Project

First Saved Tuesday, October 02, 2012

Last Saved Tuesday, October 02, 2012
Product Version 14.0 Release
Save Project Before Solution No
Save Project After Solution No
Contents
 Units
 Model (A4)
o Geometry
 Parts
o Coordinate Systems
o Connections
 Contacts
 Frictionless - Gear 60 To Gear 20
o Mesh
 Body Sizing
o Static Structural (A5)
 Analysis Settings
 Loads
 Solution (A6)
 Solution Information
 Results
 Fatigue Tool
 Safety Factor
 Material Data
o m20

Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
F:\SUSHIL KU. TIWARI\october new presentation\New catia image\new
Source
2060 gear assembly.stp
Type Step
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 3.5e-002 m
Length Y 0.25461 m
Length Z 0.186 m
Properties
Volume 9.5336e-004 m³
 Mass 7.4839 kg
Scale Factor Value 1.
Statistics
Bodies 2
Active Bodies 2
Nodes 24687
Elements 4260
Mesh Metric None
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Yes
Parameter Key DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves
No
Updated File
Use Instances Yes
Smart CAD Update No
Attach File Via Temp File Yes
Temporary Directory C:\Users\CNS\AppData\Local\Temp
Analysis Type 3-D
Mixed Import Resolution None
Decompose Disjoint Faces Yes
Enclosure and Symmetry
Yes
Processing
TABLE 3
Model (A4) > Geometry > Parts
Object Name Gear 60 Gear 20
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Material
Assignment m20
Nonlinear Effects Yes
 Thermal Strain Effects Yes
Bounding Box
Length X 3.5e-002 m
Length Y 0.186 m 8.5248e-002 m
Length Z 0.186 m 8.5248e-002 m
Properties
Volume 8.6749e-004 m³ 8.5867e-005 m³
Mass 6.8098 kg 0.67405 kg
Centroid X 1.75e-002 m
Centroid Y 2.5194e-018 m 0.119 m
Centroid Z -6.024e-006 m 1.5554e-002 m
Moment of Inertia Ip1 2.7893e-002 kg·m² 3.4191e-004 kg·m²
Moment of Inertia Ip2 1.464e-002 kg·m² 2.3942e-004 kg·m²
Moment of Inertia Ip3 1.464e-002 kg·m² 2.3977e-004 kg·m²
Statistics
Nodes 20274 4413
Elements 3552 708
Mesh Metric None
Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Connections
TABLE 5
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
TABLE 6
Model (A4) > Connections > Contacts
 Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 7.9312e-004 m
Use Range No
Face/Face Yes
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Frictionless - Gear 60 To Gear 20
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 6 Faces
Target 6 Faces
Contact Bodies Gear 60
Target Bodies Gear 20
Definition
Type Frictionless
Scope Mode Automatic
Behavior Symmetric
Suppressed No
Advanced
Formulation Augmented Lagrange
Detection Method Program Controlled
Interface Treatment Adjust to Touch
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Stabilization Damping
0.
Factor
Pinball Region Program Controlled
Time Step Controls None
Mesh
TABLE 8
Model (A4) > Mesh
 Object Name Mesh
State Solved
Defaults
Physics Preference Mechanical
Relevance 0
Sizing
Use Advanced Size Function Off
Relevance Center Coarse
Element Size Default
Initial Size Seed Active Assembly
Smoothing Medium
Transition Fast
Span Angle Center Coarse
Minimum Edge Length 8.1489e-004 m
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Advanced
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Extra Retries For Assembly Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Defeaturing
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Statistics
Nodes 24687
Elements 4260
Mesh Metric None
TABLE 9
Model (A4) > Mesh > Mesh Controls
Object Name Body Sizing
State Fully Defined
Scope
 Scoping Method Geometry Selection
Geometry 2 Bodies
Definition
Suppressed No
Type Element Size
Element Size 1.e-002 m
Behavior Soft

Static Structural (A5)

TABLE 10
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 11
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Program Controlled
Large Deflection Off
Inertia Relief Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Nonlinear Controls
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
 Strain Yes
Nodal Forces No
Contact Miscellaneous No
General Miscellaneous No
Calculate Results At All Time Points
Max Number of Result Sets Program Controlled
Analysis Data Management
C:\Users\CNS\Documents\final bending stress project_files\dp0\SYS\
Solver Files Directory
MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution Yes
Solver Units Active System
Solver Unit System mks
TABLE 12
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Frictionless Support Force
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 6 Faces 1 Edge
Definition
Type Fixed Support Frictionless Support Force
Suppressed No
Define By Vector
Magnitude 6469.4 N (ramped)
Direction Defined
FIGURE 1
Model (A4) > Static Structural (A5) > Force
Solution (A6)
TABLE 13
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
 Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent (von-Mises) Stress
By Time
Display Time Last
Calculate Time
Yes
History
Identifier
Suppressed No
Results
Minimum 0. m 361.17 Pa
Maximum 2.5202e-005 m 2.6366e+008 Pa
Minimum Occurs On Gear 20 Gear 60
Maximum Occurs On Gear 60
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 3
Integration Point Results
Display Option Averaged
TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools
Object Name Fatigue Tool
State Solved
Materials
Fatigue Strength Factor (Kf) 1.
Loading
Type Fully Reversed
Scale Factor 1.
Definition
Display Time End Time
Options
Analysis Type Stress Life
Mean Stress Theory None
Stress Component Equivalent (Von Mises)
Life Units
 Units Name cycles
1 cycle is equal to 1. cycles
FIGURE 2
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool
 TABLE 17
Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Design Life 1.e+009 cycles
Type Safety Factor
Identifier
Suppressed No
Results
Minimum 0.32694
Minimum Occurs
Gear 60
On

Material Data
m20
TABLE 18
m20 > Constants
Density 7850 kg m^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 434 J kg^-1 C^-1
Thermal Conductivity 60.5 W m^-1 C^-1
 Resistivity 1.7e-007 ohm m
TABLE 19
m20 > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0
TABLE 20
m20 > Compressive Yield Strength
Compressive Yield Strength Pa
3.6e+008
TABLE 21
m20 > Tensile Yield Strength
Tensile Yield Strength Pa
3.6e+008
TABLE 22
m20 > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
5.2e+008
TABLE 23
m20 > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22
TABLE 24
m20 > Alternating Stress Mean Stress
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0
TABLE 25
m20 > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient Pa Exponent Coefficient Exponent Coefficient Pa Hardening Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2
TABLE 26
m20 > Isotropic Elasticity
Temperature
Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa
C
2.1e+011 0.3 1.75e+011 8.0769e+010
TABLE 27
m20 > Isotropic Relative Permeability
Relative Permeability
10000