Ajay 2

Government Polytechnic College, Hanumangarh
Department of Mechanical Engineering
CANDIDATE’S DECLARATION
I hereby declare that the Industrial Internship Report entitled "Suratgarh Super Thermal
Power Station Suratgarh, Rajasthan" is an authentic record of own work as requirements of
6 Weeks Industrial Internship for the award of Diploma in Mechanical Engineering, Government
Polytechnic College, Hanumangarh.
(Ajay)
(ME2023L003/117)
Date:__/__/_____
Certified that the above statement made by the student is correct to the best of our knowledge
and belief.
Examined by: 1.
2.
3.
4.
Certified that the above statement made by the student is correct to the best of my knowledge
and belief.
Head of Department
i
ACKNOWLEDGEMENT
I would like to thank Sh. Vikram Sharma, Head of Department of Mechanical Engineering for
his guidance and encouragement throughout my academic career and other faculties.
I express a deep sense of gratitude to Mr. Bhavdeep Assistant Engineer and other staff members
at “Suratgarh Super Thermal Power Station Suratgarh, Rajasthan” for their guidance and co-
operation during my training period.
I would also like to express my profound gratitude to Sh. Jaswant Kumawat (Training &
Placement Officer, III Cell, GPC Hanumangarh) for extending his support for training.
Finally, my heartfelt thanks to my family members for their unconditional love and support.
Words fail me to express my gratitude to my beloved parents and my sister, for their
encouragement, understanding, support and patience during my study.
Place: Suratgarh Ajay
ii
CONTENT
TITLE PAGE NO.
CERTIFICATE
CANDIDATE’S DECLARATION I
ACKNOWLEDGEMENTS II
TABLE OF CONTENTS III
LIST OF FIGURES VII
1. Introduction
1.1 General 1
1.2 Location and History 1

1.3 Plant Layout and Units 3
1.4 Fuel and Water Supply 3
2. Coal Handling
2.1 Introduction 4
2.2 Construction 4
2.2.1 Coal Delivery 4
2.2.2 Coal Storage 4
2.2.3 Coal Crushing 5
2.2.4 Coal Conveying 5
2.3 Working 6
2.3.1 Coal Unloading and Storage 6
2.3.2 Coal Crushing and Screening 6
2.3.3 Coal Pulverization 6
2.4 Technical Considerations 6
2.4.1 Power Consumption 7
2.4.2 Maintenance and Reliability 7

2.4.3 Dust and Environmental Control 7
iii
3. Principles of Steam Generation
3.1 Steam Generation 8
3.2 Sensible Heat 8
3.3 Latent Heat 8
3.4 Critical Point 8
3.5 Super Heat 9

3.6 Heat Transfer 9
3.6.1 Conduction 10
3.6.2 Convection 10
3.7 Boiling 10
3.8 Circulation 11
3.9 Circulation Types 11
3.10 Boiler 12
3.11 Water Tube Boiler 13
3.12 Economiser 14
3.13 Drum With Steam Separators 14

3.14 Super Heaters 14
3.15 Reheaters 15
4. Water Chemistry
4.1 Introduction 16
4.2 Importance of Water Chemistry 16

4.2.1 Prevention of Corrosion 16
4.2.2 Prevention of Scaling 16
4.2.3 Prevention of Fouling 17
4.2.4 Ensuring Efficient Heat Transfer 17
5. Coal Pulverizing and Firing Systems
5.1 Introduction – Pulverizing Systems 18

5.2 The pulverisers may be divided into three main types: 18
5.2.1 Low Speed Mills 18
iv
5.2.2 MEDIUM SPEED MILLS 19
5.2.3 High Speed Mills 19
5.3 RAW COAL FEEDERS 19
5.3.1 VOLUMETRIC FEEDER 20
5.3.2 GRAVIMETRIC FEEDERS 20
5.4 PULVERISERS 21
6. Electrostatic Precipitators (ESP)
6.1 Introduction 23
6.2 Construction of Electrostatic Precipitators 23
6.2.1 Inlet and Outlet Ducts 23
6.2.2 Discharge Electrodes 24

6.2.3 Collecting Plates 24
6.2.4 Rapping Mechanism 24
6.2.5 Hoppers 25
6.3 Working Principle 25
6.3.1 Ionization of Flue Gas 25

6.3.2 Migration of Charged Particles 25
6.3.3 Collection of Particles 25
6.3.4 Rapping and Removal of Particles 26
6.4 Applications of Electrostatic Precipitatorsin Thermal Power Plants 26
6.4.1 Air Pollution Control 26

6.4.2 Improved Efficiency and Reliability 27
6.4.3 Recovery of Valuable Materials 27
6.5 Technical Considerations and Challenges 28
6.5.1 Efficiency and Performance 28
6.5.2 Energy Consumption 28
6.5.3 Maintenance and Reliability 29

6.6 Handling of Collected Particles 29
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7. Turbine
7.1 Introduction 30
7.2 Construction of Turbines 30
7.3 Types of Turbine: 30
7.3.1 High-Pressure (HP) Turbine 30
7.3.2 Intermediate-Pressure (IP) Turbine 32

7.3.3 Low-Pressure (LP) Turbine 35
7.3.4 Blading 35
7.3.5 Bearings 35
7.4. Working Strategy of Turbinesin 34
7.5 Introduction ACW and CW Systems 35

7.6 Circulating Water (CW) System: 36
7.7 Working Principle CW System: 36
7.8 Construction and Components CW System: 36
8. Conclusion 38
REFERENCES
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LIST OF FIGURE
FIGURE NO. NAME OF FIGURE PAGE NO.
Fig 1.1 Location 1

Fig 1.2 Plant Overview 3
Fig 2.1 CHP Site Images 8
Fig 3.1 Critical Point 9
Fig 3.2 Nucleate Boiling 11
Fig 3.3 Natural Circulation 12
Fig 3.4 Steam Generation 13
Fig 3.5 Water Tube Boiler 14
Fig 4.1 Demineralization Plant 17
Fig 5.1 Milling Plant Performance 20
Fig 5.2 Mill Line Diagram 21
Fig 5.3 FG System Line Diagram 22
Fig 6.1 Esp Line Diagram 24
Fig 6.2 ESP Thermal Power Plant 26
Fig 6.3 Air Pollution Control 27
Fig 6.4 ESP collection efficiency vs size 28
Fig 7.1 Construction of Turbines 31
Fig 7.2 High Pressure Turbine 32
Fig 7.3 Low pressure Turbine 33
Fig 7.4 Turbine line diagram 35
vii

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Government Polytechnic College, Hanumangarh

Department of Mechanical Engineering

Place: Suratgarh Ajay

TITLE PAGE NO.

TABLE OF CONTENTS III

LIST OF FIGURES VII

1.2 Location and History 1

2.4.2 Maintenance and Reliability 7

3.5 Super Heat 9

3.13 Drum With Steam Separators 14

4.2 Importance of Water Chemistry 16

5.1 Introduction – Pulverizing Systems 18

6.2.2 Discharge Electrodes 24

6.3.1 Ionization of Flue Gas 25

6.4.1 Air Pollution Control 26

6.5.3 Maintenance and Reliability 29

7.3.2 Intermediate-Pressure (IP) Turbine 32

7.5 Introduction ACW and CW Systems 35

FIGURE NO. NAME OF FIGURE PAGE NO.

Fig 1.1 Location 1

Fig 2.1 CHP Site Images 8

Fig 3.1 Critical Point 9

Fig 3.2 Nucleate Boiling 11

Fig 3.3 Natural Circulation 12

Fig 3.4 Steam Generation 13

Fig 3.5 Water Tube Boiler 14

Fig 4.1 Demineralization Plant 17

Fig 5.1 Milling Plant Performance 20

Fig 5.2 Mill Line Diagram 21

Fig 5.3 FG System Line Diagram 22

Fig 6.1 Esp Line Diagram 24

Fig 6.2 ESP Thermal Power Plant 26

Fig 6.3 Air Pollution Control 27

Fig 6.4 ESP collection efficiency vs size 28

Fig 7.1 Construction of Turbines 31

Fig 7.2 High Pressure Turbine 32

Fig 7.3 Low pressure Turbine 33

Fig 7.4 Turbine line diagram 35

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