Installation

13 Wiring diagram for basic unit

13.7 Wiring diagram for basic unit

13.7.1 Power section (sizes 0 – 6) and brake
L1
L2
L3
PE
F11/F12/F13

Protective earth (shield) K11

(AC-3)
L1 L2 L3
V AC V AC V AC NF... line filter option
L1' L2' L3'
DC link connection***
F14/F15 F14/F15 F14/F15 L1 L2 L3 -UZ +UZ

X1: X4: PE

K11 K11 K11

(AC-3) (AC-3) (AC-3)
Power section

X2: X3:
PE
U V W +R -R
DBØØ DBØØ DBØØ

DGND K12 K12

(AC-3) (AC-3)

DGND DGND see chapter “Connecting

BW.. / BW..-T / BW..-P
white white braking resistor“
1 1
1 BE 2 red BE 2 red
M
BMK* 2 BG 3 BG 3 3-phase
3 BGE 4 blue BGE 4 blue
4 5 5
13
14 Brake plug** CT/CV/DR/DT/DV: CT/CV/DR/DT/DV:
15 Cut-off in the AC and DC Cut-off in the
side circuits AC circuit
CT/CV, CM71 ... 112: Cut-off in the DC and AC circuits
1805559691

* K12 is not required when K11 is used

** You must adhere to the connection sequence of the brake connector. Incorrect connection will cause irrepa-
rable damage to the brake. Read the operating instructions for the motors when connecting the brake using
the terminal box.
*** With sizes 1, 2 and 2S, there is no PE connection next to the supply system connection terminals and motor
connection terminals (X1, X2). In this case, use the PE terminal next to the DC link connection (X4).

INFORMATION
• Connect the brake rectifier using a separate supply system lead.
• Supply via the motor voltage is not permitted!

Always switch off the brake on the DC and AC sides with:

– all hoist applications,
– Drives that require a rapid brake response time
– CFC and SERVO operating modes

524 System Manual – MOVIDRIVE® MDX60B/61B

 Installation
Wiring diagram for basic unit
13

13.7.2 Power section and DC power supply unit (size7)

For connecting the brake, refer to the wiring diagram of size 1-6.
L1 L1
L2 L2
L3 L3
PE PE
F21/F22/F23 F11/F12/F13

K11
(AC-3)
L1 L2 L3
NF... line filter option
L1' L2' L3'

L1 L2 L3

L1 L2 L3
10 11 12
X1:
DC
power Power section
supply
unit
9

X2: X3:
PE
U V W +R -R

→ Chapter “Connecting
BW.. / BW..-T / BW...-P
braking resistor”
M
3-phase

2079053451

Technical data of • Rated current: AC 2.4 A

DC power supply
• Inrush current AC 30 A / AC 380 - 500 V
unit:

INFORMATION
Note that the connection of external +24 V power supply units to the X10:9 control
terminal is not permitted in backup mode via power supply unit. Incorrect connection
prompts an error message.

13.7.3 Brake rectifier in the control cabinet

Install the connection cables between the brake rectifier and the brake separately from
other power cables when installing the brake rectifier in the control cabinet. Joint instal-
lation is only permitted with shielded power cables.

System Manual – MOVIDRIVE® MDX60B/61B 525

 Installation
13 Wiring diagram for basic unit

13.7.4 Braking resistor BW... / BW...-...-T /BW...-...-P

Power section Power section Power section

X3: X3: X3:

PE PE PE
+R -R +R -R +R -R

F16
Wirkt
auf K11

BW...-...-P BW...-...-T
97 95
RB1 T2
affects
F16 K11 affects
K11
98 96
T1
4 6
RB2 BW...
When the signal contact F16 trips, When the internal temperature
K11 must be opened and DIØØ"/Controller switch trips, K11 must be opened
When the external bimetal relay
inhibit" must receive a "0" signal. The resistor and DIØØ"/Controller inhibit"
(F16) trips, K11 must be opened and
circuit must not be interrupted! must receive a "0" signal. The
DIØØ "/Controller inhibit" must
resistor circuit must not be
receive a "0" signal . The resistor
interrupted!
circuit must not be interrupted!
1805563147

Overload protection
Braking resistor type Design Internal temperature switch External bimetallic relay
specified (..T) (F16)
BW... - - Required
BW...-...-T - One of the two options (internal temperature switch/external
bimetallic relay) is required.
BW...-003 / BW...-005 Adequate - Permitted
BW090-P52B Adequate - -

526 System Manual – MOVIDRIVE® MDX60B/61B

 Installation
Wiring diagram for basic unit
13

13.7.5 Signal terminals

Control unit
Keypad Changeover I-signal <-> U-signal * S 11
Serial interface
option System bus terminating resistor S 12
option
DBG60B XT: 9.6 kBaud <-> 57.6 kBaud* S 13
e.g. UWS21B
Frequency input active S 14
XT ON OFF*
X12:
System bus reference DGND 1
System bus high SC11 2
RS485

System bus low SC12 3

R11
X11: DC -10V...+10V DC0(4)...20 mA

X11:AI11/AI12
DC+10 V REF1 1 U I
Sach-Nr 1 820 456 2
UWS21B

n1 (0...10 V*; +/-10 V) + AI 11 2

DE L OK DC 0...20 mA; 4 ... 20 mA - AI12 3
Ref. potential analog signals AGND 4
Typ:

DC 10 V REF2 5 Higher-level
controller
RS232

X13: Binary
input
/Controller inhibit DIØØ 1
D-SUB 9-pole
socket CW/stop* DIØ1 2
CCW/stop* DIØ2 3 Binary
outputs
7-segment display

Enable/stop* DIØ3 4
n11/n21* DIØ4 5
n12/n22* DIØ5 6
7-segment display Reference for
ReferenceX13:DIØØ...DIØ5 DCOM* * 7 binary outputs
operating condition DC+24 V output VO2 4 8
0 Inverter not ready Ref. potential binary signals DGND 9 DGND
1 Controller inhibit active RS485 + ST11 10
2 No enable RS485 - ST12 11
3 Standstill current X16:
4 VFC mode No function* DIØ6 1
5 n-control No function* DIØ7 2
IPOS output* DOØ3 3
6 M-control
IPOS output* DOØ4 4
7 Hold control IPOS output* DOØ5 5
8 Factory setting Reference potential binary signals DGND 6
9 Limit switch hit
A Technology option X10:
TF/TH/KTY+ input TF1 1
c IPOS reference travel
Reference potential binary signals DGND 2
d Flying start /Brake DBØØ 3 K12
E Calibrate encoder Relay contact DOØ1-C 4
Ready* (AC-3)
Ref. DC+24 V input STO

F Error display
Ref.signal for binary signals

N/O relay DOØ1-NO 5

H Manual mode N/C relay DOØ1-NC 6
t Waiting for data /Fault* DOØ2 7
VO24 24V
.
DC+24 V output

DC+24 V output 8
Only with MDX61B

U STO active
DC+24 V input

DC+24 V input VI24 9

IPOS program
Option slots

Reference potential DGND 10

running (flashing for binary signals Depending on option,
dot) connect external DC 24 V supply ***
STO

(MOVIDRIVE® electronics data)

shield terminal
Shield plate or
SOV24
DGND

SVI24
VO24
X17:
1
2
3
4

1805566603

* Factory setting
** If the binary inputs are connected to the DC 24 V voltage supply X13:8 "VO24", install a jumper between X13:7
(DCOM) and X13:9 (DGND) on MOVIDRIVE®.
DGND (X10, X12, X13, X16, X17) is connected with PE as standard (threaded hole, see section "Unit structure").
You can establish galvanic isolation by removing the M4 x 14 grounding screw.
*** External voltage supply via X:10 only for size 0-6. With size 7, the 24 V backup voltage must be connected via the
DC power supply unit.

System Manual – MOVIDRIVE® MDX60B/61B 527

 Installation
13 Wiring diagram for basic unit

13.7.6 Description of terminal functions on the basic unit (power section and control unit)
Terminal Function
X1:1/2/3 L1/L2/L3 (PE) Power supply
X2:4/5/6 U/V/W (PE) Motor connection
X3:8/9 +R/-R (PE) Braking resistor connection
X4: +UZ/-UZ (PE) DC link connection
9,10,11,12 L1/L2/L3/PE Connection of switched-mode power supply (only for size 7)
S11: Change I-signal DC(0(4)...20 am) ↔ V-signal DC (-10 V...0...10 V, 0...10 V), factory setting to V signal.
S12: Switching system bus terminating resistor on/off; factory setting: OFF.
S13: Set baud rate for the RS485 interface XT.
Either 9.6 or 57.6 baud, factory setting: 75.6 baud.
S14: Switch frequency input on or off, factory setting: switched off.
X12:1 DGND Reference potential system bus
X12:2 SC11 System bus high
X12:3 SC12 System bus low
X11:1 REF1 DC+10 V (max. DC 3 am) for setpoint potentiometer
X11:2/3 AI11/12 Setpoint input n1 (differential input or input with AGND reference potential), signal form → P11_/ S11
X11:4 AGND Reference potential for analog signals (REF1, REF2, AI.., AO..)
X11:5 REF2 DC–10 V (max. DC 3 mA) for setpoint potentiometer
X13:1 DIØØ Binary input 1, with fixed assignment "/Controller • The binary inputs are electrically isolated by
X13:2 DIØ1 inhibit" optocouplers.
Binary input 2, factory setting "CW/stop" • Selection options for binary inputs 2 to 6 (DIØ1
X13:3 DIØ2
... DIØ5) → Parameter menu P60_
X13:4 DIØ3 Binary input 3, factory setting "CCW/stop"
X13:5 DIØ4 Binary input 4, factory setting "Enable/stop"
X13:6 DIØ5 Binary input 5, factory setting "n11/n21"
Binary input 6, factory setting "n12/n22"
X13:7 DCOM Reference for binary inputs X13:1 to X13:6 (DIØØ to DIØ5) and X16:1/X16:2 (DIØ6 to DIØ7)
• Switching binary inputs with DC+24 V external voltage: Connection X13:7 (DCOM) must be connected
to the reference potential of the external voltage.
– Without jumper X13:7-X13:9 (DCOM-DGND) → Isolated binary inputs
– With jumper X13:7-X13:9 (DCOM-DGND) → Non-isolated binary inputs
• The binary inputs must be switched with DC+24 V from X13:8 or X10:8 (VO24) → Jumper required
X13:7-X13:9 (DCOM-DGND).
X13:8 VO24 Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
X13:9 DGND Reference potential for binary signals
X13:10 ST11 RS485+ (baud rate has a fixed setting of 9.6 kBaud)
X13:11 ST12 RS485-
X16:1 DIØ6 Binary input 7, factory setting "No function" • The binary inputs are electrically isolated by
X16:2 DIØ7 Binary input 8, factory setting "No function" optocouplers.
• Selection options for binary inputs 7 to 8 (DIØ6/
X16:3 DOØ3 Binary output 3, factory setting "IPOS output"
DIØ7) → Parameter menu P60_
X16:4 DOØ4 Binary output 4, factory setting "IPOS output" • Selection options for binary outputs 3 to 5
X16:5 DOØ5 Binary output 5, factory setting "IPOS output" (DOØ3...DOØ5) → Parameter menu P62_
Do not connect external voltage to binary outputs
X16:3 (DOØ3) and X16:5 (DOØ5)!
X16:6 DGND Reference potential for binary signals

528 System Manual – MOVIDRIVE® MDX60B/61B

 Installation
Wiring diagram for basic unit
13

Terminal Function
X10:1 TF1 KTY+/TF-/TH connection (connect to X10:2 via TF/TH), factory set to "No response" (→ P835)
X10:2 DGND Reference potential for binary signals / KTY–
X10:3 DBØØ Binary output DBØØ with fixed assignment "/Brake", load capacity max DC 150 mA (short-circuit proof, pro-
tected against external voltage to DC 30 V)
X10:4 DOØ1-C Shared contact binary output 1, factory setting "Ready"
X10:5 DOØ1-NO Normally open contact binary output 1, max. load of relay contacts DC 30 V and DC 0.8 A
X10:6 DOØ1-NC NC contact binary output 1
X10:7 DOØ2 Binary output DBØ2, factory set to "/Fault", max. load capacity DC 50 mA (short-circuit proof, protected
against external voltage to DC 30 V). Selection options for binary outputs 1 and 2 (DOØ1 and DOØ2) →
Parameter menu P62_. Do not apply external voltage to binary outputs X10:3 (DBØØ) and X10:7 (DOØ2).
X10:8 VO24 Auxiliary supply output DC+24 V (max. load X13:8 and X10:8 = 400 mA) for external command switches
X10:9 VI24 Input DC+24 V voltage supply (backup voltage depending on options, unit diagnosis when supply system
X10:10 DGND off)
Reference potential for binary signals
Note for X:10.9: Only connect external backup voltage DC +24 V to sizes 0-6. With size 7, the DC
power supply unit must be connected to the supply system. Refer to section "Power section and DC
power supply unit (size 7)" (page 525).
X17:1 DGND Reference potential for X17:2
X17:2 VO24 Auxiliary supply voltage DC+24 V, only to supply X17:4 on the same unit
X17:3 SOV24 Reference potential for DC +24 V "STO" input (safety contact)
X17:4 SVI24 DC+24 V "STO" input (safety contact)
XT Only service interface. Option slot: DBG60B / UWS21B / USB11A

System Manual – MOVIDRIVE® MDX60B/61B 529