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CENG3230 HW1 Solutions

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Homework 1 (due 9/21/2023)-1

1. Individual

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Homework 1 (due 9/21/2023) -2
2. team

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Homework 1 (due 9/21/2023) -3
2. team

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PROB 1

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fssumpnoNS: stedy -stak, isothemal, iodoni, onstont denst
RUATONs : i: bnit ng recton speie
mole ba lane i:

-r -3

"o.005A As. te wnitiry


raut

-3 mo
0.002985

0-O1479

K: 356.8 meth 0.00\0?4


Problem 2:

GIVEN:

FA0= 2 mol/s

FIND:

a) Arrangement for fluidized CSTR and PBR to achieve 80% conversion


b) Catalyst weight necessary to achieve 80% conversion for fluidized CSTR
c) Fluidized CSTR weight to achieve 40% conversion
d) PBR weight to achieve 80% conversion
e) PBR weight to achieve 40% conversion
f) Rate of reaction and conversion plot as function of PBR catalyst weight

ASSUMPTIONS:

1. Fluidized CSTR and PBR are in steady-state operation


2. Reaction is adiabatic
3. Reactors are functioning in constant volume (isochoric)

EQUATIONS:

1. Design Equation for fluidized CSTR

V = FA0X / -rA

2. Design Equation for PBR

V = FA0 integral (dX/-rA)


SOLUTION:

a. The smallest amount of catalyst weight to be used to achieve 80% conversion can be determined
by graphical approach. For a given conversion, the volume of fluidized CSTR is always the product
of FA0/-rA and the corresponding conversion while for PBR, the volume is determined by getting
the area under the curve of the FA0/-rA vs conversion plot. The least total area for a given
conversion will be the smallest amount of catalyst weight.
This can be done graphically and trial by error of different points in the graph or extract the data
points from the plot and interpolate or fit into an equation (the graph is almost parabolic).
Using open source WebPlotDigitizer Version 4.3 for more accurate data points, the following are
the extracted data points:

Conversion, X FA0 / -rA (kg catalyst)


0 60
0.1 42.576
0.2 30.909
0.3 23.333
0.4 19.091
0.49176 17.879
0.5 17.879
0.6 19.091
0.7 22.652
0.8 29.242
0.9 43.182
0.96471 60

Given the graph is almost parabolic, the vertex or lowest point in the graph will give the smallest
catalyst weight for the fluidized CSTR which is at x=0.49176. From 0.49176 to 0.8, PBR should be
used since it will give less area on higher conversion compared to fluidized CSTR.

0 -> 0.49176: Fluidized CSTR

0.49176 -> 0.8: PBR


b. For a fluidized CSTR, the catalyst weight is equal to the area of the shaded region below

At X=0.80, the y- value (kg catalyst) is approximately 29.242. Thus,

Catalyst weight= 29.242 * (0.8) = 23.394 kg catalyst

c. To determine the fluidized CSTR weight at 40% conversion, the area of the shaded region below
was calculated.
At X=0.40, the y-value (kg catalyst) is approximately 19.091. Thus,

Fluidized CSTR weight = 19.091*0.4 = 7.636 kg

d. For a packed bed reactor, the design equation is given an integral of the y-value with respect to
conversion. This means that in order to get the volume, we get the area under the given curve.
Trapezoidal area method was used to approximate the total area under the curve which
corresponds to the total weight of the catalyst needed. For each pair of consecutive data points,
the corresponding area of the trapezoid formed was calculated. These areas were added to get
the total weight of the catalyst.
The needed catalyst weight is ~22 kg.

e. The similar method in (d) was done for 40% conversion in a packed bed reactor.

The needed catalyst weight is ~13 kg.

f. As mentioned in (a) and (d), the PBR catalyst weight for a given conversion is the area under the
curve. Meanwhile, the rate of reaction can be calculated for each conversion after determining
the corresponding PBR catalyst weight for it since the initial molar flow rate was given (2 mol/s).
This can be seen in the graph below.

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