SAP Digital Manufacturing Cloud

Overview
Daniel Geiler, Solution Advisor SAP
April 26, 2022
 Agenda

» Introduction
» SAP Digital Manufacturing Strategy
A high-level view of SAP’s Digital Manufacturing strategy
supporting Industry 4.0

» SAP Digital Manufacturing Cloud

An introduction of DMC to support manufacturing
processes, feature highlights and benefits

» Demo: AI enabled Visual Inspection

» Q&A

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The Goal: Resilient Supply Chains from
Design to Operate | The WHY

Agility
Sense, predict, and respond to insulate
Design
from disruption

Productivity
Meet market demands in a highly
demanding market

Connectivity
Collaborate and provide visibility across
your networks

Sustainability
Ethically sourced with zero waste and
carbon neutral processes

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 SAPs Industry 4.0 Strategy: Industry 4.Now - Leveraging Industrial Internet
of Things to Enable the Intelligent Enterprise | The How

Business Network

Intelligent Suite
(S/4HANA)

Intelligent Intelligent Factories Intelligent Empowered

Products & Logistics Assets People

Machine Visual Asset Handling Unit

Temperature Digital Kanban
Performance Inspections Health Tracking
Tracking

Inbound of Raw Supply-to- Modular Assembly Finished Outbound

Materials Production Production Goods Logistics
Technology Enablers

5G Cellular Networks Automatic Identification (Auto-ID)

Industrial
Artificial Intelligence Internet Industrial Big Data Management
of Things
Cloud Computing Edge Computing

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 Design to Operate – High-Level Building Blocks | The How
-A complete portfolio of manufacturing solutions to support digitalization and Industry 4.0
Design Plan Manufacture Deliver Operate

L5 Supply Chain Networks (LBN + AIN)

Business Networks

EPD Supply Chain Control Tower

▪ Collaboration
▪ Engineering
L4 ▪ Connected products IBP ePP/DS (S/4) TM (S/4) PM (S/4)
Enterprise ▪ Visualization ▪ S&OP ▪ Finite production planning DMC
Business Processes ▪ PLC (future) ▪ Demand Management PEO (S/4) ▪ Resource orchestration
▪ Inventory optimization ▪ Change impact analysis ▪ Shop floor design
▪ Yard Logistics (S/4) ASPM
PLM (S/4) Response and Supply ▪ Change record ▪ Shop floor insight
▪ Engineering control ▪ Demand-driven MRP ▪ Master data mgmt versioning ▪ Root cause analysis
center QM (S/4) ▪ AI/ML Scenarios Management
▪ Product compliance EHS (S/4) EWM (S/4) PDMS
▪ Change record

L3 PEO ME & MII DMC EWM (S/4)

Manufacturing Asset Manager
Operations ▪ Complex assembly Mfg execution ▪ Mfg execution ▪ Log. execution
Management

L0-L2 Plant Connectivity IoT and Edge

Monitoring &
Process Control

Business
Database & Data Intelligent Application
Technology Analytics Integration
Management Technologies Development
Platform

Abbreviations: Legend:
EPD: SAP Enterprise Product Development; PLC: SAP Product Lifecycle Costing; PLM: SAP Product Lifecycle Management; IBP: SAP Integrated Business Planning for Supply Chain; ePP/DS:
SAP ERP, add-on for embedded production planning and detailed scheduling; PEO: SAP S/4HANA Manufacturing for production engineering and operations; ME: SAP Manufacturing Deployed on Deployed in Deployed on Deployed
Execution; MII: SAP Manufacturing Integration and Intelligence; PM: SAP Plant Maintenance; EHS: Environmental Health and Safety; DMC: SAP Digital Manufacturing Cloud; PCo: SAP Plant mobile the cloud premise & PCE on the Edge
Connectivity; LBN: SAP Logistics Business Network; TM: SAP Transportation Management; YL: SAP Yard Logistics; EWM: SAP Enterprise Warehouse Management; AIN: SAP Asset
Intelligence Network; ASPM: SAP Asset Strategy and Performance Management; PDMS: SAP Predictive Maintenance and Service; QM: SAP Quality Management
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 Agenda

• SAP Digital Manufacturing Strategy

A high-level view of SAP’s Digital Manufacturing strategy supporting
Industry 4.0
• SAP Digital Manufacturing Cloud
An introduction of DMC to support manufacturing processes, feature highlights
and benefits
• Use case: AI enabled Visual Inspection
• Q&A

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SAP Digital Manufacturing Cloud
Automate processes and resources to improve manufacturing efficiency, quality and productivity

Overall
Equipment WIP Tracking
Effectiveness Production
Operator
Component
Dashboard
Assembly
Paperless production with intuitive user interfaces for production Designer
Labor (POD)
operators, automatic data collections and set machine parameters, Management
Quality and
Nonconformance
thereby lowering cost, increasing productivity and quality. & Skills
Manufacturing Work
Execution Instructions

Floor Stock Data Collection

Design, distribute and dynamically control manufacturing shop
floor activities enabling a smart factory. Resource
Orchestration Printing
& Dispatching
SAP ERP Process
Shift and Labor planning to ensure business operations with right Integration Parameter
qualifications. Production Order scheduling and dispatching
considering labor, resource and maintenance constraints to plan Key
AI & ML
Performance
operations and adopt to short term changes. Indicators
Scenarios
SAP
Overall
Analytical
Equipment
Cloud
Cross plant real-time analytics for manufacturing performance Effectiveness
Root Integration
Personalized
e.g. Perfect Order Fulfillment, Overall Equipment Effectiveness, Cause
KPIs
Analysis
loss analysis along with machine data to identify improvement Manufacturing
Extensibility
opportunities. Insights
Flexible
Operational
Enterprise
Visibility
Hierarchy
Individualized Machine &
Ability to collect and share product genealogy data between Dashboard Process
members of the network to trace accountability and provide Design Orchestration
Alert Machine
transparency. Management Model
Plant
Connectivity
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SAP Digital Manufacturing Cloud for Execution
Orchestrate and control the shop floor

Enable resource orchestration by dispatching and sequencing

operations to compress the manufacturing lifecycle and provide
real-time production performance tracking

Implement top-floor to shop-floor scenarios to achieve rapid

return-on-investment through out-of-the-box integration to
SAP solutions

Utilize intuitive user interfaces (UI) for production operators

and transform to paperless production, lowering cost and
increasing productivity.

React quickly to unexpected events by monitoring the entire

manufacturing process to optimize resources and speed
execution utilizing built-in intelligence

Machine learning models assist operator on the shop

floor to execute visual inspection tasks of manufactured
products.

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SAP Digital Manufacturing Cloud for insights
Intelligent insights and analysis across global plant operations

ISA-95 & ISA-88

Adaption to any manufacturing process and global visibility
and analytics for key performance indicators across a single
plant or global operations

Full integration to combined business and operational data from

ECC, S/4HANA and the Manufacturing Suite for improved
decisions

Manage and view harmonized data acquired from disparate

sources for better visibility into your plant operations

Business logic orchestration to enable customer-specific

processes for planning, execution, maintenance and quality

Manufacturing Performance Management with OEE insights,

production performance KPIs (standard and customized) to
lower operational costs and target CAPEX and OPEX
investments

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Benefits of a Public Cloud Solution like Digital Manufacturing Cloud

Lower Total Cost of Ownership(TCO) Modern User Experience – Latest Technology

Speed of Implementation Expanded Portfolio

Speed of Subsequent Rollouts Always on the Latest Release

Return On Investment(ROI) Quicker Rollout of New Functionality

Resource Driven, not by Plant Labor Flexibility

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How to manage a Cloud MES

SAP BTP Platform Central operator

SAP Digital Manufacturing Cloud • Works in the Cloud

Lifecycle
Central Management
Operator SAP S/4HANA Cloud • Focus on planning and
Manufacturing Manufacturing
preparation
Manufacturing Edge Services
Execution Insights Network
• Orders are generally created in
SAP S/4HANA

Customer decides whether Plant and factory

to use Cloud or edge for a
plant. • Mission critical operations such as
Plant/ DMC DMC order execution, data collection,
Factory Edge Edge machine data processing, …

• It’s possible to create shop floor

orders on the edge. Orders are
synchronized to SAP Digital
Manufacturing Cloud

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Connect Digitally – Manufacture
Business value for Manufacturing

State-of-the-art business processes

Leverage new technologies to identify and enable
business processes with highly flexible UI’s

Connected manufacturing
Eliminate manufacturing silos through a single
data model with connected, integrated processes

Top floor to shop floor visibility

Complete end-to-end visibility on strategic, tactical
and operational levels

Faster more efficient execution

Improve throughput, increase quality, and reduce
waste

Advanced analytics
Leverage configurable KPI’s to identify process
bottlenecks and improve performance efficiency

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 Agenda

» Introduction
» SAP Digital Manufacturing Strategy
A high-level view of SAP’s Digital Manufacturing strategy
supporting Industry 4.0

» SAP Digital Manufacturing Cloud

An introduction of DMC to support manufacturing
processes, feature highlights and benefits

» DEMO: AI enabled Visual Inspection

» Q&A

© 2022 SAP SE or an SAP affiliate company. All rights reserved. See Legal Notice on www.sap.com/legal-notice for use terms, disclaimers, disclosures, or restrictions related to SAP Materials for general audiences. | Public 13
 AI enabled Visual inspection on the Shopfloor
Click on picture to see full demo
98% Probability of missing screw

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Thank you.
Contact information:

Daniel Geiler
daniel.geiler@sap.com