RC1815 -1 A3 GMDSS Console_114840

FURUNO USA
A3 GMDSS CONSOLE
MODEL: RC18xx Series
FURUNO USA
IME-GMD-40Z
TABLE OF CONTENTS
1. INTRODUCTION 1-1
2. MECHANICAL INSTALLATION 2-1

RC1815/RC1825 Mechanical Layout 2-2
RC1840 Mechanical Layout 2-3
A3 GMDSS Console Mechanical Drawing 2-4
3. CONSOLE WIRING
RC18xx Electrical and NMEA/IEC-61162 Connections 3-1
RC18xx Battery Requirements 3-3
4. RC1815/RC1825 EQUIPMENT INSTALLATIONS

4.1 DMC-5 4-1
4.2 Felcom 15 4-2
4.3 FM-8500 4-3
4.4 FS-1570/FS-2570 4-4
4.5 IB-583 4-7
5. RC1815/RC1825 EQUIPMENT SETUP

5.1 General 5-1
5.2 DMC-5 5-2
5.3 Felcom 15 5-4
5.4 FM-8500 5-5
5.5 FS-1570/FS-2570 5-7
5.6 IB-583 5-8
6. RC1840 EQUIPMENT INSTALLATIONS

6.1 DMC-5 6-1
6.2 DP-6 6-2
6.3 DSC-60 6-3
6.4 Felcom 15 6-4
6.5 FM-8500 6-5
6.6 FS-5000 6-6
i
TABLE OF CONTENTS
7. RC1840 EQUIPMENT SETUP
7.1 General 7-1
7.2 DMC-5 7-2
7.3 DP-6 7-4
7.4 DSC-60 7-5
7.5 Felcom 15 7-6
7.6 FM-8500 7-7
7.7 FS-5000 7-9
8. RC1815/RC1825 EQUIPMENT LISTS

FM-8500 8-1
FS-1570/FS-2570 8-2
Felcom 15 8-3
IB-583 8-5
GMDSS Installation Materials 8-5
Crate 8-6
9. RC1840 EQUIPMENT LISTS

FS-5000 9-1
DP-6 9-2
Felcom 15 9-3
FM-8500 9-5
DSC-60 9-6
GMDSS Installation Materials 9-7
Crate 9-7
10. RC18xx PARTS LIST 10-1
11. DRAWINGS
RC1815/RC1825 Interconnect Drawing S-1
RC1840 Interconnect Drawing S-2
RC1840 Detailed Interconnect Drawing S-3
Meter Box Assembly RC1815/RC1825 S-4
Meter Box Assembly RC1840 S-5
Felcom 15, IC-315 Junction Box Connections S-6
RC1815/RC1825, DMC-5 Interconnect Drawing S-7
RC1840, DMC-5 Interconnect Drawing S-8
ii
1. RC18xx Console Introduction
1.1 Introduction
• The FURUNO USA GMDSS Console is an integrated package designed to meet

the requirements for Sea Area A3.
While other configurations are available, and much of the information is similar, this
manual was compiled for use with the A3 configuration.
Much of this information is taken from the manuals provided with this equipment. It has
been placed in this format to ease installation and technical service.
• As with the installation of any communications equipment, careful planning is necessary.

Some of the most important points are:
1) Type and Location of Antennas.
2) Grounding for the Antenna Systems and for all associated equipment.
• These points are repeated in several sections to emphasize their importance. Many
installation problems are related to these points, and close attention to the entire installation
will lead to years of trouble free service for the customer.
1-1
2. Mechanical Installation
2.1 Mounting of the Console

Refer to Furuno USA GMDSS Console Drawing
The RC18xx Console is designed to be mounted in two distinct positions:
• The first is to fasten the unit to a desk or base. Ten 3/8” holes have been
provided to ensure a secure mounting to the selected surface.
• The second is bulkhead mounting. Four 3/8” holes are provided through the back
panel of the console to facilitate this mounting scheme.
Both are acceptable and are properly reinforced to provide a secure mounting.
2.2 Grounding
Refer to RC1815/RC1825 and RC1840 Mechanical Layout
A welded 3/8” stud has been attached to the console for grounding purposes. This
grounding stud is located inside the back cover and should not be visible in a completed
installation. This is provided to assist in properly grounding the console, and is the
console’s connection to the electrical and RF grounding of the ship.
The grounding should be a copper ground strap, such as used in the antenna grounding
system. To produce a good RF ground connection, brazing the ground strap to the steel
console is highly recommended. Improper grounding will cause many problems in the
system operation.
2.3 Power Supplies, Batteries and Battery Charger

• Mount PR850A and PR300 (if supplied).
• Mount batteries in appropriate container or rack (see manufacturers recommendations).

Console current requirements can be found on RC18xx Battery Requirements.
• Mount battery charger (see manufacturers recommendations).
2-1
PP-510 for FS-2570C PP-510 for
and IB-583 Felcom 15
FURUNO
AC Failure
Label USA Light
FS-2570C FM-8500 Meter
FURUNO FURUNO
Handset IB-583 Felcom 15

IC-215
Keyboard Keyboard
PP-510 for FS-2570C PP-510 for

and IB-583 Felcom 15
FURUNO
AC Failure
Label USA Light
FS-2570C FM-8500 Meter
Handset IB-315
Junction Box
Printer Switch for

FS-2570C and IB-583
Console Ground
Connection
FURUNO USA GMDSS

DESCRIPTION
RC1815 and RC1825

Mechanical Layout
PP-510 for DSC-60 PP-510 for
and DP-6 Felcom 15
FURUNO
AC Failure
Label USA Light
DSC-60 FM-8500 Meter
FURUNO FURUNO
Handset DP-6 Felcom 15

IC-215
Keyboard Keyboard
PP-510 for DSC-60 PP-510 for

and DP-6 Felcom 15
FURUNO
AC Failure
Label USA Light
DSC-60 FM-8500 Meter
Handset IB-315
Junction Box
Printer Switch for

DSC-60 and DP-6
Console Ground
Connection
FURUNO USA GMDSS

DESCRIPTION
RC1840
Mechanical Layout
A3 GMDSS Console
Mechanical Drawing
2-4
3. RC18xx Console Wiring
3.1 Electrical Connections
Refer to RC1815/RC1825 and RC1840 Meter Box Assembly Drawing
3.1.1 Meter Box

All power connections to the RC18xx series console are made to the Meter Box.
Access to the Meter Box is made by removing four, countersunk phillips, screws
from the bottom and sliding the cover back and down. On the inside of the cover is a
mechanical layout of the box, to assist with installation.
3.1.2 Batteries
Connect the battery system using the appropriate wire size to handle the current
capacity of the console
(Refer to Pg. 3-3, RC18xx Battery Requirements).
Batteries => Meter Box Assembly

1) Battery Negative => TB1-1 in the Meter Box Assembly
2) Battery Positive => TB1-2 in the Meter Box Assembly
3.1.3 Battery Charger

The Battery Charger, which is Dealer supplied, attaches to TB1 in the Meter Box
Assembly.
Battery Charger => Meter Box Assembly

1) Negative Output => TB1-3 in the Meter Box Assembly
2) Positive Output => TB1-4 in the Meter Box Assembly
3.1.4 PR-300 Power Supply (RC1840)

Determine the AC Input to be used with the PR-300 (Factory setting is for
220 VAC). Using the diagram supplied with the PR-300, open the supply and set
the transformer taps for the correct voltage. Reassemble the supply.
PR-300 (RC1840)
1) AC IN => AC Input from Ships Mains (100 to 220 VAC)
2) DC IN (Negative) => TB1-5 Meter Box Assembly
3) DC IN (Positive) => TB1-6 Meter Box Assembly
4) 24V DC OUT (Negative) => TB1-9 Meter Box Assembly
5) 24V DC OUT (Positive) => TB1-10 Meter Box Assembly
3-1
3. RC18xx Console Wiring
3.1 Electrical Connections (Continued)
Refer to RC1815/RC1825 and RC1840 Meter Box Assembly Drawing
3.1.5 PR-850A Power Supply

Determine the AC Input to be used with the PR-850A (Factory setting is for
220 VAC). Using the diagram supplied with the PR-850A, open the supply and set
the transformer taps for the correct voltage. Reassemble the supply.
PR-850A => Console and Outside Connections
PR-850A Front Connections

1) AC IN => AC Input from Ships Mains (100 to 240 VAC)
2) 24 VDC Output => Not Used
PR-850A Rear Connections (RC1815 and RC1825)

1) Battery IN (Negative) = > TB1-5 Meter Box Assembly
2) Battery IN (Positive) = > TB1-6 Meter Box Assembly
3) AC Fail (Positive) => TB1-7 Meter Box Assembly
4) AC Fail (Negative) = > TB1-8 Meter Box Assembly
5) 24 VDC OUT (Negative) = > TB1-9 Meter Box Assembly
=> TB2 FS-1570/ FS-2570 Transceiver
6) 24 VDC OUT (Positive) => TB1-10 Meter Box Assembly
=> TB1 FS-1570/ FS-2570 Transceiver
PR-850A when used with the RC1840

24 VDC OUT (Neg. and Pos.) => To FS-5000 Transceiver.
* The FS-5000 requires 60 Amps peak current.*
3.1.6 NMEA/IEC-61162 Connections

Refer to Pg. S-6, Felcom 15, IC-315 Junction Box Connections drawing.
3-2
RC18xx
Battery Requirements
Current / RC1815 RC1825 RC1840
Equipment Calculation Amps Amps Amps
PP510 0.4A x 2 = 0.8 0.8 0.8
DSC-60 1.0A = 1
DP-6 1.6A = 1.6
AC Fail Lamp 0.3A = 0.3 0.3 0.3
Emer. Lamp 0.3A = 0.3 0.3 0.3
Felcom 15 RX 0.9A = 0.9 0.9 0.9
Felcom 15 TX 5A/2 = 2.5 2.5 2.5
IB-583 0.6A = 0.6 0.6
FS-1570 RX 0.8A = 0.8
FS-1570 TX 20A/2 = 10
FS-2570 RX 1.5A = 1.5
FS-2570 TX 35A/2 = 17.5
FS-5000 RX 3A = 3
FS-5000 TX 60A/2 = 30
FM-8500 RX 0.5A x 2 = 1 1 1
FM-8500 TX (6.25A/2) x 2 = 6.25 6.25 6.25
Amps Per Hour 23.45 31.65 47.65
* Method used for calculation: 1/2 of the current consumption necessary for
transmission + the current necessary for reception + current consumption of
any additional loads
3-3
4. RC1815/RC1825 Equipment Installations
4.1 DMC-5 (Optional Equipment)

Refer to the Operator’s/Installation Manual, DMC-5 and the RC1815/RC1825,
DMC-5 Interconnect Drawing
4.1.1 Mounting
1) Mount the DMC-5 in an accessible area on the bridge.
(Refer to the Operator’s/Installation Manual, DMC-5, Section 6)
4.1.2 Power Connections

1) Connect 24 VDC to the DMC-5 (Junction Board, TB10). The 24-volt supply
should be from TB2(-) and TB3(+) in the Meter Box Assembly. This cable
should be at least 16 gauge, and the wire size should be increased
for cable runs longer than 25 feet. Always install inline fuses in this power cable.
A two (2) amp fuse is more than sufficient for these circumstances.
4.1.3 External Equipment Connections

1) Install the dealer supplied control cables from the following equipment to the
DMC-5 (Junction Board).
(Refer to Pg. S-7, the RC1815/RC1825, DMC-5 Interconnect Drawing)
a) VHF #1 (FM-8500)
b) VHF #2 (FM-8500)
c) FS-1570/FS-2570
d) Felcom 15, IC-315 Junction Box
The FS-1570/FS-2570 and FM-8500’s require a cable with two twisted pairs with
an overall shield. The Felcom 15 requires a cable with three twisted pairs with an
overall shield. These cables should be 18 to 20 gauge, and the wire size should be
increased for cable runs longer than 35 feet. This cabling should be equivalent to,
or better than, Belden 85164.
2) Connect the VHF’s (FM-8500) using the supplied connector (000-116-185).

Attach the cable between the DMC-5 (Junction Board), VHF #1 and VHF #2,
and the DMC port on the FM-8500’s.
3) Install cabling between the DMC-5 (Junction Board, TB6) and TB in the
FS-1570/FS-2570 Transceiver using the recommended cable.
4) Connect the Felcom 15 Junction Box and the DMC-5 (Junction Box, TB5)
using the recommended cable. When the DMC-5 is used, a Distress Alert Unit
is not needed at the navigation position.
4-1
4.2 Felcom 15 Installation

Refer to Installation Manual, Felcom 15
4.2.1 IC-215 Communications Unit/Display

1) Mount the IC-215 in the front, desktop area, of the console on the right side.
Using the four tapping screws provided.
(Refer to the Pg. 2-2, the RC1815 and RC1825 Mechanical Layout and
Pg. 8 of the Installation Manual)
2) Connect the cables for the Felcom 15 Printer, Keyboard,

Felcom 15 Junction Box and Felcom 15 Power. These cables have
been installed and labeled within the console.
3) Install the IC-305, Distress Alert/Received Call Unit, on the bridge.

Wire this to the IC-315 Junction box using Belden 85164 or equivalent.
(Refer to Pg. S-6, the Felcom 15, IC-315 Junction Box Connections)
4) Install the IC-306, Alarm Unit, near the console. Wire this to the IC-315
Junction box using Belden 85164 or equivalent.
4.2.2 IC-115 Antenna Unit

1) Install Antenna Unit, IC-115, (refer to the Installation Manual). Make sure
that the Antenna Unit is properly grounded and that all connections are properly
sealed. Route the antenna cable to the IC-215 and connect it to the ANT port.
(Refer to Pgs. 1 through 7 in the Installation Manual, Felcom 15)
4-2
4.3 FM-8500 Installation

Refer to Installation Manual, FM-8500
4.3.1 Transceiver
There are two FM-8500’s in the standard console configurations. One unit is
mounted in the console, and will not require installation of a NMEA cable or
power cable. The handset and hanger, for the console mounted FM-8500, must
be mounted in a location that is convenient for the user. The second unit is
remotely mounted on the bridge, and will require the installation procedure
listed below.
1) Mount the transceiver bracket. (Refer to Pg. 10 of the Installation Manual)
2) Screw the knob bolts with washers into the transceiver unit.
3) Set the transceiver unit into the mounting bracket and tighten the knob bolts.
4) Make a power cable using the supplied connector (000-503-281). Install from the
transceiver, 24VDC port to TB2(-) and TB3(+) in the Meter Box Assembly.
All power connections outside the console must be protected with inline fuses.
The FM-8500, which draws 7 amps, will require a 10-gauge wire for up to
40 feet separation from the Meter Box Assembly.
5) Make a NMEA cable using the supplied connector (000-111-537). Connect

from the NMEA port on the transceiver to the IC-315 Junction Box.
Use Belden 8302 or equivalent cable.
6) Attach a ground strap from the transceiver ground stud to the ship’s hull or
ground system.
7) Mount the handset hanger and connect to the HANDSET port on the transceiver.
4.3.2 Antennas
Two standard marine VHF antennas are necessary for both FM-8500’s. One antenna
is the main TX/RX antenna while the second is the channel 70 RX antenna for the
DSC receiver.
1) Mount both VHF antennas. Make sure that they are separated vertically to
prevent the TX antenna from interfering with the channel 70 RX antenna.
2) Install the cables and connect the transmit antenna to the ANT port and the
receive antenna to the CH 70 ANT port on the transceiver.
4-3
4.4 FS-1570/FS-2570 Installation

Refer to Installation Manual, FS-1570 (150W) / FS-2570 (250W)
4.4.1 Control Unit

1) The FS-2570C (Control Unit) and HS2001 (Handset) have been mounted and
wired into the console.
4.4.2 Transceiver Unit

1) The Transceiver is designed for bulkhead mounting using six tapping
screws or bolts. Select a location that can support the weight of the unit,
(FS-1570: 25 lbs., FS-2570: 31 lbs.), under the operating conditions encountered
onboard the ship. If necessary, reinforce the mounting location.
2) Connect the 24 VDC, Rear Connections: PR850A, to TB1(+) and TB2(-) of the
transceiver, through a set of inline breakers or fuses. When installing the power
cable in the transceiver, use a razor knife to cut an opening in the grommet.
The FS-1570, which draws 20 amps, will require an 8-gauge wire for up to
40 feet separation from the PR850A power supply.
The FS-2570, which draws 35 amps, will require a 6-gauge wire for up to
40 feet separation from the PR850A power supply.
3) Connect the cable Controller 1, connected to the FS-2570C, to the

transceiver port Controller 1.
4.4.3 Antenna
1) The antenna is to be provided by the Dealer. This antenna should be 7 to 30
meters in length and be mounted as clear of obstructions as possible. When
considering the mounting location of the antenna, be sure to allow space for
mounting the antenna coupler.
4.4.4 Antenna Coupler AT-1560-15 or AT-1560-25

1) Mount the antenna coupler as close to the antenna as possible. The provided
coupler can be mounted horizontally or vertically depending on the location.
(Refer to Pgs. 2-1 through 2-3 of the Installation Manual)
2) Connect the antenna wire from the antenna to the insulator at the top of the
coupler. Keeping the length as short as possible.
3) Fasten the supplied ground strap to the connection provided at the base of the
antenna coupler. Make certain this connection is brazed or welded to the ship’s
hull or ground system. The exposed ground strap should be painted or coated with
a material to prevent rust.
4-4
4.4 FS-1570/FS-2570 Installation (Continued)

4.4.4 Antenna Coupler AT-1560-15 or AT-1560-25 (Continued)

4) Remove the antenna coupler top housing by removing the 8 housing screws.
5) Install the control cable (000-130-484) from the antenna coupler to the
transceiver. Cut the connector from the cable and attach the control cable
from TB3, in the antenna coupler, and TB, terminals 1-8, in the transceiver.
When installing the coupler cable in the transceiver, use a razor knife to
cut an opening in the grommet.
6) Install the coax cable (000-113-360) from the antenna coupler to the transceiver.
Attach the coax cable from TB1, in the antenna coupler, and the T/R ANT port
on the FS-1570/FS-2570 transceiver.
7) Reinstall the antenna coupler housing using only a couple of the provided screws.
This will allow easier access when testing the unit later in the installation.
4.4.5 DSC/Watch Receiver Antenna

The DSC/Watch Receiver has been incorporated into the FS-1570/FS-2570.
This antenna connection is made to the D.ANT (W/R 1) port. The unit is shipped
for use with a passive antenna.
(Refer to Pgs. 2-4 and 3-10 of the Installation Manual)
Passive Antenna
1) When a passive antenna is used, the impedance must be matched to a 50 ohm
cable, for connection to the FS-1570/FS-2570.
Active Antenna
1) Install the preamp (FAX-5 coupler). Connect a 2.6m whip or 2 to 3 meter long
wire antenna to the preamp.
2) Ground the preamp to the mounting mast.

3) Open the transceiver and remove the cover from the W/R (Watch Receiver).
Change J3 from passive to active.
(Refer to Pg. 3-10 of the Installation Manual and the diagram on the inside
cover of the Transceiver.)
4-5
4.4 FS-1570/FS-2570 Installation (Continued)

4.4.5 DSC/Watch Receiver Antenna (Continued)

4) Reassemble the transceiver.
4.4.6 NMEA/IEC-61162 Connection

1) Install a cable, Belden 8302 or equivalent, from the Felcom 15 Junction Box
to the FS-1570/FS-2570 transceiver. Connect this cable per the notations on
Pg. S-6, the Felcom 15, IC-315 Junction Box Connections.
(Refer to Pg. 2-2, the RC1815 and RC1825 Mechanical Layout for the location of
the IC-315 Junction Box)
4-6
4.5 IB-583 NBDP Terminal

4.5.1 Mounting
1) Mount the IB-583 in the front, desktop area, of the console on the left side.
(Refer to Pg. 2-2, the RC1815 and RC1825 Mechanical Layout and
Pg. 4-4 of the Installation Manual)

1) Connect power cable, IB-583 Power, to the IB-583 display.
4.5.3 Additional Connections

1) Connect the printer cable, IB-583 Printer, to the printer port.
2) Connect control cable, IB-583 DTE, to the DTE port.
3) Connect the keyboard to the Keyboard port on the IB-583.
4-7
5. RC1815/RC1825 Equipment Setup
5.1 General
• When the installations are completed, proceed through the setup procedures.
• The MMSI number and INMARSAT number will be needed to complete

the setup and testing procedures.
5.1.1 Powering Up Equipment

1) Power on the PR850A. Power on the battery charger.
2) Install the printer paper and turn on the printers.
3) Turn on all of the following equipment before starting the setup procedures:
a) FS-1570/FS-2570 (RC1815 and RC1825)
b) IB-583
c) Felcom 15
d) FM-8500’s (VHF1 and VHF2)
e) DMC-5 (optional)
4) Each piece of equipment goes through a self-test on start up and will show
any errors discovered during this process. Record any errors for future reference.
5.1.2 E Meter
1) The E Meter should be displaying the battery voltage.
Press the [SEL] key and the battery charge current should be displayed.
2) The battery Amp/Hour rating is set at the factory for 200 Amp/Hour.
If your batteries are a different rating, this setting must be changed to match
your batteries. The Amp/Hour settings are in increments of 20 Amp/Hours.
Example: A setting of 200 would be sufficient for 210 Amp/Hour.
Never set the rating higher than the rating of the batteries.
(Refer to Pg. 21 of the E Meter Owners Manual)
5-1

Refer to the Operator’s/Installation Manual, DMC-5
5.2.1 General
The setup and testing of the DMC-5 should be completed last. This unit
expects all equipment, in the console, to already be operational.
*Watch* Pos: NG 00:00

Manual input ? [ SET UP ] Key
1) After powering up the DMC-5 for the first time the screen should be as
shown above.
2) Press the [SET UP] key, then the 0 key four times.
3) Then press the [ENT] key.
5.2.2 VHF Input

*Watch* Pos: manu 00:00
1) Press the [SET UP] key, then the 4 [VHF] key.
2) Press the [SELECT] to highlight No.1, then press the [ENT] key.
5.2.3 MF/HF Input

*Watch* Pos: auto 00:00
VHF
1) The display should appear as shown above, if it does continue to step 2.

If the Pos: still shows NG, check the DMC-5 wiring and programming
of VHF No.1, which should be mounted in the console.
2) Press the [SET UP] key, then the 5 [MF/HF] key.
3) Press the [SELECT] key to highlight J3E, then press the [ENT] key.
5-2
5.2 DMC-5 (Continued)

5.2.4 SES Input (INMARSAT C Terminal)

VHF MF/HF

If not record the error and check the appropriate equipment.
2) Press the [SET UP] key, then the 6 [SES] key.
3) Press the [SELECT] key three times to highlight SES (EGC),

then press the [ENT] key.
5.2.5 Time and Date

VHF MF/HF SES(EGC)

2) Press the [SELECT] key, then the [ENT] key.
3) Enter the Year and press the [SELECT] key.
4) Enter the Date, month and day, and press the [SELECT] key.
5) Enter the UTC Time, and press the [SELECT] key.
6) Then the [ENT] key.

VHF MF/HF SES(EGC)
7) The display should appear as shown above, if it does the setup is complete.
5-3
5.3 Felcom 15
Refer to the Installation Manual, Felcom 15
5.3.1 General
1) Insert a good, formatted, floppy disk into the Terminal.
2) Power up the Felcom 15, the status screen should show OK indications
and the GPS should indicate 3D.
5.3.2 IMN Input

(Refer to Pg. 19 of the Installation Manual, Felcom 15)
1) Press the [F8] key, using the down arrow key, highlight IMN and then
press the [Enter] key.
2) Type in the IMN and press the [Enter] key.
3) Press the [Esc] key. The screen will now prompt Update.
Select Yes and press the [Enter] key.
4) Press the [Esc] key until you return to the status screen.
5.3.3 External Equipment

The Felcom 15 has been programmed for use with the following remote boxes:
1) IC-305 Distress Alert Unit
2) IC-306 Alarm Unit
Unless a DMC-5 or additional boxes are added no changes are necessary.

To change these settings, refer to Pg. 4 of the Dealers Manual.
5-4
5.4 FM-8500
Refer to the Installation Manual, FM-8500
5.4.1 General
This setup must be performed on both FM-8500’s.
1) Power up the unit.
2) Press the [1] (Position) key. The Longitude/Latitude and UTC time should
be displayed. This NMEA information is supplied by the Felcom 15. If it is
not displayed check the NMEA cables and connections.
5.4.2 MMSI Setting

TEST VHF CH 70
1) Press the [SELECT] key, the Setup menu appears.
2) Press the [9] key, the System menu appears.

System menu < >
V P ID DSC RT CH PO
3) Using the arrow keys, select ID and press the [ENT] key.
4) Enter the vessel’s MMSI number and the [ENT] key to accept.
5.4.3 DSC Settings

System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select DSC and press the [ENT] key.
2) Press the [1] key to select CH70, then press the [ENT] key.
When setting up VHF 2, select VHF instead of CH70.
5-5
5.4 FM-8500 (Continued)

5.4.4 RT Settings
System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select RT and press the [ENT] key.
2) Press the [2] key to select USA/WX ON, then press the [ENT] key.
5.4.5 Protection Setting

System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select P and press the [ENT] key.
2) Press the [Cancel] key until you return to the main screen.
5-6
5.5 FS-1570/FS-2570
Refer to the Installation Manual, FS-1570 (150W) / FS-2570 (250W)
5.5.1 General
1) Power up the unit and press the [1/RT] key.
2) Press the [3/TEST]. Allow the test to complete and verify all checks are OK.
5.5.2 RT Operation
1) On each band, verify that the antenna automatically tunes when the
[LOG/TUNE] key is pressed.
2) If all tests are OK, proceed on to the next section. If the tune fails, verify the
antenna, grounding system and the coupler connections.
5.5.3 MMSI
1) To set the MMSI, refer to the Dealers Manual, Pg. 4.
5.5.4 Manual 2182 kHz Tuning Preset

1) Press the [1/RT/2182] key for 2 seconds.
2) Press the [LOG/TUNE] key, TUNING: OK will appear when the tuning
is complete.
3) Open the coupler and record the status of the LED’s CR1-CR22.
(Refer to Pgs. 3-1 and 3-2 of the Installation Manual, FS-1570 (150W) /
FS-2570 (250W))
4) Set S1 to Manual. Set switches S4, S5 and S6 to match the LED’s recorded
in step 3.
5) Set S1 to AUTO. The LED’s should stay the same as step 4.
6) Secure the antenna coupler cover.
5-7
5.6 IB-583 NBDP Terminal

Refer to the Installation Manual, FS-1570 (150W) / FS-2570 (250W)
5.6.1 General
2) Press the [F6] key, to enter the System menu.
3) Use the arrow keys to select Change.
4) Use the down arrow key to highlight Self Test.
5) Verify all test are OK and that the self-test prints out.
5.6.2 ID Codes
1) Press the [F5] key, to enter the Station menu.
2) Press the key to select the ID to be entered:

6: Group ID Entry (4/5 digit)
7: Group ID Entry (9 digit)
8: Select ID Entry (4/5 digit)
9: Select ID Entry (9 digit)
(If an incorrect entry is made, refer to the Dealers Manual, Pg. 9)
5.6.3 Answerback Code

2) Press the [5] key to select Answerback Code Entry.
3) Enter the Answerback code in the following format:
Example: 123456789 FURU X
This format is the 9 digit MMSI, 4 letters and X.

5-8
6. RC1840 Equipment Installations

Refer to the Operator’s/Installation Manual, DMC-5 and the RC1840, DMC-5
Interconnect Drawing
6.1.1 Mounting
1) Mount the DMC-5 in an accessible area on the bridge.
(Refer to the Operator’s/Installation Manual, DMC-5, Section 6)

1) Connect 24 VDC to the DMC-5 (Junction Board, TB10). The 24-volt supply
should be from TB2(-) and TB3(+) in the Meter Box Assembly.
This cable should be at least 16 gauge, and the wire size should be increased
for cable runs longer than 25 feet. Always install inline fuses in this power cable.
A two (2) amp fuse is more than sufficient for these circumstances.
6.1.3 External Equipment Connections

1) Install the dealer supplied control cables from the following equipment to the
DMC-5 (Junction Board).
(Refer to Pg. S-8, the RC1840, DMC-5 Interconnect Drawing)
a) VHF #1 (FM-8500)
b) VHF #2 (FM-8500)
c) DSC-60
d) Felcom 15, IC-315 Junction Box
The DSC-60 and FM-8500’s require a cable with two twisted pairs with an
overall shield. The Felcom 15 requires a cable with three twisted pairs with an
overall shield. These cables should be 18 to 20 gauge, and the wire size should be
increased for cable runs longer than 35 feet. This cabling should be equivalent to,
or better than, Belden 85164.
2) Connect the VHF’s (FM-8500) using the supplied connector (000-116-185).

Attach the cable between the DMC-5 (Junction Board), VHF #1 and VHF #2,
and the DMC port on the FM-8500’s.
3) Install cabling between the DMC-5 (Junction Board, TB6) and the DSC-60,
(J4) DMC port. Use the supplied connector (000-116-185) and the recommended
cable.
4) Connect the Felcom 15 Junction Box and the DMC-5 (Junction Box, TB5)
using the recommended cable. When the DMC-5 is used, a Distress Alert Unit
is not needed at the navigation position.
6-1
6.2 DP-6 NBDP Terminal

Refer to the Installation Manual, DP-6
6.2.1 Main Unit

1) Mount the DP-6 Main Unit. Route the provided cables from the console to the
Main Unit. The following cables are provided in the console for the Main Unit
(Refer to Pg. 9 of the Installation Manual, NBDP Terminal DP-6)
a) Power cable
b) NMEA cable
c) Remote A cable
d) Remote B cable
e) Terminal cable
(This is a DB-9M to DB-9F and is provided in the DP-6 Terminal, IB581/6, box.)
2) Attach the provided ground wire between the rear of the Main Unit and the
ship’s ground system.
6.2.2 Terminal Unit

1) Install the DP-6 Terminal hanger bracket on the left side of the console.
2) Attach the provided cables to the Terminal.

(Refer to Pg. 9 of the Installation Manual, NBDP Terminal DP-6)
a) Power Cable
b) Printer Cable
c) Terminal Cable-COM1
(This is the other end of the DB-9M to DB-9F connected to the Main Unit.)
d) Keyboard
3) Attach the provided ground wire between the rear of the Terminal and the
ship’s ground system.
4) Set the Terminal into the hanger bracket and secure using the Terminal knobs.
5) Mount the keyboard with the provided velcro fasteners.
6-2
6.3 DSC-60 DSC/Watch Receiver

Refer to the Installation Manual, DSC-60
The DSC-60 DSC/Watch Receiver has been mounted and wired into the console.
Only the antenna needs to be installed. A label is attached to the DSC-60 front panel to
show if the unit is setup for an active or passive antenna. This antenna connection is made to
the D.ANT port.
(Refer to Pg. 7 of the Installation Manual for the correct antenna port location.)
6.3.1 Passive Antenna

1) When a passive antenna is used, the impedance must be matched to the 50 ohm
cable, for connection to the DSC-60.
2) If necessary, disassemble the DSC-60 and change the jumper on the RCVR board
from active to passive.
(Refer to Pg. 20, Preamp Settings, of the Installation Manual)
3) When reinstalling the DSC-60 in the console, be sure to attach the cables to the correct
ports.
(Refer to Pg. 7 of the Installation Manual)
6.3.2 Active Antenna

1) Install the preamp (FAX-5 coupler). Connect a 2.6m whip or 2 to 3 meter long
wire to the preamp.
(Refer to Pgs. 3 and 4, Preamp Unit, of the Installation Manual)
2) Ground the preamp to the mounting mast. (Refer to Pg. 4 of the Installation Manual)
3) If necessary disassemble the DSC-60 and change the jumper on the RCVR board
from passive to active.
(Refer to Pg. 20, Preamp Settings, of the Installation Manual)
4) When reinstalling the DSC-60 in the console, be sure to attach the cables to the correct
ports.
(Refer to Pg. 7 of the Installation Manual)
6-3
6.4 Felcom 15 Installation

Refer to Installation Manual, Felcom 15
6.4.1 IC-215 Communications Unit/Display

1) Mount the IC-215 in the front, desktop area, of the console on the right side.
(Refer to Pg. 2-3, the RC1840 Mechanical Layout and Pg. 8 of the
Installation Manual)
2) Connect the cables for the Felcom 15 Printer, Keyboard,

Felcom 15 Junction Box and Felcom 15 Power. These cables have
been installed and labeled within the console.
3) Install the IC-305, Distress Alert/Received Call Unit, on the bridge.

4) Install the IC-306, Alarm Unit, near the console.

6.4.2 IC-115 Antenna Unit

1) Install Antenna Unit, IC-115, (refer to the Installation Manual). Make sure
that the Antenna Unit is properly grounded and that all connections are properly
sealed. Route the antenna cable to the IC-215 and connect it to the ANT port.
(Refer to Pgs. 1 through 7 in the Installation Manual, Felcom 15)
6-4
6.5 FM-8500 Installation

6.5.1 Transceiver
There are two FM-8500’s in the standard console configurations. One unit is
mounted in the console, and will not require installation of a NMEA cable or
power cable. The handset and hanger, for the console mounted FM-8500, must
be mounted in a location that is convenient for the user. The second unit is
remotely mounted on the bridge, and will require the installation procedure
listed below.
1) Mount the transceiver bracket (Refer to Pg. 10 of the Installation Manual).
2) Screw the knob bolts with washers into the transceiver unit.
3) Set the transceiver unit into the mounting bracket and tighten the knob bolts.
4) Make a power cable using the supplied connector (000-503-281). Install from the
transceiver, 24VDC port to TB2(-) and TB3(+) in the Meter Box Assembly.
All power connections outside the console must be protected with inline fuses.
The FM-8500, which draws 7 amps, will require a 10-gauge wire for up to
40 feet separation from the Meter Box Assembly.
5) Make a NMEA cable using the supplied connector (000-111-537). Connect

from the NMEA port on the transceiver to the IC-315 Junction Box.
Use Belden 8302 or equivalent cable.
6) Attach a ground strap from the transceiver ground stud to the ship’s hull or
ground system.
7) Mount the handset hanger and connect to the HANDSET port on the transceiver.
6.5.2 Antennas
Two standard marine VHF antennas are necessary for both FM-8500’s. One antenna
is the main TX/RX antenna while the second is the channel 70 RX antenna for the
DSC receiver.
1) Mount both VHF antennas. Make sure that they are separated vertically to
prevent the TX antenna from interfering with the channel 70 RX antenna.
2) Install the cables and connect the transmit antenna to the ANT port and the
receive antenna to the CH 70 ANT port on the transceiver.
6-5
6.6 FS-5000
Refer to the Operator’s/Installation Manual, FS-5000
6.6.1 Transceiver Unit

1) Mount the Transceiver Unit. Leave at least 25mm space behind the transceiver.
This will allow access for service.
2) Remove the front cover. The cables should feed into the transceiver by way of
the cable entry located on the bottom of the transceiver.
3) Connect the 24 VDC, Rear Connections: PR850A, to TB1(+) and TB2(-)

of the transceiver, through a set of inline breakers or fuses. The FS-5000,
which draws 60 amps, will require a 4-gauge wire for up to 40 feet
separation from the PR850A power supply.
(Refer to Pg. 3-12a of the Installation Manual and Pg. S-5, the Meter Box
Assembly RC1840)
4) Loosen the two screws holding the cable clamp. Install a 50mm width copper
strap between the cable holder and the ship’s hull or ground system.
(Refer to Pg. 3-13 of the Installation Manual)
5) Leave the transceiver covers open. There are more connections to be made as the
installation progresses.
6.6.2 Control Unit

1) Mount the Control Unit as close as possible to the console. Use of the optional
Trunnion Mount (005-931-760) is recommended.
(Refer to Pgs. 3-6, 3-7 and AP2-1 of the Installation Manual)
2) Disassemble the control unit.
3) Attach one end of the control cable (000-106-043) to TB1 (MAIN) in the
control unit. The free end will be connected to the transceiver later in the
installation.
4) Attach the separate RCC-15D-206 supplied with the console from DP-6 Remote A
to REM2 port in the control unit.
5) Attach the flying leads, from the RCC-15D-206 cable connected to the
DSC-60 (RT), to the REM1 port in the control unit.
(Refer to Pg. S-3, the RC1540 Detailed Interconnect Drawing and
Pg. S-2 of the Installation Manual)
6-6
6.6 FS-5000 (Continued)

6.6.2 Control Unit (Continued)

6) Mount the handset hanger and connect to the HANDSET port on the control unit.
7) Reassemble the control unit and attach to the mounting bracket.
6.6.3 Antenna
1) The antenna is to be provided by the Dealer. This antenna should be 7 to 30
meters in length and be mounted as clear of obstructions as possible. When
considering the mounting location of the antenna, be sure to allow space for
mounting the antenna coupler.
6.6.4 Antenna Coupler (AT-5000)

1) Mount the antenna coupler as close to the antenna as possible. The provided
coupler can be mounted horizontally or vertically depending on the location.
2) Connect the antenna wire from the antenna to the insulator at the top of the
coupler. Keeping the length as short as possible.
3) Fasten the supplied ground strap to the connection provided at the base of the
antenna coupler. Make certain this connection is brazed or welded to the ship’s
hull or ground system. The exposed ground strap should be painted or coated
with a material to prevent rust.
4) Remove antenna coupler top housing by removing the 12 housing screws.
5) Install the supplied control cable (000-106-043) from the antenna coupler to the
transceiver. Attach to TB-3 on the Coupler Board and TB-8 on the Transceiver
Interface Board. (Refer to Pgs. 3-13 and 3-17 of the Installation Manual)
6) Install two RF cables (RG8 or equivalent, not supplied) from the antenna coupler
to the transceiver unit. The first cable is the receive cable and will connect to the
RX ANT port in the transceiver and to TB1 on the BK RELAY in the antenna
coupler. The second cable is the transmit cable and will connect to the TX ANT
port in the transceiver and to TB1, TX ANT on the antenna coupler board.
7) Reinstall antenna coupler housing using only a couple of the provided screws.
This will allow easier access when testing the unit later in the install.
Fasten the cable clamps in the transceiver, but do not install the covers until
testing is completed.
6-7
7. RC1840 Equipment Setup
7.1 General
• When the installations are completed, proceed through the setup procedures.
• The MMSI number and INMARSAT number will be needed to complete

the setup and testing procedures.
7.1.1 Powering Up Equipment

1) Power on the PR850A and PR300. Power on the battery charger.
2) Install the printer paper and turn on the printers.
3) Turn on all of the following equipment before starting the setup procedures:
a) FS-5000
b) DSC-60
c) DP-6 Main and Terminal Units
d) Felcom 15
e) FM-8500’s (VHF1 and VHF2)
f) DMC-5 (optional)
4) Each piece of equipment goes through a self-test on start up and will show
any errors discovered during this process. Record any errors for future reference.
7.1.2 E Meter
1) The E Meter should be displaying the battery voltage.
Press the [SEL] key and the battery charge current should be displayed.
2) The battery Amp/Hour rating is set at the factory for 200 Amp/Hour.
If your batteries are a different rating, this setting must be changed to match
your batteries. The Amp/Hour settings are in increments of 20 Amp/Hours.
Example: A setting of 200 would be sufficient for 210 Amp/Hour.
Never set the rating higher than the rating of the batteries.
(Refer to Pg. 21 of the E Meter Owners Manual)
7-1

7.2.1 General
The setup and testing of the DMC-5 should be completed last. This unit
expects all equipment, in the console, to already be operational.
*Watch* Pos: NG 00:00

Manual input ? [ SET UP ] Key
1) After powering up the DMC-5 for the first time the screen should be as
shown above.
2) Press the [SET UP] key, then the 0 key four times.
3) Then press the [ENT] key.
7.2.2 VHF Input

*Watch* Pos: manu 00:00
1) Press the [SET UP] key, then the 4 [VHF] key.
2) Press the [SELECT] to highlight No.1, then press the [ENT] key.
7.2.3 MF/HF Input

VHF

If the Pos: still shows NG, check the DMC-5 wiring and programming
of VHF No.1, which should be mounted in the console.
2) Press the [SET UP] key, then the 5 [MF/HF] key.
3) Press the [SELECT] key to highlight J3E, then press the [ENT] key.
7-2
7.2 DMC-5 (Continued)

Refer to the Operator’s/Installation Manual, DMC-5)
7.2.4 SES Input (INMARSAT C Terminal)

VHF MF/HF

2) Press the [SET UP] key, then the 6 [SES] key.
3) Press the [SELECT] key three times to highlight SES (EGC),

then press the [ENT] key.
7.2.5 Time and Date

VHF MF/HF SES(EGC)

2) Press the [SELECT] key, then the [ENT] key.
3) Enter the Year and press the [SELECT] key.
4) Enter the Date, month and day, and press the [SELECT] key.
5) Enter the UTC Time, and press the [SELECT] key.
6) Then the [ENT] key.

VHF MF/HF SES(EGC)
7) The display should appear as shown above, if it does the setup is complete.
7-3
7.3 DP-6 NBDP Terminal

Refer to the Installation Manual, DP-6
7.3.1 General
1) Power up the Terminal and main Units.
2) Press the [F6] key, to enter the System menu.
3) Use the arrow keys to select Change.
4) Use the down arrow key to highlight Self Test.
5) Verify all test are OK and that the self-test prints out.
7.3.2 ID Codes
2) Press the key to select the ID to be entered:

6: Group ID Entry (4/5 digit)
7: Group ID Entry (9 digit)
8: Select ID Entry (4/5 digit)
9: Select ID Entry (9 digit)
7.3.3 Answerback Code

2) Press the [5] key to select Answerback Code Entry.
3) Enter the Answerback code in the following format:
Example: 123456789 FURU X
This format is the 9 digit MMSI, 4 letters and X.

7-4
7.4 DSC-60 DSC/Watch Receiver

Refer to the Installation Manual, DSC-60
7.4.1 General
2) Press the [3/TEST] key, to start the self-test.
3) The test will run automatically and print the results.
4) Verify all test are OK and press the [CANCEL] key to return to
normal operation.
7.4.2 MMSI
1) To set the MMSI, refer to the Dealers Manual, Pg. 2.
7-5
7.5 Felcom 15
Refer to the Installation Manual, Felcom 15
7.5.1 General
1) Insert a good, formatted, floppy disk into the Terminal.
2) Power up the Felcom 15, the status screen should show OK indications
and the GPS should indicate 3D.
7.5.2 IMN Input

1) Press the [F8] key, using the down arrow key, highlight IMN and then
press the [Enter] key.
2) Type in the IMN and press the [Enter] key.
3) Press the [Esc] key. The screen will now prompt Update.
Select Yes and press the [Enter] key.
4) Press the [Esc] key until you return to the status screen.
7.5.3 External Equipment

The Felcom 15 has been programmed for use with the following remote boxes:
1) IC-305 Distress Alert Unit
2) IC-306 Alarm Unit
Unless a DMC-5 or additional boxes are added no changes are necessary.

To change these settings, refer to Pg. 4 of the Dealers Manual.
7-6
7.6 FM-8500
7.6.1 General
This setup must be performed on both FM-8500’s.
2) Press the [1] (Position) key. The Longitude/Latitude and UTC time should
be displayed. This NMEA information is supplied by the Felcom 15. If it is
not displayed check the NMEA cables and connections.
7.6.2 MMSI Setting

TEST VHF CH 70
1) Press the [SELECT] key, the Setup menu appears.
2) Press the [9] key, the System menu appears.

System menu < >
V P ID DSC RT CH PO
3) Using the arrow keys, select ID and press the [ENT] key.
4) Enter the vessel’s MMSI number and the [ENT] key to accept.
7.6.3 DSC Settings

System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select DSC and press the [ENT] key.
2) Press the [1] key to select CH70, then press the [ENT] key.
When setting up VHF 2, select VHF instead of CH70.
7-7
7.6 FM-8500 (Continued)

7.6.4 RT Settings
System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select RT and press the [ENT] key.
2) Press the [2] key to select USA/WX ON, then press the [ENT] key.
7.6.5 Protection Setting

System menu < >
V P ID DSC RT CH PO
1) Using the arrow keys, select P and press the [ENT] key.
2) Press the [Cancel] key until you return to the main screen.
7-8
7.7 FS-5000
7.7.1 General
1) Power up the Transceiver and Control Head.
2) Start the self-test by pressing the [RCL] key, enter 9900 and then press
the [ENT] key. This test should show OK. If an error code appears, record it.
(Refer to Pg. 2-3 in the Installation Manual)
7.7.2 GMDSS Settings

1) After all self-tests are OK, change the following settings to meet
GMDSS requirements:
a) Power reduction on both 2182 and 2187.5 is disabled.
[STO] 9927 [ENT] 1 [ENT]
b) Minimum output power is 60W or more.
[STO] 9928 [ENT] 1 [ENT]
c) Enable BK RELAY. This is not enabled when a separate receive antenna is used.
[STO] 9982 [ENT] 1 [ENT]
d) TX delay time.
[STO] 9913 [ENT] 10 [ENT]
e) Enable dummy load (default setting).
[STO] 9981 [ENT] 1 [ENT]
7.7.3 RT Operation
1) On each band, verify that the antenna automatically tunes when the
[TX TUNE] key is pressed.
2) If all tests are OK, proceed on to the next section. If the tune fails, verify the
antenna, grounding system and coupler connections.
7-9
7.7 FS-5000 (Continued)

7.7.4 Manual 2182 kHz Tuning Preset

1) Press the [2182] key.
2) Press the [TX TUNE] key, TX TUNING: OK will appear when the tuning
is complete.
3) Open the coupler and record the status of the LED’s CR1-CR23.
(Refer to Pgs. 3-23 and 3-24 of the Operator’s/Installation Manual, FS-5000)
4) Set S1 to Manual. Set switches S4, S5 and S6 to match the LED’s recorded
in step 3.
5) Set S1 to AUTO. The LED’s should stay the same as step 4.
6) Secure the antenna coupler cover.
7-10
8. RC1815/RC1825 Equipment Lists
FM-8500 (Installed Unit)
Included in GMDSS Installation Materials
Item
No. Name Part No. Qty.
1 Operator's Manual 1
2 Operator's Guide 1
3 Installation Manual 1
4 Procedure for Distress
Transmission on VHF FM-8500 1
5 Connector - FM-14 - 4 Pin 000-108-368 1
6 Connector - FM-14 - 6 Pin 000-116-185 1
7 Connector - FM-14 - 7 Pin 000-113-345 1
8 Handset and Bracket 000-138-000 1
FM-8500 (Boxed Unit)
Item
1 Marine VHF Radiotelephone FM-8500 1
6 Connector - FM-14 - 4 Pin 000-108-368 1
7 Connector - FM-14 - 5 Pin 000-111-537 1
8 Connector - FM-14 - 6 Pin 000-116-185 1
9 Connector - FM-14 - 7 Pin 000-113-345 1
10 Connector - HS-16P-2 000-503-281 1
12 Tapping Screw - 6 x 20 000-800-414 6
13 Flat Washer 000-864-129 6
14 Bracket 005-922-690 1
8-1
FS-1570/FS-2570 (Installed Unit)
FS1570 TR/AT or FS2570 TR/AT
Item
Transmission on VHF and HF 2
5 Antenna Coupler
AT-1560/15 or AT-1560/25 1
6 Transciever
FS-1570 or FS-2570 1
7 Copper Strap 000-572-187 1
8 Rubber Sleeve 000-130-472 1
9 Tapping Screw 000-805-494 4
10 Blind Plug 100-164-380 1
FS2570CBLS
Item
1 RF Cable, 10M 000-113-360 1
2 Coupler Cable, 10M 000-130-484 1
8-2
Felcom 15
IC-215 Communications Unit
Item
2 Registration Form (INMARSAT) 1
4 Distress Communications
Guide 1
5 IC-215 Terminal Unit 1
6 Mini Keyboard 004-442-400 1
7 Floppy Disk 004-439-400 1
8 7 Amp Fuse 000-549-013 1
9 15 Amp Fuse 000-549-014 1
11 Copper Strap, 1.2M 590-300-310 1
12 Label (C.S.D) 100-248-060 1
13 Label 100-248-051 1
14 Velcro, 60mm 100-237-680 4
15 Velcro, 30mm 100-237-670 4
IC-115 Antenna
Item
1 IC-115 Antenna 1
2 Antenna Cable, 30M 000-146-250 1
3 Shrink Tubing 000-147-037 1
4 Sealant 000-854-118 1
5 Cable Protector 100-298-111 1
6 Self-Bonding Tape 000-835-526 1
7 Grounding Wire 000-566-000 1
8-3
IC-305 Distress Unit
Item
1 IC-305 Distress Unit 1
3 Crimp-on Lug 000-538-113 4
4 Crimp-on Lug 000-108-424 1
IC-306 Alarm Unit
Item
1 IC-306 Alarm Unit 1
3 Crimp-on Lug 000-538-113 4
4 Crimp-on Lug 000-108-424 1
IC-315 Installation Materials
Item
1 Cable Clamp 100-301-101 1
8-4
IB-583 NBDP Terminal
Item
1 IB-583 Terminal Unit 1
3 Floppy Disk 004-439-400 1
4 3 Amp Fuse 000-549-013 1
6 Grounding Wire, 2M 000-108-138 1
7 Label (C.S.D) 100-248-060 1
8 Label 100-248-051 1
9 Velcro, 60mm 100-237-680 4
10 Velcro, 30mm 100-237-670 4
GMDSS Installation Materials
Item
1 28 v Bulb RC1-800-020 1
2 2 Amp Fuse, Mini ATM RC1-800-026 3
3 PL259 Connector RC1-500-060 4
4 Printer Paper 000-134-903 2
5 PP-510 Printer
Operator's Manual 2
6 Shore Based Maintenance
Certificate 1
7 Warranty Registration Form 1
8 E Meter Owners Manual 1
9 Installation Manual IME-GMD-40Z 1
10 Dealers Manual OSE-GMD-20Z 1
11 Daily Test Manual TSE-GMD-20Z 1
8-5
Crate
Item
1 RC1800 Rack FUSA1800 1
2 FS-2570C Control Head 1
3 FM-8500 VHF w/DSC 1
4 PP-510 Printer 2
8-6
9. RC1840 Equipment Lists
FS-5000 - Transceiver
Item
1 Operator &
Installation Manual 1
2 FS-5000 Transceiver 000-056-738 1
FS-5000 - Cables
Item
1 Control Cable 000-106-043 2
FS-5000 - Control Unit
Item
1 Control Unit 000-056-731 1
2 Antenna Coupler 000-056-874 1
3 Handset 000-112-623 1
4 Handset Hanger 005-011-950 1
5 Frequency Table 005-925-890 1
6 Crimp-on Lug - FV1.25-3 000-538-113 4
7 Crimp-on Lug - FV1.25-4 000-538-114 1
8 Hex Bolt 000-800-054 4
9 Hex Nut 000-863-109 4
10 Flat Washer - M5 000-864-128 10
11 Flat Washer - M6 000-864-129 8
12 Connector - MP-7 000-500-512 3
13 Tapping Screw - 5 x 20 000-800-488 10
14 US Plug 000-110-961 3
15 Cable Gland 000-116-434 2
16 Inline Jack 000-121-824 2
17 Nylon Washer 000-864-971 4
18 Blind Cap 100-164-380 1
9-1
DP-6 - Main Unit
Item
1 Main Unit - DP-6 1
5 Copper Strap 590-300-310 1
7 Flat Washer 000-864-128 4
8 DB25 000-120-946 2
DP-6 - Terminal Unit
Item
2 Cable 000-127-108 1
3 Tapping Screw - 6 x 20 000-802-084 4
4 Label (Inmar) 100-217-010 1
5 Velcro Fastener - 30 x 25.4 100-237-670 4
6 Velcro Fastener - 60 x 25.4 100-237-680 4
7 Label 100-248-051 1
8 Label (C. S. D.) 100-248-060 1
9 Terminal Unit IB581/6 1
10 Floppy Disk 000-115-862 1
12 Program Floppy Disk 004-447-090 1
9-2
Felcom 15
IC-215 Communications Unit
Item
2 Registration Form (INMARSAT) 1
Guide 1
5 IC-215 Terminal Unit 1
7 Floppy Disk 004-439-400 1
8 7 Amp Fuse 000-549-013 1
9 15 Amp Fuse 000-549-014 1
11 Copper Strap, 1.2M 590-300-310 1
12 Label (C.S.D) 100-248-060 1
13 Label 100-248-051 1
14 Velcro, 60mm 100-237-680 4
15 Velcro, 30mm 100-237-670 4
IC-115 Antenna
Item
1 IC-115 Antenna 1
2 Antenna Cable, 30M 000-146-250 1
3 Shrink Tubing 000-147-037 1
4 Sealant 000-854-118 1
5 Cable Protector 100-298-111 1
6 Self-Bonding Tape 000-835-526 1
9-3
IC-305 Distress Unit
Item
1 IC-305 Distress Unit 1
3 Crimp-on Lug 000-538-113 4
4 Crimp-on Lug 000-108-424 1
IC-306 Alarm Unit
Item
1 IC-306 Alarm Unit 1
3 Crimp-on Lug 000-538-113 4
4 Crimp-on Lug 000-108-424 1
IC-315 Installation Materials
Item
1 Cable Clamp 100-301-101 1
9-4
FM-8500 (Installed Unit)
Item
5 Connector - FM-14 - 4 Pin 000-108-368 1
6 Connector - FM-14 - 6 Pin 000-116-185 1
7 Connector - FM-14 - 7 Pin 000-113-345 1
FM-8500 (Boxed Unit)
Item
1 Marine VHF Radiotelephone FM-8500 1
6 Connector - FM-14 - 4 Pin 000-108-368 1
7 Connector - FM-14 - 5 Pin 000-111-537 1
8 Connector - FM-14 - 6 Pin 000-116-185 1
9 Connector - FM-14 - 7 Pin 000-113-345 1
10 Connector - HS-16P-2 000-503-281 1
12 Tapping Screw - 6 x 20 000-800-414 6
13 Flat Washer 000-864-129 6
14 Bracket 005-922-690 1
9-5
DSC-60
Item
1 Connector - FM-14 - 6 Pin 000-116-185 1
2 Connector - FM-14 - 7 Pin 000-113-345 1
3 Connector - FM-MP-7 000-108-859 1
4 Reducer - MP-7 - MP-M3A 000-108-860 1
5 Reducer - MP-7 - MP-M5A 000-108-861 1
Procedure 1
9 GMDSS Operating Guidance for
Ship Master in Distress Situations 1
9-6
GMDSS Installation Materials
Item
1 28 v Bulb RC1-800-020 1
2 2 Amp Fuse, Mini ATM RC1-800-026 3
3 PL259 Connector RC1-500-060 4
4 Printer Paper 000-134-903 2
5 PP-510 Printer
Operator's Manual 2
6 Shore Based Maintenance
Certificate 1
7 Warranty Registration Form 1
8 E Meter Owners Manual 1
9 Installation Manual IME-GMD-40Z 1
10 Dealers Manual OSE-GMD-20Z 1
11 Daily Test Manual TSE-GMD-20Z 1
Crate
Item
1 RC1800 Rack FUSA1800 1
2 DSC-60 DSC/Watch Receiver 1
3 FM-8500 VHF w/DSC 1
4 PP-510 Printer 2
9-7
10. RC18xx Parts List
Item
No. Description Part No.
1 Printer Switch RC1-800-018
2 Printer Cable (6 ft.) RC1-800-019
3 Emergency Light Assy. RC1-800-011
4 Meter RC1-500-067
5 AC Failure Light Assy. RC1-500-069
6 AC Failure Light Label RC1-500-068
7 Furuno USA GMDSS Label RC1-800-034
8 Bulb, 3w, 24v (equiv. to 1820) RC1-800-020
9 Fuses, 2 Amp, Mini ATM Type RC1-800-026
10 PP-510 Roll Paper (Single Ply) AYT214
11 PP-510 Printer Ribbon 000-133-029
10-1
8 7 6 5 4 3 2 1
H Long Wire or
H
Whip Antenna
IC-115
Fax-5 FURUNO
Coupler
G G
T/R RX
NMEA
ANT ANT
from
AT-1560
IC-315
or
000-146-250
AT-1560/25 24 VDC
from
Handset FM-8500 Meter Box
F 000-138-000 See Notes F
000-113-360 000-130-484 Ant
FURUNO
T/R Coupler
ANT Printer
D. ANT
Felcom 15
E Junction E
PP-510 IC-215
24 VDC
from
FS-1570 Meter
Keyboard
or Printer Box
B COM
FS-2570 Switch
D D
A
PP-510
24 VDC
from Controller 1 FURUNO Keyboard
PR850A
C NMEA 000-056-950 Printer C
from
IC-315 IC-315
Main Unit IB-583
Printer
NMEA Junction Box
Out
000-146-652 24 VDC
Handset 1
NBDP DTE from
B FS-2570C Meter
Box
B
IC-305
Notes:
FURUNO USA GMDSS
1) Local Supplied
DESCRIPTION
A Factory Supplied
2) All External Connections Must be Fused.
A
Keyboard
3) Two FM-8500's supplied with each console,
RC1815 / RC1825
only one shown for simplification. Interconnect Drawing
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
H H
Long Wire or
Whip Antenna
IC-115
FURUNO
Fax-5
G Coupler G
T/R RX
NMEA
ANT ANT
from
AT-5000 IC-315
000-146-250
24 VDC
from
Handset FM-8500 Meter Box
F 000-138-000 See Notes F
Ant
FURUNO
Printer
Felcom 15
E TX RX Junction E
ANT ANT Coupler PP-510 IC-215
24 VDC
Printer from
B COM
FS-5000 Switch Meter
Keyboard
Box
Transceiver A
D PP-510 D
Printer
24 VDC FURUNO
from Main
PR850A Rem 1 Unit
Rem 2 Keyboard
C IB-581 C
Printer
D. ANT RT NBDP
IC-315
24 VDC 24 VDC NMEA Junction Box
from from Out
Handset Meter Meter
Box Box
Control DSC-60
B Unit B
IC-305
NMEA
from
IC-315
Keyboard Notes:
FURUNO USA GMDSS
1) Local Supplied
DESCRIPTION
A Factory Supplied
A
RC1840
only one shown for simplification. Interconnect Drawing
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
FURUNO
H H
REMOTE A Terminal
1 Frame Grnd IB-581
RCC-15D-206
REM 2 19 2 TXD-H To IC-315
P 18 NMEA
AF TX-H 12 Blue 3 RXD-H Junction
Box
AF TX-C 13 Brown 4
G AF RX-H 14 Green 5 REMOTE B G
AF RX-C 15 Orange 6 DP-6 Frame Grnd 1
TX ON-H 16 Yellow 20 3
20 Main Unit TXD-H 2
TX ON-C 17 7 Ground 2 P
RXD-H 3
TXD-H 18 Violet 12 10 Line Out-H
P 13 4
RXD-H 19 Red 11 Line Out-C
5
Ground 20 Black 14 12 Line In-H
6
P 15
13 Line In-C
F 16 14 TX Key
20
Ground 7 7
Keyboard F
FS-5000
RCC-15D-203
MF/HF
Control Unit
RT NBDP
Frame Grnd 1
RCC-15D-206 1 Frame Grnd
REM 1 8 TXD-H 2 Red
2 TXD-H
AF TX-H 1 Blue P 7 RXD-H 3 Violet
3 RXD-H
E AF TX-C 2 Brown
4
4 E
AF RX-H 3 Green 5
5
AF RX-C 4 Orange 6
Yellow
6 DSC-60
TX ON-H 5 20
20 DSC \ Watch Receiver
9 Ground 7 Black
TX ON-C 6 7 Ground
TXD-H 7 Violet 1 10 Line Out-H
RXD-H 8 Red P 2
11 Line Out-C
D Ground 9 Black 3 12 Line In-H To IC-315 D
10 P 4
13 Line In-C
NMEA Junction
5 Box
14 TX Key
FURUNO
C C
Felcom 15 IC-315
Junction NMEA To IC-315
IC-215 Junction Box NMEA
Out Junction
Box
FM-8500
B Keyboard
IC-305
See Notes B
Notes:
FURUNO USA GMDSS
1) Local Supplied
DESCRIPTION
A Keyboard
Factory Supplied
A
RC1840
only one shown for simplification. Detailed Interconnect Drawing
8 7 6 5 4 3 2 1
S-3
8 7 6 5 4 3 2 1
Meter Wiring
H 1)Black H
Emergency 2)Blue
Emergency Light
Light Cable 3)Brown
1 2
4)Red
5)Jumper to # 4
SHUNT
1
G TB 1 G
Battery
Negative Meter
Battery 1
Disconnect Meter Fuse
Batteries Battery
Switch and Positive 8
Fuses 2
F Charger
Negative
F
3
Battery Charger
Charger
Positive
4 AC Fail Light
Battery In
Negative 5
E Battery AC Fail Light Fuse E
Battery In
IN Positive
6 TB 2 TB 3
AC Fail
Positive
-24VDC +24VDC
7
AC Fail
PR850A AC Fail 6 6
Circuit
D Negative
8 D
5 5
-24VDC
9
24 VDC
Output 4 4
+24VDC
10
C 3 3 C
2 2
Inline Breakers
FS-1570 or
TB1 Fuses 1 1
or
B FS-2570 TB2 FS-1570: 20 A Ground
B
FS-2570: 35 A
FURUNO USA GMDSS

Notes: Part Number DESCRIPTION
A A
1) Local Supplied Meter Box Assembly
Factory Supplied RC1-800-031
2) All External Connections Must be Fused. RC1815 / RC1825
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
Meter Wiring
H 1)Black H
Emergency 2)Blue
Emergency Light
Light Cable 3)Brown
1 2
4)Red
5)Jumper to # 4
SHUNT
1
G TB 1 G
Battery
Negative Meter
Battery 1
Disconnect Meter Fuse
Batteries Battery
Switch and Positive 8
Fuses 2
F Charger
Negative
F
3
Battery Charger
Charger
Positive
4 AC Fail Light
Battery In
Negative
24 VDC 5
E Output
Battery
Battery In
AC Fail Light Fuse E
Not Used IN Positive
6 TB 2 TB 3
AC Fail
Positive -24VDC +24VDC
AC Fail 7
PR850A AC Fail
Circuit Negative
6 6
D 8 D
-24VDC -24VDC 5 5
AC Input
100 to 240 24 VDC 9
VAC
Output
+24VDC +24VDC 4 4
10
C Front
Connections
Rear
Connections
3 3 C
Inline Breakers
Inline Breakers or 2 2
or Fuses 20A
Fuses
1 1
FS-5000: 60 A
B Battery 24 VDC
Ground
B
IN Output
PR300
FS-5000 FURUNO USA GMDSS
Transceiver Notes: Part Number DESCRIPTION
A AC Input
100 to 240
A
VAC
1) Local Supplied Meter Box Assembly
Factory Supplied RC1-800-031
2) All External Connections Must be Fused. RC1840
8 7 6 5 4 3 2 1
S-5
8 7 6 5 4 3 2 1
H H
IC-306 IC-305 RC1815 / RC1825
1
2
1 VCC 1
2
1 VCC Connections
2 GND 2 GND
3 3 TD/RD-A 3 3 TD/RD-A
4 4
G 10
4 TD/RD-B
5 FG 10
4 TD/RD-B
5 FG
FS-1570
FM-8500 G
FS-2570
TB NMEA
6 24 RD3-A 6 3 RXD-H
7 25 RD3-B 7 4 RXD-C
IC-315 10 10
F Junction Box
26 GND 5 GND
F
1 1 VCC
P
IC-305/ 2 2 GND
FURUNO 306 3 3 TD/RD-A
P Output Sentences:
4 4 TD/RD-B
GGA, ZDA, GLL, VTG, RMC, GSV
5 5 N.C.
Felcom 15 6 6 TD-A
E Junction
7 7 TD-B
P E
IC-215 NAV
8 8 RD-A
9 9 RD-B
10 10 GND
DMC OUT-H
DSC-60 DP-6
11 11
P
12 12 DMC OUT-C
DMC 13 13 DMC IN-H
P
D 14
15
14 DMC IN-C
15 DMC CTR
RC1840 NMEA NMEA D
6 3 RD-A 6 3 RXD-H
Connections 7 4 RD-B 7 4 RXD-C
10 5 GND 10 10 GND
Keyboard
C C
FM-8500 FS-5000
See RC1815 / RC1825 / RC1840

DMC-5 NMEA TB4
Interconnect Drawings 6 3 RXD-H 6 9 RXD +
7 4 RXD-C 7 10 RXD -
B 10 5 GND 10 6 GND B
Notes:
FURUNO USA GMDSS
1) Local Supplied DESCRIPTION
Factory Supplied
A 2) All External Connections Must be Fused.
Felcom 15 A
3) Two FM-8500's supplied with each console, IC-315 Junction Box
only one shown for simplification.
4) The IC-305 and IC-306 are wired in parallel. Connections
8 7 6 5 4 3 2 1
S-6
8 7 6 5 4 3 2 1
H H
G Felcom 15 G
FM-8500 IC-315
VHF/DSC Junction Box
J605 TB1 TB5

DMC VHF/DSC No.1 INMARSAT SES
F TXD-H 1
P
3 1 TXD-H DIST_IN-H 1
P
1 11 DMC_OUT-H F
TXD-C 2 4 2 TXD-C DIST_IN-C 2 2 12 DMC_OUT-C
RXD-H 3 1 3 RXD-H DIST_OUT-H 3 3 13 DMC_IN-H
P P
RXD-C 4 2 4 RXD-C DIST_OUT-C 4 4 14 DMC_IN-C
Frame Grnd 5 5 DIST_CTR 5 15 DMC_CTR
6 6 Frame Grnd GND 6 Frame Grnd
E E
FS-1570
DMC-5 or
FS-2570
FM-8500
Transceiver
VHF/DSC
D TB1 TB6 D
J605 VHF/DSC No.2 MF/HF DSC TB
DMC
3 TXD-H 1 3
TXD-H 1 1 TXD-H 27 TD4-A
P P 4
TXD-C 2 4 2 TXD-C TXD-C 2 28 TD4-B
1 RXD-H 3 1 29 RD4-A
RXD-H 3 3 RXD-H
P P 2
RXD-C 4 2 4 RXD-C RXD-C 4 30 RD4-B
C Frame Grnd 5 5 GND 5 31 DIST_CTR C
6 6 Frame Grnd 32 GND
B B
DESCRIPTION
FURUNO USA GMDSS
Notes: RC1815 / RC1825
A A
1) Local Supplied DMC-5
Factory Supplied
2) All External Connections Must be Fused. Interconnect Drawing
8 7 6 5 4 3 2 1
S-7
8 7 6 5 4 3 2 1
H H
G Felcom 15 G
FM-8500 IC-315
VHF/DSC Junction Box
J605 TB1 TB5

DMC VHF/DSC No.1 INMARSAT SES
F TXD-H 1
P
3 1 TXD-H DIST_IN-H 1
P
1 11 DMC_OUT-H F
TXD-C 2 4 2 TXD-C DIST_IN-C 2 2 12 DMC_OUT-C
RXD-H 3 1 3 RXD-H DIST_OUT-H 3 3 13 DMC_IN-H
P P
RXD-C 4 2 4 RXD-C DIST_OUT-C 4 4 14 DMC_IN-C
Frame Grnd 5 5 DIST_CTR 5 15 DMC_CTR
6 6 Frame Grnd GND 6 Frame Grnd
E E
DMC-5 DSC-60
MF/HF DSC
FM-8500
VHF/DSC
D TB1 TB6 D
J605 J4
VHF/DSC No.2 MF/HF DSC DMC
DMC
3 TXD-H 1 3
TXD-H 1 1 TXD-H 1 DMC OUT-H
P P 4
TXD-C 2 4 2 TXD-C TXD-C 2 2 DMC OUT-C
1 RXD-H 3 1 3 DMC IN-H
RXD-H 3 3 RXD-H
P P 2
RXD-C 4 2 4 RXD-C RXD-C 4 4 DMC IN-C
C Frame Grnd 5 5 GND 5 5 DMC CTR C
6 6 Frame Grnd 6 FRAME GRND
B B
DESCRIPTION
FURUNO USA GMDSS
Notes:
A 1) Local Supplied
RC1840 / DMC-5 A
Factory Supplied Interconnect Drawing
8 7 6 5 4 3 2 1
S-8

RC1815 -1 A3 GMDSS Console_114840

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FURUNO USA

2. MECHANICAL INSTALLATION 2-1

4. RC1815/RC1825 EQUIPMENT INSTALLATIONS

5. RC1815/RC1825 EQUIPMENT SETUP

6. RC1840 EQUIPMENT INSTALLATIONS

8. RC1815/RC1825 EQUIPMENT LISTS

9. RC1840 EQUIPMENT LISTS

10. RC18xx PARTS LIST 10-1

• The FURUNO USA GMDSS Console is an integrated package designed to meet

• As with the installation of any communications equipment, careful planning is necessary.

1) Type and Location of Antennas.

2.1 Mounting of the Console

The RC18xx Console is designed to be mounted in two distinct positions:

2.3 Power Supplies, Batteries and Battery Charger

• Mount batteries in appropriate container or rack (see manufacturers recommendations).

• Mount battery charger (see manufacturers recommendations).

Handset IB-583 Felcom 15

PP-510 for FS-2570C PP-510 for

Printer Switch for

FURUNO USA GMDSS

RC1815 and RC1825

Handset DP-6 Felcom 15

PP-510 for DSC-60 PP-510 for

Printer Switch for

FURUNO USA GMDSS

3.1.1 Meter Box

Batteries => Meter Box Assembly

3.1.3 Battery Charger

Battery Charger => Meter Box Assembly

3.1.4 PR-300 Power Supply (RC1840)

3.1.5 PR-850A Power Supply

PR-850A => Console and Outside Connections

PR-850A Front Connections

PR-850A Rear Connections (RC1815 and RC1825)

PR-850A when used with the RC1840

3.1.6 NMEA/IEC-61162 Connections

4.1 DMC-5 (Optional Equipment)

4.1.2 Power Connections

4.1.3 External Equipment Connections

2) Connect the VHF’s (FM-8500) using the supplied connector (000-116-185).

4.2 Felcom 15 Installation

4.2.1 IC-215 Communications Unit/Display

2) Connect the cables for the Felcom 15 Printer, Keyboard,

3) Install the IC-305, Distress Alert/Received Call Unit, on the bridge.

4.2.2 IC-115 Antenna Unit

4.3 FM-8500 Installation

1) Mount the transceiver bracket. (Refer to Pg. 10 of the Installation Manual)

5) Make a NMEA cable using the supplied connector (000-111-537). Connect

4.4 FS-1570/FS-2570 Installation

4.4.1 Control Unit

4.4.2 Transceiver Unit

3) Connect the cable Controller 1, connected to the FS-2570C, to the

4.4.4 Antenna Coupler AT-1560-15 or AT-1560-25

4.4 FS-1570/FS-2570 Installation (Continued)

4.4.4 Antenna Coupler AT-1560-15 or AT-1560-25 (Continued)

4.4.5 DSC/Watch Receiver Antenna

2) Ground the preamp to the mounting mast.

4.4 FS-1570/FS-2570 Installation (Continued)

4.4.5 DSC/Watch Receiver Antenna (Continued)

4.4.6 NMEA/IEC-61162 Connection

Watch Pos: NG 00:00