF WORK

The scope of work is to for Decommissioning of ex H2s line from


CVC to decommissioned steam station Area 6-HO.

7.0 QUALITY SYSTEM

7.1 The Construction Manager and Site Management Representative


(SMR) are responsible for assuring the implementation of Quality
Management System at this project.
7.2 The Site Management Representative shall prepare and conduct the
internal audit program for ensures the Quality System is implemented.
7.3 For achieving PT. Adhi Karya Objectives, which are focused on
meeting Customer and others Stakeholders needs and expectations,
PT Adhi Karya Quality System shall be implemented properly.
7.4 The Quality System of PT. Adhikarya consists of the following :
8.4.1 PT Adhi Karya QA/QC Manual
8.4.1 This Project Quality Plan

8.0 QUALITY RECORDS

8.1 The preparation , maintenance and control of quality records are


corporate and project activity shall follow to QA/QC Manual.
8.2 It is the responsibility of all project personnel to ensure that the records
specified in the working procedures and instructions, are generated
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and so provide the evidence for future demonstration of compliance
with contract requirements.

9.0 QUALITY CONTROL

9.1 Procedures
9.1.1 The QA/QC Superintendent will assign a QA/QC Inspector who
is responsible for implementation of the Project Quality Plan
(PQP).
The QA/QC Inspector is responsible for establishing and
maintaining Project-specific procedures for construction, quality
control, specific inspection and test plans, site records, non
compliance and test status control.
9.1.2 QA/QC inspector is responsible for implementation of the
Project Quality Plan (PQP), site quality control procedures,
inspection and test plans in line with contractor and owner
specifications and
requirements.

9.2 Inspection and Test Plans (ITP)


9.2.1 The QA/QC Coordinator is responsible for preparation and
develops of Inspection and Test Plans (ITP).
9.2.2 This ITP shall be approved by contractor and owner if required
as per contract. If the ITP already provided by contractor and
owner, we shall be full understood and clarified to contractor and
owner if not clear.
9.2.3 Inspection and test plans identify inspection, surveillance,
witness, documents review and hold points in accordance with
the guidelines of Inspection Test Plans.
9.2.4 All of inspection and test for construction work shall follow this
ITP accordingly).
9.2.5 Any amendment or changes to this ITP shall be acknowledged
and approved by contractor and owner if required.

10.0 PROJECT HANDOVER

10.1 The Construction Manager will initiate the hand-over sequence of


events to archive Mechanical Acceptance and Operational
Acceptances required achieving official hand-over to contractor and
owner.
10.2 Hand over for final documentation consist of skeleton of hand-over
documents which are arranged in accordance with agreed hand-over
Document Skeleton.

11.0 ATTACHMENTS

11.1 Inspection & Test Plan (ITP)


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