Soya Chunk
Soya Chunk
Soya Chunk
Prepared by
SOYA CHUNK
In the world of health and nutrition, protein-rich foods are creating a buzz
lately. Protein stands out to be one of the most important nutrients that must
be included in diet daily. Dietary protein not only helps build and repair
muscles but also induces a feeling of satiety, which facilitates weight loss by
keeping uncontrolled bingeing at bay.
Soya Chunk is replete with protein content. Made from soybean, soya
chunks are popularly known as vegetarian meat for its meaty taste and
fibrous texture. Being abundantly dense in protein, soya chunks are widely
used in Indian household kitchens as part of curries and snacks items.
Soy is full of polyunsaturated fats, proteins and omega 3 fatty acids. 100
grams of uncooked soya chunks have 345 calories with 52 grams of protein,
0.5 grams total fat, 33 grams carbohydrates and 13 grams dietary fibre. They
are also rich in calcium and iron while providing no extra sugar or sodium to
the body. Soya chunks are also popularly known as meal maker is a textured
or texturized vegetable protein which is also known as textured soy protein
or soya meat or a nutritious meat extender made from defatted soy flour, a
by-product of extracting soybean oil.
2. MARKET POTENTIAL:
Following raw materials are used as basic raw material for soya chunk
manufacturing unit:
Soya Flour
Water
4. PROJECT COMPONENTS
4.1 Land
Following plant & machinery are required for soya chunk manufacturing unit.
Note: total cost of the plant & machinery is Rs.15, 50, 000 excluding GST
and other transportation cost.
The borrower shall require power load of 50 HP which shall be applied with
Power Corporation. However, for standby power arrangement the borrower
shall also purchase DG Set.
7-8 Manpower are required for the soya chunk manufacturing unit.
Includes:
2 Skilled Labour
2 Helper &
1 Supervisor
5. FINANCIALS
COST OF PROJECT
(in Lacs)
Own Bank
PARTICULARS AMOUNT Contribution Finance
25.00% 75.00%
PARTICULARS AMOUNT
Total 27.00
5.3 Projected Balance Sheet
(in Lacs)
PROJECTED BALANCE SHEET
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
Assets
Current Assets
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
Increase in Provisions & Oth lib 0.30 0.08 0.08 0.09 0.11
APPLICATION OF FUND
Closing Cash & Bank Balance 1.26 1.34 1.57 2.11 2.45
5.5 Projected Profitability
(in Lacs)
PROJECTED PROFITABILITY STATEMENT
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SALES
Gross Sale
COST OF SALES
Items to be Manufactured
Soya Chunk
Production Capacity KG
1st year 50% 240,000
2nd year 55% 264,000
3rd year 60% 288,000
4th year 65% 312,000
5th year 70% 336,000
Raw Material Cost
Year Capacity Rate Amount
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
(in Lacs)
COMPUTATION OF CLOSING STOCK & WORKING CAPITAL
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Finished Goods
Raw Material
Opening Balance - - -
FINANCIAL INDICATORS
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
TURNOVER 114.00 139.28 160.61 183.37 207.58
GROSS PROFIT 14.69 19.11 23.53 28.20 33.06
G.P. RATIO 12.89% 13.72% 14.65% 15.38% 15.93%
CALCULATION OF D.S.C.R
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
REPAYMENT
Net Sales & Other Income 114.00 139.28 160.61 183.37 207.58
Selling & adminstrative Expenses 80% 1.82 2.51 3.85 4.55 5.40
Total Variable & Semi Variable Exp 104.00 121.41 139.87 158.84 179.16
Implementation Schedule
(in Months)
1. Production Capacity of soya chunk is 1600 Kgs per day. First year, Capacity
has been taken @ 50%.
3. Raw Material stock is for 15 days and Finished goods Closing Stock has
5. Credit period by the Sundry Creditors has been provided for 10 days.
6. Depreciation and Income tax has been taken as per the Income tax Act,
1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Selling Prices & Raw material costing has been increased by 5% & 5%
respectively in the subsequent years.
Limitations of the Model DPR and Guidelines for Entrepreneurs
i. This model DPR has provided only the basic standard components and methodology to be
adopted by an entrepreneur while submitting a proposal under the Formalization of Micro Food
Processing Enterprises Scheme of MoFPI.
ii. This is a model DPR made to provide general methodological structure not for specific
entrepreneur/crops/location. Therefore, information on the entrepreneur, forms and structure
(proprietorship/partnership/cooperative/ FPC/joint stock company) of his business, details of
proposed DPR, project location, raw material base/contract sourcing, entrepreneurs own SWOT
analysis, detailed market research, rationale of the project for specific location, community
advantage/benefit from the project, employment generation and many more detailed aspects not
included.
iii. The present DPR is based on certain assumptions on cost, prices, interest, capacity utilization,
output recovery rate and so on. However, these assumptions in reality may vary across places,
markets and situations; thus the resultant calculations will also change accordingly.