Wingwalls Technical Guide D1.

Hynds precast concrete one-piece wingwalls deliver improved inlet and

outlet hydraulics for culverts, stormwater outfalls and erosion protection.

11.21 | DRAINAGE | D1.7 Hynds Wingwalls

Applications Product Attributes Approvals/Standards

Culvert inlets and outlets High strength and durability NZS 3109, Concrete Construction

Stormwater outfalls Designed to minimise mass and protect NZS 3101:2006, Concrete
against erosion Structures Standard
Erosion protection
Strategically placed lifting anchors make
installation safer and easier Quality
Split version for multiple barrel ISO 9001:2008 Quality
option available Management Standard
Extensive range of sizes available

We are the supply partner of choice for New Zealand’s

civil construction industry, specialising in water and
infrastructure based solutions.
 Hynds precast concrete one-piece wingwalls deliver improved
inlet and outlet hydraulics for culverts, stormwater outfalls and
erosion protection.
Design Specifications Installation

■ Manufactured in 50 MPa concrete. ■ Wingwalls are fitted with strategically placed lifting
■ Standard and marine options for use in tidal zones anchors cast into the concrete, to allow for safe
available on request. off-loading, and easy economical installation by
the contractor.
■ Preformed hole/soft spot provided to accept the pipe end.
■ Wingwalls should be installed on compacted level hardfill
■ Design loading = 10kPa Live load Surcharge for standard
with a suitable trench cut to accept the wingwall toe.
-Wingwall units*
■ A preformed hole/softspot is provided in the headwall to
■ Backslope = Level
accept the pipe end.
■ Siesmic Allowance = No ■ The contractor finishes installation by filling the gap
■ Design Life: 100yrs** between the headwall and the pipe with epoxy mortar.
■ Exposure classification: Refer to Figure 2 and Table 2 for the product dimensions
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■ Standard Units: Internal B2, External A2-B2 (varies) and product range.
■ Marine Units: C

Wingwall Panels (2050 - 2550)

1. Precast side panels are supplied by Hynds.
2. Contractor to cast in-situ Headwall, Floor & Toe
3. Insitu reinforcement design and materials are not
included.
4. Local consultant to design and inspect all in situ works
on a project by project basis, to confirm suitability
of application.

Split Wingwall Panels

1. Contractor to cast in-situ section (Headwall, Floor &
Toe)
2. Insitu reinforcement design and materials are not
included.
3. Local consultant to design and inspect all in situ works
on a project by project basis, to confirm suitability
of application.

Made to order design can be requested if required, refer to

your local Hynds Representative.
 ØA
A
-

t
D

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A
-

Plan
Scale: N.T.S.

C t
E

G
F

Elevation Section 'A-A'

Fig. 1 Product Dimensions

 Table 1 One Piece Units

Product Code Nomi- Wingwall Ø A (mm) B C D E F G t Mass Lifting Opening

nal Type (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) Anchor Type
Dia Load
(mm) Group

WW0300N** 100- Standard 390 1000 600 460 520 200 160 85 300 3x1.3 Soft spot
300
WW0300M 100- Marine 390 1000 600 460 520 200 160 85 300 3x1.3 Soft spot
300
WW0600** 300- Standard 790 2150 745 810 1000 250 390 85 875 3x1.3 Soft spot
600
WW0600TW 300- Standard 790 2150 745 810 1000 250 390 135 1265 3x1.3 Soft spot
600
WW0600TW.M.FA* 300- Marine 790 2150 745 810 1000 300 390 135 1265 3x1.3 Soft spot
600
WW0600.TYPE2** 300- Standard - 700 2295 735 805 805 255 315 80 787 3x1.3 Soft spot
600 SI Only
WW0750DBL 600- Standard 885 3085 1200 2385 1125 335 600 135 3320 4x2.5 Penetration
750 Double
Wingwall
WW0900DBL 825- Standard 1070 3579 1450 2750 1292 335 650 135 4432 4x2.5 Penetration
900 Double
Wingwall
WW1050 600- Standard 1225 3000 1000 1270 1675 345 600 100 2065 3x1.3 Soft spot
1050
WW1050.M.DU* 600- Marine 1225 3000 1000 1270 1675 345 600 135 2850 3x2.5 Soft spot
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1050
WW1050.SPLIT* 600- Standard - 1225 3000 1000 1270 1675 345 600 100 2065 3x1.3 Soft spot
1050 Split
WW1050DBL 975- Standard 1250 4848 1000 3118 1675 345 600 135 3927 4x2.5 Penetration
1050 Double
Wingwall
WW1350 1200- Standard 1380/1540 4100 2400 1600 1975 425 750 125 6340 3x5.0 Penetration -
1350 smallest "Ø A"
dimension
WW1350.M.DU 1200- Marine 1380/1540 4100 2400 1600 1975 425 750 135 6500 3x5.0 Penetration -
1350 smallest "Ø A"
dimension
WW1350.SPLIT 1200- Split 1380/1540 4100 2400 1600 1975 425 750 125 6340 4x2.5 Penetration -
1350 smallest "Ø A"
dimension
WW1800 1600- Standard 1727/1892/2040 4900 2400 2150 2265 450 750 150 8020 3x5.0 Penetration -
1800 smallest "Ø A"
dimension
WW1800.M.DU 1600- Marine 1727/1892/2040 4900 2400 2150 2265 450 750 150 8020 3x5.0 Penetration -
1800 smallest "Ø A"
dimension
WW1800.SPLIT 1600- Split 1727/1892/2040 4900 2400 2150 2265 450 750 150 8020 4x5.0 Penetration -
1800 smallest "Ø A"
dimension

Notes:
The load group specifies the maximum lifting capacity or Working Load Limit (WLL) of the lifting clutch expressed in tonnes
Swiftlifts provided for installation purposes.
*5kPa for products with Nominated * on table 1
**50yrs products with Nominated ** on table 1
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Table 2 Wingwall Panels

Product Code Nomi- Wingwall Ø A (mm) B C D E F G t Mass Lifting Opening

nal Type (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) Anchor Type
Dia Load
(mm) Group

WW2050L/ 2050 Standard Insitu 5169 3007 2980 2700 600 1000 150 2570 2x2HPAWF
WW2050R -2100 (Each)
WW2300L/ 2300 Standard Insitu 5419 3007 3230 3130 600 1000 175 3200 2x7HPAWF
WW2300R (Each)
WW2500L/ 2500 Standard Insitu 5639 3007 3450 3350 600 1000 175 3800 2x2HPAWF
WW2500R (Each)

Notes:
The load group specifies the maximum lifting capacity or Working Load Limit (WLL) of the lifting clutch expressed in tonnes
Swiftlifts provided for installation purposes.
*5kPa for products with Nominated * on table 1
**50yrs products with Nominated ** on table 1
 Lifting and Handling Multiple Barrels Installation for Product Code
WW1050.SPLIT
All Hynds Wingwalls incorporate Swiftlift lifting anchors for
safe lifting and must be used with the correct lifting clutch. ■ Place the special split wingwall close to its final location.
Hynds Pipe Systems has designed and manufactured Hynds ■ Split the wingwall into two halves – cutting the concrete
Wingwalls with a minimum dynamic factor of 1.2. This using the pre-formed groove as a guide.
dynamic factor requires that all the following conditions are
■ Place each half on the outside of the outer barrels of the
observed when lifting, moving or placing the Wingwalls:
multi-barrel culvert (refer to Figure 3).
1. Lifting with mobile plant (such as an excavator or
■ Fit the reinforcement between the two precast halves
similar) where equipment is specifically exempt from the
(refer to Figure 4).
requirements of the PECPR Regulations 1999, subject to
the conditions outlined in the New Zealand Gazette, ■ Shutter and concrete the in-situ strip between the two
No. 104, September 2015 and precast halves.

2. Lifting, travelling and placing over rough or uneven ■ Remove shutters and clean up to complete the wingwall
ground where anchor failure is not anticipated to cause (refer to Figure 5).
harm or injury, by adopting procedures such as:
a. Transporting the element as close as practical to Multiple Barrels Installation for Product Codes
ground level (300mm recommended) WW1350.SPLIT and WW1800.SPLIT
b. Establishing and maintaining exclusion zones
■ Lift and place the special split wingwall with props (Figure
c. Transporting only precast concrete elements that are
2) close to its final location by using spreader beam and
unlikely to topple if they were to hit the ground
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four chains or four long chains. Refer to DWG. No. T3766-5

d. Inspecting lifting anchors both after transportation and (for product code WW1050.SPLIT) and DWG. No. T3759-5
before final lifting into place (for product code WW1800.SPLIT) for lifting details.
Refer to “Safe work with precast concrete - Handling, ■ Split the wingwall into two halves by cutting the concrete
transportation and erection of precast concrete elements” using the pre-formed groove as a guide. The props should
published by Worksafe New Zealand (October 2018) not be removed during cutting.
Shock loads resulting from travelling with suspended ■ Lift split half unit with the props in place, using three
Wingwalls over rough terrain and uneven ground may
legged long chains and place the split half unit on the
exceed design, dynamic and safety factors of the lifting
outside of the outer barrels of the multi-barrel culvert. Refer
systems. It is essential that care is taken during lifting
to DWG. No. T3766-5 (for produce code WW1050.SPLIT)
and transporting as additional stresses could result in
and DWG. No. T3759-5 (for product code WW1800.SPLIT)
anchor failure.
for lifting details.
■ Fit the reinforcement between the two precast halves
Multiple Barrels (refer to Figure 4).
■ Multiple barrel wingwalls are easily constructed using ■ Shutter and concrete the in-situ strip between two
special split wingwalls. precast halves.
■ Manufactured as a single unit with the same dimensions ■ Remove shutters, props and clean up to complete the
as the standard wingwalls, multiple barrel wingwalls wingwall (refer to Figure 5).
incorporate special reinforcement and a pre-formed groove ■ Return props to nearest Hynds Branch.
for splitting the wingwall on site.
Note: Contact your nearest Hynds sales branch for DWG. No. T3766-5
and DWG. No. T3759-5
Fig. 2 Wingwall with Props

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Fig. 3 Multi-Barrel Culvert Wingwalls

Fig. 4 In situ reinforced concrete

Fig. 5 Final Product

DRAINAGE | November 2021

D1.7 Hynds Wingwalls | DRAINAGE | PG 8

Branches Nationwide Support Office & Technical Services 0800 93 7473

Disclaimer: While every effort has been made to ensure that the information in this document is correct and accurate, users of Hynds product or information within this document must make their own assessment
of suitability for their particular application. Product dimensions are nominal only, and should be verified if critical to a particular installation. No warranty is either expressed, implied, or statutory made by Hynds
unless expressly stated in any sale and purchase agreement entered into between Hynds and the user.