Department of Fashion Technology

Final Year / Eighth Semester

FT3692 INDUSTRIAL ENGINEERING IN GARMENT MANUFACTURING
Question Bank
UNIT I
Q. CO’ Bloom’s
Questions Level
No s

1. List out the specific IE techniques used in clothing CO1 K1

manufacturing systems.
2. Write the objectives of Industrial engineering. CO1 K1
3. Relate the time analysis towards productivity. CO2 K3
4. Define productivity. CO1 K1
5. Write the importance of productivity. CO1 K1
6. What is labor productivity? CO1 K1
7. Identify the common factors that influence productivity CO1 K3
in the apparel industry.
How do technology, workforce skills, and organizational CO1 K3
8.
culture affect the productivity levels?
Write some common causes of low productivity in the CO1 K1
9.
apparel industry.
10. Infer on basic work content. CO2 K2
11. What is added work content? CO2 K2
12. Infer on ineffective time. CO2 K2
13. Outline the steps involved in conducting a work-study CO2 K2
analysis.
14. Enlist the functions of IE. CO2 K1
15. Mention the different positions of Industrial Engineer in CO1 K1
Apparel Industry.
Part – B
1. Discuss the responsibilities of industrial engineer. CO1 K2
Describe the tools and techniques used in work-study, CO1 K2
2. such as time and motion studies, method analysis, and
work sampling.
Propose strategies for improving productivity in apparel CO2 K3
3. manufacturing, considering factors such as workflow
optimization, equipment modernization, and workforce
training.
A company produces 160 kg of single jersey fabric by CO2 K3
consuming 200 kg of yarn for a particular period. For the
4. next year, it is doubled (320 kg) by consuming 420 kg of
yarn. For the third period, the output is increase to 400
kg by consuming 430 kg of yarn. Comment based on
productivity.
5. Suggest the productivity improvements for apparel CO2 K3
manufacturing segments.
6. Find out the causes for low productivity in apparel CO2 K3
industry.
Part- C
1. Summarize about ergonomics and its importance, CO1 K2
workplace design and its fatigue.
2. Discuss the principles of motion economy in detail. CO1 K2

UNIT II
Q. CO’ Bloom’s
Questions Level
No s
1. Define method study. CO3 K1
2. State the objectives of work-study in the garment CO3 K1
industry.
3. What are the three factors need to be considered in CO3 K1
mind when selecting a job?
4. Write the objectives of method analysis. CO3 K1
5. Enlist the types of principles of motion economy. CO3 K1
6. Classify the movements. CO3 K2
7. Write the advantages of micro motion study. CO3 K1
8. Define about macro-ergonomics. CO3 K1
9. Enlist the types of ergonomics. CO3 K1
10. Design the garment industry workplace with the CO3 K3
principles of ergonomics.
11. Infer on fatigue. CO3 K2
12. Outline the steps involved in conducting a work-study in CO3 K2
a cutting section of garment industry.
13. List the tools and techniques used in work-study. CO3 K1
14. Brief about importance of work-study in reducing the CO3 K2
costs of manufacturing.
15. Outline the importance of Lean manufacturing and Six CO3 K2
Sigma concepts in industrial engineering.
Part – B
1. Explain the techniques of recording. CO3 K2
2. Elaborate the method analysis techniques in detail. CO3 K2
3. Explain the principles of motion economy in detail. CO3 K2
How do industrial engineers utilize work-study findings CO3 K2
4. to identify inefficiencies, standardize work processes,
and streamline operations?
5. Describe the method study conducting process for CO3 K2
making a polo T Shirt with a flow chart.
6. Describe the method study conducting process for CO3 K2
attaching and preparing sleeve to the shirt with a flow
 chart.
Part- C
Propose strategies for improving productivity in apparel CO3 K3
1. manufacturing, considering factors such as workflow
optimization, equipment modernization, and workforce
training.
2. Prepare the motion study data sheet for the collar CO3 K3
attachment process.

UNIT III
Q. CO’s Bloom’s
Questions Level
No
1. Brief about time study and its procedure. CO4 K2
2. Make a note on predetermined time standards. CO4 K2
3. Infer on work measurement. CO4 K2
4. Enlist the uses of work measurement. CO4 K1
5. Prepare the sample time study sheet. CO4 K3
6. Infer on standard allowed minute. CO4 K2
7. Define rating factor. CO4 K1
8. Make a note on allowances. CO4 K2
9. List the uses of standard time. CO4 K1
10. Define about normal performance. CO4 K1
11. What is performance rating? CO4 K1
12. Enlist the methods of rating. CO4 K1
13. Define about fatigue allowances. CO4 K1
14. Compare the bonus and incentives plans. CO4 K3
15. Infer on westinghouse system of rating. CO4 K2
Part – B
1. Provide an overview of work sampling techniques and CO4 K3
their applications in industrial engineering.
Provide a systematic calculation of SAM for a specific CO4 K3
2. garment manufacturing process, considering factors
such as operation breakdown, machine and operator
efficiency, and allowances.
3. Explain the different work measurement technique CO4 K2
applied to garment industry in detail.
4. Describe the different methods of rating in detail. CO4 K2
Discuss the advantages and limitations of work sampling CO4 K2
5. in assessing workloads, productivity, and performance in
manufacturing environments.
6. Describe the methods used to develop predetermined CO4 K2
time standards for specific tasks or operations.
Part- C
1. Prepare the time study sheet for collar attachment CO4 K3
 process.
2. Calculate the SAM for collar attachment process. CO4 K3
3. Apply the work measurement techniques and procedure CO4 K3
for sleeve attachment job.
4. Calculate the SAM for making polo T-Shirt. CO4 K3

UNIT 4
Q. CO’ Bloom’s
Questions Level
No s
1. Identify the different types of plant layouts. CO5 K3
2. Ascertain the factors to be considered on site selection CO5 K2
for textile industry.
3. Enlist the factors affecting site selection for CO5 K1
manufacturing industry.
4. Write the conditions for making layout settings. CO5 K1
5. Make a note on comb-shaped layout. CO5 K2
6. Infer on line balancing of garment industry. CO5 K2
7. Enlist the needs of line balancing. CO5 K1
8. What is operation break down in garment industry? CO5 K1
9. Mention the goals of line balancing. CO5 K1
10. List down the categories of lost time. CO5 K1
11. Write the points to be noted when making balancing. CO5 K1
12. Enlist the site selection criteria. CO5 K1
13. Define the term process layout. CO5 K1
14. Define the term product layout. CO5 K1
15. Draw the side-to-side flow layout. CO5 K3
Part – B
1. Illustrate the different types of layouts suitable for CO5 K4
textile industry with an example.
2. Adopt a line balancing technique in a shirt- CO5 K4
manufacturing unit having the capacity of 500 seats.
3. Draw the balancing matrix and explain in detail for the CO5 K4
apparel-manufacturing unit.
Discuss the challenges and considerations involved in CO5 K2
4. balancing production lines with varying task times and
skill requirements.
5. Discuss the advantages and limitations of each type of CO5 K2
layout in textile manufacturing operations.
Explain the objectives of line balancing in optimizing CO5 K2
6. production flow and minimizing idle time in
manufacturing lines.
Part- C
1. Illustrate the operation break down table for shirts CO5 K4
assembly sections with machinery and SAM details.
2. Examine the initial layout and modified layout of CO5 K4
 garment industry at the unit space and machineries.

UNIT V
Q. CO’ Bloom’s
Questions Level
No s
1. Make a note on statistical process control. CO6 K2
2. Write about acceptance of sampling. CO6 K1
3. Enlist the data collection methods. CO6 K1
4. How data is majorly classified into four categories? CO6 K2
5. Enlist the need for random sampling. CO6 K1
6. Write the benefits of AQL and random sampling. CO6 K1
7. Enlist the defect severity in AQL. CO6 K1
8. List down the types of control chart. CO6 K1
9. Write about attribute of U chart. CO6 K1
10. Write about attribute of P chart. CO6 K1
11. Mention the sample size for P, C and U chart. CO6 K1
12. Outline about process capability. CO6 K2
13. Infer on process capability index. CO6 K2
14. Enlist the types of control chart with its monitoring CO6 K1
control.
15. Interpret about UCL and LCL. CO6 K2
Part – B
1. Provide examples of corrective actions and process CO6 K3
improvements based on control chart findings.
2. Illustrate the data collection methods in detail. CO6 K3
Discuss the actions to be taken when a process is in CO6 K2
3. control or out of control according to control chart
analysis.
Describe common types of control charts used in quality CO6 K2
4. control, such as the X-bar and R chart, p-chart, and c-
chart.
5. Explain the steps involved in implementing SPC in a CO6 K2
manufacturing environment.
6. Explain the ANSI ASQ Z1.4 acceptance sampling system CO6 K2
procedure in detail.
Part- C