WR400F'00 (5GS)
WR400F'00 (5GS)
WR400F'00 (5GS)
205GS–100E1
A2
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
WR400FM(5GS5/5GS8),WR400F(5GS6/5GS7) 2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in funding parts numbers, not to be
used for assembling. When assembling, pleas use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
A4
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
5GS5 010 U.S.A 030 NEWZEALAND
5GS8
a: Model Type Code 010 FRANCE 040 S.AFRICA
a b
xxxx – xxx b: Production Code No. 4TW1–010 020 BELGIUM
x c c: Colouring Type A 030 GERMANY
040 SPAIN
A5
FIG. 1 CYLINDER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–11102–30 CYLINDER HEAD ASSY 1 1 1 1
4 93440–10153 .CIRCLIP 5 5 5 5
19 90109–066F0 BOLT 2 2 2 2
23 90445–112K0 HOSE 1 1 1 1
24 90467–11106 CLIP 2 2 2 2
B2
FIG. 1 CYLINDER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
25 90467–14015 CLIP 1 1 1 1
27 5BE–11311–10 CYLINDER 1 1 1 1 1
29 90179–06500 NUT 2 2 2 2
31 90179–08270 NUT 2 2 2 2
B3
FIG. 2 CRANKSHAFT. PISTON
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 5JG–11412–00 .CRANK 1 1 1 1 1
3 5JG–11422–00 .CRANK 2 1 1 1 1
5 93310–634B0 .BEARING 1 1 1 1
7 93306–30633 BEARING 2 2 2 2
10 5BE–11455–00 SHAFT 1 1 1 1 1
11 5BE–11454–00 WEIGHT 1 1 1 1 1
13 90149–06250 SCREW 3 3 3 3
14 93306–20335 BEARING 1 1 1 1
15 93311–62574 BEARING 1 1 1 1
16 90170–14171 NUT 1 1 1 1
22 93420–18082 CIRCLIP 2 2 2 2
B4
FIG. 3 VALVE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–12111–10 VALVE, INTAKE 1 1 1 1
B5
FIG. 3 VALVE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
13 3LD–12169–31 PAD, ADJUSTING (1.95) 5 5 5 5 UR
B6
FIG. 4 CAMSHAFT. CHAIN
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–12170–00 CAMSHAFT ASSY 1 1 1 1 1
3 93440–41178 CIRCLIP 2 2 2 2
4 94591–50120 CHAIN 1 1 1 1
10 97027–06016 BOLT 2 2 2 2
13 90109–06418 BOLT 1 1 1 1
14 90430–06014 GASKET 1 1 1 1
B7
FIG. 5 WATER PUMP
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GR–12458–00 SHAFT, IMPELLER 1 1 1 1
8 5BE–12439–00 O–RING 1 1 1 1
10 90430–06014 GASKET 1 1 1 1
13 93210–19758 O–RING 2 2 2 2
B8
FIG. 6 RADIATOR. HOSE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–1240A–10 RADIATOR ASSY 1 1 1 UR FOR CAN
5 5BE–12481–10 PIPE 1 1 1 1 1
7 93210–16500 O–RING 1 1 1 1
8 5BE–12576–00 HOSE 1 1 1 1 1
9 5BE–12577–00 HOSE 2 1 1 1 1
10 5BE–12578–00 HOSE 3 1 1 1 1
11 5BE–12579–01 HOSE 4 1 1 1 1
12 5BE–12482–00 PIPE 2 1 1 1 1
14 93210–16500 O–RING 1 1 1 1
17 90480–15528 GROMMET 6 6 6 6
B9
FIG. 7 OIL PUMP
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–13300–00 OIL PUMP ASSY 1 1 1 1
4 93440–10085 CIRCLIP 1 1 1 1
5 93210–10197 O–RING 1 1 1 1
8 91317–06025 BOLT 2 2 2 2
9 91314–06030 BOLT 1 1 1 1
10 99001–08600 CIRCLIP 1 1 1 1
13 99009–12400 CIRCLIP 1 1 1 1
19 93210–10197 O–RING 1 1 1 1
26 93210–10197 O–RING 2 2 2 2
B10
FIG. 7 OIL PUMP
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
28 95027–06025 BOLT, FLANGE 1 1 1 1
B11
FIG. 8 OIL CLEANER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 1UY–13440–02 ELEMENT ASSY, OIL CLEANER 1 1 1 1
3 93210–50553 O–RING 1 1 1 1
4 93210–07135 O–RING 3 3 3 3
5 90109–065G2 BOLT 1 1 1 1
10 90430–10188 GASKET 2 2 2 2
12 90430–08119 GASKET 4 4 4 4
14 93210–07003 O–RING 1 1 1 1
15 93210–09008 O–RING 1 1 1 1
16 93210–12759 O–RING 1 1 1 1
B12
FIG. 9 INTAKE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5JG–13597–00 JOINT, CARBURETOR 3 1 1 1 1
5 91317–05014 BOLT 2 2 2 2
6 4FN–14561–00 O–RING 1 1 1 1
8 5JG–14293–00 COVER 1 1 1 1 1
9 5JG–14428–00 BOLT 1 1 1 1
13 3JD–14477–00 PLATE 1 1 1 1
14 95607–05100 NUT, U 5 5 5 5
15 5BF–14437–00 DUCT 1 1 1 1
17 5BF–14452–00 SEAL 1 1 1 1
20 90209–06096 WASHER 1 1 1 1
22 5BE–14458–00 GUIDE 1 1 1 1
24 5BF–14493–00 STAY 1 2 2 2 2
26 5BF–14457–00 SEAL 1 1 1 1
B13
FIG. 9 INTAKE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
28 5BE–1441E–00 COVER, CLEANER CASE 2 1 1 1 1
30 90467–17089 CLIP 1 1 1 1
34 5JG–14417–00 COVER 1 1 1 1 1 AP
B14
FIG. 10 CARBURETOR
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–14101–50 CARBURETOR ASSY 1 1
2 5JG–14959–00 .GASKET 1 1 1 1
3 91316–04012 .BOLT 4 4 4 4
4 91316–04012 .BOLT 2 2 2 2
5 91316–04008 .BOLT 3 3 3 3
7 5JG–14951–00 .WASHER 1 1 1 1
10 3TJ–14267–40 .ROLLER 1 1 1 1
12 4FN–14997–00 .SEAL 1 1 1 1
14 3TJ–14159–40 .CLIP 1 1 1 1
16 5JG–14275–00 .SPRING 1 1 1 1
B15
FIG. 10 CARBURETOR
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
17 5JG–14264–00 .COLLAR 1 1 1 1
C2
FIG. 10 CARBURETOR
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
24 3TJ–14105–40 .PILOT SCREW SET 1 1 1 1
26 5BE–14216–00 .SCREW 1 1 1 1
27 4SR–14985–00 .FLOAT 1 1 1 1
30 3TJ–14293–40 .COVER 1 1 1 1 1
32 3TJ–14536–40 .GASKET 1 1 1 1
34 6H4–14561–00 .O–RING 1 1 1 1
43 5BE–14449–00 .COLLAR 1 1 1 1
44 5BE–14562–00 .O–RING 1 1 1 1
45 4YR–14557–00 .WASHER 2 2 2 2
46 4YR–14216–00 .SCREW 2 2 2 2
47 4MX–14561–00 .O–RING 1 1 1 1
C3
FIG. 10 CARBURETOR
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
49 3TJ–14137–40 .CLIP 5 5 5 5
50 5JG–14146–00 .PLATE 1 1 1 1
51 5BE–14146–00 .PLATE 1 1 1 1
52 5JG–14197–00 .PIPE 2 2 2 2
53 5JG–14197–10 .PIPE 2 2 2 2
54 5JG–14987–00 .HOSE 1 1 1 1
55 5JG–14346–00 .PLATE 1 1 1 1
56 5JG–14565–00 .SCREW 1 1 1 1
58 5GS–14591–00 .SCREW 1 1 1 1
C4
FIG. 11 EXHAUST
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–14611–00 PIPE, EXHAUST 1 1 1 1 1
7 91317–08020 BOLT 1 1 1 1
C5
FIG. 12 CRANKCASE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–15150–02 CRANKCASE ASSY 1 1 1 1
3 91317–06040 BOLT 3 3 3 3
4 91317–06050 BOLT 4 4 4 4
5 91317–06060 BOLT 2 2 2 2
6 91317–06075 BOLT 3 3 3 3
12 90430–12213 GASKET 1 1 1 1
18 90149–06326 SCREW 5 5 5 5
21 93210–10197 O–RING 1 1 1 1
23 90387–1712Y COLLAR 2 2 2 2
25 90461–10136 CLAMP 1 1 1 1
C6
FIG. 13 CRANKCASE COVER 1
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–15411–00 COVER, CRANKCASE 1 1 1 1 1
3 93210–32172 O–RING 1 1 1 1
5 93210–14369 O–RING 1 1 1 1
13 99009–22500 CIRCLIP 1 1 1 1
23 90462–10241 CLAMP 1 1 1 1
25 93503–08007 BALL 1 1 1 1
C7
FIG. 14 STARTER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GR–15601–00 KICK SHAFT ASSY 1 1 1 1
3 93410–20038 .CIRCLIP 1 1 1 1
6 99009–16400 .CIRCLIP 1 1 1 1
10 5BE–15668–00 STOPPER 1 1 1 1
13 90101–06001 BOLT 2 2 2 2
17 99009–20400 CIRCLIP 1 1 1 1
21 93501–04011 .BALL 1 1 1 1
23 93210–19216 .O–RING 1 1 1 1
C8
FIG. 15 CLUTCH
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5JG–16111–00 GEAR, PRIMARY DRIVE 1 1 1 1
3 90179–20001 NUT 1 1 1 1
14 90170–20327 NUT 1 1 1 1
16 93340–21505 BEARING 1 1 1 1
18 93440–10085 CIRCLIP 1 1 1 1
21 93315–11206 BEARING 1 1 1 1
C9
FIG. 16 TRANSMISSION
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–17411–00 AXLE, MAIN 1 1 1 1
2 93306–20532 BEARING 1 1 1 1
5 93440–25084 CIRCLIP 3 3 3 3
8 90387–2113G COLLAR 1 1 1 1
10 90209–21332 WASHER 1 1 1 1
11 93306–00431 BEARING 1 1 1 1
12 93306–00426 BEARING 1 1 1 1
16 93440–25084 CIRCLIP 1 1 1 1
17 90209–21332 WASHER 1 1 1 1
20 93440–28062 CIRCLIP 1 1 1 1
22 90209–26348 WASHER 1 1 1 1
24 93306–20593 BEARING 1 1 1 1
26 90387–2513F COLLAR 1 1 1 1
27 93210–22298 O–RING 1 1 1 1
C10
FIG. 16 TRANSMISSION
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
28 9383E–14215 SPROCKET, DRIVE (14T) 1 1 1 1 STD
30 90179–20001 NUT 1 1 1 1
C11
FIG. 17 SHIFT CAM. FORK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BE–18541–00 CAM, SHIFT 1 1 1 1
2 93306–90501 BEARING 1 1 1 1
7 90109–063F8 BOLT 1 1 1 1
C12
FIG. 18 SHIFT SHAFT
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 3XK–18101–02 SHIFT SHAFT ASSY 1 1 1 1
3 90387–124F4 COLLAR 1 1 1 1
15 90101–06664 BOLT 2 2 2 2
16 4EW–18185–00 SEGMENT 1 1 1 1
C13
FIG. 19 FRAME
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–21101–50–P0 FRONT FRAME COMP. 1 1 1 1 DPBMC
3 90430–18130 .GASKET 1 1 1 1
5 90430–08119 .GASKET 1 1 1 1
21 3JD–22178–10 TENSIONER 1 1 1 1
22 4EW–22178–00 TENSIONER 1 1 1 1
23 93300–60804 BEARING 2 2 2 2
24 90387–086N4 COLLAR 2 2 2 2
C14
FIG. 19 FRAME
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
28 90480–17218 GROMMET 2 2 2 2
33 93210–19123 O–RING 1 1 1 1
C15
FIG. 20 FENDER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5HD–21511–00 FENDER, FRONT 1 1 1 1
2 3JD–21748–00 COLLAR 4 4 4 4
8 90480–14323 GROMMET 1 1 1 1
10 90387–0701A COLLAR 2 2 2 2
13 90387–06009 COLLAR 2 2 2 2
16 5GS–2163G–00 EMBLEM 1 2 2 2 2
D2
FIG. 21 SIDE COVER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–21711–00 COVER, SIDE 1 1 1 1 1
6 3FY–21575–01 SEAL 1 1 1 1 1
21 26H–21875–00 CAP 1 1 1 1
D3
FIG. 21 SIDE COVER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
22 26H–21874–00 GASKET 1 1 1 1
27 90467–08017 CLIP 3 3 3 3
28 90464–13077 CLAMP 2 2 2 2
29 90464–13073 CLAMP 1 1 1 1
30 90464–16039 CLAMP 1 1 1 1
D4
FIG. 22 REAR ARM
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5CU–22110–00 REAR ARM COMP. 1 1 1 1
3 5ET–22355–00 PATCH 2 2 2 2
4 93317–22262 BEARING 4 4 4 4
5 90338–16148 PLUG 2 2 2 2
7 93342–22217 BEARING 2 2 2 2
9 90387–1714R COLLAR 2 2 2 2
10 90387–1714S COLLAR 2 2 2 2
17 90179–06568 NUT 2 2 2 2
23 93315–32056 BEARING 2 2 2 2
25 90387–164N2 COLLAR 2 2 2 2
26 90387–164N3 COLLAR 2 2 2 2
27 90387–167Y9 COLLAR 1 1 1 1
D5
FIG. 22 REAR ARM
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
28 90109–147F2 BOLT 1 1 1 1
29 90109–142F4 BOLT 2 2 2 2
33 95617–14100 NUT, U 2 2 2 2
35 93315–32056 BEARING 2 2 2 2
37 5HD–2135F–00 COVER 2 2 2 2
D6
FIG. 23 REAR SUSPENSION
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–22210–50 SHOCK ABSORBER ASSY, REAR 1
7 5DH–23183–00 ..CIRCLIP 1 1 1 1
8 5DH–23183–00 ..CIRCLIP 1 1 1 1
D7
FIG. 23 REAR SUSPENSION
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
19 90105–105A2 BOLT, WASHER BASED 1 1 1 1
D8
FIG. 24 STEERING
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 93332–00081 BEARING 1 1 1 1
2 93332–00068 BEARING 1 1 1 1
4 90179–28650 NUT 1 1 1 1
6 90170–24373 NUT 1 1 1 1
D9
FIG. 25 FRONT FORK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–23102–50 FRONT FORK ASSY (L.H) 1 1 1
15 5DH–23195–L0 .RUBBER 1 1 1 1
17 5DH–23118–L0 .SPACER 1 1 1 1
18 4SS–23158–L0 .GASKET 1 1 1 1
20 3JD–2312G–L0 .PLUG 1 1 1 1
D10
FIG. 25 FRONT FORK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
23 5BF–23110–L0 .INNER TUBE COMP.1 1 1 1 1
35 5DH–23195–L0 .RUBBER 1 1 1 1
37 5DH–23118–L0 .SPACER 1 1 1 1
38 4SS–23158–L0 .GASKET 1 1 1 1
40 3JD–2312G–L0 .PLUG 1 1 1 1
45 4SS–23346–L0 BOLT 1 2 2 2 2
D11
FIG. 25 FRONT FORK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
46 5BF–2314J–00 PROTECTER COMP., 2 1 1 1 1
48 3SP–23356–L0 BOLT 2 6 6 6 6
D12
FIG. 26 FUEL TANK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–24110–00 FUEL TANK COMP. 1 1 1 UR FOR CAN
3 90445–09220 HOSE 1 1 1 1
5 90445–09100 HOSE 1 1 1 1
7 90480–18549 GROMMET 2 2 2 2
19 4X8–24512–00 .O–RING 1 1 1 1
22 90467–10008 CLIP 2 2 2 2
24 90149–06011 SCREW 2 2 2 2
D13
FIG. 26 FUEL TANK
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
26 3V6–22358–00 SEAL 1 2 2 2 2
D14
FIG. 27 SEAT
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–24710–00 SINGLE SEAT ASSY 1 1 1 UR FOR CAN
4 97007–06012 .BOLT 4 4 4 4
D15
FIG. 28 FRONT WHEEL
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–25111–01 HUB, FRONT 1 1 1 1
2 93306–90403 BEARING 2 2 2 2
14 90179–16672 NUT 1 1 1 1
E2
FIG. 29 FRONT BRAKE CALIPER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 4XM–2582T–00 DISC, BRAKE 1 1 1 1
2 90149–06327 SCREW 6 6 6 6
10 5DH–25916–00 .PLUG 1 1 1 1
16 92907–08200 WASHER 1 1 1 1
E3
FIG. 30 REAR WHEEL
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5ET–25311–00 HUB, REAR 1 1 1 1
3 93306–27205 BEARING 1 1 1 1
4 93306–07202 BEARING 1 1 1 1
7 99009–45500 CIRCLIP 1 1 1 1
14 4XM–25364–00 DAMPER 2 2 2 2
16 90109–081G1 BOLT 6 6 6 6
E4
FIG. 30 REAR WHEEL
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
20 5ET–25388–00 PULLER, CHAIN 1 1 1 1 1
22 90101–08777 BOLT 2 2 2 2
23 90179–08299 NUT 2 2 2 2
E5
FIG. 31 REAR BRAKE CALIPER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5DH–2582W–00 DISC, REAR BRAKE 2 1 1 1 1
2 90109–065G4 BOLT 6 6 6 6
13 5DH–25916–00 .PLUG 1 1 1 1
16 4GY–27491–00 PROTECTOR 1 1 1 1
E6
FIG. 32 STEERING HANDLE. CABLE
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 4XM–26111–00 HANDLEBAR 1 1 1 1
11 90387–225N2 COLLAR 1 1 1 1
E7
FIG. 33 FRONT MASTER CYLINDER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–25872–00 HOSE, BRAKE 1 1 1 1 1
14 3YX–25866–10 CIRCLIP 1 1 1 1
15 4SS–25866–00 CIRCLIP 1 1 1 1
16 4SS–2583G–00 WASHER 1 1 1 1
17 4SS–83922–01 LEVER 2 1 1 1 1
18 95606–06100 NUT, U 1 1 1 1
22 90465–16258 CLAMP 2 2 2 2
23 91317–06014 BOLT 2 2 2 2
E8
FIG. 34 STAND. FOOTREST
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 4XM–27200–00 PEDAL, BRAKE 1 1 1 1
2 5JG–27217–00 BOLT 1 1 1 1
3 93210–11073 O–RING 2 2 2 2
8 90468–16191 CLIP 1 1 1 1
9 5ET–27411–00 FOOTREST 1 1 1 1 1
10 5ET–27421–00 FOOTREST 2 1 1 1 1
19 90101–10738 BOLT 1 1 1 1
21 90387–1003G COLLAR 1 1 1 1
23 95617–10100 NUT, U 1 1 1 1
E9
FIG. 35 REAR MASTER CYLINDER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5JG–2583V–00 RR. MASTER CYLINDER ASSY. 1 1 1 1
3 93210–15620 .O–RING 1 1 1 1
4 2VN–25866–00 .CIRCLIP 1 1 1 1
5 4ML–2582A–50 .JOINT 1 1 1 1
6 3SP–27222–00 .JOINT 1 1 1 1
7 95301–08700 .NUT 2 2 2 2
12 90467–12085 .CLIP 2 2 2 2
15 5BE–2117M–00 COVER 2 1 1 1 1
E10
FIG. 36 GENERATOR
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–85560–50 BASE ASSY 1 1 1 1
3 90149–06324 SCREW 3 3 3 3
4 90179–10247 NUT 1 1 1 1
E11
FIG. 37 METER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 2HR–83505–G0 TRIP METER COMP. 1 1 MILE(FOR GBR)
2 4V5–83513–00 DAMPER 1 1 1 1
4 1M1–83526–00 DAMPER 2 2 2 2 2
6 437–83525–00 CLIP 2 2 2 2
9 2HR–83592–00 DAMPER 1 1 1 1
12 5BF–2317M–00 STAY 3 1 1 1 1
E12
FIG. 38 HEADLIGHT
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–84310–00 HEADLIGHT UNIT ASSY 1 1 1 1
7 5BF–84335–00 SPRING 1 1 1 1
10 5BF–2339E–00 GRAPHIC 1 1 1 1 1
E13
FIG. 39 TAILLIGHT
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5BF–84710–00 TAILLIGHT UNIT ASSY 1 1 1 1
6 90387–065L5 COLLAR 3 3 3 3
9 90480–14102 GROMMET 3 3 3 3
10 90461–11099 CLAMP 2 2 2 2
E14
FIG. 40 HANDLE SWITCH. LEVER
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5HD–82911–00 HOLDER, LEVER 1 1 1 1 1
3 5HD–83912–00 LEVER 1 1 1 1 1
4 90109–06027 BOLT 1 1 1 1
5 95607–06100 NUT, U 1 1 1 1
6 97007–05016 BOLT 2 2 2 2
16 95607–05100 NUT, U 1 1 1 1
19 97007–05016 BOLT 2 2 2 2
E15
FIG. 41 ELECTRICAL 1
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5GS–85540–50 C.D.I. UNIT ASSY 1
2 5BE–85546–00 BAND 1 1 1 1
4 91317–06016 BOLT 2 2 2 2
7 93210–21276 O–RING 1 1 1 1
9 90464–16061 CLAMP 2 2 2 2
10 90464–13073 CLAMP 1 1 1 1
11 90464–15195 CLAMP 1 1 1 1
13 90464–13077 CLAMP 2 2 2 2
14 90464–15152 CLAMP 2 2 2 2
15 90464–13073 CLAMP 1 1 1 1
16 90465–13275 CLAMP 1 1 1 1
17 90464–15195 CLAMP 2 2 2 2
18 90465–13152 CLAMP 1 1 1 1
F2
FIG. 42 ALTERNATE (CHASSIS)
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
1 5DH–22212–70 SPRING (K=4.4) 1 1 1 1 AP
F3
FIG. 42 ALTERNATE (CHASSIS)
REF.
5GS5
5GS6
5GS7
5GS8
PART NO. DESCRIPTION REMARKS
NO.
2 5ET–23141–40 SPRING (K=APPROX.0.44) 2 2 2 2 AP
3 4SS–23364–L0 COLLAR 2 2 2 2 2 UN
F4
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4
CONTENTS
ENGINE
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E7
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5 FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E8
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7 STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8 REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . E10
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E11
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10 METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E12
OIL CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E14
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15 HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . E15
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5 ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 ALTERNATE (CHASSIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7 INDEX
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
SHIFT CAM. FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12
SHIFT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13
CHASSIS
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
REAR ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D13
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4