Service Manual Imageclass Mf7400 SM
Service Manual Imageclass Mf7400 SM
Service Manual Imageclass Mf7400 SM
MF7460/7470/7480
SERVICE
MANUAL
NOVEMBER 2007
REV. 0
COPYRIGHT ©2007 CANON INC. CANON imageCLASS MF7460 Series REV. 0 PRINTED IN U.S.A.
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
i
Introduction
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
ii
Contents
Contents
Chapter 1 Introduction
1.1 System Construction ...................................................................................................................................... 1- 1
1.1.1 Pickup/Delivery/Original Handling Accessories System Configuration........................................... 1- 1
1.1.2 Printing/Transmitting Accessories System Configuration (MF7480) ............................................... 1- 2
1.1.3 Printing/Transmitting Accessories System Configuration (MF7470) ............................................... 1- 3
1.2 Product Specifications ................................................................................................................................... 1- 4
1.2.1 Names of Parts ......................................................................................................................................... 1- 4
1.2.1.1 External View (MF7460/7470/7480) .............................................................................................. 1- 4
1.2.2 Using the Machine ................................................................................................................................... 1- 5
1.2.2.1 Turning On the Power Switch ........................................................................................................ 1- 5
1.2.2.2 When Turning Off the Main Power Switch ................................................................................... 1- 6
1.2.3 User Mode Items ...................................................................................................................................... 1- 7
1.2.3.1 Common Settings ............................................................................................................................ 1- 7
1.2.3.2 Timer Settings .................................................................................................................................. 1- 8
1.2.3.3 Adjustment/Cleaning ....................................................................................................................... 1- 8
1.2.3.4 Report Settings ................................................................................................................................ 1- 8
1.2.3.5 System Settings ............................................................................................................................... 1- 9
1.2.3.6 Copy Settings ................................................................................................................................. 1- 10
1.2.3.7 Communication Settings ............................................................................................................... 1- 10
1.2.3.8 Printer Settings ............................................................................................................................... 1- 11
1.2.3.9 Address Book Settings ................................................................................................................. 1- 12
1.2.3.10 Recommended setting of system management information ................................................. 1- 12
1.2.3.11 The Reference Information of the Department ID Management........................................... 1- 12
1.2.4 Maintenance by the User ...................................................................................................................... 1- 13
1.2.4.1 User Maintenance Items................................................................................................................ 1- 13
1.2.4.2 Cleaning (Touch panel type)......................................................................................................... 1- 13
1.2.5 Safety ....................................................................................................................................................... 1- 15
1.2.5.1 Safety of the Laser Light................................................................................................................ 1- 15
1.2.5.2 CDRH Regulations ......................................................................................................................... 1- 15
1.2.5.3 Handling the Laser Unit ................................................................................................................. 1- 15
1.2.5.4 Safety of Toner................................................................................................................................ 1- 16
1.2.5.5 Point to Note about Fire................................................................................................................. 1- 16
1.2.5.6 Cautions as to the replacement and disposal of lithium battery.............................................. 1- 16
1.2.6 Product Specifications ........................................................................................................................... 1- 17
1.2.6.1 Product Specifications ................................................................................................................... 1- 17
1.2.7 Function List ............................................................................................................................................ 1- 18
1.2.7.1 Printing Speed (MF7460/MF7470/MF7480).............................................................................. 1- 18
Chapter 2 Installation
2.1 Making Pre-Checks ........................................................................................................................................ 2- 1
2.1.1 Selecting the Site of Installation ............................................................................................................ 2- 1
2.1.2 Before Starting the Work ........................................................................................................................ 2- 1
Contents
Chapter 10 RDS
10.1 RDS ...............................................................................................................................................................10- 1
10.1.1 Overview ................................................................................................................................................10- 1
10.1.2 Application Operation Mode ...............................................................................................................10- 1
10.1.3 Communication Test ............................................................................................................................10- 1
10.1.4 Communication Log .............................................................................................................................10- 1
10.1.5 Detail of Communication Log .............................................................................................................10- 1
Contents
Chapter 16 Upgrading
Contents
Contents
[1]
[3]
[2]
[4]
F-1-1
[1] DADF-P2 *1
[2] Duplex Unit-B1 *1
[3] Power Supply Kit-Q1
[4] Cassette Feeding Module-Q1
1-1
Chapter 1
imageCLASS MF7480
[1]
[2]
F-1-2
1-2
Chapter 1
imageCLASS MF7470
[1]
F-1-3
1-3
Chapter 1
[1]
[13] [14]
[12] [2]
[3]
[11]
[4]
[10] [15]
[5]
[9]
[6] [17]
[8] [16]
[7]
F-1-4
1-4
Chapter 1
The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be
supplied with power when you turn on its main power switch.
[1]
[2]
[3]
F-1-5
[1]Control panel power switch
[2]Main power lamp
[3]Main power switch
1-5
Chapter 1
Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit.
(Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)
F-1-6
1-6
Chapter 1
<During downloading>
Do not turn off the power switch or ON/OFF switch on the control panel.
(Turning off the main power switch during downloading can make this machine inoperative.)
F-1-7
Item Settings
Initial Function Select Initial Function: Copy*1, Send, Scan
Set System Monitor Screen as initial function: On, Off*1
Set [Device] as the default for System Monitor: On*1, Off
Register Paper Type Paper Drawer 1, Paper Drawer 2*2, Paper Drawer 3*2, Paper Drawer
4*2: Plain*1, Recycled, Color, 3-hole punch, Bond, Heavy Paper 1
1-7
Chapter 1
Item Settings
Energy Consumption in Sleep Mode Low*1, High
Item Settings
Date & Time Settings Date and Time Setting (12 digit number)
Time Zone Settings:
GMT -12:00 to GMT +12:00;
GMT -5:00*1
Daylight Saving Time Settings: On, Off*1
1.2.3.3 Adjustment/Cleaning
0018-1161
Item Settings
Transfer Roller Cleaning Press [Start].
Drum Cleaning Press [Start].
Fixing Unit Cleaning Cleaning Sheet Print, press [Start].
Feeder Cleaning Press [Start].
Special Mode M Standard*1, Low, Moderate, High
Special Mode N Manual (Medium, High), Off
Special Mode O Stack Bypass: Medium, High, Off*1
Drawer: Medium, High, Off*1
Special Mode P Off*1, Medium, High
Bond Special Fixing Mode On, Off*1
Special Mode S Speed Priority 1, Speed Priority 2, Off*1
Rotate Collate Adjustment Speed Priority 1*1, Speed Priority 2, Image Priority
Auto Adjustment for Dirty Feeder On*1, Off
1-8
Chapter 1
T-1-4
Item Settings
Settings TX Report: On, For Error Only*1, Off
Report With TX Image: On*1, Off
Activity Report
Auto Print: On*1, Off
Send/Receive Separate: On, Off*1
Item Settings
System Manager Settings
System Manager 32 characters maximum
System Manager ID Seven digit number maximum
System Password Seven digit number maximum
Department ID Management
Department ID Management On, Off*1
Register ID/Password Register, Edit, Erase, Set page limits
Page Totals Clear, Clear All Totals, Print List
Allow ID Unknown Printer Jobs On*1, Off
Allow ID Unknown Remote Scan Jobs On*1, Off
Network Settings
Forwarding Settings
Receive Type*2 All*1, Fax, I-Fax
Validate/Invalidate On, Off*1
Register Condition Name: 50 characters maximum
Forwarding Conditions
Receive Type: Fax*2, I-Fax
Erase Yes, No
Print List Yes, No
Device Info Settings
Device Name 32 characters maximum
Location 32 characters maximum
User ID Management On, Off*1
Communications Settings
E-mail/I-Fax Settings Maximum TX Data Size: 0 to 99 MB; 3 MB*1
Divided TX over Max.Data Size: On, Off*1
Default Subject: 40 characters maximum; Attached Image*1
Fax Settings*2 Send Start Speed: 33600 bps*1, 14400 bps, 9600 bps, 7200 bps, 4800
bps, 2400 bps
Receive Start Speed: 33600 bps*1, 14400 bps, 9600 bps, 7200 bps,
4800 bps, 2400 bps
1-9
Chapter 1
Item Settings
Restrict the Send Function Address Book Password: 7 digits maximum
Restrict New Addresses: On, Off*1
Allow Fax Driver TX: On*1, Off
Restrict Recall: On, Off*1
Confirm Entered Fax Numbers*2: On, Off*1
Restrict Sequential Broadcast: Broadcast Confirmation, Prohibit
Broadcast, Off*1
Item Settings
Image Orientation Priority On, Off*1
Auto Orientation On*1, Off
Standard Settings Store, Initialize
Initialize Copy Settings Yes, No
Item Settings
Common Settings: TX Settings
Unit Name 24 characters maximum
Data Compression Ratio High Ratio, Normal*1, Low Ratio
Retry Times 0 to 5 times; 3 times*1
Edit Standard Send Settings Store, Initialize
TX Terminal ID On: Option (Printing Position, Telephone # Mark*2)
Gamma Value for Color Send Jobs Gamma 1.0, Gamma 1.4, Gamma 1.8*1, Gamma 2.2
Sharpness 1 to 7 levels, 4*1
Register Favorites Button M1 to M18
Color TX Scan Settings Speed Priority*1, Image Priorit
Default Screen for Send Favorite Buttons, One-touch Buttons, Initial Function*1
Initialize TX Settings Yes, No
Common Settings: RX Settings
2-Sided Print On, Off*1
Select Cassette Switch A: On*1, Off
Switch B: On*1, Off
Switch C: On*1, Off
Switch D: On*1, Off
1-10
Chapter 1
Item Settings
Monitor Volume Control Volume Control: 0 to 3 levels, 1*1
Fax Settings: TX Settings*2
ECM TX On*1, Off
Pause Time 1 to 15 seconds; 2 seconds*1
Auto Redial On*1 Option:
Redial Times: 1 to 10 times; 2 times*1
Redial Interval: 2 to 99 minutes; 2*1
minutes*1
TX Error Redial: On*1, Off
Off
Item Settings
DEFAULT PAPERSIZE LTR*, STMT, EXECUTIV, ISO-B5, ISO-C5, COM10,
MONARCH, DL, A4, A3, B4, B5, A5, 11X17, LGL
DEFAULT PAPERTYPE PLAIN PAPER*, COLOR, RECYCLED, HEAVY PAPER 1,
HEAVY PAPER 2, HEAVY PAPER 3, BOND, 3-HOLE PUNCH
PAPER, TRANSPARENCY, LABELS, ENVELOPE
COPIES 1 to 999; 1*
2-SIDED PRINTING OFF*, ON
PRINT QUALITY
IMAGE REFINEMENT ON*, OFF
DENSITY 9 levels; 5*
TONER SAVER OFF*, ON
PAGE LAYOUT
BINDING LONG EDGE*, SHORT EDG
MARGIN INCHES*: -01.90 INCHES to 01.90 INCHES; 00.00 INCHES*
MM: -50.0 MM to 50.0 MM; 0.0 MM*
AUTO ERROR SKIP OFF*, ON
ERROR TIME OUT ON* (TIME OUT PERIOD: 5 to 300 SEC), OFF; 15 SEC*
COLLATE OFF*, COLLATE, ROTATE + COLLATE*1, ROTATE +
GROUP*1, OFFSET + COLLATE*2, OFFSET + GROUP*2,
STAPLE*2 (STAPLE POSITION: TOP LEFT*, TOP RIGHT,
BOTTOM LEFT)
1-11
Chapter 1
Item Settings
GRAPHICS TONE*, GRADATION, RESOLUTION
IMAGE TONE*, GRADATION, RESOLUTION
BarDIMM*3 ENABLE*, DISABLE
FreeScape ~*, ", #, $, /, \, ?, {, }, |, OFF
Item Settings
Register Address: Register New Address
Fax*2 Fax Number: 120 characters maximum
Option: Sending Speed, Long Distance, ECM TX
Register Name: 16 characters maximum
Function:
If Department is registered in Department ID Management, users are required to input the Department ID and password when inputting data from the operation
unit of the machine. Also, the registration enables to restrict usage and control the usage number of times of Total Parts, Copy, B&W Scan, Color Scan, or Print.
Setting method:
Register Department ID in Department ID Management under Additional Functions key>System Setting.
Operation outline:
Department ID can be registered in [Department ID management] from the operation unit of the machine even though [System Manager Settings] is not done.
When registering data in [Department ID Management] using RUI, you need to register yourself as a system manager in [System Manager Settings] and login
as a system manager.
1-12
Chapter 1
The parts that should be cleaned by the customer to maintain the design performance and the cleaning method are described below.
The service engineer should instruct the customer to clean the machine at regular intervals (once a month).
1. Pressure Plate
Clean the pressure plates [1] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe it with a dry soft cloth.
[1]
F-1-8
2. Document Glass/Glass holder (jump board)
Clean the document glass [1] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe them with a dry soft cloth.
When an ADF is installed, clean is document glass (small) [2] and glass holder [3] in the same manner.
[1]
[2]
[3]
F-1-9
3. Cleaning the Fixing Pressure Roller
If white streaks are seen on the printed paper, the fixing pressure roller can be dirty. If white streaks are seen on the printed paper, clean the fixing pressure roller
in the user mode.
MEMO:
The time required for cleaning is about 100 seconds.
1-13
Chapter 1
F-1-10
5) Place the cleaning pattern printed in step 3 in the manual feed tray with "V" up.
F-1-11
6) Select the size of the loaded paper and then press [Next].
7) Select the size of the loaded paper and then press [OK].
8) Press [Start] and then Cleaning will start.
1-14
Chapter 1
1.2.5 Safety
Laser light can prove to be hazardous to the human body. The machine's laser unit is fully enclosed in a protective housing and external covers so that its light will
not escape outside as long as the machine is used normally.
The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2, 1976.
These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned
within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are sold
in the United States.
CANON
30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO,
146, JAPAN.
MANUFACTURED:
THIS PRODUCT CONFORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.
F-1-12
The laser scanner unit emits invisible laser light inside it. If exposed to laser light, the human eye can irreparably be damaged. Never attempt to disassemble the
laser scanner unit. (It is not designed for servicing in the field.)
Warning labels are affixed to the top cover of the laser scanner unit and the inner cover inside the front cover of this machine.
1-15
Chapter 1
F-1-13
The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.
It is dangerous to throw lithium batteries and parts and components containing flammable substances, such as cartridges, etc., into fire. Such parts and components
must be disposed of in accordance with local laws and regulations.
1-16
Chapter 1
1-18
Envelope Monarch - 6.1 - -
COM10 - 6 - -
ISO-B5 - 6.1 - -
ISO-C5 - 6 - -
DL - 6 - -
Postcard Postcard - 11.5 - -
Double postal card - 10.5 - -
4-plane post card - 23.5 - -
1-19
Chapter 2 Installation
Contents
Contents
Select the site of installation against the following requirements; if possible, visit the user's before delivery of the machine:
1) There must be a power outlet properly grounded and rated as indicated (-/+10%) for exclusive use by the machine.
2) The environment of the room must be as indicated in the following diagram, and the machine must not be installed near a water faucet, water boiler, humidifier,
or refrigerator:
(%RH)
100
[C]
90
85
[B]
75
70 [A]
50
25
20
15
10
5
0 10 15 20 25 30 35 40 (degC)
7.5 23 27.5 32.5
F-2-1
<Environmental zone assured>
[A]: Zone A: Satisfies all the conditions of the standard image quality and paper feed performance.
[B]: Zone B: Inferior to Zone A in terms of the standard image quality and paper feed performance, or may not apply.
[C]: Zone C: Problems associated with safety, malfunctions, or incorrect message display do not occur, but image quality and paper feed performance are
not guaranteed.
3) The machine must not be installed near a source of fire or in an area subject to dust or ammonium gas.
If the area is exposed to direct rays of the sun, provide curtains to the window.
4) The level of ozone generated by the machine will not affect the health of individuals around it. Some, however, may find its odor unpleasant as while remaining
in contact with it for long hours. Be sure that the room is well ventilated.
5) The floor of the machine must be level so that the feet of the machine will remain in contact and the machine will remain level.
6) The machine must be at least 10 cm away from any wall, permitting unobstructed use.
100 mm min.
100 mm min.
1249 mm
1247 mm
F-2-2
7) The machine must be placed in a well ventilated area. It is important to make sure, however, that the machine is not near the air vent (for suction) of the room.
2-1
Chapter 2
fully used to the site temperature, thus avoiding image faults caused by condensation. (The term "condensation" refers to the formation of droplets of water on
the surface of a metal object brought in from a cold to warm place, i.e., as the result of the rapid cooling of the moisture (vapor) around the object.)
2) The machine weighs a maximum of about 58 kg. Be sure to work in a group of 2 persons when lifting it.
A4/A3 B5/B4 A5 B5 A5
A4
FU5-8609
[1] Toner cartridge ---1 [7] Main unit warranty card ---1
[2] Power cable ---1 [8] Registration card ---1
[3] Stamp ink cartridge ---1 [9] Cartridge warranty ---1
[4] Cassette size label ---2 [10] Tweezers ---1
[5] Caution sheet ---2 [11] Ferrite core ---1
[6] Document size label ---1 [12] Telephone cord ---1
2-2
Chapter 2
[1]
[13] [14]
[12] [2]
[3]
[11]
[4]
[10] [15]
[5]
[9]
[6] [17]
[8] [16]
[7]
F-2-4
2-3
Chapter 2
1) Unpack the machine and remove vinyl, cushioning materials, and tape.
2) Hold the handles [1] of the machine together with one or more persons and
take it out.
F-2-7
3) Remove the packing materials.
[1] F-2-8
4) Gently rock the cartridge several times to distribute toner inside.
[1] F-2-9
F-2-5 5) Pull out the seal completely.
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 Do not pull out the seal at an angle.
F-2-6
F-2-10
2-4
Chapter 2
6) Remove the long shipping tape. 10) Rotate the lever to the unlocked position.
F-2-11
7) Remove the protective cover.
F-2-15
11) While grasping the handle of the cartridge holder, pull the cartridge hold-
er out of the machine until it stops.
F-2-12
8) Push the release button on the left cover of the main unit to open the left
cover.
F-2-16
12) Hold the cartridge by its handle, then insert it into the cartridge holder.
F-2-13
9) Open the front cover.
F-2-17
F-2-14
2-5
Chapter 2
13) Push the cartridge holder in the machine as far as it will go. 2) Remove the wire [1] securing the inner plate of the cassette.
[1]
F-2-18
F-2-21
14) Rotate the lever to the locked position.
3) Press the "PUSH DOWN" mark [1] on the inner plate to lock it into the
cassette.
WN
PUSH DO
[1]
F-2-22
4) Turn the lever [1] of the paper front guide counterclockwise to release it.
Slide the paper front guide [2] to fit to the size of the paper to be used, and
then turn the lever clockwise to lock it.
F-2-19
15) Close the front cover.
16) Gently close the left cover until it clicks.
LGL LTR
B5 11 17
A5 B5
1) Holding the knob [1] at the center of the cassette, draw out the cassette [2] A4
A4
B4
until it stops. A3
[2] [1]
F-2-23
5) Turn the paper trailing edge registration plate [1] to the left to remove it.
Re-attach it to fit to the size of the paper to be loaded.
[2] [1]
[1]
F-2-20
F-2-24
2-6
Chapter 2
6) Slide the paper size detection lever [1] to fit to the paper size. 9) Align the left, right, and leading edges of sheets and load the stack of paper
[1] in the cassette. Make sure that the paper is below the claws [2] of the
cassette.
[1]
MEMO:
Inserting the cassette into the machine with the inner plate locked into the
cassette will unlock the inner plate automatically. If the inner plate is not
locked, press the "PUSH DOWN" mark on the inner plate to lock it into the
cassette and then load paper.
[1]
F-2-25
7) Affix the cassette size label [1] to the paper size indication plate [2].
A4
[2]
F-2-28
10) Holding the knob at the center of the cassette, insert the cassette in the
[2] machine it stops.
[1]
2.2.4 Attaching the Ferrite Core
0017-5259
The installation of the ferrite core does only for the model equipped with the
printer function.
1) Attach the ferrite core [2] to the user's USB cable, and then connect the
USB cable to the USB port of the host machine.
F-2-26
8) Affix the caution sheet printed in an appropriate language.
To reduce noise, attach the ferrite core as close to the USB port of the host
machine as possible.
[1]
[2]
[1]
F-2-27
F-2-29
2-7
Chapter 2
1) Plug the power cord into the outlet, and then turn on the main power
switch [2].
Use the specified power supply (rated voltage -/+10% and rated current).
[1]
F-2-32
a. Stamp
1) Open the paper feeder cover and jam handling cover of DADF.
x17
/11
TR
/A3 A
A4
[4]
[5]
[1] [2]
F-2-31
2) Install the stamp using tweezers or the like.
A loosely installed stamp will cause a paper jam. Push the stamp all the way
in until it clicks.
F-2-33
2-8
Chapter 2
If the machine supports a network feature, check the network connection following the procedure below.
1) Press the following keys to display the service mode screen:
> 2 Key > 8 Key >
2) Select "# REPORT" using or , and then press the OK.
3) Select "REPORT OUTPUT" using or , and then press the OK.
4) Select "SPEC LIST" using or , and then press the OK.
5) When "SPEC REPORT" is displayed, check that "NETWORK" is set to ON.
6) Contact the system administrator of the customer to make network settings.
Use the modular cable supplied with the machine. If you use another
modular cable, its length must be within 3 m.
F-2-34
3) Turn on the main power switch.
2-9
Chapter 2
If you are going to install any accessory after installing the host machine, follow the following flow of work so that the work will become effective.
Finisher installation
F-2-35
2-10
Chapter 3 Main Controller
Contents
Contents
3.1 Overview/Configuration
Item Description
Image Processor PCB Controls system operation, memory, printer unit output, image processing, printer unit image input processing, card
printer unit interface, fax image processing, etc.
Image memory (SDRAM) Temporarily retains image data (128 MB; 256 MB max.)
Flash ROM Stores system software and retains user data/service data
USB port USB2.0 interface
Reader Unit
DC controller PCB
Flash ROM
image memory
(SDRAM)
F-3-1
3-1
Chapter 3
J301
J303 J309
J1 J2
J304
(main) (sub)
J312
IC1
J313
J316
J315
IC10
BAT951
IC11S J319
IC140
J314
J310
F-3-2
T-3-2
Connector Description
J300 SERIAL (RS-232C) PCB connection slot
J301 USB memory connection slot
J303 USB port
J304 LAN PCB connection slot
J305 Not used
J308 Reader ADF connection slot
J309 Reader Book connection slot
J310 Power supply connection slot
J312 SERIAL PCB connection slot
J314 DC controller PCB connection slot
J315 SOFT ID PCB connection slot
J316 SOFT counter PCB connection slot
J317 New Card Reader connection slot
J318 Control panel connection slot
J319 Extend ROM PCB connection slot
J320 Not used
J1 DDR DIMM PCB connection slot (main)
J2 DDR DIMM PCB connection slot (sub)
3-2
Chapter 3
Other iR machine
Original
A
Copy Scan
-SEND
A A -FAX
-PullScan
-E-Mail
Print output Image data -PDL Print
PC
F-3-3
Reader Unit
SDRAM
- image memory
- program (temporary storage)
F-3-4
The image data colleted by the contact image sensor is processed by the Image processor PCB.
3-3
Chapter 3
Reader unit
Enlargement/reduction
Edge emphasis
-intensify-to-density conversion
-density adjustment (F adjustment)
-gamma correction
To compression/expansion/editing block
F-3-5
SDRAM
Enlargement/
reduction Compression
Rotation Expansion
Integration
3-4
Chapter 3
Compression/expansion/editing block
Enlargement/reduction
Smoothing
To DC controller PCB
F-3-7
Reader unit
SDRAM
Data rotation
Data compression
Data expansion
DC controller PCB
F-3-8
3-5
Chapter 3
Reader unit
SDRAM
Data expansion
USB1.1
Data rotation
Resolution conversion
Ethernet port
(compression data)
To network
F-3-9
Reader unit
SDRAM
Data compression
Data rotation
Data expansion
Modem board
F-3-10
3-6
Chapter 3
Modem board
SDRAM
Data rotation
Data compression
Data expansion
DC controller PCB
F-3-11
Ethernet
SDRAM
Compression/expansion
/editing block
DC controller PCB
F-3-12
3-7
Chapter 3
MEMO:
3.5 Parts Replacement Procedure The jumper plug is small. A needlenose pliers or tweezers may be useful in
this operation. To prevent short-circuit, avoid contact of the jumper pin to a
nearby metal through the tool.
3.5.1 Main Controller PCB
3.5.1.1 Preparation for Removing the Image Processor 2) Detach the RAM cover [1].
PCB - 5 screws [2]
0018-1591
1) Change the position of the jumper plug (JP100) [1] on the modem PCB
(capacitor PCB).
[2]
If disconnecting/connecting the modem PCB (capacitor PCB) without
implementing this operation, the SDRAM may be broken.
F-3-14
3) Detach the SDRAM. (page 3-11)Reference[Removing the SDRAM]
4) Detach the LAN cover [1].
- 6 screws [2]
[2]
[1]
[1]
F-3-13
[2]
F-3-15
5) Disconnect the connector [1] of the IP-LAN cable.
When turning off the main power switch and disconnecting the power plug
from the power outlet, the power is supplied between the SDRAM and the
super capacitor for image memory backup.
If the jumper plug (JP100) is disconnected with the image being backed up,
the contents in the memory are all cleared. Be sure to output all data in the
memory before disconnecting the jumper plug (JP100).
[1]
F-3-16
3-8
Chapter 3
[3]
[4]
[1]
[1]
[2]
F-3-17
In the case of the capacitor PCB
- 2 screws [3]
[2] [4] [3]
[3] F-3-20
9) Detach the cable guide [2] in the upward direction.
- 1 claw [1]
[2] [1]
[1] F-3-21
F-3-18 10) Open the core [1].
7) Disconnect the USB memory [1].
[1]
[1]
F-3-22
11) Detach the cable retainer [1].
F-3-19
8) Free the relay cable [1] and disconnect the connector [2].
- 1 edge saddle [3]
- 4 wire saddles [4]
3-9
Chapter 3
[3]
[1]
[3]
[1]
F-3-23
12) Detach the flexible cable guide [1].
- 3 screws [2]
[1] [2]
F-3-26
[2] If the image processor controller PCB [1] must be replaced, be sure to trans-
fer the following from the old to new PCB:
- SEND PCB [2]
- Counter PCB [3]
[1]
F-3-24
13) Detach the IP cover [1].
- 15 screws [2]
[2]
[1] [3]
[2]
[2]
[2]
F-3-27
3.5.2 SDRAM
[2]
F-3-25 3.5.2.1 Preparation for Removing the SDRAM
14) Detach the image processor PCB [1]. 0018-1593
3-10
Chapter 3
[1]
[2]
F-3-29
1) Release two lock levers [1] in the direction of arrow [A] and remove
SDRAM [2].
[1]
F-3-28
[A]
When turning off the main power switch and disconnecting the power plug
from the power outlet, the power is supplied between the SDRAM and the
super capacitor for image memory backup.
If the jumper plug (JP100) is disconnected with the image being backed up,
the contents in the memory are all cleared. Be sure to output all data in the
memory before disconnecting the jumper plug (JP100).
[A]
[1] [2]
F-3-30
MEMO:
The jumper plug is small. A needlenose pliers or tweezers may be useful in
this operation. To prevent short-circuit, avoid contact of the jumper pin to a
nearby metal through the tool.
3-11
Chapter 4 Original Exposure System
Contents
Contents
4.1 Basic Constraction ......................................................................................................................................................... 4-1
4.1.1 Specifications, Control Methods, and Functions ........................................................................................................................ 4-1
4.1.2 Major Components ...................................................................................................................................................................... 4-2
4.1.3 Control System Configuration .................................................................................................................................................... 4-3
4.1.4 Reader Controller PCB ................................................................................................................................................................ 4-4
4.2 Basic Sequence .............................................................................................................................................................. 4-5
4.2.1 Basic Sequence at Power-on ........................................................................................................................................................ 4-5
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) .................................................................. 4-5
4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original).................................................................. 4-6
4.3 Various Control ............................................................................................................................................................. 4-7
4.3.1 Controlling the Scanner Drive System......................................................................................................................................... 4-7
4.3.1.1 Outline.............................................................................................................................................................................................................4-7
4.3.1.2 Reader Motor Control .....................................................................................................................................................................................4-7
4.3.2 Contact Image Sensor (CIS)......................................................................................................................................................... 4-9
4.3.2.1 Outline.............................................................................................................................................................................................................4-9
4.3.2.2 Analog Control Performed by the CIS ......................................................................................................................................................... 4-10
4.3.3 Enlargement/Reduction.............................................................................................................................................................. 4-10
4.3.3.1 Magnification Change in Vertical Scan Direction........................................................................................................................................ 4-10
4.3.3.2 Magnification Change in Horizontal Scan Direction.................................................................................................................................... 4-10
4.3.4 Detecting the Size of Originals .................................................................................................................................................. 4-11
4.3.4.1 Outline........................................................................................................................................................................................................... 4-11
4.3.4.2 Outline of Original Size Detection................................................................................................................................................................ 4-11
4.3.5 Dirt Sensor Control .................................................................................................................................................................... 4-13
4.3.5.1 Outline........................................................................................................................................................................................................... 4-13
4.3.6 Image Processing........................................................................................................................................................................ 4-15
4.3.6.1 Outline........................................................................................................................................................................................................... 4-15
4.3.6.2 CMOS Sensor Drive ..................................................................................................................................................................................... 4-15
4.3.6.3 CMOS Sensor Output Gain Correction and Offset Correction.....................................................................................................................4-16
4.3.6.4 CMOS Sensor Output A/D Conversion ........................................................................................................................................................ 4-16
4.3.6.5 Shading Correction (Outline) ....................................................................................................................................................................... 4-16
4.3.6.6 Shading Adjustment...................................................................................................................................................................................... 4-16
4.3.6.7 Shading Correction ....................................................................................................................................................................................... 4-16
4.4 Parts Replacement Procedure ...................................................................................................................................... 4-17
4.4.1 Copyboard Glass ........................................................................................................................................................................ 4-17
4.4.1.1 Removing the Copyboard glass .................................................................................................................................................................... 4-17
4.4.1.2 Procedure after Replacing the Copyboard Glass (Model equipped with ADF) ........................................................................................... 4-17
4.4.1.3 Removing the ADF Reading Glass............................................................................................................................................................... 4-17
4.4.2 Reader Controller PCB............................................................................................................................................................... 4-17
4.4.2.1 Removing the Reader Controller PCB.......................................................................................................................................................... 4-17
4.4.3 Reader Motor.............................................................................................................................................................................. 4-19
4.4.3.1 Removing the Scanner Motor ....................................................................................................................................................................... 4-19
4.4.4 Contact Sensor............................................................................................................................................................................ 4-19
4.4.4.1 Removing the Contact Image Sensor (CIS).................................................................................................................................................. 4-19
4.4.4.2 Procedure after Replacing the CIS(Touch panel type) ................................................................................................................................. 4-19
4.4.5 Copyboard Cover Open/Close Sensor........................................................................................................................................ 4-19
4.4.5.1 Removing the Copyboard Cover Open/Close Sensor (Front/Rear).............................................................................................................. 4-19
4.4.6 Contact Sensor HP Sensor.......................................................................................................................................................... 4-20
4.4.6.1 Removing the Contact Sensor HP Sensor..................................................................................................................................................... 4-20
4.4.7 Original Size Sensor................................................................................................................................................................... 4-20
4.4.7.1 Removing the Original Sensor (Vertical Scan Direction) ............................................................................................................................ 4-20
4.4.7.2 Removing the Original Sensor (Horizontal Scan Direction)........................................................................................................................ 4-21
4.4.8 Reader Heater (option)............................................................................................................................................................... 4-21
4.4.8.1 Removing the Reader Heater (Right) ........................................................................................................................................................... 4-21
4.4.8.2 Removing the Reader Heater (Left) ............................................................................................................................................................. 4-21
Chapter 4
Major specifications, control methods, and functions of the original exposure system are summarized below.
T-4-1
Item Function/Method
Original scan In BOOK mode: Original scan is performed by moving the contact image sensor (CIS).
When ADF is used: Original stream reading is performed with the contact image sensor
(CIS) fixed.
Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)
Gradation 256
*1 The control method depends on the magnification. For more details, refer to "Magnification Change".
4-1
Chapter 4
[5]
[4] [6]
[3]
[2] [7]
[8]
[1]
[12]
[7] [9]
[11]
[10]
F-4-1
T-4-2
[1] Copyboard cover open/close SR402 Photo interrupter: Detects the copyboard cover open/
sensor (Rear: SR402) close status. Starts detecting the original size when the
copyboard cover angle is 30 deg.
[2] Reader controller PCB - Controls drive of the reader unit and image processing.
[3] Original sensor 3 SR406 Detects the original size (for all destinations).
[4] Original sensor 4 SR407 Detects the original size (AB, INCH/AB).
[6] Reader motor M401 Pulse motor: Controls drive of the carriage.
[8] Original sensor 1 SR404 Detects the original size (AB, INCH/A, INCH/AB).
[9] Original sensor 2 SR405 Detects the original size (AB, A, INCH/AB)
[10] Contact image sensor (CIS) - Uses LEDs for indirect exposure (LED +
Photoconductor)
[11] CISHP sensor SR401 Photo interrupter: Detects the CIS position.
[12] Copyboard cover open/close SR403 Finishes detecting the original size when the
sensor copyboard cover angle is 5 deg.
*1 Service parts setting
4-2
Chapter 4
The control system configuration of the original exposure system is shown below.
[4] [5]
[6]
[3]
[2]
[7]
[1] 01
J4
2 J4 [8]
J40 J4 09
10
J4
03 12
08
J4 J4
04 07
J4J 11 J4
40 J4
5
J4
13
J4
06
[13]
[12]
[11] [9]
[10]
F-4-2
[1] Printer main body (Connected to the image processor PCB)
[2] Connected to ADF
[3] Connected to the power supply PCB
[4] Reader motor drive control
[5] Reader motor (M401)
[6] Reader controller PCB
[7] Original sensor (horizontal scan direction)
[8] Original sensor (vertical scan direction)
[9] Contact image sensor
[10] Image signal
[11] CISHP sensor (PS503)
[12] Copyboard cover open/close sensor (Front: SR403)
[13] Copyboard cover open/close sensor (Front: SR402)
4-3
Chapter 4
DC5V
DC3.3V DC24V
J401
J405 J404 J403 J402
J410 J409
J411 J412
IC9
IC4
IC2
IC1
J408
J413 IC5
J406 J407
F-4-3
T-4-3
J401 Supplies power (24 VDC) from the main body (printer).
J402 Supplies power (5 VC, 3.3 VDC) from the main body (printer).
J403 Communicates with the main body (printer) (to control the ADF).
J413 Connected to the original sensor 3, original sensor 4, and original sensor 5.
4-4
Chapter 4
SREADY STBY
Reader motor
(M401)
LED
CISHP sensor
(SR401)
Shading Shading
position position
: Forward movement
: Backward movement
F-4-4
CISHP
sensor
F-4-5
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)
0018-1185
4-5
Chapter 4
CISHP sensor
(SR401)
: Forward movement
: Backward movement
F-4-6
CISHP
sensor
2. Original scan
3. Moves to the standby position
F-4-7
4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)
0018-1186
CISHP sensor
(SR401)
Shading Stream reading Trailing edge Shading
position position of original position
: Forward movement
: Backward movement
F-4-8
CS HP
sensor
Original glass
Stream reading reading start Shading
start position position HP position
1. Black shading/
White shading/
Original scan
F-4-9
4-6
Chapter 4
4.3.1.1 Outline
0018-1187
Reader motor
Reader controller
PCB [1] Carriage drive belt
Original glass
cover open/close
sensor (SR402)
Sensor
shading
plate
Forward
movement
[3]
[2] Backward
Original glass
movement
cover open/close Carriage
sensor (SR403)
Contact image
CISHP sensor (SR401) sensor (CIS)
Guide shaft
F-4-10
[1] Reader motor (M401) drive signal
Controls rotation/stop and rotational direction/speed of the reader motor.
[2] Contact image sensor (CIS) HP sensor (SR401) signal
Detects that the contact image sensor (CIS) is at the home position.
[3] Copyboard cover sensor (SR403 (front)/SR402 (rear)) signal
Detects the open/close status of the copyboard cover.
RTP3APWN
J409
RTP3BPWN B*
1
RTP3A
Motor B
IC2 2
RTP3B driver A M401
3
MO_STANDBY A*
4
MO_TORQUE
F-4-11
MEMO:
The scan speed of this machine is as follows:
Copy (100%): 118 mm/sec
Color send (300 dpi x 300 dpi): 28 mm/sec
4-7
Chapter 4
Movement
speed
Movement distance
[1] Acceleration area: The motor accelerates to the speed specified for each mode.
[2] Runup area: A margin to stabilize the speed.
[3] Image read area: The image is read at a constant speed.
[4] Deceleration area: Upon detection of the trailing edge, the motor decelerates rapidly and stops.
F-4-12
b. Backward Movement after Image Scan
After image scan, the carriage moves back to the contact image sensor (CIS) shading position at the constant speed (118 mm/sec).
4-8
Chapter 4
4.3.2.1 Outline
0018-1189
The original is exposed to light and read using the contact image sensor (CIS) to read the image on a line-by-line basis.
T-4-4
Component Function
Light guide Illuminates the entire image line with the LED light.
CMOS sensor array Receives the light that passed through the rod lens array.
Original glass
CMOS
sensor array
LED (R/G/B)
LED
CCD LED
F-4-13
4-9
Chapter 4
The flow of analog image processing performed by the contact image sensor (CIS) is as follows:
The light reflected by the original is collected by the rod lens array.
- The light is received by the CMOS sensor array.
- The CMOS sensor array converts the received light to an electric signal and outputs it.
The CMOS sensor array consists of four channels (units).
Each channel is provided with an output correction table to output an image signal after performing gain correction for the input brightness signal.
1
ls
xe
pi
88
74
2
it
ircu
rc
rive CCD channel x 4
D
ls
3
xe
pi
72
18
F-4-14
- After replacing the contact image sensor (CIS), go through the following steps to perform inter-channel output correction:
1) Enter the service mode.
Sequentially press the Additional functions key, 2 key, 8 key, and Additional functions key on the operation panel.
2) Press the arrow key on the touch panel to display "TEST MODE".
3) Press [OK].
4) Press the [2] key to display "SCAN TEST".
5) Press the [1] key to display "SHADING".
6) Press [OK].
After completion of the above procedure, the contact sensor output is compensated and parameters are set automatically.
After completion of automatic adjustment, "OK" is displayed.
4.3.3 Enlargement/Reduction
In the horizontal scan direction, magnification is changed as follows depending on the selected magnification rate:
1) When magnification is reduced to 50-99%
a. In the Book mode
Data is processed on the image processor PCB with the original scan speed held at 118 mm/sec.
4-10
Chapter 4
4.3.4.1 Outline
0018-1193
The original size is identified by the combination of presence and absence of output levels of the reflection type sensors as summarized in the tables below.
- Absence of paper: The light reflected from the reflection type sensor changes when the copyboard cover is open/close.
- Presence of paper: The light reflected from the reflection type sensor does not change when the copyboard cover is open/close.
This machine is provided with the following sensors. Locations of the sensors are shown below.
- Vertical scan direction: Reflection type photo sensors (2 locations for AB; 1 location for Inch)
- Horizontal scan direction: Reflection type photo sensors (2 locations for AB; 2 locations for Inch)
AB-Configration
Horizontal scan direction
Upper left corner
of original Index plate
Original sensor 3
Vertical scan direction Original sensor 4
B5R
A4R
Original sensor 1
B5 B4
Original sensor 2 A4 A3
Inch-Configration
Horizontal scan direction
Upper left corner
of original
Original sensor 3
Vertical scan direction
Original sensor 5
STMT-R
LTR-R LGL
Original sensor 1
LTR 11" 17"
F-4-15
1) Standby state
Original sensor: Turns off.
Original sensor 3
Original sensor 4
Copyboard cover
Copyboard glass
F-4-16
4-11
Chapter 4
Original sensor 3
Original sensor 4
Original sensor 1
Original sensor 2
F-4-17
3) The copyboard cover is closed (at an angle of 30 deg).
Original sensor: Turns on and original size identification process 1 is performed.
Original sensor 3
Original sensor 4
30
Original (A4R)
Original sensor 1
Original sensor 2
Original sensor 3
Original sensor 4
5 Original (A4R)
Original sensor 1
Original sensor 2
Original sensor 3
Original sensor 4
Original (A4R)
Original sensor 1
Original sensor 2
Change absent
Change present
F-4-20
Before original size identification processes 1 and 2 are performed, the original size is detected with original sensors as follows:
AB-Configration Inch-Configration
A3 11"X17"
A4 LTR
B4(8K)*1 LGL
B5(16K)*1 LTR-R
A4R No original
B5R(16K)*1
No original
:No original
:Change absent
F-4-21
4-12
Chapter 4
4.3.5.1 Outline
0018-1195
The machine changes the original read position or corrects the read image depending on the presence/absence of dust on the stream reading glass or ADF platen
roller, thus preventing dust from showing up in the image. This control is performed only when the ADF is used and it is closed.
[Control Timing]
- At job end
- Immediately before scanning (one sheet at a time)
Main power
switch Start key
ON ON
WMUPR STBY
1st 2nd
SCAN SCAN
A B C
F-4-23
4-13
Chapter 4
Point Description
B out 0.5 mm from the reference position to the inside of the roller
C About 1.0 mm from the reference position to the inside of the roller
Platen roller
0.5mm 0.5mm
A B C
Stream
reading
glass Lens
4-14
Chapter 4
4.3.6.1 Outline
0018-1196
Major specifications and functions of the image processing system are as follows:
T-4-6
Contact image
sensor (CIS) Reader controller PCB
Analog image processor Digital image processor
CMOS
sensor
Analog
A/D Shading Controller
image
conversion processing
processing
F-4-25
Functions of the image processing system are summarized below.
T-4-7
- Reader controller PCB CMOS sensor drive, analog image processing, A/D
conversion, and shading correction
The reader controller PCB is used to process images on a line-by-line basis. Its major functions are as follows:
1)Analog image processing
- CMOS sensor drive
- CMOS sensor output gain correction and offset correction
- CMOS sensor output A/D conversion
2)Digital image processing
- Shading correction
F-4-26
4-15
Chapter 4
The CMOS sensor used in this machine is a 1-line linear image sensor consisting of 7488 photocells. After completion of photoelectric conversion in the light-
receiving block, the signals are output to the AP circuit in the reader controller PCB in parallel for each channel (total four channels) of the CMOS sensor array.
output
L L H H L H L H H H L
F-4-27
The machine performs shading correction to even out the CMOS sensor output.
There are two types of shading correction: shading adjustment performed in the Service mode and shading correction performed for each job.
The machine measures the density of the standard white plate, and stores the measured density data. It then processes the stored data to use it as the target value for
shading correction.
The machine performs shading correction for each scan. It measures the density of the standard white plate, and compares the measured value with the target value
stored in the shading correction circuit to use the difference between the two as the shading correction value. The machine uses this shading correction value to
correct the variation among CMOS sensor pixels when scanning the original, thus evening out the image density level.
CMOS
sensor Characteristics
output after correction
Target Characteristics
value before correction
Measurement
value
White
Original density
Standard white plate
F-4-28
4-16
Chapter 4
[2]
[3]
F-4-29
When removing the copyboard glass, take care not to touch the following:
- Glass surface
- Standard white plate
Dirt on these parts can show up as white/black lines in the image. If dirt is
found, remove it with lint-free paper moistened with alcohol.
[1] [3]
F-4-31
- When removing the ADF reading glass, take care not to touch the glass
surface. Dirt on these parts can show up as white/black lines in the image.
If dirt is found, remove it with lint-free paper moistened with alcohol.
- When installing the ADF reading glass, position the cut portion [1] of the
ADF reading glass sheet at the front-left corner.
[1]
F-4-32
4-17
Chapter 4
3) Detach the right cover (lower). 16) Disconnect the two connectors [1], and then remove the harness from the
4) Detach the right cover (Upper). edge saddle [2] and clamp [3]. And then remove the five screws [4].
5) Detach the left cover (rear).
6) Open the copyboard cover (or ADF). [3] [2] [4]
7) Detach the small cover.
8) Disconnect the ground cable of the ADF harness.
9) Remove the ADF harness.
10) Detach the reader rear cover.
11) Remove the glass retainer.
12) Remove the copyboard glass.
MEMO:
This machine stores adjustment values in the image processor PCB, not the
reader controller PCB.
Accordingly, you need not input adjustment values after replacing the
reader controller PCB.
F-4-33
14) Disconnect the connector [1] and flexible cable [2] from the leader con-
troller PCB, and then remove the harness from the edge saddle [3].
[2] [3]
[2] [1] [4] [3]
[1]
F-4-34 [5] [2]
15) Detach the cover [1].
F-4-37
- Screw [2], 1 pcs
21) Remove the flexible cable guide [1].
- Screws [2], 2 pcs
[2] [1] 22) Remove the reader controller PCB [3] together with the mount.
[3] [1]
F-4-35
[2]
F-4-38
4-18
Chapter 4
23) Remove the reader controller PCB [1] from the mount. 13) Pull the drive belt (front) [1] in the direction of the arrow to move the
- Screws [2], 3 pcs contact sensor [2] to the position shown below.
F-4-41
2) Remove the rear side of the contact sensor [1] from the carriage.
3) Disconnect the flexible cable [2], and then remove the contact sensor [1].
[2] [1]
[2]
F-4-39
[1] [2]
F-4-43
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 2) Press the arrow key on the touch panel to display "TEST MODE".
3) Press [OK].
1) Detach the rear cover. 4) Press the [2] key to display "SCAN TEST".
2) Open the front cover. 5) Press the [1] key to display "SHADING".
3) Detach the right cover (lower). 6) Press [OK].
4) Detach the right cover (upper). After completion of the above procedure, the contact sensor output is com-
5) Detach the left cover (rear). pensated and parameters are set automatically.
6) Open the copyboard cover (or ADF). After completion of automatic adjustment, "OK" is displayed.
7) Detach the small cover.
8) Disconnect the ground cable of the ADF harness. 4.4.5 Copyboard Cover Open/Close Sensor
9) Remove the ADF harness.
10) Detach the reader rear cover. 4.4.5.1 Removing the Copyboard Cover Open/Close
11) Open the copyboard cover (or ADF).
12) Remove the copyboard glass. Sensor (Front/Rear)
0017-9932
4-19
Chapter 4
F-4-46
[2]
4) Disconnect the flexible cable [1], and then detach the cover [2].
- Screw [3], 1 pcs
5) Pull the drive belt (front) [4] in the direction of the arrow to move the con-
tact sensor [5] to the left.
[3]
F-4-44
[5] [2] [3] [1]
4.4.6 Contact Sensor HP Sensor
[2] [1]
[3]
[4]
[4] [3]
F-4-48
F-4-45
4-20
Chapter 4
8) Remove the original sensor (vertical scan direction) [1]. 6) Remove the harness from the edge saddle/clamp [1], and then disconnect
- connector [2], 2 pcs the connector.
7) Remove the original sensor [2].
[1]
[1]
[2]
[2]
F-4-49 F-4-52
4.4.7.2 Removing the Original Sensor (Horizontal Scan 4.4.8 Reader Heater (option)
Direction)
0017-9935
4.4.8.1 Removing the Reader Heater (Right)
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 0017-9936
F-4-50
4) Disconnect the connector [1] from the reader controller PCB, and then re-
move the harness from the edge saddle [2].
5) Remove the original sensor [3] together with the mount. F-4-53
- Screw [4], 2 pcs 4) Remove the screw [1].
5) remove the reader heater (right) [2].
[1] [2] [4] - wire saddle [3], 1 pcs
- connector [4], 1 pcs
[3]
F-4-51
F-4-54
4-21
Chapter 4
[2] [1]
F-4-55
6) Remove the stream reading glass stay [1].
- Screw [2], 2 pcs
7) Pull the drive belt (front) [3] in the direction of the arrow to move the con-
tact sensor [4] to the center.
[2]
[3]
[1]
[4]
F-4-56
4) Detach the heater cover [1].
- Screw [2], 1 pcs
[1] [2]
F-4-57
9) Remove the reader heater (left) [1].
- Connector [2], 1 pcs
- Screw [3], 1 pcs
F-4-58
4-22
Chapter 5 Laser Exposure
Contents
Contents
5.1 Overview/Configuration
5.1.1 Overview
0018-1203
The laser scanner unit consists of a laser driver, scanner motor, and others. It is controlled by the signals from the DC controller PCB.
The laser driver operates the laser diode to emit light in response to the laser control signals and video signals from the DC controller PCB.
Laser beams are emitted, through a collimator lens and cylindrical lens, to the hexahedral mirror rotating at a constant speed.
Laser beam reflected by the hexahedral mirror focus on the photoconductor drum via the imaging lens and loop-back mirrors installed before the hexahedral mirror.
When the hexahedral mirror rotates at a constant speed, the photoconductor drum is scanned with laser beams at a constant speed.
When the photoconductor drum rotates at a constant speed and the photoconductor is scanned with laser beams at a constant speed, a latent image is formed on the
photoconductor drum.
Laser beam
Scanner Motor
Polygon Mirror
Control Mechanism
5-1
Chapter 5
[2] [3]
[1]
[4]
[5]
[7]
[6]
F-5-1
T-5-2
Name Function
[2] Laser mirror 1 (loop-back mirror) Reflects a laser beam toward laser mirror 2.
[3] Laser mirror 2 (loop-back mirror) Reflects a laser beam toward the photoconductor drum.
[5] Polygonal mirror Scans the photoconductive drum with a laser beam in the main
scan direction.
[6] Laser unit Emits laser beams.
5-2
Chapter 5
The laser exposure system is controlled mainly by the IC5 on the DC controller PCB.
Main control types are as follows:
[1] Laser emission ON/OFF control/video signal input
[2] Horizontal synchronization control
[3] Laser scanner motor control
[4] Automatic photocurrent control (APC)
DC Controller PCB
J314
J207
Image Processor
IC5
PCB
J206 J205
[4]
F-5-2
5-3
Chapter 5
The purpose of this control is to turn ON/OFF the laser diode (LD) in response to video signals.
The DC controller PCB sends laser control signals (CNTRL0, CNTRL1, and CNTRL2), which are used to switch between laser driver operation modes, to the laser
driver IC along with video signals (VDO1, /VDO1, VDO2, and /VDO2). The laser driver IC controls laser emission (ON/OFF) according to the combination of
CNTRL0, CNTRL1, and CNTRL2 signals.
The following table shows combinations of laser control signals (CNTRL0, CNTRL1, and CNTRL2).
T-5-3
MEMO:
About Generation of BD Signal
The BD sensor on the BD circuit board receives only the beam of laser B; it does not receive the beam of laser A. The BD signal is generated from the beam of laser A.
5-4
Chapter 5
The purpose of this control is to monitor the laser beam emitted to the photodiode on the laser driver circuit board in order to adjust the light quantity.
From the moment the laser scanner motor starts to the moment it reaches the target revolution speed, the revolution speed is controlled with reference to the laser
scanner motor revolution speed signal (FG signal). After the target revolution speed is reached, the revolution speed is controlled so that the BD cycle and the laser
scanner motor revolution cycle are in the same phase.
The revolution speed of the laser scanner motor is controlled using an acceleration signal (ACC signal) and deceleration signal (DEC signal).
DC Controller PCB
IC5
J205
/BD
P-DEC
P-ACC
P- FG
F-5-3
5-5
Chapter 5
When the drum unit is drawn out, the interlocked laser shutter moves down, shutting off the laser beam path. When opening of the front cover or left door is detected,
the laser scanner motor and laser outputs turn off.
[1] [2]
[3]
[4]
[5]
OPEN CLOSE
[2] [2]
[1] [3] [1] [3]
[4] [4]
[5] [5]
F-5-4
Laser shutter control
[1] Laser shutter
[2] Laser mirror 1
[3] Laser mirror 2
[4] Polygonal mirror
[5] Laser beam
5-6
Chapter 5
5-7
Chapter 6 Image Formation
Contents
Contents
6.1 Overview/Configuration
Photosensitive drum
Primary charging
Transfer charging
Developing assembly
Remaining toner level detection Remaining toner level sensor (in toner cartridge)
Others
[2]
[1] [4]
[3]
Laser beam
[8]
[7]
[5]
[6]
Paper transport
path
F-6-1
[1] Photosensitive drum
[2] Cleaner blade
[3] Primary charging roller
[4] Toner cartridge
[5] Blade
[6] Developing cylinder
[7] Transfer charging roller
[8] Static eliminator
6-1
Chapter 6
The image formation system of this machine consists of toner, primary charging roller, developing unit, cartridge integrated with a drum, and transfer charging
roller, and so on.
The image formation process of this machine is composed of the following five blocks (7 steps):
[1] Electrostatic latent image formation block
Step 1: Primary charging (AC & Minus DC)
Step 2: Laser exposure
[2] Developing block
Step 3: Developing (AC & Minus DC bias)
[3] Transfer block
Step 4: Transfer (Plus DC)
Step 5: Separation (Minus DC)
[4] Fixing block
Step 6: Fixing (Minus DC bias)
[5] Drum cleaning block
Step 7: Drum cleaning
5. Separation
3. Transfer block 2. Laser beam exposure
4. Transfer
Registration
Manual feed pickup
Rotational direction of
photosensitive drum
Paper flow
Cassette pickup
F-6-2
Power ON
or
Door open/close
WAIT STBY
Main motor
(M204)
Scanner motor
(M203)
Primary charging
AC bias
Primary charging
DC bias
Developing
AC bias
Developing
DC bias
Cleaning bias
Transfer bias
Static eliminator
bias
F-6-3
6-2
Chapter 6
- During printing
To prevent fogging of the drum, the developing DC bias is held higher than usual except during image formation.
To prevent the toner remaining on the photosensitive drum from sticking to the transfer charging roller, the transfer roller bias which is lower than that applied
during printing the is applied at the prescribed timing.
Print command
is received
Primary charging
AC bias
Primary charging
DC bias
Developing
AC bias
Developing
DC bias
Transfer bias
Static eliminator
bias
Main motor
(M204)
Scanner motor
(M203)
Primary charging
AC bias
Primary charging
DC bias
Developing
AC bias
Developing
DC bias
Cleaning bias
Transfer bias
Static eliminator
bias
F-6-5
[1] Time until post-rotation
6-3
Chapter 6
6.4.1 Outline
0018-1222
The voltage generated by superimposing the DC voltage over the AC voltage is applied to the primary charging roller and developing cylinder, and a positive or
negative DC voltage is applied to the transfer charging roller according to the instruction of the CPU on the DC controller PCB.
The primary DC bias and developing DC bias are changed according to the image density information sent from the image processor PCB, thus adjusting the image
density.
A negative DC voltage is applied to the electrostatic discharge needle and fixing film.
Tr3
Transfer bias circuit
F-6-6
With the primary charging bias method, the drum is charged directly by the charging roller. In addition to a DC bias, an AC bias is applied to the primary charging
roller to stabilize charging. When the drum is charged, both AC and DC biases are applied. When the drum is discharged, only the AC bias is applied.
The ASIC on the DC controller PCB outputs the primary bias drive signal (/PRACFOT), primary AC bias ON/OFF signal (/PRACON), primary DC bias drive
signal (/PRDCFOT), and primary DC bias output level signal (/PRDCPWM) to apply the voltage generated by superimposing the primary AC bias over the primary
DC bias to the primary charging roller.
The primary AC bias is detected by the primary AC bias current detection circuit, and is fed back to the AC generator circuit via the comparison circuit.
The primary DC bias is detected by the primary DC bias current detection circuit, and is fed back to the DC generator circuit via the comparison circuit. Thus, this
machine controls the primary DC bias voltage. The primary DC bias voltage changes with the developing DC bias voltage according to the image density informa-
tion sent from the image processor PCB.
/PRACMONI
CPU
F-6-7
6-4
Chapter 6
DC generation circuit
/DVDCFOT
JP7/JP8
Superimposition
/DVACFOT To developing
/DVACON AC generation circuit cylinder
Developing AC bias
TNRCHKD current detection circuit
CPU
6.5.1 Outline
0018-1227
The transfer unit consists of a transfer roller [1] and an static eliminator [2].
The transfer roller is driven by the photosensitive drum.
The static eliminator is biased to separate paper from the drum.
[2]
[1]
F-6-9
6-5
Chapter 6
A negative bias, sheet-to-sheet bias, or positive bias is applied to the transfer charging roller according to the type of sequence.
The negative bias is applied at the prescribed timing to moves the toner from the transfer charging roller to the photosensitive drum for cleaning.
The sheet-to-sheet bias is lower than that applied during printing and it is applied at the prescribed timing to prevent the toner remaining on the photosensitive drum
from adhering to the transfer charging roller.
The positive bias is applied to transfer toner images from the photosensitive drum to paper.
CPU TRCRNT
F-6-10
Two types of biases, a high-output bias and a low-output bias, are applied to the static eliminator using the static eliminator bias drive signal (/DISDCFOT) and
static eliminator bias output level signal (/DSCPWM) issued from the DC controller PCB according to the type of the print sequence, thus allowing the printing
paper to separate easily from the photosensitive drum.
ASIC
/DSCPWM Static eliminator bias
/DISDCFOT generation circuit
JP9/JP10
To static eliminator
CPU
F-6-11
6-6
Chapter 6
[1]
F-6-12
MEMO:
The transfer charging roller bearing [1] could be the same shape as the
figure below. If so, detach the transfer charging roller towards the arrow [3]
and [4]. Gear [5] will come off when detaching the transfer charging roller.
Be careful not to lose the gear [5]. When attaching the transfer charging
roller, apply transfer charging roller D cut[6] to gear [5] D cut.
[5] [2]
[6] [1]
[2]
[3]
[4]
[5]
6-7
Chapter 7 Pickup and Feed System
Contents
Contents
7.1 Overview/Configuration ................................................................................................................................................ 7-1
7.1.1 Specifications/Configuration/Operation Methods........................................................................................................................ 7-1
7.1.2 Locations of Main Units............................................................................................................................................................... 7-2
7.1.3 Roller Layout Drawing................................................................................................................................................................. 7-2
7.1.4 Paper Path Drawing (Printer on its own) ..................................................................................................................................... 7-3
7.1.5 Paper Path Drawing (Finisher)..................................................................................................................................................... 7-3
7.1.6 Paper Path Drawing (Duplex Unit/Finisher)................................................................................................................................ 7-4
7.1.7 Paper Path Drawing (Duplex Unit) .............................................................................................................................................. 7-4
7.1.8 Paper Path Drawing (Duplex/Inner 2Way Tray).......................................................................................................................... 7-5
7.1.9 Paper Path Drawing(Inner 2Way Tray) ....................................................................................................................................... 7-5
7.1.10 Sensor Layout Drawing.............................................................................................................................................................. 7-6
7.2 Detection Jams............................................................................................................................................................... 7-7
7.2.1 Delay Jams ................................................................................................................................................................................... 7-7
7.2.1.1 Delay Jam in Pickup Assembly ......................................................................................................................................................................7-7
7.2.1.2 Delay Jam in Delivery Assembly (Paper Leading Edge Jam at First Delivery Sensor/Wound Paper Jam at Fixing Assembly) ..................7-7
7.2.2 Stationary Jams ............................................................................................................................................................................ 7-7
7.2.2.1 Stationary Jam in Pickup Assembly ...............................................................................................................................................................7-7
7.2.2.2 Stationary Jam in Delivery Assembly (Paper Trailing Edge Stationary Jam at First Delivery Sensor/Stationary Jam at First Delivery Sensor)
7-7
7.2.3 Other Jams.................................................................................................................................................................................... 7-8
7.2.3.1 Door Open Jam ...............................................................................................................................................................................................7-8
7.3 Cassette Pickup Unit...................................................................................................................................................... 7-9
7.3.1 Overview ...................................................................................................................................................................................... 7-9
7.3.2 Cassette Pickup Operation ........................................................................................................................................................... 7-9
7.3.3 Cassette Paper Size Detection .................................................................................................................................................... 7-11
7.4 Manual Feed Pickup Unit ............................................................................................................................................ 7-12
7.4.1 Overview .................................................................................................................................................................................... 7-12
7.4.2 Post-pickup Control after Multi Manual Feed Pickup ............................................................................................................... 7-12
7.5 Parts Replacement Procedure ...................................................................................................................................... 7-13
7.5.1 Cassette Pickup Assembly ......................................................................................................................................................... 7-13
7.5.1.1 Removing the Cassette Pickup Assembly..................................................................................................................................................... 7-13
7.5.2 Cassette Paper Sensor................................................................................................................................................................. 7-13
7.5.2.1 Removing the Cassette Paper Presence/Absence Sensor.............................................................................................................................. 7-13
7.5.3 Cassette Size Sensor................................................................................................................................................................... 7-13
7.5.3.1 Removing the Paper Size Detection Switches .............................................................................................................................................. 7-13
7.5.4 Cassette Retry Paper Sensor....................................................................................................................................................... 7-13
7.5.4.1 Removing the Retry Sensor .......................................................................................................................................................................... 7-13
7.5.5 Cassette Pickup Solenoid ........................................................................................................................................................... 7-13
7.5.5.1 Removing the Cassette Pickup Solenoid ...................................................................................................................................................... 7-13
7.5.6 Separation Roller........................................................................................................................................................................ 7-14
7.5.6.1 Removing the Feed and Separation Rollers.................................................................................................................................................. 7-14
7.5.7 Manual Pickup Roller................................................................................................................................................................. 7-14
7.5.7.1 Removing the Multifeeder Pickup Roller ..................................................................................................................................................... 7-14
7.5.8 Manual Feed Tray Paper Sensor ................................................................................................................................................ 7-14
7.5.8.1 Removing the Multifeeder Paper Presence/Absence Sensor ........................................................................................................................ 7-14
7.5.9 Manual Pickup Solenoid ............................................................................................................................................................ 7-15
7.5.9.1 Removing the Multifeeder Pickup Solenoid................................................................................................................................................. 7-15
7.5.10 Registration Roller ................................................................................................................................................................... 7-16
7.5.10.1 Removing the Registration Roller .............................................................................................................................................................. 7-16
7.5.11 Registration Clutch................................................................................................................................................................... 7-16
7.5.11.1 Removing the Registration Clutch ............................................................................................................................................................. 7-16
7.5.12 Separation Pad.......................................................................................................................................................................... 7-16
7.5.12.1 Removing the Separation Pad..................................................................................................................................................................... 7-16
7.5.13 Pickup Roller............................................................................................................................................................................ 7-17
7.5.13.1 Removing the Cassette Paper Pickup Roller .............................................................................................................................................. 7-17
Chapter 7
7.1 Overview/Configuration
7-1
Chapter 7
]8[
[7]
[6]
[5]
[4]
[3]
[2]
[1]
F-7-1
[1] Pickup assembly
[2] Manual feed pickup assembly
[3] Registration roller
[4] Transfer assembly
[5] Duplex paper feed assembly
[6] Fixing assembly
[7] First delivery assembly
[8] Second delivery assembly (option)
The layout of the rollers used in the pickup/feeding system is shown below.
[9]
[8]
[7]
[6]
[5]
[4]
7-2
Chapter 7
[3]
[2]
[1]
F-7-3
[1] Cassette pickup
[2] Manual feed pickup
[3] Delivery to copy tray 1
[3]
[2]
[1]
F-7-4
[1] Cassette pickup
[2] Manual feed pickup
[3] Finisher (option)
7-3
Chapter 7
[3]
[4]
[2]
[1]
F-7-5
[1] Cassette pickup
[2] Manual feed pickup
[3] Duples paper feed assembly
[4] Finisher (option)
[3]
[4]
[2]
[1]
F-7-6
[1] Cassette pickup
[2] Manual feed pickup
[3] Duplex paper feed assembly
[4] Delivery to copy tray 1
7-4
Chapter 7
[5]
[4]
[3]
[2]
[1]
F-7-7
[1] Cassette pickup
[2] Manual feed pickup
[3] Delivery to copy tray 1
[4] Delivery to copy tray 2 (option)
[5] Duplex paper feed assembly
[4]
[3]
[2]
[1]
F-7-8
[1] Cassette pickup
[2] Manual feed pickup
[3] Delivery to copy tray 1
[4] Delivery to copy tray 2 (option)
7-5
Chapter 7
The layout of the sensors used in the pickup/feeding system is shown below.
[8]
[7]
[6]
[5]
[4]
7-6
Chapter 7
Sensor/Solenoid
Registration sensor (SR209)
7.2.1.2 Delay Jam in Delivery Assembly (Paper Leading Edge Jam at First Delivery Sensor/Wound Paper Jam at Fixing
Assembly)
0018-1245
Sensor/Registration clutch
First delivery sensor (SR203)
Sensor/Registration clutch
Fixing delivery sensor (SR202)
Sensor
Registration sensor(SR209)
7.2.2.2 Stationary Jam in Delivery Assembly (Paper Trailing Edge Stationary Jam at First Delivery Sensor/Stationary Jam
at First Delivery Sensor)
0018-1247
Sensor
7-7
Chapter 7
T-7-7
Sensor
7-8
Chapter 7
7.3.1 Overview
0018-1249
The paper picked up from the cassette is fed to the registration roller using the vertical path roller driven by the main motor (M204). The registration roller is not
rotating when paper reaches there, so an arch is formed at the leading of the paper to prevent skewing. The DC controller PCB turns on the registration clutch
(CL203) at the prescribed timing to transfer the main motor rotation to the registration roller, thus feeding the paper to the delivery tray through the transfer, sepa-
ration, fixing, and delivery assemblies.
F-7-10
Rotation of the pickup roller is controlled by the pickup roller drive gear, which transfers the drive power of the main motor (M204) to the pickup roller drive shaft,
and the cassette pickup solenoid (SL202). When the main motor starts rotating, the interlocked relay gear also starts rotating. At this time, the pickup roller drive
gear is not driven because its toothless portion is positioned at the relay gear and therefore these gears are not engaged with each other.
1) The DC controller PCB issues a cassette pickup solenoid drive signal (CSTFD). When the solenoid is turned on, the control arm pushes the cam to rotate the
pickup roller drive gear slightly.
F-7-11
7-9
Chapter 7
2) When the pickup roller drive gear is engaged with the pickup roller shaft gear, drive power is transferred to the pickup roller shaft gear and consequently the
pickup roller starts rotating.
F-7-12
3) When the feed roller drive gear is engaged with the feed roller shaft gear, drive power is transferred to the feed roller shaft gear and consequently the feed roller
starts rotating.
4) When the pickup roller rotates once, the toothless portion of the pickup roller drive gear comes to the position of the relay gear and consequently drive power of
the main motor is not transferred, stopping the rotation of pickup and feed rollers.
5) The picked up paper is fed to the registration roller through the vertical path roller.
F-7-13
7-10
Chapter 7
The size of the paper in the cassette is detected by the DC controller PCB when the user changes the position of the cassette paper size lever. When the cassette is
inserted in the iR host machine, the paper size lever pushes the paper size switches provided in the iR host machine to allow the DC controller PCB to detect presence
of the cassette and the size of paper. Paper size switches are arranged as shown below. Paper sizes are determined by the combinations of the switches pushed by
the paper size lever.
PSIZE4 PSIZE1
PSIZE3 PSIZE2
F-7-14
T-7-8
PSIZE1
ON OFF ON OFF OFF ON ON OFF ON ON ON ON OFF OFF OFF
PSIZE2
OFF ON OFF ON OFF OFF ON ON OFF ON ON ON ON OFF OFF
PSIZE3
OFF OFF ON OFF ON OFF OFF ON ON OFF ON ON ON ON OFF
PSIZE4
OFF OFF OFF ON OFF ON OFF OFF ON ON OFF ON ON ON ON
7-11
Chapter 7
7.4.1 Overview
0018-1252
F-7-15
b. Inner Plate Lift Operation
During standby, the inner plate is at the down position with it held by the cams provided at the front and back of the manual feed pickup roller shaft. Rotation of
the pickup roller rotates the interlocked cams to lift the inner plate, raising the sheets of paper (loaded in the manual feed tray) against the manual feed pickup roller.
On the opposite side of the pickup roller is mounted a separation pad that separates only one sheet of paper from others and feeds it to the next section.
c. Manual feed Tray Pickup Drive Mechanism
pickup solenoid drive signal (MFPD) sent from the DC controller PCB. Rotation of the main motor drives the pickup drive power transfer gear. The DC controller
PCB issues a manual feed pickup solenoid drive signal (MFPD). When the solenoid turns on, the stopper operates to rotate the pickup roller once. Next, the stopper
operates again to stop rotation of the pickup roller.
Paper pickup operation ends when paper is pressed against the registration roller. After this, the registration roller starts rotating and the multi manual feed pickup
clutch turns on. This clutch turns off after feeding the paper by the distance equivalent to the paper size - 126.7 mm (*1) - 5 mm (*2).
*1. Distance that paper is fed from the multi pickup roller to the point where the registration sensor turns on.
*2. Paper is post-fed to the point which is 5 mm to the training edge.
When the paper size is not specified, paper is post-fed by the distance equivalent to the multi paper feed enabled size (148 mm in longitudinal direction).
Minimum post-feed distance: 148 mm - 126.7 mm - 5 mm = 16.3 mm
7-12
Chapter 7
[4] F-7-17
[1] [2]
[4] F-7-18
[2] [1]
[1]
1) Detach the lower-left cover. 7.5.5.1 Removing the Cassette Pickup Solenoid
2) Detach the cassette rear cover.
0017-9948
7-13
Chapter 7
4) Remove the cassette pickup solenoid [1]. 5) Remove the feed guide [1].
- Harness [2], 1 pc. - Screw [2], 2 pcs.
- Wire saddles [3], 2 pcs.
- Screw [4], 1 pc. [1]
[3]
[2]
F-7-24
[1] [2]
[1] [2]
F-7-21
[1] [2]
F-7-22
7-14
Chapter 7
4) Remove the transfer registration unit [1]. 4) Remove the transfer registration unit [1].
- Screw [2], 4 pcs. - Screw [2], 4 pcs.
[2] [2]
[1] [1]
[2] [2]
F-7-26 F-7-29
6) Remove the multifeeder paper presence/absence sensor [1]. 6) Detach the multifeeder connector cover [1].
- Claw [2], 2 pcs. - Connector [2], 3 pcs.
- Connector [3], 1 pc.
[2]
F-7-27
7-15
Chapter 7
7) Remove the multifeeder unit [1]. 4) Remove the two metal plates [1], and remove the registration roller [2].
- Screw [2], 4 pcs. - Screw [3], 2 pcs.
[1]
[2] [3]
F-7-34
7-16
Chapter 7
4) Remove the transfer registration unit [1]. 3) With the pickup roller [1] down, insert a screwdriver [2] or the like from
- Screw [2], 4 pcs. the left side of the host machine as shown below.
4) Remove the pickup roller [3] with your fingers as shown below.
[2]
[1] [2]
F-7-38
[1] [2]
F-7-35
5) Remove the feed guide [1].
- Screw [2], 2 pcs.
[3]
[1]
F-7-39
[2]
F-7-36
6) Remove the multi-paper roller.
7) I use a minus screwdriver and remove separation pad [1].
[1]
F-7-37
7-17
Chapter 8 Fixing System
Contents
Contents
8.1 Overview/Configuration
Item Function/Method
Fixing method by fixing film + pressure roller
Fixing heater Unitary flat heater incorporating both main heater and sub heater
Fixing temperature detection [1] Main thermistor (TH1): Temperature control and fault detection
[2] Sub thermistor (TH2): Fault detection
[3] Thermo-switch (TP1): Fault detection
Fixing temperature control [1] Warm-up temperature control
[2] Normal temperature control
[3] Sheet-to-sheet temperature control
Protection functions [1] Detection of error in temperature control by thermistor
[2] Detection of temperature rise by thermo-switch
Fixing drive control Speed control by detecting fixing film rotation
8-1
Chapter 8
M201 [1]
SR202
[2]
[3]
[4]
F-8-1
[5]
[4]
[3]
[2]
[6]
[1]
F-8-2
8-2
Chapter 8
The rotation cycle is measured with reference to the mark provided at the end of the fixing film to rotate the fixing drive motor at the optimum speed, thus keeping
the paper feed speed constant. Measurement of the cycle of each rotation (excluding the initial rotation and post-rotation) of the fixing drive motor starts when 1
second lapses after the motor starts rotating and ends when the trailing edge of the last sheet has passed through the fixing nipper.
[1] FILM_SENS
[2]
J217
DC Controller PCB
F-8-3
[1] Film rotation detection signal (FILM_SENS): Set to 1 and 0 alternately when the fixing film is rotating.
[2] Rotation cycle measurement mark
8.2.2.1 Outline
0018-1257
The surface temperature of the fixing heater is detected to control the fixing heater drive signal so that the fixing heater temperature becomes the target temperature.
The temperature of the fixing heater is detected by the thermistor (TH1/TH2) provided on the fixing heater. If the surface temperature rises, the resistance of the
thermistor lowers and the voltage of the fixing heater temperature detection signal (M_TH/S_TH) also lowers.
The CPU on the DC controller monitors the voltage of the M_TH/S_TH signal to control the fixing heater 1 drive signal (H1DRV) and fixing heater 2 drive signal
(H2DRV). These two voltages are generated based on the zero crossing detection signal which is output from the heater control circuit. The CPU controls these two
signals to adjust the fixing heater temperature to the prescribed value.
This machine performs fixing temperature control according to the fixing heater temperature as mentioned below.
1) Warm-up temperature control
Upon receipt of a print command from the DC controller, the fixing heater heats to the temperature below the target paper-present section temperature.
2) Paper-present section temperature control
The fixing heater temperature is adjusted to the target paper-present section temperature according to the combination of the paper size, number of sheets fed,
fixing mode, and temperature detected by the fixing main thermistor.
3) Sheet-to-sheet temperature control
The fixing heater temperature is held relatively below the target paper-present section temperature to prevent the paper-absent section temperature from rising
between sheets.
4) Down sequence
The temperature may detect an abnormally high temperature during continuous printing. If the sub-thermistor detects a temperature equal to or higher than 275
deg C, the sheet-to-sheet distance is increased to prevent the paper-absent section temperature from rising. If the sub-thermistor detects a temperature equal to
or lower than 220 deg C in the down sequence, normal control resumes.
5) Cooling mode
If printing is performed using wider sheets (*1) after printing is performed using narrower sheets in the continuous print mode, fixing offset may occur due to
the difference in temperature between the edge and center. If the sub-thermistor detects a temperature equal to or higher than 130 deg C, paper feed and printing
stop to prevent the temperature from rising at the edge. If the sub-thermistor detects a temperature equal to or lower than 130 deg C or two or more minutes lapse,
normal control resumes.
*1: The large size is a paper of which the width is 10 mm larger than the previous job.
8-3
Chapter 8
This machine controls the fixing temperature according to the "media type" selected in the user mode and the "target temperature" set in the "special mode."
The correspondence between each mode and target temperature is as follows:
T-8-2
Fixing mode Paper type Target initial fixing Initial number of sheets Condition
temperature (*1) (*2)
Normal Plain paper (colored paper/ 201 deg C 1-12 (A4/LTR) Special Mode P: Off
recycled paper/label sheet (64-80
g/m2) 191 deg C 1-12 (A4/LTR) Special Mode P: Medium
Heavy paper 2
(91-105g/m2)
Super rough paper Bond paper 220 deg C 1-100 (A4/LTR) Bond SP. FIX. Mode: OFF
Super rough paper Hi Bond paper 220 deg C 1-100 (A4/LTR) Bond SP. FIX. Mode: ON
*1: Target fixing temperature at startup. When the initial temperature of the fixing unit is high, the target temperature is lowered. In the continuous copy mode, the
target temperature is lowered in 5 deg C steps.
*2: Number of sheets controlled at the initial target temperature. If it is exceeded, the target temperature is lowered. The prescribed number of sheets varies with
the paper size.
The paper passage detection mechanism of the fixing unit is shown below.
DC Controller PCB
J217-12
EXP_P_SNS
SR502
F-8-4
If a delay jam is detected by the fixing delivery sensor (SR202), the fixing motor is stopped immediately to prevent paper from winding around the fixing roller.
8-4
Chapter 8
AC
DC Power supply PCB DC Controller PCB
F1 F2
NF NF
P1
SW1
Low voltage power
+3.3V, +5.1V, +24V,+24VR
supply circuit
J11 J215 CPU
Zero crossing -15 ZEROX -3
circuit
Heater drive circuit J11 J215
-16 RLDRV -2
Relay -13 H1DRV -5 ASIC
circuit -12 H2DRV -6
RL1 J217
GND -6 High temp.
detection circuit
GND -5
Heater trigger
S_TH -4
circuit
High temp.
detection circuit
J13
-1
-2
-3
GND -3
M_TH -2
THCNCT -1 Connecting
Fixing unit detection
circuit
TH2 TH1
J31 TP1
-1
H2
-2
H1
F-8-5
Protection Functions
This machine is provided with the following four protection functions to prevent the fixing heater from overheating:
1) The CPU monitors the thermistor (TH1) voltage. If the thermistor (TH1) voltage is abnormal, the CPU judges that the fixing heater is faulty and turns off the
relay (RL1). At the same time, the CPU notifies the DC controller of occurrence of the fixing heater failure.
2) If the temperature of the fixing heater rises abnormally and the thermistor (TH1) detects a voltage lower than about 0.7 V (equivalent of 240 deg C), the fixing
heater high temperature detection circuit cuts off the power supplied to the fixing heater.
3) If the temperature of the fixing heater rises abnormally and the thermo switch (TP1) detects a temperature higher than 250 deg C, the thermo switch turns off
to cuts off the power supplied to the fixing heater.
Failure Detection
The CPU performs error detection at intervals of 40 msec. If any one of the cases a to d occurs, the CPU stops the machine completely. To restart the machine,
remove the cause of the failure and carry out initial rotation. If a failure is detected, an error code "EXXX" is displayed on the operation panel.
MEMO:
In case of this machine, the detail code of the error code of this machine can be confirmed in the following service mode.
Service mode > ERROR DISPLAY
a. Failure at startup
1) The main thermistor has detected temperatures lower than 30 deg C continuously for 400 or more msec since 1 second lapsed after energization of the fixing
heater.
2) The main thermistor has detected temperatures lower than 70 deg C continuously for 400 or more msec since 2 seconds lapsed after energization of the fixing
heater.
3) The sub-thermistor has detected temperatures lower than 75 deg C continuously for 400 or more msec since 5 seconds lapsed after energization of the fixing
heater.
4) The temperature rise detected by the main thermistor is less than 5 deg C when energization of the fixing heater starts, when the temperature detected by the
main thermistor is less than 100 deg C, or when 1 sec has lapsed since start of energization.
5) The main thermistor has detected temperatures less than 115 deg C continuously for 400 or more msec since 1 second has lapsed after detection of 100 deg C.
6) The main thermistor has detected temperatures less than 150 deg C continuously for 400 or more msec since 1 second has lapsed after detection of 140 deg C.
7) The main thermistor has detected temperatures less than 165 deg C continuously for 400 or more msec since 1 second has lapsed after detection of 160 deg C.
8) The target printing temperature is not reached when 30 seconds have lapsed since start of the initial rotation.
b. Low temperature detection during temperature control
During temperature control, the main or sub thermistor has detected low temperatures continuously for 400 or more msec after the target temperature was reached.
c. Abnormally high temperature detection
1) The main thermistor has detected 240 C deg irrespective of whether the fixing heater is of or off.
2) The sub thermistor has detected 295 deg C irrespective of whether the fixing heater is of or off.
d. Drive circuit failure
1) The zero crossing signal frequency of the power supply has not been detected during initial rotation.
2) During temperature control, no zero crossing signal has been input for 3 seconds.
3) A triac short circuit has been detected in the ASIC.
4) An abnormally high temperature has been detected in the ASIC.
8-5
Chapter 8
8-6
Chapter 8
6) Open the left door until it sops and pull out the hinge shaft [1].
8.4 Parts Replacement Procedure
[1]
[1] F-8-8
7) Lift the left door with both hands to release it from the door rotation shaft
[1], and then remove the left door.
F-8-6
5) Remove the screw [1] securing the door support band. Remove the con-
nector [2] and reusable band [3], and release the duplex unit harness from
the wire saddle [4].
[1]
[1]
[2]
F-8-9
8) Detach the inner cover [1] at the upper front.
- Screw [2], 2 pcs.
[3] [4]
F-8-7
[2]
[1]
[2]
F-8-10
8-7
Chapter 8
9) Detach the heater harness cover [2]. Disconnect the connector [3]. 2) Remove the fixing pressure release lever [2].
- Screw [1], 1 pc. - Resin ring [1]
[2] [2]
[3] [1]
[1]
F-8-14
F-8-11
10) Disconnect the two connectors [1], and then release the fixing unit har-
ness from the wire saddles [2].
When installing the fixing pressure release lever, check that the rib [3] of the
lever is inside the pressure block [4].
[1]
[2]
F-8-16
4) Remove the fixing paper guide [2].
[2] [3] [2] - Screw [1], 1 pc.
F-8-13
[1] [2]
F-8-17
8-8
Chapter 8
5) Remove the right side stay [1] and left side stay [2]. 7) Remove the ground cable [1] from the holder, and then free the fixing unit
- Screw [1], 2 pcs. AC harness.
[3] [1]
[2]
[1]
F-8-18
6) Disconnect the connector [1] and release the fixing DC harness [2] from [2]
the harness guide [3]. Unhook the claw [4] and remove the sensor holder
[5].
- Screw [6], 2 pcs. F-8-21
8) Remove the roller guide unit [1].
[5] [1] [2] - Screw [2], 2 pcs.
[2]
[1]
[6] [4] [3] [6]
F-8-19 F-8-22
When installing the electrode plate [1], place it under the three claws [2] as
shown below.
[2]
[1]
F-8-20
8-9
Chapter 8
[2]
[1]
F-8-25
4) Remove the pressure roller [3].
- E-ring [1]
- Gear [2]
[1]
[1]
[2]
[3] [2]
F-8-23 F-8-26
10) After rotating the pressure plates [1] to release them from the fixing film
unit, remove the fixing film unit [2].
When installing the pressure roller, bring the ground plate [4] into contact
with the roller shaft [5].
[2]
[1]
[4] [5]
[1] F-8-27
F-8-24
8-10
Chapter 8
8.4.4 Fixing Delivery Paper Sensor 5) Remove the right side stay [1] and left side stay [2].
- Screw [1], 2 pcs.
8.4.4.1 Removing the Fixing Delivery Sensor
0017-9961
[3]
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
[2]
1) Remove the fixing unit.
2) Remove the fixing pressure release lever [2].
- Resin ring [1]
[2]
[1]
F-8-32
[1]
6) Disconnect the connector [1] and release the fixing DC harness [2] from
the harness guide [3]. Unhook the claw [4] and remove the sensor holder
[5].
- Screw [6], 2 pcs.
F-8-28
When installing the fixing pressure release lever, check that the rib [3] of the
lever is inside the pressure block [4].
3) Remove the fixing unit harness [2] from the wire saddle [1].
[2] [1]
[1]
F-8-30
4) Remove the fixing paper guide [2].
- Screw [1], 1 pc.
F-8-34
[1] [2]
F-8-31
8-11
Chapter 8
When installing the electrode plate [1], place it under the three claws [2] as
shown below.
[2]
[1]
F-8-35
[1]
[3] [2]
F-8-36
8-12
Chapter 9 External and Controls
Contents
Contents
9.1 Control Panel ................................................................................................................................................................. 9-1
9.1.1 Overview ...................................................................................................................................................................................... 9-1
9.2 Fan ................................................................................................................................................................................. 9-1
9.2.1 Overview ...................................................................................................................................................................................... 9-1
9.2.2 Fan Control................................................................................................................................................................................... 9-2
9.3 Power Supply................................................................................................................................................................. 9-2
9.3.1 Power Supply ............................................................................................................................................................................... 9-2
9.3.1.1 Outline.............................................................................................................................................................................................................9-2
9.3.1.2 Rated Output of the Power Supply PCB.........................................................................................................................................................9-3
9.3.2 Protection Function ...................................................................................................................................................................... 9-3
9.3.2.1 Protective Mechanisms ...................................................................................................................................................................................9-3
9.4 Parts Replacement Procedure ........................................................................................................................................ 9-4
9.4.1 Rear Cover.................................................................................................................................................................................... 9-4
9.4.1.1 Removing the Rear Cover...............................................................................................................................................................................9-4
9.4.2 External Cover.............................................................................................................................................................................. 9-4
9.4.2.1 Removing the Lower-left Cover .....................................................................................................................................................................9-4
9.4.3 Upper Right Cover ....................................................................................................................................................................... 9-4
9.4.3.1 Removing the Right Cover (Upper)................................................................................................................................................................9-4
9.4.4 Lower Right Cover....................................................................................................................................................................... 9-4
9.4.4.1 Removing the Right Cover (Lower) ...............................................................................................................................................................9-4
9.4.5 Left Rear Cover............................................................................................................................................................................ 9-4
9.4.5.1 Removing the Rear Left Cover .......................................................................................................................................................................9-4
9.4.6 Reader Front Cover ...................................................................................................................................................................... 9-4
9.4.6.1 Removing the Reader Front Cover .................................................................................................................................................................9-4
9.4.7 Reader Rear Cover ....................................................................................................................................................................... 9-5
9.4.7.1 Removing the Reader Rear Cover ..................................................................................................................................................................9-5
9.4.8 Delivery Tray ............................................................................................................................................................................... 9-5
9.4.8.1 Removing the Delivery Tray...........................................................................................................................................................................9-5
9.4.9 Left Door ...................................................................................................................................................................................... 9-5
9.4.9.1 Removing the Left Door (Non Duplex Unit Type).........................................................................................................................................9-5
9.4.9.2 Removing the Left Door (With Duplex Unit Type) .......................................................................................................................................9-6
9.4.10 Main Drive Unit ......................................................................................................................................................................... 9-7
9.4.10.1 Removing the Main Drive Unit ....................................................................................................................................................................9-7
9.4.11 Fixing/Duplex Drive Unit .......................................................................................................................................................... 9-9
9.4.11.1 Removing the Fixing Drive Unit ..................................................................................................................................................................9-9
9.4.12 Operation Panel Unit.................................................................................................................................................................. 9-9
9.4.12.1 Removing the Operation Panel Unit (Touch Panel Type) ............................................................................................................................9-9
9.4.13 DC Controller PCB .................................................................................................................................................................... 9-9
9.4.13.1 Removing the DC Controller PCB ...............................................................................................................................................................9-9
9.4.14 Powwer Supply PCB................................................................................................................................................................ 9-10
9.4.14.1 Removing the Main Power Supply PCB .................................................................................................................................................... 9-10
9.4.15 Option Power Supply PCB....................................................................................................................................................... 9-10
9.4.15.1 Removing the Option Power Supply PCB.................................................................................................................................................. 9-10
9.4.16 HVT PCB ................................................................................................................................................................................. 9-10
9.4.16.1 Removing the HVT PCB ............................................................................................................................................................................ 9-10
9.4.17 Main Drive Motor .................................................................................................................................................................... 9-11
9.4.17.1 Removing the Main Motor.......................................................................................................................................................................... 9-11
9.4.18 Fixing Drive Motor .................................................................................................................................................................. 9-11
9.4.18.1 Removing the Fixing Unit Drive Motor ..................................................................................................................................................... 9-11
9.4.19 Fixing Heat Discharge Fan....................................................................................................................................................... 9-11
9.4.19.1 Removing the Fixing Heat Discharge Fan (Non Duplex Unit Type)......................................................................................................... 9-11
9.4.19.2 Removing the Fixing Heat Discharge Fan (With Duplex Unit Type)........................................................................................................ 9-12
9.4.20 Fan Filter .................................................................................................................................................................................. 9-13
9.4.20.1 Removing the Fan Filter (Non Duplex Unit).............................................................................................................................................. 9-13
9.4.20.2 Removing the Fan Filter (With Duplex Unit Type) ................................................................................................................................... 9-13
Chapter 9
9.1.1 Overview
0018-1306
The machine's control panel consists of the following PCBs, and is controlled by the ASIC of the image processor PCB.
Key SW
ASIC CPU
LED
Control
panel Touch
LCD
inverter panel
PCB
F-9-1
9.2 Fan
9.2.1 Overview
0018-1307
FM1
F-9-2
9-1
Chapter 9
Heat discharge fan (FM1) rotates at the full speed or the half speed according to the combination of the three control signals (FAN_FULL, FAN_MID, FAN_LOW).
DC Controller PCB
+24V
F-9-3
T-9-1
9.3.1.1 Outline
0018-1309
When the main power switch (SW1) is turned on, AC power is supplied to the low-voltage power supply circuit in the power supply PCB.
The low-voltage power supply circuit supplies +3.3 V, +5 V, and +24 V to operate the machine.
+24 V is supplied to the motors, fan, electromagnetic clutch, solenoid, etc. +5 V and +3.3 V are supplied to the sensor, etc.
There are two types of +24 V voltages: +24 V which is normaly supplied from the low voltage power supply and +24 VR which is cut off when the front cover or
the left door is opened. The +24 VR also plays the role of a door open detection signal (DOPEN). This signal allows the CPU to detect that the front cover or the
9-2
Chapter 9
: AC
: DC
Power supply PCB
SW1 F1 F2
NF NF Option +24Vop Option
P1
power supply - Finisher
PCB
- Cassette feeding
+24V module
+5VR
Low-voltage +3.3VR
power supply Reader Motor
RL1 Sensor
circuit controller
PCB DADF
+5V
Heater drive +3.3V Control panel
circuit Image
FAX board
Processor
PCB
+24VR
+24V
+24VR
+24V
+5VR
+3.3VR Laser unit
SW2 DC
controller Motor
PCB Clutch
SW3 Solenoid
+24VR Fan
+5VR Sensor
+3.3VR
TP1 HVT
PCB
H1 Inner2waytray
H2
Duplex unit
+24V
F-9-6
Output voltage tolerance +10%, -5% +3%, -4% +3%, -4% +3%, -3% +3%, -3%
The power supply PCB is provided with an overcurrnet/overvoltage protection function to automatically cut off the output voltage when a trouble such as a short
circuit occurs on in the load.
When the overcurrnet/overvoltage protection function is activated, turn off the main power switch, solve the trouble with the load, and then turn on the main power
switch.
Further, the power supply circuit has two fuses which blow to stop power supply when an excessive current flows in the AC line.
9-3
Chapter 9
[3]
[2]
[1]
[2] [1]
F-9-7
[2] [4]
F-9-10
9.4.2 External Cover
9.4.5 Left Rear Cover
9.4.2.1 Removing the Lower-left Cover
0017-9964 9.4.5.1 Removing the Rear Left Cover
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 0018-0020
[1]
[2]
[2] [1]
F-9-8
9.4.3.1 Removing the Right Cover (Upper) 9.4.6 Reader Front Cover
0018-0019
[2] [2]
[1]
F-9-9
[1]
F-9-12
9-4
Chapter 9
9.4.7 Reader Rear Cover 10) Detach the reader rear cover [1].
- Screw [2], 4 pcs.
9.4.7.1 Removing the Reader Rear Cover
0017-9968
[2]
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
[2]
[1]
[1]
F-9-15
[2] [1]
F-9-16
When installing the ADF harness [3], fit the harness band [5] in the groove
in the reader rear cover.
9-5
Chapter 9
4) Release the duplex unit harness [1]. 3) Lift the left door with both hands to release it from the door rotation shaft
- Screw [2], 1 pc. [1], and then remove the left door.
- Connector [3], 1 pc.
- Reusable band [4], 1 pc.
- Wire saddle [5], 1 pc.
[2]
[3] [1]
F-9-19
[1]
9.4.9.2 Removing the Left Door (With Duplex Unit Type)
[4] [5] imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
0017-9985
F-9-17
2) Open the left door until it sops and pull out the hinge shaft [1].
1) Draw out the drum unit.
2) Detach the rear cover.
MEMO: 3) Detach the left cover (rear).
When a duplex unit (option) is installed, remove it before pulling out the 4) Disconnect the relay harness [2] from the connector [1]of the duplex unit
hinge shaft for each access. harness.
5) Disconnect the ground cable [3].
- Screw [4], 1 pc.
6) Remove the reusable band [5] from the duplex unit harness at the rear-left
of the main body, and then return the duplex unit harness [6] to the left
door side.
[6]
[1]
[1]
[2]
F-9-20
F-9-18
9-6
Chapter 9
4) Release the duplex unit harness [1]. 3) Lift the left door with both hands to release it from the door rotation shaft
- Screw [2], 1 pc. [1], and then remove the left door.
- Connector [3], 1 pc.
- Reusable band [4], 1 pc.
- Wire saddle [5], 1 pc.
[2]
[3] [1]
F-9-23
[1]
9.4.10 Main Drive Unit
[4] [5]
F-9-21 9.4.10.1 Removing the Main Drive Unit
2) Open the left door until it sops and pull out the hinge shaft [1]. 0017-9979
[1]
F-9-24
F-9-22
9-7
Chapter 9
10) Pull out the handle [1] at the back of the machine, remove the screw [2], 13) Release the gear stopper [1] from the shaft, and then remove the gear [2].
and then remove the stopper [3].
[2]
[2]
[1] [3]
F-9-25
11) Remove the harness [1] from the wire saddle [2].
- Connectors [3], 2 pcs.
[1]
[1]
F-9-28
14) Remove the main drive unit [1].
- Screw [2], 6 pcs.
[1]
[2]
F-9-29
Since the gears in the main drive unit are not secured, gears will fall if the
main drive unit is inclined. If gears should fall, install them at the positions
shown below.
[2] [2]
F-9-27
9-8
Chapter 9
9.4.11 Fixing/Duplex Drive Unit 2) Turn over the operation panel unit[1].
- Screw [1], 2 pcs.
9.4.11.1 Removing the Fixing Drive Unit
0017-9980 [2]
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
[2] [1]
[1]
F-9-33
3) Disconnect the flexible cable holder [1] and disconnect the connector [3]
of the flexible cable [2] to remove the operation panel unit [4].
[2] [1]
[2] [3]
F-9-34
F-9-31
13) Remove the fixing drive unit [1]. 9.4.13 DC Controller PCB
- Connector [2], 1 pc.
- Screw [3], 4 pcs. 9.4.13.1 Removing the DC Controller PCB
0017-9972
9-9
Chapter 9
[1]
F-9-38
5) Disconnect the connector (J53) [1] on the power supply PCB.
6) Remove the option power supply PCB [2].
- Screw [3], 3 pcs.
[3] [2]
[3] [1]
F-9-36
[3]
F-9-37
9-10
Chapter 9
[1] [2]
[3]
F-9-40
[1] [1]
[2] [1]
[2] [2]
F-9-43
3) Disconnect the connector [1], and then release the harness from the wire
saddle [2].
[3] [2]
F-9-41
[1]
F-9-44
9-11
Chapter 9
4) Remove the duct [1]. 4) Disconnect the relay harness [2] from the connector [1].
- Screw [2], 2 pcs. 5) Disconnect the ground cable [3].
- Screw [4], 1 pc.
[1] 6) Remove the reusable band [5] from the duplex unit harness at the rear-left
of the main body, and then return the duplex unit harness [6] to the left
door side.
[6]
[1]
[2]
F-9-45
5) Remove the fixing heart discharge fan [1].
[2]
F-9-47
7) Remove the transfer/registration unit [1].
- Screw [2], 4 pcs.
[1]
[1]
F-9-46
9.4.19.2 Removing the Fixing Heat Discharge Fan (With [2] [2]
Duplex Unit Type)
0017-9976
F-9-48
9-12
Chapter 9
8) Remove the duplex unit [1] from the left door. 1) Open the left door until it stops.
- Screw [2], 6 pcs. 2) Remove the transfer/registration unit [1].
- Screw [2], 4 pcs.
[2] [1] [2]
[1]
[2] [2]
[2] [2]
F-9-49 F-9-52
9) Disconnect the connector [1], and then release the harness from the wire 3) Disconnect the connector [1], and then release the harness from the wire
saddle [2]. saddle [2].
[2] [2]
[1] [1]
F-9-50 F-9-53
10) Remove the fixing heart discharge fan [1]. 4) Remove the duct [1].
- Screw [2], 2 pcs.
[1]
[1]
F-9-51
9-13
Chapter 9
5) Remove the fan filter [1] from the duct. 4) Disconnect the relay harness [2] from the connector [1].
5) Disconnect the ground cable [3].
- Screw [4], 1 pc.
6) Remove the reusable band [5] from the duplex unit harness at the rear-left
of the main body, and then return the duplex unit harness [6] to the left
door side.
[1]
F-9-55
MEMO: [6]
When a duplex unit is used, first remove the duplex unit and next remove
the fan filter from it.
[1]
9.4.20.2 Removing the Fan Filter (With Duplex Unit Type)
0017-9978
[1]
[2] [2]
F-9-57
9-14
8) Remove the duplex unit [1] from the left door.
- Screw [2], 6 pcs.
[2] [2]
F-9-58
9) Remove the fan filter from the duplex unit.
Chapter 10 RDS
Contents
Contents
10.1 RDS
10.1.1 Overview
0017-8264
Product Overview
Embedded RDS (henceforth: e-RDS) is the front-end module of e-Maintenance embedded with a network module of a device controller.
Features
e-RDS is embedded with a network module of a device controller, which works as a front-end module of e-Maintenance without any hardware other than device.
With use of e-RDS, device information such as counter information, failure information, consumables information of device controllers are transmitted to a back-
end server called Universal Gateway (centralized device information management host computer, henceforth: UGW) using SOAP protocol. (https(SSL) commu-
nication)
Whether to enable (ON) /disable (OFF) the Operation Mode is selectable by setting from e-RDS setting display from the service mode (E-RDS SWITCH).
- OFF (default) : e-RDS is disabled.
- ON : All e-RDS operations are enabled.
By setting from UGW, operations including counter transmission, log transmission, and alert transmission can be controlled.
Note that the communication test (COM-TEST) is required prior to start of e-RDS operation.
(For detail, see 'Settings of e-RDS'.)
By implementing a communication test (COM-TEST) from the service mode, service technicians can test the connection of the device with UGW.
In case of a communication error, you can find its cause by referring to the communication error log.
In case of a communication error (such as proxy server error), error log is recorded (for 5 cases).
Error code and error information can be displayed on the control panel as a list (service mode: COM-LOG), and printed out as a report.
(service mode: #REPORT > #REPORT OUTPUT > ERDS COM LOG LIST)
Error code and detail of the communication error log can be displayed on the control panel and printed out as a report.
Step
Initialize the e-RDS setting values using the service mode items below:
#CLEAR > ERDS-DAT
10-1
Chapter 10
Initialization of e-RDS resets all the port and address settings so that they are suitable for UGW, but does not reset the CA certificate data.
For this reason, in case a non-default CA certificate data is installed, you need to delete the certificate (installation of the default certificate) after initialization of
e-RDS.
(As for deletion of certificate, see 'CA certificate'.)
Following processings are enabled by use of SOAP communication (SSL client communication).
Server authentication is performed by use of CA*1 certificate issued by VeriSign.
In case the server certificate or CA certificate is expired, the device is not connected to UGW.
*1: CA stands for Certificate Authority, which are the institutions which issue electronic certificate used in e-commerce etc.
(2) Transmit all or a part of the following data based on the schedule information obtained from UGW.
- Counter details data
- Service mode counter
- Parts counter
- Mode counter
- ROM version
- Schedule information
- Application debug log
- Environment log (Device condition log)
(3) In case of detecting jam, or alert/service call error from the device, transmit the following to UGW.
- Transmission of alert code (transmit the counter information simultaneously)
T-10-1
Counter details data collection/transmission Once every 16 hours. The detailed counter data for each paper size
postGlobalClickCount such as Total.
Service mode counter collection/transmission Once every 16 hours. The counter data tied to the service mode
postSeviceModeCounter number. Mainly used for billing.
Mode counter collection/transmission Once every 16 hours. The counter data by operation mode.
postModeCounter
Parts counter collection/transmission Once every 16 hours. The counter data indicating the amount of
postPartsCounter usage by part.
ROM version Once every 7 days.
postFirmwareInfo
Schedule information transmission Once every 16 hours.
postConfiguration
Debug log At the time that the log has been accumulated The log data output by an application for
postDebugLog 5kbyte analyzing a malfunction.
Alert code At the time of change in the device condition The data when a status change occurs.
postAlert
10-2
Chapter 10
Environment log (Device condition log) transmission Once every 12 hours. The environment information inside the
postEnvironmentLog device such as temperature and humidity.
Alert filtering Upon a request from UGW When requested from UGW with
getAlertCodeNotificationList 'getOperationList'
Service Mode
Description
Setting Items (Meaning)
E-RDS SWITCH e-RDS OFF/ON 0: OFF/1: ON
When the setting is ON, transmit the counter information and error information to UGW.
Default value: 0 (OFF)
RGW-ADDRESS URL of UGW
(RDS-Gateway ADDRESS) Default value: the actual URL of UGW
Number of characters: 129 bytes (Including NULL. 1-byte code only)
RGW-PORT Port number of UGW
(RDS-Gateway PORT) Default value: 443
Setting range: 1 to 65535
COM-TEST Execution of communication test
(Communication Test) Judge whether the connection with UGW is established, and display the result with either 'COM-TEST OK' or
'COM-TEST NG'.
COM-LOG Detail of the communication test result
(Communication Log) Display the error log for the communication with UGW.
As the error information, occurred time, error code, and error detail information are displayed.
Max. number of log: 5
Error information: max. 128 characters (Excluding NULL)
10-3
Chapter 10
An example for the transition of the menu related to the e-RDS in the service mode.
arrow key
#E-RDS #E-RDS #E-RDS
E-RDS SWITCH RGW-ADDRESS RGW-PORT
OK key
#E-RDS SWITCH #RGW-ADDRESS :A #RGW-PORT
001 1 https://xxxxxxxxxxxxxx 001 443
#E-RDS #E-RDS
COM-TEST COM-LOG
By pressing the arrow key ( key, key), the communication error log from No.1 to No. 5 can be checked.
(Only the No. in which an error is registered can be selected.)
Example of Operation
arrow key
No:1 Ecode:870F2052 No:2 Ecode:87053563
2006 03/24 11:56 2006 03/24 10:23
OK key
By pressing the OK key, it transits to the Communication Error Log Detail Screen.
Max. number of the communication error log: 5
By pressing the Menu key, it returns to the Communication Error Log Selection Screen.
Detail error information: max. 128 characters (excluding NULL)
For instance, in case of the detail error '*Server response error(0x800f0200): getConfiguration Not Found Agent(AgentID = E250SD01)', it is too long to fit in
a screen; thus, display it with multiple screens as shown below. Switch each screen with the arrow key.
Operation:
#REPORT > #REPORT OUTPUT > ERDS COM LOG LIST
10-4
Chapter 10
With the instruction from UGW (getOperationList), change the alarm level for the specified alarm code, and transmit only the specified alert code.
10.1.13 CA Certificate
0017-8276
Before setting e-RDS, the network setting of the device needs to be surely made.
(1). Display Additional Functions screen
- Press [Additional Functions] key.
- Enter System Manager ID and the password if required.
(2). Display TCP/IP Settings screen
- Select [System Settings] > [Network Settings] > [TCP/IP Settings] on the LCD panel.
(3). Setting the items regarding IP address
- Select [IP ADDRESS Settings] to display IP ADDRESS Settings screen.
- Press each item of IP Address, Subnet Mask, Gateway Address, DHCP to make the settings.
- Press [OK] after completing the settings to return to TCP/IP Settings.
(4). DNS SERVER
- Select [DNS SERVER] to display DNS SERVER screen.
- Press the necessary items to make the settings.
- Press [OK] after completing the settings to return to TCP/IP Settings screen.
(5). Proxy Settings
- Select [Proxy Settings] to display Proxy Settings screen.
(Press [down] key until [Proxy Settings] is displayed on TCP/IP Settings screen. Thereafter, press [Proxy Settings].)
- Press the necessary items to make the settings.
- Press [OK] after completing the settings to return to TCP/IP Settings screen.
(6). Return to the Basic Features screen (initial screen)
- Press [Additional Functions] key, or press [Done] button until Additional Functions screen closes.
When changing the above Network Settings, it is necessary to turn off/on the power of the device.
(1). Display the menu screen of e-RDS by the service mode of the device.
(1)-1. Enter the service mode:
[Additional Functions] key > 2 key > 8 key > [Additional Functions] key
10-5
Chapter 10
(1)-2. Initialization
#CLEAR > ERDS-DAT
10.1.16 Troubleshooting
0017-8279
No.1
Q. Communication test fails.
A. Check the firmware version.
Check the network settings.
Check the results of communication test.
The followings are error information displayed on the 'Communication Error Log Detail Screen'.
(The term "server" used in this section refers to UGW.)
- When OK is pressed on the 'Communication Error Log Selection Screen' where a communication error log is displayed, the screen changes to the 'Communi-
cation Error Log Detail Screen'.
- When an error character string on the 'Communication Error Log Detail Screen' is so long that the entire message cannot be displayed on a screen at one time,
use the arrow keys to switch between screens. The amount of error information displayed on the 'Communication Error Log Detail Screen' is 128 characters at
maximum.
Error character strings from No.3 onward listed on the table below will be displayed in the following order.
[*][Error character string] : [Method name] [Server detail error]
Character strings bracketed in [] are replaced by the following.
[*]:
An '*' (asterisk) is added to the beginning of the error character string for errors occurred during communication test.
Event Registration is Failed. Event registration failure A processing (Event Registration) inside Turn OFF and then ON the device.Otherwise
2 error the device has been failed. reinstall the device system software.
URL Scheme error(not https) URL scheme specification The URL header of the server registered is Correct the header of the server URL to https.
error not https. Service Mode
3 > #E-RDS
> RGW-ADDRESS
Server connection error Server connection error Displayed when a TCP / IP - Check the network connection.
communication error occurs. - Check the port number for RGW-PORT.
This error also occurs as a result of the - Check the server status.
Proxy server dysfunction while the proxy - When the Proxy server is in use, check the
server is in use. Proxy server address.
4 - When the Proxy server is in use, check the
status of the Proxy server address.
10-6
Chapter 10
Proxy connection error Proxy connection error Cannot connect to the Proxy server. Check the server IP address and port number and
correct the settings accordingly.
The device needs rebooting when network-
6 related settings such as Proxy settings are
modified.
Proxy authentication error Proxy authentication error Authentication for the Proxy server has Check the user name and password to log in to
7 failed. the Proxy server and re-set them.
Proxy address resolution error Proxy address resolution Proxy server address resolution by DNS - Check the network configurations of the
error has failed. device. (Check if PING by host name passes
from computer to the device.)
- Check the DNS settings.
- Check if the host name set in RGW-ADDRESS
8 is registered in the DNS server.
- Check if the Proxy server address is correct.
Server certificate error Server certificate error During SSL negotiation, server certificate - Check that CA certificate has been installed.
notified by the server cannot be Service Mode
authenticated by CA certificate of the > #NETWORK
device. > #CERTIFICATE
> #CA-CERTIFICATE
9
- Install CA certificate corresponding the server.
Server certificate verify error Server certificate verify During SSL negotiation, host name Check host name in the URL set in RGW-
(URL check) error written in server certificate notified by the ADDRESS.
server and URL host name set in RGW- Service More
10 ADDRESS have been different. > #E-RDS
> RGW-ADDRESS
Server certificate expired Server certificate expired - CA certificate registered in the device is - Check expire date of CA certificate.
expired. Service Mode
- Time and date on the device is invalid > #NETWORK
against the term specified in the > #CERTIFICATE
certificate. > #CA-CERTIFICATE
Unknown error Unknown communication Unknown communication error has Wait for a while and try again.
12
error occurred.
Server response error (NULL) Server response error(When Server response error This error can happen when Send function and e-
server error code processing RDS function are performed simultaneously.
has failed) Wait for a while to try again and check that Send
13 OK is displayed next time sending is performed.
Server response error Server response error Displayed when server returns some kind Wait for a while and try again. Requires different
([Hexadecimal number]) of error although communication to the actions according to the error returned from the
[Server detail error] server was successful. server.
[Hexadecimal number]
Error code returned from the server.
14
[Server detail error]
Detailed character string of the error
returned by the server.
Device internal error Device internal error Internal error such as unable to acquire the Turn OFF and then ON the device.Or reinstall
15 memory has occurred. the device system software.
10-7
Chapter 10
Server response time out Server response time out Due to network congestion etc., response In case this occurred when implementing the
from server does not return within a communication test, retry after a certain period
specified period of time. of time.
This error has been found to occur due to
17 simultaneous operation of Send function and e-
RDS function in some cases.
Service not found Service is not found (invalid Cannot access server due to wrong path Check the server URL including path, and set it
path) for server URL. again.
18 Service mode
> #E-RDS
> RGW-ADDRESS
E-RDS switch is setted OFF e-RDS is not enabled. Executed communication test (COM- Enable operation switch of e-RDS and execute
TEST) while e-RDS operation switch (E- communication test again.
19 RDS-SWITCH) is turned OFF. Service mode
> #E-RDS
> E-RDS SWITCH
Server schedule is not exist Schedule of the target device Schedule of target device is not registered Check with Server Helpdesk
20 does not exist within server. in server.
Network is not ready, try later Network is not ready Tried communication while connection to Check to see that connection to network is
network is not established (at such timing established. Furthermore, retry connection after
as immediately after startup of device). long-enough period of time.
(During the 60 seconds after startup of a
device, connection to network may not be
21 established.)
URL error URL setting error A host name of URL set as a server is Check server URL including path, and set it
invalid. again.
22 Service mode
> #E-RDS
> RGW-ADDRESS
Server address resolution error Server address resolution - Can access DNS server - Check network status of device (Check to see
error - Failed in address resolution of host name that device responds to ping by host name from
set as RGW-ADDRESS PC)
- Check DNS setting
- Check to see that host name set in RGW-
23 ADDRESS is registered in DNS server
- Check to see that URL set in RGW-ADDRESS
is valid.
Server specified list is too big Alarm/alert filtering Ten or more alarm/alert filtering cases are Check with Server Helpdesk
24 information specified by registered.
server is too big
Server specified list is wrong Alarm/alert filtering Data values registered in alarm/alert Check with Server Helpdesk
25 information specified by filtering are invalid
server is invalid
10-8
Chapter 10
[Method Name]:
T-10-4
10-9
Chapter 11 Maintenance and Inspection
Contents
Contents
11.1.1 Overview
0018-0089
The machine has parts that must be replaced on a periodical basis to ensure a specific level of functional performance. (The loss of the function of any of these parts
will significantly affect the machine performance, regardless of the presence/absence of external changes or damage.)
If possible, schedule the replacement so that it coincides with a scheduled service visit.
The timing of replacement may vary depending on the site environment or user habit.
The reader unit does not have parts that require periodical replacement.
The printer unit does not have parts that require periodical replacement.
11.2 Consumables
11.2.1 Overview
0018-0092
The machine has parts that may require replacement once or more during the period of product warranty because of wear or damage. Replace them as needed by
referring to their indicated estimated lives.
- Checking the Timing of Replacement
Use the following service mode item to check the timing of replacement:
#COUNTER > DRBL-1
- FX-UNIT: Fixing Unit
- TR-ROLL: Transfer roller
- DV-UNIT-C: Developing unit
- M-PU-RL: Manual feed pickup roller
- M-SP-PD: Manual feed separation pad
The reader unit does not have parts that are classified as durables.
11-1
Chapter 11
As of Jun. 2007
Ref. Parts name Parts No. Q'ty Life Remarks
[1] Cassette feed roller FF6-1621-000 1 100K The 2-stage cassette type uses two rollers.
[2] Cassette separation roller FF6-1621-000 1 100K The 2-stage cassette type uses two rollers.
[3] Manual feed pickup roller FL2-3202-000 1 150K
[4] Manual feed separation pad FL2-3201-000 1 150K
[5] Transfer roller FC6-4313-000 1 150K
[6] Fixing unit (100V) FM3-3652-000 1 150K
Fixing unit (120V) FM3-3651-000 1 150K
Fixing unit (230V) FM3-3650-000 1 150K
The value is the mean value collected from the results of evaluation. The parts number may change because of changes in design.
[6]
[3]
[4]
[5]
[1]
[2]
F-11-1
The reader and printer unit does not have items that require scheduled servicing.
Be sure to clean the copyboard glass and the ADF reading glass during every service visit.
11-2
Chapter 12 Measurement and Adjustments
Contents
Contents
12.1.1 Procedure after Replacing the CIS (Touch panel 12.3.1 Procedure after Replacing the Image Processor
type) PCB (Touch panel
0018-0097 0018-0101
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
After replacing the contact image sensor (CIS), go through the following If you have replaced the image processor PCB with a new one, perform the
steps to perform inter-channel output correction: following operations:
1) Enter the service mode. - Using the service support tool, download the latest firmware (System/Boot)
Sequentially press the Additional functions key, 2 key, 8 key, and Additional and language files.
functions key on the operation panel. - Delete the languages not used at the destination (Service mode > CLEAR
2) Press the arrow key on the touch panel to display "TEST MODE". > FILE SYSTEM).
3) Press [OK]. - Input the all value printed on the service label affixed to the rear cover.
4) Press the [2] key to display "SCAN TEST". Make the following adjustments:
5) Press the [1] key to display "SHADING". - Correction of output between CIS channels
6) Press [OK]. 1) Enter the service mode.
After completion of the above procedure, the contact sensor output is com- Sequentially press the Additional functions key, 2 key, 8 key, and Additional
pensated and parameters are set automatically. functions key on the operation panel.
After completion of automatic adjustment, "OK" is displayed. 2) Press the arrow key on the touch panel to display "TEST MODE".
3) Press [OK].
12.1.2 Procedure after Replacing the Copyboard Glass 4) Press the [2] key to display "SCAN TEST".
(With ADF) 5) Press the [1] key to display "SHADING".
0018-0098
6) Press [OK].
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480 After completion of the above procedure, the contact sensor output is com-
pensated and parameters are set automatically.
After replacing the copyboard glass, enter the correction values (X, Y, Z) of After completion of automatic adjustment, "OK" is displayed.
the standard white plate which are indicated on the back of the new copy- - Read position adjustment (Stream reading: Only when the ADF is installed)
board glass in the service mode. 1) Enter the service mode.
Correction value (X): Service mode>#SCAN>#SCAN NUMERIC>No.213 Sequentially press the Additional functions key, 2 key, 8 key, and Additional
Correction value (Y): Service mode>#SCAN>#SCAN NUMERIC>No.214 functions key on the operation panel.
Correction value (Z): Service mode>#SCAN>#SCAN NUMERIC>No.215 2) Press the arrow key on the touch panel to display "TEST MODE".
Also, rewrite the values on the service label. 3) Press [OK].
4) Press the [2] key to display "SCAN TEST".
5) Press the [3] key to display "SHEET POS ADJ".
6) Press [OK].
820686679349 The optical system starts scanning. Several seconds later, automatic adjust-
ment of the reading position finishes and "OK" appears.
correcton correcton
va l u e ( X ) correcton va l u e ( Z )
va l u e ( Y ) If automatic adjustment fails, "NG" appears. Perform the following
F-12-1
procedure:
Clean the white roller of the DADF and the document glass of the host
12.2 Image Formation System machine, and then retry auto adjustment.
0018-0099
lowing keys to enter the service mode: imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Additional Functions key > 2 key > 8 key > Additional Functions key
5) Select "#PRINT" using the + or - key, and then press the OK key.
6) Select "#PRINT SW" using the + or - key, and hen press the OK key.
Confirm that the following message is displayed:
Message: #PRINT SW 001 00000000 - Performing the all-clear operation in the service mode (#CLEAR > ALL)
7) Press the following keys and confirm the message: erases/initializes the user data such as address data and user mode settings.
# key > 1 key > 1 key Be sure to back up the user data with the data export function before starting
Message: #PRINT SW 011 00000000 the all-clear operation, and then load the user data with tbe data import
8) Position the cursor to Bit-1 (second from right) using the + or - key, and function.
press the 1 key, and then confirm the following message: - To export and import user data, a PC and a USB cable are required. Have
Message: #PRINT SW 011 00000010 them on hand.
9) Press the OK key. Confirm that "SW 011" changes to "SW 012".
Message: #PRINT SW 012 00000000
10) Press the Reset key to exit the service mode.
11) Close the front cover. The machine will run in the developer idling a. Exporting user data
mode for about 1 minute. 1) Output a user data list in the following user mode.
12) When the machine stops, the idling mode ends.
Install, the toner cartridge following the above-mentioned procedure. > Report Setting > Plint List > User Data List
12-1
Chapter 12
12-2
Chapter 13 Correcting Faulty Images
Contents
Contents
a. There must be a source of power whose voltage is as specified (+/-10%). The power plug must never be disconnected day and night.
b. The machine must not be in an area subject to high humidity (near a water faucet, water boiler, humidifier). The site must not be too cold or subject to dust.
The machine must not be near a source of fire.
c. The site must not be subject to ammonium gas.
d. The machine must not be exposed to the rays of the sun. As necessary, curtains must be provided.
e. The area must be well ventilated. The machine must be on a level floor.
f. Be sure that there is a source of power that can be used by the machine.
a. There must be paper in the cassette or the tray deposited within a specific limit.
b. If transparencies are used, be sure that they are placed in the manual feed tray in the correct orientation.
Refer to the table of durables, and replace those that have reached the end of their lives.
<Reader>
- Check whether the optical system (contact sensor/white panel/copyboard glass) is free from scratches, stain, foreign objects.
- Check whether the contact sensor unit moves smoothly. Check whether the rails are free from dirt.
- Check whether the contact sensor is not flickering.
- Check whether the optical system is free from dew condensation.
<Process>
- Check whether the drum unit and toner bottle are installed securely.
- Check whether the photoconductor drum is free from scratches and stain.
<Transfer>
- Check whether the transfer roller is free from scratches, stain, and deformation.
<Fixing>
- Check whether the fixing film and pressure roller are free from wear, scratches, dirt, and deformation.
- Check whether the fixing thermistor is broken.
- Check whether the thermo switch is conductive.
<Machine>
- Check whether the drive system load is heavy.
- Check whether gears are worn or cracked?
<Cassette>
- Check whether the cassette is installed properly. Check whether the paper size is set properly. Check whether the same symptom occurs when the cassette is
replaced with the cassette verified to be normal.
- Check whether the middle plate of the cassette moves smoothly. Check whether it is deformed.
- Check whether the side and rear alignment plates are adjusted properly.
- Check whether the cassette heater switch is turned on (when a cassette heater is installed).
<Service Mode>
- Check whether various adjustment values are the same as those printed on the service label.
- Check whether the output between CIS channels has been corrected.
(Service mode>TEST MODE>"2"(SCANTEST)>"1")
- Check whether the read position has been adjusted properly. (Stream reading: Only when the ADF is installed)
(Service mode>TEST MODE>"2"(SCANTEST)>"3"(SHEET POS ADJ))
- Check whether the error has been cleared.
(Service mode>CLEAR>ERR)
<General>
- Check whether the power cord is plugged in the outlet securely.
- Check whether the specified AC voltage is applied to the outlet.
- Check whether sensors, clutches, motors, and solenoids are operating normally. Check whether connectors are connected properly.
13-1
Chapter 13
(Check the power supply and signal routes with reference to the general circuit diagram.)
- Check whether all cables are routed properly and all screws are not loose.
- Check whether all outer covers are attached.
- Check whether the main power switch and the power switch on the operation pane are turned on.
- Check the power cables and signal cables of options are connected properly.
- Check whether no fuse on PCBs is blown.
- Check whether the user uses the machine properly.
13.1.6 Others
0018-0110
If a machine is brought from a cold to warm room, its inside can start to develop condensation, leading to various problems.
a. condensation on the BD sensor is likely to cause problems associated with E100
b. condensation on the dust-proof glass is likely to cause poor image density in sub scanning direction
c. condensation on the contact sensor of the reader unit or on the copyboard glass can cause light images
d. condensation on the pickup or feed guide can cause paper feed problems
If the problem given in d. above has occurred, dry wipe the units in the feed system. Do not open the package containing a toner cartridge, developing unit, or drum
unit right after it has been brought in from a cold to warm place to avoid condensation. Be sure to leave it alone for a while (1 to 2 hr), opening it after it has become
fully used to the temperature of the site.
13.2.1 Cluth/Solenoid
<Reader Unit>
The reader unit has no clutch/solenoid.
<Printer Unit>
CL203
CL201
SL201
SL202
CL202
F-13-1
13-2
Chapter 13
13.2.2 Motor
<Reader Unit>
M401
F-13-2
<Printer Unit>
M201
M203
M204
F-13-3
13-3
Chapter 13
13.2.3 Fan
<Reader Unit>
The reader unit has no fan.
<Printer Unit>
T-13-1
FM1
F-13-4
13.2.4 Sensor
13-4
Chapter 13
<Reader Unit>
T-13-2
T-13-3
SR407 SR408
SR406
SR403 SR404/SR409
SR402
SR405/SR410
SR401
CIS1
F-13-5
13-5
Chapter 13
<Printer Unit>
T-13-4
T-13-5
T-13-6
SR207
SR203 [1]
SR208
SR101
SR204
SR209 SR202 SR206
F-13-6
13-6
Chapter 13
13.2.5 Switch
<Reader Unit>
The reader unit has no switch.
<Printer Unit>
SW2
SW3 SW4
F-13-7
13-7
Chapter 13
<Reader Unit>
H4
H3
F-13-8
<Printer unit>
13-8
Chapter 13
H1, H2
VA1 SP1
H6
F-13-9
13.2.7 PCBs
<Reader Unit>
[1]
F-13-10
13-9
Chapter 13
<Printer unit>
13-10
[3]
[2] [4]
[5]
[6]
[1]
[7]
[8]
[9]
[10]
[13]
[12] [11]
F-13-11
[14]
[17]
[15]
[16]
F-13-12
Chapter 14 Error Code
Contents
Contents
14-1
Chapter 14
Display
Detail Code Main Cause/Symptom Countermeasure
Code
E000 0000 Startup error
The temperature detected by the main or sub thermistor does - Check the fixing film connector.
not rise to the specified value during startup control. - Replace the fixing film unit.
- Replace the DC controller PCB.
14-2
Chapter 14
Display
Detail Code Main Cause/Symptom Countermeasure
Code
E196 0001 Image processor PCB failure
Error on writing and readout ROM of image processor PCB - Putting the switch on/off of the power supply.
(mainn ROM). - Replace the image processor PCB.
E730 0000 Inside error of the image processor PCB (PDL system error)
The inside of the image processor PCB is faulty. - Putting the switch on/off of the power supply.
- Replace the image processor PCB.
14-3
Chapter 14
Display
Detail Code Main Cause/Symptom Countermeasure
Code
E739 0000 Erroneous communication between controller and network board
The installed network board is incompatible. - Check the connectors of the image processor PCB and LAN PCB
for normal connection.
- Replace the LAN PCB.
- Replace the image processor PCB.
0001 The language file version does not match Bootable. Download a language file of the correct version.
0002 The language file is longer than the permitted size. Download a language file of the correct version.
0003 The language file version does not match Bootable. Download a language file of the correct version.
0004 Language file read error Download a language file of the correct version.
E805 0000 Fan failure
The fan is faulty. - Check the fan connector.
- Replace the fan.
- Replace the DC controller PCB.
E808 0000 Fixing drive circuit failure
- The heater does not turn on. - Check the connector of the fixing film unit.
- A fixing drive motor failure was detected. - Replace the fixing film unit.
- Replace the fixing drive motor.
- Replace the DC controller PCB.
- Replace the power supply PCB.
14-4
Chapter 14
14-5
Chapter 14
14-6
Chapter 14
Display Detail
Main Cause/Symptom Countermeasure
code Code
E500 0001 Finisher communication error
Data communication could not be performed - Check the connectors of the finisher controller PCB and DC controller PCB for
normally. It has been retried three times in vain. normal connection.
- Replace the finisher controller PCB.
- Replace the DC controller PCB.
E520 0001 - Offset motor or finisher controller PCB failure
- Offset HP sensor failure
- The offset motor was driven for 1000 ms in the - Check the connector of the offset HP sensor.
HP sensor approach direction, but the offset HP - Check the connector of the offset motor.
sensor did not turn on. - Replace the offset HP sensor.
- Replace the offset motor.
- Replace the finisher controller PCB.
0002 - Offset motor or finisher controller PCB failure
- Offset HP sensor failure
- The offset motor was driven for 1000 ms in the - Check the connector of the offset HP sensor.
HP sensor escape direction, but the offset HP - Check the connector of the offset motor.
sensor did not turn off. - Replace the offset HP sensor.
- Replace the offset motor.
- Replace the finisher controller PCB.
E531 0001 - Staple unit failure
- Staple HP sensor failure
- Finisher controller PCB failure
- The staple home position was not left when 400 - Check the connector of the staple unit.
ms have lapsed since start of staple operation. - Replace the staple unit.
- Replace the finisher controller PCB.
0002 - Staple unit failure
- Staple HP sensor failure
- Finisher controller PCB failure
- The staple home position had been left once, but - Check the connector of the staple unit.
it was not reached again when 400 ms have lapsed - Replace the staple unit.
since start of staple operation. In addition, the - Replace the finisher controller PCB.
staple home position could not be reached by
performing reverse operation for 400 ms.
14-7
Chapter 14
Display Detail
Main Cause/Symptom Countermeasure
code Code
E540 0001 - Standard tray shift motor or finisher controller PCB failure
- Standard tray HP sensor failure
- Standard tray clock sensor failure
- Standard tray shift motor load failure
The standard tray was moved but the paper - Check the connector of the standard tray HP sensor.
surface was not detected. - Check the connector of the standard tray clock sensor.
- Check the connector of the standard tray shift motor.
- Replace the standard tray HP sensor.
- Replace the standard tray clock sensor.
- Replace the standard tray shift motor.
- Replace the finisher controller PCB.
0002 - Standard tray shift motor or finisher controller PCB failure
- Standard tray HP sensor failure
- Standard tray clock sensor failure
- Standard tray shift motor load failure
Cannot move (to the pickup position) within the - Check the connector of the standard tray HP sensor.
specified time. - Check the connector of the standard tray clock sensor.
- Check the connector of the standard tray shift motor.
- Replace the standard tray HP sensor.
- Replace the standard tray clock sensor.
- Replace the standard tray shift motor.
- Replace the finisher controller PCB.
0003 - Standard tray shift motor or finisher controller PCB failure
- Standard tray HP sensor failure
- Standard tray clock sensor failure
- Standard tray shift motor load failure
The standard tray was operated, but it did not - Check the connector of the standard tray HP sensor.
reach the sensor within 300 ms. - Check the connector of the standard tray clock sensor.
- Check the connector of the standard tray shift motor.
- Replace the standard tray HP sensor.
- Replace the standard tray clock sensor.
- Replace the standard tray shift motor.
- Replace the finisher controller PCB.
0005 - Standard tray shift motor or finisher controller PCB failure
- Standard tray HP sensor failure
- Standard tray clock sensor failure
- Standard tray shift motor load failure
The encoder clock signal was not detected two or - Check the connector of the standard tray HP sensor.
more times when the standard tray was operated - Check the connector of the standard tray clock sensor.
for 300 ms. - Check the connector of the standard tray shift motor.
- Replace the standard tray HP sensor.
- Replace the standard tray clock sensor.
- Replace the standard tray shift motor.
- Replace the finisher controller PCB.
14-8
Chapter 14
Display Detail
Main Cause/Symptom Countermeasure
code Code
E542 0001 - Optional tray motor or finisher controller PCB failure
- Optional tray HP sensor failure
- Optional tray clock sensor failure
- Optional tray shift motor load failure
The optional tray was operated, but the paper - Check the connector of the optional tray HP sensor.
surface was not detected. - Check the connector of the optional tray clock sensor.
- Check the connector of the optional tray shift motor.
- Replace the optional tray HP sensor.
- Replace the optional tray clock sensor.
- Replace the optional tray shift motor.
- Replace the finisher controller PCB.
0002 - Optional tray motor or finisher controller PCB failure
- Optional tray HP sensor failure
- Optional tray clock sensor failure
- Optional tray shift motor load failure
Cannot move (to the pickup position) within the - Check the connector of the optional tray HP sensor.
specified time. - Check the connector of the optional tray clock sensor.
- Check the connector of the optional tray shift motor.
- Replace the optional tray HP sensor.
- Replace the optional tray clock sensor.
- Replace the optional tray shift motor.
- Replace the finisher controller PCB.
0003 - Optional tray motor or finisher controller PCB failure
- Optional tray HP sensor failure
- Optional tray clock sensor failure
- Optional tray shift motor load failure
- The optional tray was moved upward, but it did - Check the connector of the optional tray HP sensor.
not reach the HP sensor within 3000 ms. - Check the connector of the optional tray clock sensor.
- Check the connector of the optional tray shift motor.
- Replace the optional tray HP sensor.
- Replace the optional tray clock sensor.
- Replace the optional tray shift motor.
- Replace the finisher controller PCB.
0005 - Optional tray motor or finisher controller PCB failure
- Optional tray HP sensor failure
- Optional tray clock sensor failure
- Optional tray shift motor load failure
- The encoder clock signal was not detected two or - Check the connector of the optional tray HP sensor.
more times when the optional tray was operated - Check the connector of the optional tray clock sensor.
for 300 ms. - Check the connector of the optional tray shift motor.
- Replace the optional tray HP sensor.
- Replace the optional tray clock sensor.
- Replace the optional tray shift motor.
- Replace the finisher controller PCB.
E575 0001 - Stack delivery motor or finisher controller PCB failure
- Stack delivery HP sensor failure
- The stack delivery motor was driven for 2000 ms - Check the connector of the stack delivery HP sensor.
in the stack delivery direction (HP sensor - Check the connector of the stack delivery motor.
approach direction), but the stack delivery HP - Check the connector of the stack delivery HP sensor.
sensor did not turn on. - Replace the stack delivery motor.
- Replace the finisher controller PCB.
0002 - Stack delivery motor or finisher controller PCB failure
- Stack delivery HP sensor failure
- The stack delivery motor was driven for 2000 ms - Check the connector of the stack delivery HP sensor.
in the HP sensor escape direction, but the stack - Check the connector of the stack delivery motor.
delivery HP sensor did not turn off. - Check the connector of the stack delivery HP sensor.
- Replace the stack delivery motor.
- Replace the finisher controller PCB.
E584 0001 - Shutter drive motor or finisher controller PCB failure
- Shutter open detection sensor failure
- Shutter clutch failure
- The shutter open sensor did not turn on when - Check the connector of the shutter open sensor.
1000 ms have lapsed since the shutter unit had - Check the connector of the shutter clutch.
performed open operation, resulting in incomplete - Check the connector of the shutter motor.
open operation. - Replace the shutter open sensor.
- Replace the shutter clutch.
- Replace the shutter drive motor.
- Replace the finisher controller PCB.
0002 - Shutter drive motor or finisher controller PCB failure
- Shutter open detection sensor failure
- Shutter clutch failure
- The shutter open sensor did not turn off when - Check the connector of the shutter open sensor.
1000 ms have lapsed since the shutter unit had - Check the connector of the shutter clutch.
performed close operation, resulting in - Check the connector of the shutter motor.
incomplete close operation. - Replace the shutter open sensor.
- Replace the shutter clutch.
- Replace the shutter drive motor.
- Replace the finisher controller PCB.
14-9
Chapter 14
14.5.1 Outline
An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD or reports, showing the nature (symptoms) of the fault. Using the error
code, the user or the service man can readily find out how to correct the fault by simply referring to the User's Manual or service manual.
An error code may be either of the following two types:
User Error Codes
A fault indicated as a user error code is one that can easily be corrected by the user, as by operating the machine. It takes the form of "#+number."
Service Error Codes
If a fault calls for a service man for correction, it is indicated as a service man error code in the form of "##+number" or "SYSTEM ERROR E+number."
Memo
A service error code expressed in the form of "##+number" will not appear on the LCD, Error Tx Report, or Activity Report while the machine remains
in factory default state. To check a service error code, shift bit 0 of service soft switch #1 SSSW SW01 to '1'.
Memo
Display only the error codes which are newly incorporated in this machine as well as which require remedies unique to the product. For the causes and
countermeasures of other error codes, refer to the separate G3/G4 Facsimile Error Code List (Rev. 2).
14-10
Chapter 14
14-11
Chapter 14
14-12
Chapter 15 Service Mode
Contents
Contents
15.6.19 <195: ADF special standard-sized paper: LTR_R misidentification-ready> ...................................................................... 15-26
15.6.20 <196: Shading Target Value (Red)> .................................................................................................................................... 15-26
15.6.21 <197: Shading Target Value (Green)>................................................................................................................................. 15-26
15.6.22 <198: Shading Target Value (Blue)> ................................................................................................................................... 15-26
15.6.23 <213: XYZ correction value (X) of standard white plate> (if equipped with SEND functions)) ....................................... 15-27
15.6.24 <214: XYZ correction value (Y) of standard white plate> (if equipped with SEND functions)......................................... 15-27
15.6.25 <215: XYZ correction value (Z) of standard white plate> (if equipped with SEND functions) ......................................... 15-27
15.7 Printer Function Settings (PRINTER) ..................................................................................................................... 15-27
15.7.1 Service Soft Switch Settings (SSSW) .................................................................................................................................... 15-27
15.7.1.1 SSSW-SW05.............................................................................................................................................................................................15-27
15.7.1.1.1 List of Functions ...............................................................................................................................................................................15-27
15.7.1.1.2 Detailed Discussions of Bit 7............................................................................................................................................................15-28
15.7.1.2 SSSW-SW14.............................................................................................................................................................................................15-28
15.7.1.2.1 List of Functions ...............................................................................................................................................................................15-28
15.7.1.2.2 Detailed Discussions of Bit 0............................................................................................................................................................15-28
15.7.1.2.3 Detailed Discussions of Bit 1............................................................................................................................................................15-28
15.7.1.2.4 Detailed Discussions of Bit 2............................................................................................................................................................15-28
15.7.1.2.5 Detailed Discussions of Bit 3............................................................................................................................................................15-29
15.7.1.2.6 Detailed Discussions of Bit 4............................................................................................................................................................15-29
15.7.1.2.7 Detailed Discussions of Bit 5............................................................................................................................................................15-29
15.7.1.2.8 Detailed Discussions of Bit 6............................................................................................................................................................15-29
15.7.1.3 SSSW-SW15.............................................................................................................................................................................................15-29
15.7.1.3.1 List of Functions ...............................................................................................................................................................................15-29
15.7.1.3.2 Detailed Discussions of Bit 0............................................................................................................................................................15-29
15.7.1.3.3 Detailed Discussions of Bit 1............................................................................................................................................................15-29
15.7.1.3.4 Detailed Discussions of Bit 2............................................................................................................................................................15-30
15.7.1.3.5 Detailed Discussions of Bit 3............................................................................................................................................................15-30
15.7.1.4 SSSW-SW18.............................................................................................................................................................................................15-30
15.7.1.4.1 List of Functions ...............................................................................................................................................................................15-30
15.7.1.4.2 Detailed Discussions of Bit 0............................................................................................................................................................15-30
15.7.1.4.3 Detailed Discussions of Bit 1............................................................................................................................................................15-30
15.7.1.4.4 Detailed Discussions of Bit 2............................................................................................................................................................15-30
15.7.2 Numeric Parameter Settings (NUMERIC Param.) ................................................................................................................ 15-30
15.7.2.1 List of Functions .......................................................................................................................................................................................15-30
15.7.2.2 <031: Top registration adjustment (manual feed tray)> ...........................................................................................................................15-31
15.7.2.3 <032: Top registration adjustment (cassette)>..........................................................................................................................................15-31
15.7.2.4 <033: Top registration adjustment (duplex unit)> ....................................................................................................................................15-31
15.7.2.5 <034: Left-end registration adjustment (manual feed tray)>....................................................................................................................15-31
15.7.2.6 <035: Left-end registration adjustment (cassette 1)> ...............................................................................................................................15-31
15.7.2.7 <036: Left-end registration adjustment (cassette 2)> ...............................................................................................................................15-31
15.7.2.8 <037: Left-end registration adjustment (cassette 3)> ...............................................................................................................................15-31
15.7.2.9 <038: Left-end registration adjustment (cassette 4)> ...............................................................................................................................15-32
15.7.2.10 <039: Left-end registration adjustment (duplex unit)>...........................................................................................................................15-32
15.7.2.11 <040: Target fixing temperature adjustment (manual feed tray)>..........................................................................................................15-32
15.7.2.12 <045: Fixing film speed change (manual feed tray)>.............................................................................................................................15-32
15.7.2.13 <046: Fixing film speed change (cassette)> ...........................................................................................................................................15-32
15.7.2.14 <053: Margin adjustment at the leading edge of the copy>....................................................................................................................15-32
15.7.2.15 <054: Margin adjustment at the trailing edge of the copy>....................................................................................................................15-32
15.7.2.16 <055: Margin adjustment at the right edge of the copy>........................................................................................................................15-32
15.7.2.17 <056: Margin adjustment at the left edge of the copy> ..........................................................................................................................15-32
15.7.2.18 <058:: Adjustment of the registration loop volume (Manual feed tray)>...............................................................................................15-32
15.7.2.19 <059:Adjustment of the registration loop volume. (Cassette)>..............................................................................................................15-32
15.7.2.20 <060:Adjustment of the registration loop volume (Option cassette)>....................................................................................................15-32
15.7.2.21 <061:Adjustment of the registration loop volume. (Duplex unit)> ........................................................................................................15-32
15.7.2.22 <062:Temperature adjustment UP/DOWN mode. (For plain paper)> ...................................................................................................15-32
15.7.2.23 <063:Temperature adjustment UP/DOWN mode. (For rough paper)> ..................................................................................................15-33
15.7.2.24 <064:Mode for preventing the temperature rise of the end > .................................................................................................................15-33
15.7.2.25 <065:Mode for reducing sand image>....................................................................................................................................................15-33
15.7.2.26 <066:Temperature/ Humidity sensor fixed mode>.................................................................................................................................15-33
15.7.3 Setting of Cassette (CST)....................................................................................................................................................... 15-33
Contents
15.1 Outline
The items that follow may be checked/set using the machine's service mode, which is designed the way the service mode used in fax machines is designed in terms
of contents and operation.
#SSSW
Use it to register/set basic fax functions (e.g., error control, echo remedy, communication error correction).
Use it to make settings related counter functions.
#MENU
Use it to register/set items related to functions needed at time of installation (e.g., NL equalizer, transmission level).
#NUMERIC PARAMETER
These setting items are for inputting numeric parameters such as the various conditions for the RTN signal transmission.
#SPECIAL
These setting items are for telephone network control functions. (Do not change the settings.)
#NCU
These setting items are for telephone network control functions such as the selection signal transmission conditions and the detection conditions, for the
control signals sent from the exchange. (Do not change the settings.)
#FAX
Do not use.
#SCAN
These setting items are for image adjustment in scanning.
#PRINT
These setting items are for image adjustment in printer assembly and for special mode for the field-related measures.
#NETWORK
Use it to confirm the contents of the installed CA certificates.
#CODEC
Do not use.
#SYSTEM
These are used for the import/export of user information through USB.
#ACC
Register the accessories.
#COUNTER
Use it to check estimates for maintenance/parts replacement.
#LMS
Use it to set the inactivity of the transmitted license and the license inactivity without transmitting.
#E-RDS
This is a setting items related to e-RDS (Embedded RDS).
#REPORT
Use it to generate reports on various service data.
#DOWNLOAD
Use it to download firmware to the ROM of a PCB in question.
#CLEAR
Use it to reset various data to initial settings.
#ERROR DISPLAY
15-1
Chapter 15
The error and detailed code which have happened now are displayed.
#ROM
Displays ROM information, such as version numbers and checksums.
#TEST MODE
Makes various status checks, such as contact sensor, sensor and print status.
#SSSW #SSSW
#SSSW
No. Initial setting Function
SW01 00000000 error/copy control
SW02 not used
SW03 00000000 echo remedy setting
SW04 10000000 communication fault remedy setting
SW05 00000000 standard function (DIS signal) setting
SW06 - SW11 not used
SW12 00000010 page timer setting
SW13 00000000 meter/inch resolution setting
SW14 00000001 inch/meter resolution setting
15-2
Chapter 15
#SSSW
No. Initial setting Function
SW15 - SW24 not used
SW25 00000000 report indication resolution setting
SW26 - SW27 not used
SW28 00000000 V.8/V.34 protocol settings
SW29 not used
SW30 00000000(JPN)/ Assigning a New Dial Tone Detection Method
00000011(EURO)/
00000001(Other country/region)
SW31- SW32 not used
SW33 00000000 counter function settings
SW34 10000000 waste toner full display setting
SW35 - SW50 not used
#MENU
No. Initial setting Range of Function
setting
01: - 04: not used
05: 0 ON/OFF NL equalizer setting
06: 0 0: DIAL line monitor setting
1: SERVICEMAN [1]
2: SERVICEMAN [2]
3: OFF
#NUMERIC Param.
No. Initial setting Range of setting Function
001: not used
002: 10 (10%) (1 - 99) RTN signal transmission condition (1) setting
003: 15 (15lines) (2 - 9) RTN signal transmission condition (2) setting
004: 12 (12times) (1 - 99) RTN signal transmission condition (3) setting
005: 4 (4sec) (1 - 60) NCC pause time (pre-ID code) setting
006: 4 (4sec) (1 - 60) NCC pause time (post-ID code) setting
007: - 009: not used
010: 5500 (55sec) (0 - 9999) line connection identification time length
011: 3500 (35sec) (0 - 9999) T.30 T1 timer (for reception)
012: not used
013: 1300 (13sec) (500 - 3000) T30 EOL timer
014: not used
015: 120 (1200ms) (0 - 999) hooking detection time setting
016: 4 (4sec) (0 - 9) fax/tel switch-over function: between line acquisition and pseudo RBTtransmission
017: 100 (1000ms) (0 - 999) pseudo RBT signal pattern: ON time setting
018: 0 (0ms) (0 - 999) pseudo RBT signal pattern: OFF time (short) setting
15-3
Chapter 15
#NUMERIC Param.
No. Initial setting Range of setting Function
019: 200 (2000ms) (0 - 999) pseudo RBT signal pattern: OFF time (long) setting
020: 100 (1000ms) (0 - 999) pseudo CI signal pattern: ON time setting
021: 0 (0ms) (0 - 999) pseudo CI signal pattern: OFF time (short) setting
022: 200 (2000ms) (0 - 999) pseudo CI signal pattern: OFF time (long) setting
023: 4 (0 - 7) fax/tel switch-over pseudo RBT transmission level
024: 20 (-20dBm) (0 - 20) fax/tel switch-over pseudo RBT transmission level
025: 60 (60sec) (0 - 999) pseudo RBT signal pattern: OFF time (long) setting
026: not used
027: 0 (0 - 20) V21 low-speed flag preamble detection time length
028: - 054: not used
055: 60 (min) (0 - 480) acquisition period of enviormental log data
056: 101 (0 - 999) count type select 1
057: 103 (0 - 999) count type select 2
058: 201 (0 - 999) count type select 3
059: 203 (0 - 999) count type select 4
060: 0 (0 - 999) count type select 5
061: 0 (0 - 999) count type select 6
062: - 080: not used
#SCAN
No. Initial setting Range setting Explanation
#SCAN SW SW1 00000000 Outputting an Image for ADF Squareness Adjsutment
15-4
Chapter 15
#SCAN
No. Initial setting Range setting Explanation
#SCAN 001: - 023: Not used
NUMERIC 024: 385 300 to 450, one CIS scan position during ADF scanning.
unit=0.1mm
026: 22 6 to 48, one Distance from the standby position of CIS to the shading start point.
unit=0.1mm
027: - 030: Not used
031: 35 0 to 70, one Vertical scan start position adjustment
unit=0.1mm
032: 115 50 to 150, one Horizontal scan start position adjustment
unit=0.1mm
033: 16 0 to 32, one Vertical scan magnification correction
unit=0.1%
034: Not used
042: 220 170 to 270, one Horizontal scan start position adjustment (scanning on ADF)
unit=0.1mm
213: 8273 1 to 9999 XYZ correction value (X) of standard white plate
214: 8737 1 to 9999 XYZ correction value (Y) of standard white plate
215: 9427 1 to 9999 XYZ correction value (Z) of standard white plate
15-5
Chapter 15
#PRINT
No. Initial setting Range setting Explanation
#PRINT SW SW01 - SW04 Not used
SW05 10000000 Horizontal scanning priority record
SW06 - SW13 Not used
SW14 00000000 Special mode setting
SW15 00000000 Delivery setting
SW16 - SW17
SW18 Fixing temperature adjustment resolution setting
SW19 - SW50 Not used
#PRINT 01: - 30: Not used
NUMERIC 31: 50 0 to 100, one unit = 0.1 Top registration adjustment (manual paper feed tray)
mm
32: 50 0 to 100, one unit = 0.1 Top registration adjustment (cassette)
mm
33: 50 0 to 100, one unit = 0.1 Top registration adjustment (duplex unit)
mm
34: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (manual paper feed tray)
mm
35: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (cassette 1)
mm
36: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (cassette 2)
mm
37: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (cassette 3)
mm
38: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (cassette 4)
mm
39: 100 0 to 200, one unit = 0.1 Left-end registration adjustment (duplex unit)
mm
40: - 44: Not used
45: 16 0 to 30, 1 unit = 0.4% Fixing film speed adjustment (manual paper feed tray)
46: 16 0 to 30, 1 unit = 0.4% Fixing film speed adjustment (cassette)
47: - 52: Not used
53: 0 0 to 9999, one unit = 5 Adjustment of margin at leading edge of copy
deg C
54: 0 0 to 9999, one unit = 5 Adjustment of margin at trailing edge of copy
deg C
55: 0 0 to 9999, one unit = 5 Adjustment of margin at right edge of copy
deg C
56: 0 0 to 9999, one unit = 5 Adjustment of margin at left edge of copy
deg C
57: Not used
58: 100 85 to 115, one unit = 0.5 Adjustment of the registration loop volume (Manual feed tray)
mm
59: 100 85 to 115, one unit = 0.5 Adjustment of the registration loop volume (Cassette)
mm
60: 100 85 to 115, one unit = 0.5 Adjustment of the registration loop volume (Optional cassette)
mm
61: 100 85 to 115, one unit = 0.5 Adjustment of the registration loop volume (Duplex unit)
mm
62: 7 0 to 14, one unit = 5 deg Temperature adjustment UP/DOWN mode (For plain paper)
C
63: 7 0 to 14, one unit = 5 deg Temperature adjustment UP/DOWN mode (For rough paper)
C
64: 0 0 to 5 Mode for preventing the temperature rise of the end
15-6
Chapter 15
#PRINT
No. Initial setting Range setting Explanation
#PRINT CST U1 0 0: G_LTR Paper size group U1 special, standard-size paper entry
29: A-LTR
31: G-LTR
40: 8K
U2 0 0: FLSP Paper size group U2 special, standard-size paper entry
24: FLSP
26: OFI
27: E-OFI
28: B-OFI
36: A-OFI
37: M-OFII
39: 16K
U3 0 0: G-LGL Paper size group U3 special, standard-size paper entry
25: AFLS
32: GLTRR
30: ALTRR
35: FORIO
34: G-LGL
#SYSTEM
Setting Function
#SYSTEM
No. Initial setting Range of Function
setting
#SYSTEM SW SW01- SW02 not used
SW03 00001000 Import/export of the user information via USB
SW04 - SW50 not used
#SYSTEM 001: -100: not used
NUMERIC
#ACC
Item Initial setting Range of setting Function
CARD 0 0 - 99999 Card reader installation setting
CC-SPSW 0 0 or 1 Control card I/F support setting
COIN 0 0 or 1 Coin vendor change setting
CONTROL 0 0 or 1 Pinter output control setting at the time of support of control card I/F
#COUNTER
Item Function
TOTAL total counter
PICK_UP pickup-related counter
FEEDER feeder counter
JAM jam-related counter
MISC other counter
DRBL-1 durables counter
15-7
Chapter 15
#LMS
Item Function
INACTIVE Not used
ERACE Not used
#REPORT
Setting Function
#REPORT SW Not used
#REPORT OUTPUT SERVICE DATA LIST Output of service data list
SYSTEM DATA LIST Output of system data list
SYSTEM DUMP LIST Output of system dump list
COUNTER LIST Output of counter list
ERROR LOG LIST Output of error log list
SPEC LIST Output of spec list
SERVICE LABEL Output of service label
ERDS COM LOG LIST Output of communication error log information related to e-RDS
#CLEAR
Item Level2 Function
TEL & USER DATA Use it to clear all areas under user registration/setting.
SERVICE DATA Use it to clear the counters (numerator), date, and start
data form the system dump list.
COUNTER Use it to clear the maintenance/parts counter data and each mode counter data.
FORMAT*1 USB MEMORY Format the USB memory. (This mode is used when the USB memory error is damaged and
E744 occurs.)
LICENSE DRIVE Not used.
ERDS-DAT The settings related to e-RDS are cleared to the factory settings.
ALL Clears user and service data (except for some scan parameters and print parameters), and the
counter setting/registration data in the system dump list, except for the print count.
15-8
Chapter 15
#ROM
Item Function
MAIN Use it to indicate the version of the ROM (SYSTEM) on the image processor PCB.
MAIN2 Use it to indicate the version of the ROM (BOOT) on the image processor PCB.
ECONT Use it to indicate the version of the ROM on the DC controller PCB.
15.3.1 Outline
The items registered and set by each of these switches comprise 8-bit switches. The figure below shows which numbers are assigned to which bits. Each bit has a
value of either 0 or 1.
t2
t1
t7
t6
t5
t4
t3
t0
Bi
Bi
Bi
Bi
Bi
Bi
Bi
Bi
#SSSW
001 0 0 0 0 0 0 0 0
F-15-2
Do not change service data identified as "not used"; they are set as initial settings.
15.3.2 SSSW-SW01:
Bit Function 1 0
1 not used - -
2 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
15-9
Chapter 15
15.3.3 SSSW-SW03
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
Use it to enable/disable transmission of a 1080-Hz tonal signal before transmission of the CED signal.
Select 'transmit' if errors occur frequently because of an echo when reception is from overseas.
Memo:
Any of the following error code may be indicated because of an echo at time of reception
##0005, ##0101, ##0106, ##0107, ##0114, ##0200, ##0201, ##0790
15.3.4 SSSW-SW04
Bit Function 1 0
0 not used - -
1 not used - -
3 Reception mode after CFR signal transmission high speed high speed/low speed
4 the length of the period of ignoring low speed signals after 1500 ms 700 ms
CFR output
5 CI signal frequency check at the time of PBI setting Check Not
Use it to select the number of last flag sequences for a protocol signal (transmission speed at 300 bps). Select '2' if the other party fails to receive the protocol signal
properly.
Memo:
15-10
Chapter 15
Use it to select an appropriate reception mode after transmission of the CFR signal.
If errors occur frequently at time of reception because of the condition of the line, select 'high speed' for reception mode and, at the same time, selects 'do not receive'
for 'ECM reception.'
Memo:
Any of the following error codes may be indicated at time of reception because of line condition
##0107, ##0114, ##0201
Be sure to change bit 4 before changing this bit; if errors still occur, change this bit.
When 'high speed' is selected, only high-speed signals (images) will be received after transmission of the CFR signal.
Use it to select the time length during which low-speed signals are ignored after transmission of the CFR signal.
If the condition of the line is not good and, therefore, the reception of image signals is difficult, select '1500 ms.'
Selects whether or not to transmit CED signals during manual reception. If the other fax does not transmit even when you start manual reception, select "Transmit-
ted" for the CED signal.
15.3.5 SSSW-SW05
Bit Function 1 0
0 not used - -
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
15-11
Chapter 15
Use it to enable/disable millimeter/inch conversion in sub scanning direction for images read in text/photo mode while bit 1 is set to '1'.
Scanning direction in conversion follows the Bit 2 setting of SW14.
15.3.6 SSSW-SW12
Bit Function 1 0
2 not used - -
3 not used - -
6 not used - -
7 Respective page timer settings for transmission and for enable do not enable
reception
The machine will stop the ongoing communication if the transmission/reception of a single original page takes 32 min or more. To use the timer for a purpose other
than this function, refer to the tables that follow, and select an appropriate time length.
When 'do not enable' is selected using bit 7, the time-out length for a single page for all modes will depend on the setting of bit 0 and bit 1.
T-15-6
Time-Out Length for Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Transmission/Reception
8 min 0 * * * * * 0 0
16 min 0 * * * * * 0 1
32 min 0 * * * * * 1 0
64 min 0 * * * * * 1 1
T-15-7
Time-Out Length for Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Transmission (in text
mode)
8 min 1 * * * * * 0 0
16 min 1 * * * * * 0 1
32 min 1 * * * * * 1 0
64 min 1 * * * * * 1 1
T-15-8
Time-Out Length for Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Reception
8 min 1 * 0 0 * * * *
16 min 1 * 0 1 * * * *
32 min 1 * 1 0 * * * *
64 min 1 * 1 1 * * * *
15-12
Chapter 15
15.3.7 SSSW-SW13
Bit Function 1 0
0 not used - -
1 not used - -
2 Convert "inch" into "mm" when transmitting the received convert do not convert
image data
3 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
It converts "inch" into "mm" when transmitting the received image data.
Scanning direction in conversion follows the Bit 2 setting of SW14.
15.3.8 SSSW-SW14
Bit Function 1 0
0 not used - -
1 not used - -
2 direction of scanning for inch/mm conversion both main and sub sub scanning
scanning directions direction only
3 not used - -
5 not used - -
6 not used - -
7 not used - -
Use it to specify whether to convert or not convert an inch-configuration resolution into a millimeter-configuration resolution for image read in G3 transmission:
either in sub scanning direction only or in both main and sub scanning directions. The setting is valid only when bit 1 of SW05 of #SSSW is set to '1'.
Use it to specify whether to declare or not declare an inch-configuration resolution to the other machine for G3 communication: if 'declare' is selected, the machine
will indicate that it reads and records at an inch-configuration resolution using the DIS, DCS, or DTC signal.
15.3.9 SSSW-SW25
15-13
Chapter 15
T-15-11
Bit Function 1 0
0 procedure of V.8 on the initiation side receiver's number initial call number
1 not used - -
4 not used - -
5 not used - -
6 not used - -
7 not used - -
Transmitted telephone number could be selected on the report indication after the transmission.
If the "Initiation number" is selected, report will indicate the telephone number of the initiation side.
If the "Receiver's number" is selected, report will indicate the phone number (CSI signal data) which is sent by the receiver's side.
At "1" on this Bit, ignore the void CSI if received and if the dial has been made at this point, the dialed number will be indicated on the LCD/ Report screen.
At "0" on this Bit, even though the dialed number is acknowledged, LCD/Report screen will indicate nothing.
15.3.10 SSSW-SW28
Bit Function 1 0
6 not used - -
7 not used - -
Select whether to use the V.8 protocol when calling. If NO is selected, the V.8 protocol is inhibited at calling and the V.21 protocol is used.
If ANSam signal is not received during transmission, select whether to use the V.8 protocol when the other fax machine declares the V.8 protocol in DIS signal. If
NO is selected, the CI signal is not transmitted and the V.8 protocol is not used even if the DIS that specifies the V.8 protocol is received.
The V.8 late start is not executed during manual transmission regardless of this setting.
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Chapter 15
Select whether to declare the V.8 protocol in DIS signal for reception. If NO is selected, the V.8 protocol cannot be used because it is not declared in DIS signal.
The V.8 late start is not executed during manual reception regardless of this setting.
Select whether the receiver falls back during V.34 reception. If 'Prohibit' is selected, the receiver does not fall back.
Select whether the transmitter falls beck during V.34 transmission. If 'Prohibit' is selected, teh transmitter does not fall back.
15.3.11 SSSW-SW30
Bit Function 1 0
0 Not used - -
1 Not used - -
2 Not used - -
3 Not used - -
4 Not used - -
5 New dial tone detection method Detect with the new Detect with the
method. existing method.
6 Not used - -
7 Not used - -
When "Detect with the new method" is selected, tone is detected for 3.5 seconds before call origination in order to discriminate between dial tone and voice. If dial
tone is detected and the time since line seizure is 3.5 seconds or longer, call origination takes place immediately. If the time since line seizure is less than 3.5 seconds,
call origination takes place after waiting for 1 second. (If the time since line seizure reaches 3.5 seconds during the 1-second waiting period, call origination takes
place immediately. By default, "Detect with a new method" is assigned for this SW.
15.3.12 SSSW-SW33
Bit Function 1 0
4 Yes No
5 not used - -
6 not used - -
15-15
Chapter 15
Bit Function 1 0
7 not used - -
Use it to specific whether to indicate the machine serial No. on the Counter Check screen, appearing when the Counter key is pressed.
If 'yes' is selected, the serial No. will be indicated.
If 'no' is selected, on the other hand, the serial No. will not be indicated.
Bit4 Bit3
Conventional type 0 0
New type 1 0 1
New type 2 1 0
15.3.13 SSSW-SW34
Bit Function 1 0
1 Switch the waste toner full Drum replacement required E019 displayed on an service
warning message displayed on an call
operator call
2 Not used - -
3 Not used - -
4 Not used - -
5 Not used - -
6 Not used - -
7 Not used - -
The default setting of this SSSW varies depending on the destination of the product.
Product for Japan: 00000000
Product for countries in Euro zone: 00000011
Products for other countries/regions: 00000001
15-16
Chapter 15
Select whether to display the waste toner full warning as a drum replacement required message or as E019 displayed on an operator call. Select 1 to display a rum
replacement required message on an operator call. Select 0 to display E019 on an service call.
Any of the following error codes may be indicated at time of transmission because of the line condition:
##100, ##101, ##102, ##104, ##201, ##281, ##282, ##283, ##750, ##755, ##765, ##774, ##779, ##784, ##789
Any of the following error codes may be indicated at time of transmission because of the line condition:
##103, ##107, ##114, ##201, ##790, ##793
Any of the following error codes may be indicated at time of transmission because of the line condition:
##100, ##101, ##102, ##104, ##201, ##280, ##281, ##282, ##283, ##284, ##750, ##752, ##754, ##755, ##757, ##759, ##760, ##762, ##764, ##765,
##767, ##769, ##770, ##772, ##774, ##775, ##777, ##779, ##780, ##782, ##784, ##785, ##787, ##789
Any of the following error codes may be indicated at time of reception because of the line condition:
##103, ##106, ##107, ##201, ##793
Use it to set an upper limit to the modulation speed (baud rate) for the V.34 primary channel.
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Chapter 15
15.5.2 <002: RTN transmission condition (1)><003: RTN transmission condition (2)><004: RTN transmission condition (3)>
0018-0237
Use it to set RTN signal transmission conditions. Raise these parameters for more lenient conditions if errors occur frequently at time of reception because of trans-
mission of the RTN signal.
Memo:
Any of the following error codes may be indicated at time of reception because of RTN signal transmission
##0104, ##0107, ##0114, ##0201
RTN signal transmission condition (1) affects the ratio of error lines to the total number of lines per single page of received images.
RTN signal transmission condition (2) affects the standard value (*2) of burst errors (*1).
RTN signal condition (3) affects the number of errors not reaching the standard value of burst errors.
If any of these lines is detected while an image signal is being received, the RTN signal will be transmitted after receiving the protocol signal of the transmitting
party. Higher parameters restrict the transmission of the RTN signal.
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Chapter 15
Use it to set the length of the pause automatically entered between access code and ID code when the NCC (New Common Carrier) line is used for dialing.
Use it to set the length of the pause automatically entered between ID code and telephone number of the other party when the NCC (New Common Carrier) line is
used for dialing.
Use it to set the time for identifying the line connection. Raise this parameter if errors occur frequently at time of communication because of the condition of the line.
Memo:
Any of the following error codes may be indicated because of the condition of the line
##0005, ##0018
The line condition identification time is between when the dial signal is transmitted and when the line condition is cut for the transmitting party, while it is between
when the DIS signal is transmitted and when the line is cut for the receiving party.
Set the T1 timer for the receiver (wait time after DIS transmission starts until a significant signal is received).
Set it so that the 1-line transmission time is longer for reception to prevent reception errors caused by a long data length per line (e.g., computer FAX).
Allows setting of the time from seizing the line till pseudo RBT is sent, when the Fax/ Tel switching function is operating.
15.5.9 <017: pseudo RBT signal pattern ON time length><018: pseudo RBT signal pattern OFF time length (short)><019:
pseudo
0018-0245
Use it to set the pattern of the pseudo RBT signal transmitted at time of a fax/tel switchover.
15.5.10 <020: pseudo CI signal pattern ON time length><021: pseudo CI signal pattern OFF time length (short)><022:
pseudo CI signal pattern OFF time length (long)>
0018-0246
Use it to set the pseudo CI signal pattern transmitted at time of a fax/tel switchover.
Sets the signal detection time for the answering machine connection function operation. When the answering machine connection function is operating, if the func-
tion does not operate normally because the fax does not detect CNG signal sent from the line, raise this parameter to increase the signal detection time.
Use it to detect the time of detection after which command analysis is started after detecting V.21 low-speed command preambles continuously for a specific period
of time.
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Chapter 15
Use it to confirm the count type indicated on the Counter Check screen, which appears in response to a press on the Counter key.
When '0' is selected, count type will not be indicated.
No.56: Use it to indicate the type of software counter 1 of the control panel. The type of soft counter 1 cannot be changed.
No.57: Use it to change the type of soft counter 2* of the control panel to suit the needs of the user.
No.58: Use it to change the type of soft counter 3* of the control panel to suit the needs of the user.
No.59: Use it to change the type of soft counter 4* of the control panel to suit the needs of the user.
No.60: Use it to change the type of soft counter 5* of the control panel to suit the needs of the user.
No.61: Use it to change the type of soft counter 6* of the control panel to suit the needs of the user.
*:The default type settings of soft counter is different from models.
<Soft Counter Specifications>
The soft counters are classified a follows in terms of input numbers:
100s: total
200s: copy
300s: print
400s: copy + print
500s: scan
700s: received file print
800s: report pint
900s: transmitted scan
MEMO:
To make a change so that B4 papers (for print) will be counted as large-size, use service mode: make the following selections, and change bit 0 to '1': #SSSW>SW33.
To make a change so that B4 papers (for scan) will be counted as large-size, use service mode: make the following selections, and change bit 2 to '1': #SSSW>SW33.
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Chapter 15
15-21
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15-22
Chapter 15
Bit Function 1 0
0 Not used - -
1 Not used - -
2 Not used - -
3 Not used - -
6 Not used - -
7 Not used - -
026: Distance from the standby position of CIS to the 22 6-48 one unit=0.1mm
shading start point.
15-23
Chapter 15
032: Horizontal scan start position adjustment 115 50-150 one unit=0.1mm
042: Horizontal scan start position adjustment 220 170-270 one unit=0.1mm
(scanning on ADF)
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Chapter 15
213: XYZ correction value (X) of standard white plate 8273 1-9999
214: XYZ correction value (Y) of standard white plate 8737 1-9999
215: XYZ correction value (Z) of standard white plate 9427 1-9999
If any operation error occurs after changing the setting value, change the setting value to the original one.
This value is used when automatic scan position adjustment (TESTMODE>"2"SCAN TEST>"3"SHEET POS ADJ) fails.
15.6.4 <026:Distance from the standby position of CIS to the shading start point>
0018-0256
Normally, do not change the setting value. If any operation error occurs after changing the setting value, change the setting value to the original one.
Adjust the position at which horizontal scanning of a book starts. The larger the adjustment value, the narrower the top margin in the image becomes.
Correct the magnification of vertical scanning of a book. The larger the adjustment value, the more the image stretches in the vertical scanning direction.
15.6.9 <041: Vertical scan start position adjustment (when scanning on a document fed from ADF)>
0018-0261
Adjust the position at which vertical scanning of a document fed from the ADF starts. The larger the adjustment value, the narrower the left-side margin of the
image becomes.
15.6.10 <042: Horizontal scan start position adjustment (when scanning on a document fed from ADF)>
0018-0263
Adjust the position at which horizontal scanning of a document fed from the ADF starts. The larger the adjustment value, the narrower the top margin of the image
becomes.
Adjust the position at which horizontal scanning of a document being copied ends (when scanning on a document fed from ADF). The larger the adjustment value,
the narrower the bottom margin of the image becomes.
Adjust the position at which horizontal scanning of a FAX document scanned in superfine mode ends. The larger the adjustment value, the narrower the bottom
margin of the image becomes.
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Chapter 15
Adjust the position at which horizontal scanning of a FAX document scanned in fine mode ends. The larger the adjustment value, the narrower the bottom margin
of the image becomes.
Adjust the position at which horizontal scanning of a FAX document set to the standard scan resolution ends. The larger the adjustment value, the narrower the
bottom margin of the image becomes.
15.6.15 <047: Vertical scan magnification correction (when scanning on a document fed from ADF)>
0018-0268
Correct the magnification of vertical scanning of a document fed from the ADF. The larger the adjustment value, the more the image stretches in the vertical scan-
ning direction.
15.6.16 <048: Horizontal scan magnification correction (when scanning on a document fed from ADF)>
0018-0269
Correct the magnification of horizontal scanning of a document fed from the ADF. The smaller the adjustment value, the more the image stretches in the horizontal
scanning direction.
This menu is used to adjust the ADF feed motor speed. If you changed the adjustment value in this mode, the adjustment value selected for SCAN NUMERIC>54
must also be incremented/decremented by the same amount.
Set to use special standard-sized paper that is not otherwise identifiable to the ADF (because it is misidentified as "LEGAL").
0: LEGAL
1: FOOLSCAP
2: M_OFFICIO
3: A_FOOLSCAP
4: FOLIO
5: G_LEGAL
6: A_OFFICIO
7: B_OFFICIO
Set to use special standard-sized paper that is not otherwise identifiable to the ADF (because it is misidentified as "LTR").
0: LTR
1: G_LTR
2: A_LTR
Set to use special standard-sized paper that is not otherwise identifiable to the ADF (because it is misidentified as "LTRR").
0: LTR_R
1: FOOLSCAP
2: OFFICIO
3: E_OFFICIO
4: G_LTR_R
5: A_LTR_R
This is market-related measures taken to improve shadow images generated by a thick original such as a book or a folded or wrinkled original. When taking the
measures, assign the same values for R, G, and B. After changing the values, be sure to turn off the power and turn it on again.
This is market-related measures taken to improve shadow images generated by a thick original such as a book or a folded or wrinkled original. When taking the
measures, assign the same values for R, G, and B. After changing the values, be sure to turn off the power and turn it on again.
This is market-related measures taken to improve shadow images generated by a thick original such as a book or a folded or wrinkled original. When taking the
measures, assign the same values for R, G, and B. After changing the values, be sure to turn off the power and turn it on again.
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Chapter 15
15.6.23 <213: XYZ correction value (X) of standard white plate> (if equipped with SEND functions))
0018-0278
If you replaced the image processor PCB, enter values indicated on the service label. If you have replaced the document glass, enter values indicated on the new
document glass and write the values on the service label.
820686679349
correcton correcton
va l u e ( X ) correcton va l u e ( Z )
va l u e ( Y )
F-15-3
15.6.24 <214: XYZ correction value (Y) of standard white plate> (if equipped with SEND functions)
0018-0279
If you replaced the image processor PCB, enter values indicated on the service label. If you have replaced the document glass, enter values indicated on the new
document glass and write the values on the service label.
820686679349
correcton correcton
va l u e ( X ) correcton va l u e ( Z )
va l u e ( Y )
F-15-4
15.6.25 <215: XYZ correction value (Z) of standard white plate> (if equipped with SEND functions)
0018-0281
If you replaced the image processor PCB, enter values indicated on the service label. If you have replaced the document glass, enter values indicated on the new
document glass and write the values on the service label.
820686679349
correcton correcton
va l u e ( X ) correcton va l u e ( Z )
va l u e ( Y )
F-15-5
Bit Function 1 0
0 not used - -
1 not used - -
2 not used - -
3 not used - -
4 not used - -
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Chapter 15
Bit Function 1 0
5 not used - -
6 not used - -
place: if B4 recording paper and A4 recording paper are set and an A4 extra-long image
(*) is received, printing will be on the B4 recording paper.
do not place: if B5 horizontal recording paper and A4 recording paper are set and a B4 image is
received, printing will be by division and on B5 horizontal recording paper.
*: Image B4 or shorter and that cannot be printed by division and on A4 recording paper.
15.7.1.2 SSSW-SW14
15.7.1.2.1 List of Functions
0018-0285
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
T-15-22
Bit Function 1 0
7 Not used - -
Select whether to enable or disable developing assembly idling mode. Select "Enable" to drive the main motor for a specified period of time to apply idling and
developing bias (AC + DC) to prevent the thinning of the image density when the unit is installed or the developing unit is replaced in a low-temperature, low-
humidity region. This mode works only on a new developing assembly and before a toner cartridge is loaded.
15.7.1.2.4 Detailed Discussions of Bit 2
0018-0288
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Select whether to enable or disable black belt addition mode. If the user uses paper that causes fixed toner on paper to be fused and adhered to drum, selecting
"Yes" will clean the drum by forming a black band on the drum surface during the reverse rotation which is performed after printing on 50 sheets.
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Chapter 15
Implementation of this mode could result in a drum life falling short of its life expectancy.
Select whether to enable or disable post-rotation reduction mode. Selecting "Enable" will reduce the noise caused by the polygon motor by stopping the motor
immediately after post-rotation.
15.7.1.2.6 Detailed Discussions of Bit 4
0018-0290
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Select whether to enable or disable flicker reduction mode. Select "Enable" and enter a count to modify fusing temperature control to cancel fluorescent flicking
during printing.
Select whether to enable or disable silent mode. Select "Enable" to modify the registration loop amount and thus reduce noises or squeaks the registration rollers
produce after picking paper from the individual paper inlets.
15.7.1.2.8 Detailed Discussions of Bit 6
0018-0292
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Select whether to enable or disable noise reduction mode during terminal temperature rises. Select "Enable" to start slowdown at a temperature lower than normal
when printing on smaller-sized paper than B4. Slowdown control thus enabled prevents the thermal degradation of the fusing film grease, assuring smooth sliding
among the fixing film, heater and film guide to cut squeaks.
15.7.1.3 SSSW-SW15
15.7.1.3.1 List of Functions
0018-0293
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
T-15-23
Bit Function 1 0
2 Inhibit tray full indication while the stapled document Enable Disable
count is exceeded
4 Not used - -
5 Not used - -
6 Not used - -
7 Not used - -
Select whether to inhibit automatic delivery tray replacement while running jobs with an inner two-way tray mounted in position. Select "Enable" to inhibit auto-
matic tray replacement.
15.7.1.3.3 Detailed Discussions of Bit 1
0018-0295
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Select whether to halt stapling job when a finisher installed has run out of staples. Select "Enable" to halt staple jobs when the finisher has run out of staples.
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Chapter 15
Select whether to display a tray full message when the maximum allowable stapled document count is exceeded with a finisher installed. Select "Enable" not to
display the message.
15.7.1.3.5 Detailed Discussions of Bit 3
0018-0297
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Select whether split recording is to be enabled when text data such as a header and body text is recorded. Selecting "Set" may split text data when a small paper size
such as A5 is selected. In this case, a page may be split in the middle of a character string.
15.7.1.4 SSSW-SW18
15.7.1.4.1 List of Functions
0018-0298
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
T-15-24
Bit Function 1 0
3 Not used - -
4 Not used - -
5 Not used - -
6 Not used - -
7 Not used - -
If there is no progress after shifting the target figure of the temperature adjustment using "Temperature Adjustment UP/DOWN Mode", # PRINTER> Numeric>
Parameter 62, 63, cancel the 2nd face of the duplex inner limit of the fixed temperature adjustment.
Select "Setting" to cancel the 2nd face of the duplex inner limit of the fixed temperature adjustment.
15.7.1.4.4 Detailed Discussions of Bit 2
0018-0301
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
When selecting the post cards, besides the 'Reply post card', 'Post card', and the 'Four face post card', 'Thin post card' could be selected. Select 'Setting' and 'Thin
post card' would be selected.
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Chapter 15
Adjust the top registration margin of paper picked from cassettes. The larger the adjustment value, the wider the top margin of the image becomes.
Adjust the top registration margin of paper picked from a duplex unit. The larger the adjustment value, the wider the top margin of the image becomes.
Adjust the left-end registration margin of paper picked from cassette 2. The larger the adjustment value, the wider the left-end margin of the image becomes.
Adjust the left-end registration margin of paper picked from cassette 3. The larger the adjustment value, the wider the left-end margin of the image becomes.
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Chapter 15
Adjust the left-end registration margin of paper picked from cassette 4. The larger the adjustment value, the wider the left-end margin of the image becomes.
Adjust the left-end registration margin of paper picked from a duplex unit. The larger the adjustment value, the wider the left-end margin of the image becomes.
Lower the fixing temperature from the target temperature setting to reduce the chances of fixing offsets and curled or stuck delivered sheets occurring with paper
picked from a manual feed tray.
Change the fixing film speed to reduce the chances of streaks appearing in the trailing edge of images caused by shocks from the fixing roller out of position while
picking paper from a manual feed tray.
Change the fixing film speed to reduce the chances of streaks appearing in the trailing edge of images caused by shocks from the fixing roller out of position while
picking paper from a cassette.
Adjust the margin at the trailing edge of the copy. Increasing the value makes the margin at the trailing edge larger.
Adjust the margin at the right edge of the copy. Increasing the value makes the margin at the right edge larger.
15.7.2.18 <058:: Adjustment of the registration loop volume (Manual feed tray)>
0018-0320
If there is a registration loop noise and abrasion while feeding the paper from the manual feed tray, registration loop noise and abrasion could be reduced by adjusting
the volume of the registration loop. By making the value larger, loop volume will become bigger.
If there is a registration loop noise and abrasion while feeding the paper from the cassette, registration loop noise and abrasion could be reduced by adjusting the
volume of the registration loop. By making the value larger, loop volume will become bigger.
If there is a registration loop noise and abrasion while feeding the paper from the option cassette, registration loop noise and abrasion could be reduced by adjusting
the volume of the registration loop. By making the value larger, loop volume will become bigger.
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Chapter 15
7: 0 deg C
8 to 14: +5 to +35 deg C (1unit=5deg C)
For rough paper relation, the volume of the temperature adjustment offset could be changed by 5 deg C at a time to aim the fixed temperature.
For rough paper relation: rough paper, super rough paper, super rough paper H, post card, post card H, and envelope mode.
0 to 6: -35 to -5 deg C (1unit=5deg C)
7: 0 deg C
8 to 14: +5 to +35 deg C (1unit=5deg C)
15.7.2.24 <064:Mode for preventing the temperature rise of the end >
0018-0326
Set when the fixed film squeaks. Lower the target fixing temperatue and extend sheet-to-sheet time except A4/A3/11X17/LTR size.
0: Normal
1 to 5: Mode for responding film squeak. (reference to the table below)
T-15-25
There is a possibility that when using the "Reducing mode", the life of the drum will not meet the specified pieces.
With a special paper compatibility kit (cassette size adjuster) installed, set the cassette paper size lever to paper size groups U1 to U3 to set the paper sizes listed
below.
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Chapter 15
Selecting the service mode "#NETWORK>#CERTIFICATE>#CA-CERTIFICATE" enables confirmation of the contents of the installed CA certificate.
Bit Function 1 0
0 Not used - -
1 Not used - -
2 Not used - -
3 Not used - -
4 Not used - -
5 Not used - -
7 Not used - -
Bit 6 details
Select whether to enable the host machine to work as a USB storage device or not. If the host machine is plugged into a PC with this setting enabled, it allows user
registration data (user data and telephone registration data) to be imported and exported to and from the PC, except for the data embedded in the department man-
agement information and user management IDs in the system management information.
15-34
Chapter 15
Item Explanation
CONTROL Set the PDL printer output control where the control card I/F (CC-V) is supported.
0: Enable printing without a card mounted.
1: Enable printing with a card mounted in position.
15.11.1 Outline
0018-0359
(1) Access to LMS from the below URL and follow the direction on the screen to acquire the license key.
URL for LMS
http://www.canon.com/lms/license/
MEMO:
To acquire the license key, 16 digit figures on the license access number certificate and the device serial number (for example: ABC01234), which the license is
going to be installed is necessary.
Device serial number will indicate on "Serial Number" when pressing the counter confirmation key on the main machine.
(2) Copy the license key of 24 digit figures, which is indicated on the WEB browser to the designated column on license access number certificate.
Reconfirm that there is no miss-copy of the 24 digit figures. Explain to the user that license access number certificate should be kept with care.
(3) Input the copy of the license key from; user mode > system management setting> license registration and press enter. The license key will be registered and
function will activate.
If the function do not activate, error message will indicate. Confirm the points below due to contents of the error message.
(4) Switch off the main power supply and after 10 seconds switch on the power supply again.
(5) Registered license will be active when after the power supply of the main device switch has been cut off once and put on again. Once the license starts properly,
press counter confirmation key then press device configuration and confirm that in the option column that the relevant kit has been indicated.
Confirmation could be made whether the license option is active or not in the SOFT-ID PRM item by outputting the SPEC REPORT from the service mode.
Output method:
Select '# REPORT' from service mode.
Select '# REPORT OUTPUT'.
Select '# REPORT OUTPUT SPEC LIST' and press 'OK'.
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Chapter 15
Check the SOFT-ID RPM column from the SPEC REPORT output. License is active on the items which indicates 'ON/ON'.
Related items:
BIT 00: BDL-IMAGE(1200) -> CARPS2
BIT 05: BW-SEND -> SEND
BIT 06: CL-SEND -> SEND
BIT 09: BDL-IMAGE( 600) -> CARPS2
Operation procedures
(1) Go into the service mode and indicate the below mentioned service mode. (Key operation to go into the service mode is to be pressed one at a time. Orders are
*, 2, 8, *).
After going into the service mode, use the arrow on the both sides of the touch panel and press 'OK' if the decision is made.
(2) Indicate '#LMS'.
(3) Press 'OK' and indicate '#LMS INACTIVE'.
(4) Indicate 'BDL-IMAGE (CARPS 2 for Japanese market) or 'SEND'.
(5) Press 'OK'.
(6) Press '2' from the numeric keypad and press 'OK'.
#SEND
OK
F-15-6
1.Take a note of the license transmit number which will be indicated with 24 digits.
2.The indicated number is just for this operation and it would not be saved.
3.If the power is switched off, the indicated number will disappear and if the note of the number has not been taken, transmission of the license will be impossible.
4.Even pressing the reset key to clear the indication, there will be no recovery of the number.
F-15-7
(7) Switch the power supply OFF/ON of the main machine.
Reference:
At procedure (4) when indicating the license option, it indicates ' 001 1'. The last digit '1' shows that the license is active.
After transmitting the license the last digit will change to '2', which means that the license has been transmitted.
If the option is standard equipped, the last digit will indicate '3', which means that the license could not be transmitted.
(8) Contact the dealer and inform the function inactive certificate key, serial number of the transmission origin device, and serial number of new transmiting device,
which is necessary to transmit the license.
Upon given information above, new license key will be issued, which the license could be registered to the new transmitting device.
(9) Register the new license key to the transmitted device and confirm that the function is active.
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Chapter 15
Item Description
E-RDS SWITCH e-RDS OFF/ON setting (0:OFF / 1:ON)When used (ON), the counter information and error information are sent
to UGW.Default: 0 (OFF)
RGW-ADDRESS URL of UGWDefault: URL of actual UGWCharacter string length: 129 bytes (including NULL, one-byte codes
only)
COM-TEST Execution of communication test An attempt is made to connect to UGW, judges whether connection is
successful, and displays "COM-TEST OK" or "COMTEST NG" as the judgment result.
COM-LOG Details of communication test resultThe log of errors in communication with UGW is displayed. The error
information includes the error occurrence time, error code, and details of the error.Maximum log count: 5Error
information length: Max. 128 characters (excluding NULL)
15.13.1 Counters
0018-0364
This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be used to gain rough measures of when to replace supplies. The counter
set increments by one on counting each sheet of small-sized paper (up to A4/LTR) and by two on counting each sheet of large-sized paper (larger than A4/LTR).
T-15-28
15-37
Chapter 15
T-15-29
M-PU-RL Manual feed tray pickup roller paper pass count 150,000
M-SP-PD Manual feed tray separation pad paper pass count 150,000
The table below lists the kinds of reports that are supported.
Item Explanation
SERVICE DATA LIST Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN, PRINT, SYSTEM, ROM,
start date)
SYSTEM DATA LIST Service mode service soft switch output (SSSW, MENU, NUMERIC Param., SPECIAL, NCU, SCAN, PRINT, SYSTEM, ROM,
start date)
System dump list output
SYSTEM DUMP LIST Transmission count, reception count, record chart count, error count and other outputs
SPEC LIST Type setting, print speed, memory size, ROM indication, adjustment data and other outputs
SERVICE LABEL Output of an entry format for the service label affixed to the rear cover as shipped
ERDS COM LOG LIST Output of communication error log information related to e-RDS
Use it to check the settings associated with the service soft switch and service parameters.
15-38
Chapter 15
F-15-8
[1]
[3]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
F-15-9
*1: TX, number of total pages transmission.
*2: Total number of pages transmitted/received according to original size.
*3: RX, number of total pages reception.
15-39
Chapter 15
*4: Total number of pages transmitted and received for each modem speed
*5: Total number of pages transmitted/received in connection with different modem speeds (Standard, Fine, Super Fine, Ultra Fine).
*6: Total number of pages transmitted and received for each coding method
*7: Total number of pages transmitted and received in each mode
*8: Total number of pages printed/scanned
*9: Total number of occurrences for error code
T-15-30
Indication
sample
##280 1 7 3 0 0
!
" !
# #$ !
% &'()
! &*+ ,#$ -
# ! "
% !
%
%
. " !
.
!
" !
# #$ !
% &'()
! &*+ ,#$ -
# ! "
% !
%
%
. " !
.
!
!
" !
# #$ !
% &'()
! &*+ ,#$ -
# ! "
% !
%
%
F-15-10
*1: service error code.
*2: START TIME, date and time (in 24-hr notation).
*3: OTHER PARTY, telephone number sent by the other party.
*4: MAKER CODE, manufacturer code.
*5: MACHINE CODE, model code.
*6: bit 1 through bit 96 of DIS, DCS, or DTC that has been received.
*7: bit 1 through bit 96 of DIS, DCS, or DTC that has been transmitted.
*8: RX, procedural signal received; TX, procedural signal transmitted.
15-40
Chapter 15
***************************************
*** JAM/ERR LOG REPORT ***
***************************************
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10]
JAM
01 04/12 12:17 20:03 4 1 0012 000026 1 A4
ERR
01 04/12 12:17 15:36 3 0010 0000 000691
F-15-11
15-41
Chapter 15
15-42
Chapter 15
[1] *****************************
[2] *** SPEC REPORT ***
*****************************
[3]
TYPE _____ JAPAN
LBP SPEED _____ 25cpm
TOTAL MEMORY _____ 256MB
MAIN _____ WLaa-08-01
_____
[4] OPTION
_____
WLaa-08-01
BOOT WLaa-08-01
LANG _____ WLaa-08-01
LANG LIBRARY (QVGA) _____ 000C0000
LANG FILE (QVGA)
ENGLISH _____ 000C0000
JAPANESE _____ 000C0000
BULGARIAN _____ 000C0000
CATALAN _____ 000C0000
CZECH _____ 000C0000
DANISH _____ 000C0000
SPANISH _____ 000C0000
ESTONIAN _____ 000C0000
FINNISH _____ 000C0000
FRENCH _____ 000C0000
GERMAN _____ 000C0000
GREEK _____ 000C0000
CROATIAN _____ 000C0000
HUNGARIAN _____ 000C0000
ITALIAN _____ 000C0000
DUTCH _____ 000C0000
NORWEGIAN _____ 000C0000
POLISH _____ 000C0000
PORTUGUESE _____ 000C0000
ROMANIAN _____ 000C0000
RUSSIAN _____ 000C0000
SLOVAK _____ 000C0000
SLOVENE _____ 000C0000
SWEDISH _____ 000C0000
TURKISH _____ 000C0000
ECONT _____ 0309
OPT-CAS 1 _____ 0000
OPT-CAS 2 _____ 0000
OPT-CAS 3 _____ 0000
OPT-DUP _____ 0000
OPT-FIN _____ 0000
ACTIBAT FUNCTION
BDL-IMAGE (1200) _____ OFF
[5] FAX _____ ON
NETWORK _____ ON
PCL _____ ON
PC-SCAN _____ ON
BW-SEND _____ OFF
CL-SEND _____ OFF
PAF _____ OFF
BDL-IMAGE (600) _____ OFF
E-RDS _____ OFF
BAR-DIMM _____ OFF
SOFT-ID PRM
TYPE _____ 0 : NONE
[6] OPTION/ENABLE SW
BIT 00: BDL-IMAGE (1200) _____ ON / OFF
BIT 01: FAX _____ ON / OFF
BIT 02: NETWORK _____ ON / OFF
BIT 03: PCL _____ ON / OFF
BIT 04: PC-SCAN _____ OFF / OFF
F-15-12
15-43
Chapter 15
F-15-13
[1] Type setting
[2] Print speed
[3] Memory size
[4] ROM version (MAIN/BOOT/LANG*1(language liblary/language file version)ECONT/option cassette/duplex unit/finisher)
[5] Activation function ON/OFF
[6] Soft ID information
[7] Total counter (TOTAL/COPY/FAX/PDL/REPORT record counts)
[8] Adjustment data (factory scan/record adjustment values)
[9] Option ROM availability
[10] USB memory availability
[11] No. 1/No. 2 paper full sensor sensor availability
[12] USB serial number
[13] MAC address
[14] Backup battery availability
[15] ROM version (Reader controller PCB)
[16] output the number of histories (communication history, copy/print/report/JOB history of the reception print, jam history, E code history, humidity log)
*1: only for the touch panel model
15-44
Chapter 15
Enter the value given in the service label affixed to the rear cover when it has been replaced with a new one.
[1] ***********************************************
*** ENVIROMENTT LOG REPORT ***
***********************************************
SERIAL NO XXXxxxx
ENVIROMENT
No. DATE TIME D+Temp E+Hum F+Temp F+Temp
001 0616 0930 D030 E026 F180 F180
002 0616 1030 D028 E025 F181 F181
F-15-15
History description
Item Explanation
[1] Serial number Serial number of this machine
[2] Number The larger the number of a enviroment log data, the more recently it has occurred.
[3] Date Data acquisition day
[4] Time Data acquisition time
[5] Temperature (deg)
[6] Humidity (%)
[7] Fixing roller temperature 1
(deg)
[8] Fixing roller temperature 2
(deg)
15-45
Chapter 15
15.15.1 Download
0018-0375
The following parts of this unit can be upgraded by executing download mode using the service support tool (SST) (for more information, see the "Upgrading"
section):
Main unit
- Flash ROM (system + boot) mounted on the image processor PCB
Accessory
- ROM mounted on the finisher controller PCB
- ROM mounted on the PCL board
15.16.1 Clear
0018-0376
SERVICE DATA Clears the system dump list, except for counters and clear dates.
COUNTER Clears the maintenance counter, parts counter and mode-specific counters.
Initializes the counter (numerator) in the system dump list.
TYPE Initializes user data and service data to suit specified destination settings.
CARD Clears department management information held in the controller before the card
reader is demounted.
FORMAT*1 USB MEMORY Format the USB memory. (This mode is used when the USB memory error is damaged
and E744 occurs.)
LICENSE Not used
DRIVE
CA-KEY Initializes an installed CA certification.
ERDS-DAT The settings related to e-RDS are cleared to the factory settings.
ALL Clears user and service data (except for some scan parameters and print parameters),
and the counter setting/registration data in the system dump list, except for the print
count.
15-46
Chapter 15
An error code is displayed when a service error has occurred. The E code is displayed in the upper step, and the detail code is displayed the bottom step.
The table below lists the items of ROM display mode that are supported.
T-15-31
Item Explanation
MAIN Displays the version number of the ROM (SYSTEM) mounted on the image
processor PCB.
MAIN2 Displays the version of the ROM (BOOT) mounted on the image processor
PCB.
ECONT Displays the version number of the ROM mounted on the DC controller PCB.
15.19.1 Overview
15.19.1.1 Outline
0018-0379
15-47
Chapter 15
15-48
Chapter 15
15-49
Chapter 15
F-15-16
15-50
Chapter 15
Use it to make sure that the print Use it to make sure that the print
pattern does not have white lines pattern does not have contraction/
or uneven image. elongation of an image or dirt/black
line.s
F-15-17
1 Relay test Use it to turn on/off a selected relay to execute a switch-over test
2 Frequency test The modem sends tonal signals from the modular jack and the speaker.
4 G3 signal transmission test The modem sends G3 signals from the modular jack and the speaker.
5 DTMF signal reception test Use it to generate the DTMF signal coming from the modem using the
telephone line terminal and the speaker.
6 Tonal signal reception test Use it to monitor a specific frequency and the DTMF signal received from
the telephone line terminal by causing them to be indicated on the LCD (i.e.,
the presence/absence as detected). The reception signal is generated by the
speaker.
8 V.34 G3 signal transmission test The modem sends V.34 G3 signals from the modular jack and the speaker.
Relay Test
Press '1'or '2' on the keypad on the Modem test menu to select relay test mode. Use the keypad to operate the various relays of the NCU. '2' on the keypad is used
for 230V machine.
Numeric keypad key 1
The input key and relay are shown below:
[1] [2]
F-15-18
15-51
Chapter 15
[1] [2]
F-15-19
The touch panel (LCD) is turned on or off in relation to the transmission of the relay operation signal as is operated on the keypad; for this reason, you cannot use
the touch panel (LCD) to check a fault on a single relay.
Frequency Test
A press on '2' on the keypad from the MODEM test menu selects the frequency test.
In this test, signals of the following frequencies from the modem are transmitted using the telephone line terminal and the speaker. To select a different frequency,
use the keypad.
Keypad Frequency
1 462Hz
2 1100Hz
3 1300Hz
4 1500Hz
5 1650Hz
6 1850Hz
7 2100Hz
MEMO:
The frequency and the output level of individual frequencies are in keeping with the output level set in service mode.
0 300bps
1 2400bps
2 4800bps
3 7200bps
4 9600bps
5 TC7200bps
6 TC9600bps
7 12000bps
8 14400bps
MEMO:
The output level of individual signals is in keeping with the setting made in service mode.
MEMO:
The output level of individual signals is in keeping with the setting made in service mode.
15-52
Chapter 15
MODEM TEST
OFF OFF OFF
MODEM TEST
OFF OFF OFF 5
The received DTMF signals are indicated starting
from the right using the 2nd character of the display.
F-15-20
V.34 G3 Signal Transmission Test
A press on '8' on the keypad from the MODEM test menu selectes the V.34 G3 signal transmission test. The V.34 G3 signals below are sent from the modem using
the modular jack and the speaker by pressing the start key. The Baud rate can be changed with the keypad, and the Speed can be changed with the left/right arrow
key.
0 3429baud
1 3200baud
2 3000baud
3 2800baud
4 2743baud
5 2400baud
2400bps
4800bps
7200bps
9600bps
< 12000bps
14400bps
16800bps
19200bps
21600bps
> 24000bps
26400bps
28800bps
31200bps
33600bps
15-53
Chapter 15
T-15-33
7 Not used
9 Line signal reception test NCU board signal sensor and frequency counter operation test
15-54
Chapter 15
6-3:SENOR
[1] - [6]
Press numeric keypad key 1. Press numeric keypad key 0. Press numeric keypad key 0.
Select a sensor mode. CAS:Cassette 1 paper sensor (SR204): 0/Document presence, 1/Document absence
0: NORMAL REG:Registration sensor (SR209): 0/Document presence, 1/Document absence
Indications change from 0 Press numeric keypad key 1. DEL 0 0:
to 1 as the sensors turn on. Fixing delivery sensor (SR202): 1/ Document presence, 0/ Document absence
Indications change from 1 SENSOR LATCH No.1 delivery sensor (SR203): 1/ Document presence, 0/ Document absence
to 0 as the sensors turn off. [0] - [2] MULTI:Manual paper sensor (SR208): 0/Document presence, 1/Document absence
1: LATCH
Indications change from 0
to 1 as the sensors turn on.
Indications do not change back Press numeric keypad key 1.
from 1 to 0 once the sensors turn
on from the off state. TONER 0 FULL 0
2ND-DEL 0 0
OP1 0 0 OP2 0 0
OP3 0 0 PATH 0 0
OP1 0 0:
Cassette 2 retry sensor (SR6): 0/Document presence, 1/Document absenc
Cassette 2 paper sensor (SR5): 0/Document presence, 1/Document absence
OP2 0 0:
Cassette 3 retry sensor (SR6): 0/Document presence, 1/Document absence
Cassette 3 paper sensor (SR5): 0/Document presence, 1/Document absence
OP3 0 0:
Cassette 4 retry sensor (SR6): 0/Document presence, 1/Document absence
Cassette 4 paper sensor (SR5): 0/Document presence, 1/Document absence
PATH 0 0:
Duplex paper sensor 1 (SR1002): 0/Document presence, 1/Document absence
Duplex paper sensor 2 (SR1002): 0/Document presence, 1/Document absence
F-15-21
15-55
Chapter 15
BSCT on BDOC[A3 ]
BDSS3-0 [of of of of]
BCST: Document platen cover sensor (SR402): On/Cover open, Of/Cover closed
BDOC: Document size: Paper size indicated in a mix of document size sensors
BDSS3-0 [of of of of]:
Document size sensor (SR404 or SR405): On/Document presence, Of/Document absence
Document size sensor (SR403): On/Document presence, Of/Document absence
Document size sensor (SR401): On/Document presence, Of/Document absence
Document size sensor (SR402): On/Document presence, Of/Document absence
Press numeric
keypad key 6. [1]
[1] Card reader and card availability indication [4] Can status
Card available: Eight-digit card ID OK: Normal scan
No card: Card None ERR: Scan error
No card reader available: NCR None NG: Nonstandard error
(No indication): No card
[2] Card type and card reader status indication [5] Equipment status
DPT: Department card IN: Initialization in progress
PRC: Unit pricing card RDY: Ready
MAX: Upper limit setting card
ERS: Erased card [6] Card reader version indication
SRV: Service card Four-digit number
(No indication): No card
15-56
Chapter 15
6-6: SPEAKER
FREQ [1] VOL [2]
SPEAKER SPEAKER
FREQ TEST VOL[*] :MIN [#]:MAX
F-15-23
Lamp test (6-8: LAMP TEST)
Press numeric keypad key 8 on the FACULTY menu to select the scan lamp illumination mode. The test checks to see if the scan lamp is on or not.
Numeric keypad key 1 selects LAMP TEST ALL. Press the start key to turn on all scan lamps. LAMP TEST AGC is not used.
Line signal reception test (6-9 LINE DETECT)
Press numeric keypad key 9 on the FACULTY menu to select the line signal reception test. In this test, verify the successful operations of the NCU signal sensor
and the frequency counter. Menu 1 detects the CI state, while menu 3 detects the CNG signal.
Test menu 1
Press numeric keypad key 1 on the LINE DETECT menu to select test menu 1. When CI is detected on the telephone line connection terminal, the touch
panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch panel (LCD) also displays the on-hook or off-hook state of an
external telephone set as detected. The touch panel (LCD) displays, from left to right, CI, CI frequency, hook port and FC with indications of 1:ON and
0:OFF.
Test menu 2
Press numeric keypad key 2 on the LINE DETECT menu to select test menu 2. When the CNG signal is detected on the telephone line connection terminal,
the touch panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch panel (LCD) displays the status of CML, CNG and
FED detection, from left to right, with ON/OFF indications. Numeric keypad key 2 turns on the CML relay to detect CNG.
Test menu 3
Press numeric keypad key 3 on the LINE DETECT menu to select test menu 3. When the CNG signal is detected on the telephone line connection terminal,
the touch panel (LCD) display changes from OFF to ON, indicating the received frequency. The touch panel (LCD) displays the status of CML, CNG and
FED detection, from left to right, with ON/OFF indications. Numeric keypad key 3 turns off the CML relay to detect CNG.
15-57
Chapter 16 Upgrading
Contents
Contents
16.1 Outline
This machine and options can be upgraded by downloading system software programs from the personal computer (hereafter called as the PC) in which a service
support tool (hereafter called SST) has been loaded.
System software programs and upgrade tools are listed in the following table:
T-16-1
SST
Main unit System (main controller) Yes Main controller also controls the reader.
Main unit PC
SST
USB Memory
FY9-2034
Finisher
16-1
Chapter 16
[Preparation]
Have the following ready:
- PC in which SSTv3.21 or later is installed (Download a CA certificate of version of SSTv3.31 or higher)
- System CD
F-16-2
16-2
Chapter 16
5) Select the drive in which the system CD is inserted, and then click the "SEARCH" button.
F-16-3
6) A list of system software programs contained in the system CD is displayed. Uncheck the checkboxes of unnecessary folders and system software programs, and
then click the "REGISTER" button.
This machine allows two or more system software programs to be register at the same time. However, it does not allow two or more them to be downloaded at the
same time. If two or more software programs need to be upgraded, download them one by one.
F-16-4
16-3
Chapter 16
7) When the system software program registration result appears, click the OK button.
F-16-5
16.2.2 Connection
0018-0124
[1]
F-16-6
16-4
Chapter 16
F-16-7
3) Select "MFP" in "Target Selection", and then select "MF7400_iR2030" in "Model List".
F-16-8
4) Double-click the "System" folder in "Model List" to check the system software version. Select "USB" in "Interface", and then click the "START" button.
F-16-9
5) Turn on the power switch of the host machine.
6) Press the following keys on the control panel to enter the service mode.
> 2 Key > 8 Key >
16-5
Chapter 16
F-16-10
10) When connection is complete, the following screen appears. Click the OK button.
F-16-11
16-6
Chapter 16
MEMO:
This machine does not use the "Upload the Backup Data" and "Download the Backup Data" functions not displayed on the Selecting a Job screen.
F-16-12
12) Select the version of the system software to download from the list. Check that the selected version is displayed in "Selected Version", and then click the
"START" button.
F-16-13
16-7
Chapter 16
13) When downloading starts, the progress of downloading is displayed by the progress bar.
F-16-14
14) While the received data is being written to the flash ROM after completion of downloading, the following screen is displayed:
F-16-15
Never turn off the power switch of the machine while the data is being written to the flash ROM. If it becomes impossible to start this machine after turning its
power switch off, the image processor PCB must be replaced.
16-8
Chapter 16
15) When writing of the data to the Flash ROM is complete, its result is displayed. Click the OK button.
F-16-16
16) When the Selecting a Job screen appears, click "Return to Main Menu".
F-16-17
16-9
Chapter 16
17) Click the "OK" button to return to the menu screen of SST.
F-16-18
18) If the other firmware is upgraded continuously, follow each downloading procedure. If the downloading is finished, click the "Exit" button and turn OFF/ON
the main power switch.
F-16-19
To download the boot software, use the steps given for the system software.
To download the language software, use the steps given for the system software.
16-10
Chapter 16
To download the software for 16MB ROM PCB (Network/PCL standard equipment model only), use the steps given for the system software.
When selecting a download version on the following screen, be sure to select the 16MB ROM version.
Language Country/Region
Version for 32MB ROM Common All
Version for 16MB ROM op All
F-16-20
- Unless you want to change the CA certificate stored on your computer, your CA certificate will be released and there is usually no need to download it.
- The default CA certificate is maintained within the system software and can be activated by executing Service Mode>#CLAER>CA-KEY and turning the power
OFF/ON, so there is no need to download it again.
- If you have updated your system software, make sure to perform the following procedure to activate the CA certificate in the updated system software.
<Procedure> Execute Service Mode>#CLAER>CA-KEY and turn the power OFF/ON
- If you download a new CA certificate, you do not need to delete the old certificate stored on your computer; simply download as described below.
<Downloading Procedure>
1) Turn on the power switch of the PC and start SST.
2) When the power switch is turned on, the Found New hardware Wizard appears. Click "Cancel".
F-16-21
16-11
Chapter 16
3) Select "MFP" in "Target Selection", and then select "iR2018i" in "Model List".
F-16-22
4) Double click the "CA-KEY" folder in "Model List" to confirm the version of the CA certificate. Select "USB" in "Interface", and then click the "START" button.
F-16-23
5) Turn on the power switch of the host machine.
6) Press the following keys on the control panel to enter the service mode.
> 2 Key > 8 Key >
16-12
Chapter 16
F-16-24
10) When connection is complete, the following screen appears. Click the OK button.
F-16-25
16-13
Chapter 16
F-16-26
12) Select the version of the system software to download from the list. Check that the selected version is displayed in "Selected Version", and then click the
"START" button.
F-16-27
16-14
Chapter 16
13) When downloading starts, the progress of downloading is displayed by the progress bar.
F-16-28
Never turn off the power switch of the machine while the data is being written to the flash ROM. If it becomes impossible to start this machine after turning its
power switch off, the image processor PCB must be replaced.
14) When writing of the data to the Flash ROM is complete, its result is displayed. Click the OK button.
F-16-29
16-15
Chapter 16
15) When the Selecting a Job screen appears, click "Return to Main Menu".
F-16-30
16) Click the "OK" button to return to the menu screen of SST.
F-16-31
17) In Service Mode, open #NETWORK > #CERTIFICATE > #CA-CERTIFICATE and check if the information recorded there is the same as the CA certificate
you downloaded.
16-16
Chapter 17 Service Tools
Contents
Contents
In addition to the standard tools set, you will need the following special tools for servicing of the machine:
17-1
Chapter 17
17-2
APPENDIX
Contents
Main motor
(M204)
Fixing motor
(M201)
Scanner motor
Laser *1 *1 *1 *2 *1
TOP signal
Primary DC bias
Developing AC bias
Developing DC bias
Transfer bias *3 *3
Fixing heater *4 *4 *5
(H1/H2)
Basic Sequence of Operation (in response to a press on the start key; book mode; 1 original)
Shading correction
Start key
ON
STBY SCFW SCRW STBY
Reader motor
(M401)
LED
CISHP sensor
(SR401)
Shading Leading edge Trailing edge Shading
position of original of original position
: Forward movement
: Backward movement
F-1-2
Basic Secure of Operation (in response to a press on the start key; ADF mode, 1 original )
CISHP sensor
(SR401)
Shading Stream reading Trailing edge Shading
position position of original position
: Forward movement
: Backward movement
F-1-3
2
2 General Circuit Diagram
General Circuit Diagram 1
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
SW3
FILM BIAS Fixing Unit Scanner Unit
FT1 FT2
NO
1 MT1 MT2 MT3
COM
2 Fixing Film
Speed Sensor Fixing Delivery Sensor
M203
Main Sub
Thermistor Thermistor SR202 Polygon Mortor
2 1 J32 SR101
J503 BD Sensor
Fixing Motor 3 2 1 3 2 1
Laser Unit
TH1
TH2
M201
2 1
J1918 J253 M
2
2 1
J1919 M
J601 J2 1 2 3 4 5
1 2 3 4 5 6 7 8 3 2 1 5 4 3 2 1
MT4 1 2 3 4 5 6 7 8
13 12 11 10 9 8 7 6 5 4 3 2 1 J3
2
J251
Front Cover Switch
TP
TP1
H1
SW2
H2
MT5
NO
1
COM
2 1 2 3 4 5 6 J255DH J252L
1 2 3 4 5 6 7
6 5 4 3 2 1 7 6 5 4 3 2 1 J252DH
J255D J252D
1 2 J256L
1 2 3
J256LH 3 2 1
J31 J256D
LASER_CONT0
LASER_CONT1
LASER_CONT2
/P_ACC
/P_DEC
+3.3R
P_FG
+24V
GND
GND
/BDI
J30M
1 2 3
EXP_P_SNS
FILM_SENS
PWCHG
1 2 3 J30F
SNSPOW
CW/CCW
THCNCT
/VDO1
/VDO2
VDO2
/F_DCC
VDD1
/F_ACC
GND
GND
GND
+5R
M_TH
N.C
F_FG
S_TH
+24R
+24R
+24R
+24V
GND
GND
GND
GND
GND
GND
GND
H
+5R
H2Drv
H1Drv
8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8
J215
120/200V
1
J202 J217 J206 J205
19 18 17 16 15 14 13 12 11 10
3 2 1 3 2 1
RLDRV
2
J12 J13
/ZEROX
3
Power Supply PCB ESS
4
(1/3) H1DRV
5
DC Controller PCB (1/3)
H2DRV
6
DOPEN
7
GND
8
J214
+3.3R J213 J226
9
19 17 15 13 11 9 7 5 3 1
11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10
GND
H
20 18 16 14 12 10 8 6 4 2
+5R
9
1 2 3
GND
8
J16
GND
7
GND
6
/DEVDCPWM
TIMING_SNS
CAS_P_SNS
CAS_P_SNS
PRACMONI
/PRACCUR2
/PRACCUR1
/PRDCPWM
/DISDCFOT
+24R
/PRDCFOT
/DVDCFOT
/PRACFOT
/DVACFOT
TNRCHKD
TNRCHKT
5
/PRACON
/DVACON
SNSPOW
SNSPOW
SNSPOW
/DISPWM
/TRNFOT
/TRPFOT
TRCRNT
/TRPWM
/TRCHG
To Option Power Supply PCB +24R
PSIZ1
PSIZ2
PSIZ3
PSIZ4
PSIZ1
PSIZ2
PSIZ3
PSIZ4
4
GND
GND
GND
GND
GND
(CONNECT TO J54) +24R
3
1
2
3
GND
2
+24V
J11
P1
1
J18
/ESS
19 17 15 13 11 9 7 5 3 1
1
J101
+24R
1
5
+5R
HVT PCB
3
3
GND
4
SR204
2
H SR210 SR211
1
Paper Sensor
Detection Switch Paper Sensor Detection Switch
N
JP1,2
3
DEVELOPMENT
2
J17
COPY
REMAINING
+24V VH-
DETECTION
1
CONTACT PLATE
3
GND
J23
4
CHARGE
4
F-2-1
General Circuit Diagram 2
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Main Motor
Humidity Sensor PCB
M204
M
To 1-Cassette Unit
To Heater PCB To Finisher To Inner 2Way Tray Controller PCB 1 2 3 4 5 6 7 8
J280 1 2 3 4 1 2 3 4 5 6 7 8 J259
CW/CCW
GND
GND
GND
M_FG
/M_ACC
/M_DEC
AN5
AN7
+5R
+24R
+24R
N2_PASS_SNS
ENGINE_D_EN
N2_P_DET
N2_P_DET
SNSPOW
FIN_RXD
FIN_TXD
FIN_D_E
N2_SL
RXDL
TXDL
+24V
+24V
+24V
+3.3R
GND
GND
GND
GND
GND
GND
GND
CLK
STB
+5R
+5R
1 2 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
4 3 2 1 8 7 6 5 4 3 2 1
EXP2_P_SNS
MULTI_P_SNS
PICKUP_SL
EXP_FULL_SNS
FAN_LOCK
SNSPOW
SNSPOW
TN_FULL
MULTI_SL
SNSPOW
FANDRV
MFP_CL
REG_SNS
GND
GND
SNSPOW
SNSPOW
+24V
+24V
GND
GND
+24V
RG_CL
TP_CL
+24V
+24V
GND
GND
J286L
J286DH 1 2 3 4 5 6 7 8 9 10 1 2 1 2
10 9 8 7 6 5 4 3 2 1 1 2
J286H J263 1 2 3 J261
1 2 3 J279 1 2 3 J264 1 2 3
SL CL CL
J277D
1 2 3 J277DH
3 2 1
J277L
J265D 1 2 3
J284D
1 2 J285D J265DH 3 2 1
J284DH 1 2 3 4
J285DH
3 2 1
2 1
J278 2 1
1 2 3
CL SL
F-2-2
5
General Circuit Diagram 3
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
Reader Unit
Power Supply PCB (2/3)
J460
CIS
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 To ADF Unit
J20 J21
1 2 3 4 1 2 3 4
ADF_COVER
MODE
RMOT_A
RMOT_B
KMOT_A
KMOT_B
ADF_SENS
STAMP
EMPTY
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
RK_ON1
READ
REG
LEDG2
LEDG1
VREF
/RMOT_A
/RMOT_B
RMOT_IA
RMOT_IB
SG
LEDR2
LEDR1
/KMOT_A
/KMOT_B
KMOT_IA
KMOT_IB
LEDB2
LEDB1
CLK+
SP+
LAST
SIZE_W1
SIZE_W2
+5R
+24V
+24V
+24V
+24V
+24V
+24V
CLK-
SP-
VIN0
VIN1
VIN2
VIN3
EXIT
+3.3R
+3.3R
+3.3R
+3.3R
SIZE_L1
SIZE_L2
30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 4 3 2 1
4 3 2 1 4 3 2 1
29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 J402 J401 J412 J411 J410
J408
Copyboard Cover
Copyboard Cover Open/Closed Sensor Reader Motor
CIS HP Sensor
Open/Closed Sensor (rear)
SR401 SR402 SR403 M401
Document Size Sensor
M
Original Sensor 1 Original Sensor 2 Original Sensor 5 Original Sensor 3 Original Sensor 4 Original Sensor 6 Original Sensor 7
3 2 1 3 2 1 3 2 1 6 5 4 3 2 1
CVR_SENS0
CVR_SENS1
HP_SENS
GND
GND
GND
+3.3R
+3.3R
+3.3R
B
A
/B
/A
GND
GND
GND
GND
GND
GND
GND
SIZEON
SIZEON
SIZEON
SIZEON
SIZEON
SIZEON
SIZEON
SIZE0
SIZE1
SIZE0
SIZE2
SIZE3
SIZE2
SIZE3
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 1 2 3 4 5 6 1 2 3 4
J407 J1926 J413 J1927 J1928 J406 J405 J409
J404 J403
34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
15 13 11 9 7 5 3 1
Reader Controller PCB
14 12 10 8 6 4 2
READER_RES*
ADF_STAMP
RTP1APWM
RTP1BPWM
RTP2APWM
RTP2BPWM
ADF_READ
XHSYNCO
ADF_EXIT
ADF_REG
HP_SENS
AP_SENS
XHSYNCI
SIDATAO
XVSYNC
SIDATAI
RTP1AX
RTP1BX
RTP2AX
RTP2BX
SVCLK+
SIZEON
SILOAD
SVCLK-
DOUT0
DOUT1
DOUT2
DOUT3
DOUT4
DOUT5
DOUT6
DOUT7
RTP1A
RTP1B
RTP2A
RTP2B
SICLK
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
DES
DS
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 1 3 5 7 9 11 13 15
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2 4 6 8 10 12 14
J309 J308
Image Processor PCB (1/5)
F-2-3
6
General Circuit Diagram 4
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
J207
J1 J1930
J1300A J1300B
16 14 12 10 8 6 4 2 J1300WH
8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1 14 13 12 11 10 9 8 7 6 5 4 3 2 1
5 4 3 2 1
17 15 13 11 9 7 5 3 1
NEX_RES_OUT
/SIDCNCTN
MFP_SLEEP
HAI-COUNT
SIDDOUT
COIN_RXD
LAN_TYPE
PHYENGY
COIN-TXD
SIDCLK
/PHYRST
SIDDIN
PHYESS
SIDCS
/PHYINT
+3.3V
/LAN_D
GND
GND
/CCRT
/VDO1
/VDO2
MDCK
/SCLK
RXDV
RXER
RXCK
VDO1
VDO2
TXCK
RXD0
RXD1
RXD2
RXD3
TXEN
+3.3V
+3.3V
MDIO
TXD0
TXD1
TXD2
TXD3
/BDO
+24V
/ESS
GND
GND
GND
GND
GND
GND
GND
GND
GND
CRS
COL
+5V
/SC
J304WH
1 2 3 4 5 6 7 8 9 2 4 6 8 10 12 14 16 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14
J315 1 3 5 7 9 11 13 15 17
J317 J304A J304B
J314
5V +5PNL
SW
SW
USB1.1
J301
/BAT EMP
/MDMRST
/MDMCS
/FAX D
+24VU
AGND
+3.3U
+3.3U
GND(3.3V)
GND(3.3V)
GND(3.3V)
VBAT
EXD0
EXD1
EXD2
EXD3
EXD4
EXD5
EXD6
EXD7
EXA1
EXA2
EXA3
EXA4
EXA5
EXA6
EXA7
/ESS
GND
GND
GND
GND
GND
GND
GND
PRD
BUZ
/WR
+5U
+5U
GND(5V)
GND(5V)
/RD
CI1
CI2
+3.3V
+3.3V
+3.3V
+3.3V
XPCI
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
5V
5V
J1200
5V 5NCU 1 2 3 4 5 6 7 8 9 10 11 12
Modem PCB SW
+24V +12V J10
REG
+3.3V 3.3NCU
SW
Power Supply PCB (3/3)
VO1 J1202
J1201
2
SPEAKER VO2 1 3 5 7 9 11 13 15 17 19 21 23
J1203
1 2 3 4 5 6
1 2 3 4 5 6 J24
1
2 4 6 8 10 12 14 16 18 20 22
ANLGIN
HOOK2
HOOK1
TXOUT
CAIDD
DCLIM
DGND
DGND
AGND
IPSEL
CMLD
AVCC
+3.3U
LPRD
RXIN
+12V
LPL2
LPL1
CIVS
HRD
PRD
SRD
3.3V
N.C
N.C
N.C
CI2
CI1
5V
+24V
XPCI
GND
GND
GND
N.C.
22 20 18 16 14 12 10 8 6 4 2
6 5 4 3 2 1 4 3 2 1 2 1
3
CT1 Pseudo CI PCB
J1922
1
7
J1932
2
J1800
CT2
2
6
1
T1
3
Modular PCB
5
GND
NCU PCB
J1935
T2
2
4
4
HV
N.C
1
5
3
L1
6
2
L2
7
1
F-2-4
7
General Circuit Diagram 5
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
J1940
CRDY_CONT
PRDY_CONT
C_CRDY
CRDY_COIN
B_CRDY
C_PRDY
PRDY_COIN
GND
GND
GND
GND
GND
GND
GND
CNT-RESET
RXD
RXD
TXD
TXD
3.3V
Counter PCB
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
J1501 CZ
J1501
J1
A1 A2 A3 A4 A5 A6 A7 A8 A9
A
10
A
11
A
12
A
13
A
14
A
15
A
16
A
17
A
18
A
19
A
20
B1 B2 B3 B4 B5 B6 B7 B8 B9
B
10
B
11
B
12
B
13
B
14
B
15
B
16
B
17
B
18
B
19
B
20 Serial PCB
J1500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
/UARTRST
/UARTCS
/WR
/RD
/CSCOUNTER
/UARTINT
/SERIAL_D
GND
GND
GND
GND
GND
GND
GND
GND
GND
EXEXD7
EXEXD6
EXEXD5
EXEXD4
EXEXD3
EXEXD2
EXEXD1
EXEXD0
EXEXA1
EXEXA2
EXEXA3
EXEXA4
EXEXA5
/COUNTER_D
+3.3V
+3.3V
EXA14
EXA12
EXA13
EXA11
EXA10
EXD0
EXD1
EXD2
EXD7
EXD6
EXD5
EXD4
EXD3
EXA7
EXA6
EXA5
EXA4
EXA3
EXA2
EXA1
EXA0
EXA8
EXA9
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
+3.3V
+3.3V
/WR
/RD
A A A A A A A A A A A B B B B B B B B B B B
A1 A2 A3 A4 A5 A6 A7 A8 A9 10 11 12 13 14 15 16 17 18 19 20
B1 B2 B3 B4 B5 B6 B7 B8 B9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4
J316 J312
Board to Board Board to Board J300
J319
Board to Board J300
A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B
A1 A2 A3 A4 A5 A6 A7 A8 A9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
B1 B2 B3 B4 B5 B6 B7 B8 B9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 7 6 5 4 3 2 1 4 3 2 1
CC_4_OPTION
CC_4_KYU_COUNT
+3.3V
CC_4_LARGE_SMALL_L
DEB_RXD
GND
CC_4_KYU_CP_ENB
+5V
CC_4_CL_BW_L
GND
DEB_TXD
/ROMRESET
ROM TYPE
/CSROM2
/ROM D
EXD15
EXD14
EXD13
EXD12
EXD11
EXD10
EXA15
EXA14
EXA13
EXA12
EXA11
EXA10
EXA19
EXA20
EXA21
EXA18
EXA17
EXA16
EXA22
EXA23
+3.3V
EXD7
EXD6
EXD5
EXD4
EXD3
EXD2
EXD9
EXD1
EXD8
EXD0
EXA9
EXA8
EXA7
EXA6
EXA5
EXA4
EXA3
EXA2
EXA1
EXA0
GND
GND
GND
/WR
/RD
A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B
A1 A2 A3 A4 A5 A6 A7 A8 A9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
B1 B2 B3 B4 B5 B6 B7 B8 B9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 To CC4 For DEBUG
J350
Option ROM
F-2-5
8
General Circuit Diagram 6
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
MEM_DQM3
MEM_DQM2
MEM_DQ31
MEM_DQ30
MEM_DQ29
MEM_DQ28
MEM_DQ27
MEM_DQ26
MEM_DQ25
MEM_DQ24
MEM_DQ31
MEM_DQ30
MEM_DQ29
MEM_DQ28
MEM_DQ27
MEM_DQ26
MEM_DQ25
MEM_DQ24
MEM_OP_AVA
MEM_OP_64M
MEM_ST_AVA
MEM_ST_64M
MEM_DQ3
MEM_DQ2
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
GND
GND
GND
GND
GND
GND
GND
GND
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
1 GND 1 112 +3.3V 112 1 GND 1 112 +3.3V 112
2 GND 2 111 MEM_DQ23 111 2 GND 2 111 MEM_DQ23 111
3 MEM_DQ0 3 110 N.C. 110 3 MEM_DQ0 3 110 N.C. 110
4 N.C. 4 109 MEM_DQ22 109 4 N.C. 4 109 MEM_DQ22 109
5 MEM_DQ1 5 108 GND 108 5 MEM_DQ1 5 108 GND 108
6 N.C. 6 107 GND 107 6 N.C. 6 107 GND 107
7 MEM_DQ2 7 106 N.C. 106 7 MEM_DQ2 7 106 N.C. 106
8 N.C. 8 105 MEM_DQ21 105 8 N.C. 8 105 MEM_DQ21 105
9 MEM_DQ3 9 104 MEM_ST_NBB 104 9 MEM_DQ3 9 104 N.C. 104
10 N.C. 10 103 MEM_DQ20 103 10 N.C. 10 103 MEM_DQ20 103
11 RGV33 11 102 RGV33 102 11 RGV33 11 102 RGV33 102
12 RGV33 12 101 RGV33 101 12 RGV33 12 101 RGV33 101
13 MEM_DQ4 13 100 N.C. 100 13 MEM_DQ4 13 100 N.C. 100
14 N.C. 14 99 MEM_DQ19 99 14 N.C. 14 99 MEM_DQ19 99
15 MEM_DQ5 15 98 N.C. 98 15 MEM_DQ5 15 98 N.C. 98
16 N.C. 16 97 MEM_DQ18 97 16 N.C. 16 97 MEM_DQ18 97
17 MEM_DQ6 17 96 N.C. 96 17 MEM_DQ6 17 96 N.C. 96
18 N.C. 18 95 MEM_DQ17 95 18 N.C. 18 95 MEM_DQ17 95
19 MEM_DQ7 19 94 N.C. 94 19 MEM_DQ7 19 94 N.C. 94
20
21
N.C.
GND
20
21
SODIMM1 93
92
MEM_DQ16
GND
93
92
20
21
N.C.
GND
20
21
SODIMM2 93
92
MEM_DQ16
GND
93
92
22 GND 22 91 GND 91 22 GND 22 91 GND 91
23 MEM_DQM0 23 90 MEM_A3 90 23 MEM_DQM0 23 90 MEM_A3 90
24 N.C. 24 89 MEM_A2 89 24 N.C. 24 89 MEM_A2 89
25 MEM_DQM1 25 88 MEM_A1 88 25 MEM_DQM1 25 88 MEM_A1 88
26 N.C. 26 87 MEM_A0 87 26 N.C. 26 87 MEM_A0 87
27 RGV33 27 86 MEM_A10 86 27 RGV33 27 86 MEM_A10 86
28 RGV33 28 85 MEM_BA1 85 28 RGV33 28 85 MEM_BA1 85
29 MEM_DQ8 29 84 N.C. 84 29 MEM_DQ8 29 84 N.C. 84
30 MEM_DQ9 30 83 MEM_BA0 83 30 MEM_DQ9 30 83 MEM_BA0 83
31 MEM_DQ10 31 82 RGV33 82 31 MEM_DQ10 31 82 RGV33 82
32 MEM_DQ11 32 81 RGV33 81 32 MEM_DQ11 32 81 RGV33 81
33 MEM_DQ12 33 80 N.C. 80 33 MEM_DQ12 33 80 N.C. 80
34 MEM_DQ13 34 79 N.C. 79 34 MEM_DQ13 34 79 N.C. 79
35 GND 35 78 N.C. 78 35 GND 35 78 N.C. 78
36 GND 36 77 N.C. 77 36 GND 36 77 N.C. 77
37 MEM_DQ14 37 76 GND 76 37 MEM_DQ14 37 76 GND 76
38 MEM_DQ15 38 75 GND 75 38 MEM_DQ15 38 75 GND 75
39 N.C. 39 74 GND 74 39 N.C. 39 74 GND 74
40 N.C. 40 73 N.C. 73 40 N.C. 40 73 N.C. 73
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
MEM_CLK0
/MEM_RAS
/MEM_CAS
/MEM_CS0
MEM_CKE
MEM_CLK1
/MEM_WE
/MEM_RAS
/MEM_CAS
MEM_A11
MEM_A12
/MEM_CS1
MEM_CKE
/MEM_WE
MEM_A11
MEM_A12
MEM_A4
MEM_A5
MEM_A6
MEM_A7
MEM_A8
MEM_A9
MEM_A4
MEM_A5
MEM_A6
MEM_A7
MEM_A8
MEM_A9
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
RGV33
GND
GND
GND
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
GND
GND
GND
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
F-2-6
9
General Circuit Diagram 7 (Touch panel type)
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
SOLD1
SOLD2
2 1
J1709
QVGA_DETECT
RXD-UART
TXD-UART
POW_LED
/ESS_KEY
RESET-IP
Key Switch PCB
TTP-D
TTP-R
TTP-U
/DOFF-IP
TTP-L
BKLTON
XSCL-IP
/ESS-KEY
XD3-IP
XD2-IP
XD1-IP
XD0-IP
YD-IP
+3.3V
LP-IP
GND
GND
GND
GND
GND
GND
GND
GND
GND
+5V
+5V
GND
J1708 1 2 3 4
27 25 23 21 19 17 15 13 11 9 7 5 3 1
1 2 27
VR J1703 26 24 22 20 18 16 14 12 10 8 6 4 2
27
-24VEE J1700
26
VLCD
25
/ESS-KEY
24
L-RTN2
23
L-DGT2
22
L-DGT1 Control Panel CPU PCB
21
Key Switch PCB B L-DGT0
20
8 K-DGT0 1 K-RTN0
19
K-DGT1 K-DGT2
18
K-DGT2 K-DGT1 J1704
17
K-RTN0 K-DGT0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
16
L-DGT0 POWER-LED
15
J1706
L-DGT1 L-RTN1
14
L-DGT2 L-DGT5
13
1 L-RTN0 L-DGT4
12
8
L-DGT3
11
J1710 J1707
-24VEE
-24VEE
/DOFF
K-RTN4
VLCD
XSCL
10
GND
+5V
YD
D3
D2
D1
D0
LP
K-RTN3 FPC
9
K-RTN2
8
K-RTN1
7
K-DGT7
Key Switch PCB A
6
K-DGT6
5
K-DGT5
4
K-DGT4
3
K-DGT3
2
J1701
GND
1
1
J1705
3 2 1
GND LCD
VCCFL
BKLTON
+5V
1 2 3
J955
4
3
Control Panel
2
Inverter PCB
J956
F-2-7 1
10
General Circuit Diagram 8
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
3 2 1 3 2 1
J273 J274 M M
SL
2 1
PP SENSOR1
PP SENSOR2
SNSR LED2
SNSR LED1
SL_ON
+24Vop
B
/A
/B
/A
/B
GND
GND
J1002 1 2 J1003 J1005 J1006
1 2 3 4 5 6 5 4 3 2 1 4 3 2 1
J1001 1 2 3 4 5 6 7 8 9 10 11 J1008 1 2 3 4 5 6 7 8 9 10
RESET
BUSY
SCLK
PGM
GND
GND
VDD
RXD
TXD
VPP
1 J272D
J282 12 11 10 9 8 7 6 5 4 3 2 1
J281 1 J272LH 1 2 3 4 5 6 7 8 9 10 11 12
J272L
Flash Writing Combination
J271D 12 11 10 9 8 7 6 5 4 3 2 1
J271LH
1 2 3 4 5 6 7 8 9 10 11 12
J271L
DUP_F_RXD
DUP_F_TXD
DUP_F_CLK
/DUP_F_STB
GND
GND
+24Vop
+24Vop
/RES
+3.3R
GND
MD0
MD2
FW
+5R
J23 4 3 2 1 J218 11 10 9 8 7 6 5 4 3 2 1
11
General Circuit Diagram 9
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
To DC Controller PCB
9 8 7 6 5 4 3 2 1
J220
J860
SW14
5
SW13
4
SW5 GND
OP_RXDL
OP_TXDL
/OP_STB
Cassette 2 Size Detection Switch
OP_CLK
3
SW12
+3.3R
+24V
GND
GND
2
+5R
1 SW11
J700 1 2 3 4 5 6 7 8 9 10 11 12
1
2
+24V
1
2
SL3
SL
3
SL1_ON
2
4
J753DH
5
6
J753D
J754
7
CSPLED1 1-Cassette Unit Controller PCB Connect to Triple Option Cassette
8
3
1
SR5
9
2
2
CSPSEN1
10
J702
1
11
1
RESET
2
12
BUSY
SCLK
PGM
GND
GND
RXD
VDD
VPP
TXD
FEEDLED1
1
13
3
SR6
J704
FEEDSEN1 10 9 8 7 6 5 4 3 2 1 J703
1
J701
(No SIGNAL)
(No SIGNAL)
STERNL
+24Vop
+3.3R
GND
GND
RXDL
TXDL
STB
+5R
CLK
J800 1 2 3 4 5 6 7 8 9 10 11 12
12
General Circuit Diagram 10
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
+24V
+24V
GND
GND
J50 1 2 J52 1 2
1 2 3 2 1
J54 J53
AC(NEUTRAL)
AC(HOT)
GND
3.3V
ESS
J16 J18
1 2 1 2 3
13
General Circuit Diagram 11
imageCLASS MF7460 / imageCLASS MF7470 / imageCLASS MF7480
H3
H4
J1912 2 1 2 1 J1914
2 1 2 1
J1911 J1913
N
3 2 1 J1903
Heater PCB
2 1 3 2 1 3 2 1
J1902 J1901 J1905
N
+24V
GND
J1915
3
J224 1 2 SW100
1
1
1
To DC Controller PCB
1
2
2
2
H10
H6
H7
H8
H9
N
J15 3 2 1
To Power Supply Unit Cassette 1 Heater Cassette 2 Heater Cassette 3 Heater Cassette 4 Heater Cassette 5 Heater
F-2-11
14