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Abstract
In this study, bio-waste gas is converted to sustainable hydrogen energy in good quality and low pollution. In addition, generated highly concentrated hydrogen is applied to fuel cell (PEMFC) to resolve environmental and energy crisis issue via gliding arc plasma system. Parameters that can affect the reforming performance of bio-gas in gliding arc plasma system were studied. Especially, the optimal operating condition in water gas shift reactor and preferential oxidation reactor for CO removal was proposed. For the parametric researches, change in steam feed amount and temperature change in catalyst bed in water gas shift reactor were studied. For the preferential oxidation reactor, air input flow rate change and temperature variation in catalyst bed were evaluated. The optimal operating conditions for gliding arc plasma reforming system are proposed as 6 : 4 of biogas component ratio (i.e., CH4 : CO), 3 of steam/carbon ratio, 16 L/min of total gas flow rate, and 2.4 kW of input electric power. Where, the concentration of biogas that passed each reactor shows 57.5% of H2, 7 ppm of CO, 9.2% of CO2, and 3.4% of CH4. Therefore, less than 10 ppm of CO is achieved, and this system can be applicable for PEMFC. Keywords: H2 Concentration, CO Removal, Water Gas Shift, Preferential Oxidation, Biogas Reforming
1. Introduction
Recent depletion of fossil-based fuel has brought the significant issues, such as energy crisis, global warming, and environmental hazards. For the countermeasure, renewable energies have been focused. Among the renewable energy sources, bio-waste gas is created from landfills, waste water disposal plant, and anaerobic metabolism of organic material. Biogas shows the different component ratio by types, but about 55% 70% of CH4, 27% - 40% of CO2, less than 1% of hydrogen, and 3% of H2S, etc are consisted. By reforming this bio energy to hydrogen energy, the environment-friendly system can be established. In addition, biogas reforming for fuel cell application exhibits high energy efficiency and good environment friendliness [1]. Polymer electrolyte membrane fuel cell can be used with not only pure hydrogen but also mixed gases of highly pure hydrogen. Direct application of hydrogen faces the danger to fire, and hydrogen reforming is widely adopted. For the reforming methods, steam reforming, partial oxidation, autothermal reforming, etc.
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are used to generate synthetic gas. Where, synthetic gas is composed of hydrogen, carbon dioxide, steam, and carbon monoxide. However, carbon monoxide can bring critical impact on the reliability of fuel cell. Therefore, water gas shift reaction and preferential oxidation are used to reduce the concentration of carbon monoxide less than 10 ppm for the application on fuel cell [2,3]. Many techniques have been developed, and gas phase plasma refers the state of separation with electron and cationic ion at high temperature. Plasma means a neutral gas with same number of positive and negative charges even for the high separation of electrical charges. Generally, plasma is classified as thermal plasma (high pressure or equilibrium plasma) and non-thermal plasma (low pressure or non-equilibrium plasma) [4]. Especially, gliding arc discharge (low plasma) can control the reaction state in low pressure, and features high conversion rate and energy efficiency. It has been noticed as new and environment-friendly alternative [5]. Gliding arc plasma reforming system, which is prepared laboratory space, has quick response type, and can be applicable to various types of fuel and biogases. In
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addition, gliding arc plasma-catalysis reactor is used for high conversion rate and consistent operation in optimal condition. From this setup, highly concentrated hydrogen and carbon monoxide were created. Water gas shift reactor and preferential oxidation reactor are implemented to reduce the concentration of carbon monoxide down to less than 10 ppm for the application on fuel cell. In this study, to reduce carbon monoxide content from gliding arc plasma-catalysis reactor, which can produce highly concentrated hydrogen with quick start feature, gliding arc plasma reforming system with water gas shift reactor and preferential oxidation reactor was designed and prepared. Highly concentrated hydrogen, which is prepared with gliding arc plasma reforming system from biogas, is introduced to water gas shift reactor. Catalyst bed temperature and effect of steam feed amount was evaluated. In addition, reformed gas is introduced to preferential oxidation reactor along with different catalyst bed temperatures and air input flow rates. In addition, the optimal operating condition and starting performance with less than 10 ppm of CO concentration was determined after passing water gas shift reactor and preferential oxidation reactor. Measurements on the concentration of reforming gas will provide the fundamental data on biogas system for fuel cell using gliding arc plasma reforming system.
2.2. Apparatus
Figure 1 shows gliding arc plasma reforming system. The equipment is composed of gliding arc plasma reforming system, power supply, gas/steam supply line, measurement/analysis equipment, and control/monitoring system. Gliding arc plasma reforming system can be divided into gliding arc plasma-catalysis reactor, water gas shift reactor, and preferential oxidation reactor. The specifications for the gliding arc plasma reforming system are shown in Table 1. Gliding arc plasma-catalysis reactor is an integrated system of Gliding arc plasma reactor and catalyst reactor. Gliding arc plasma reactor features 3 fan-shaped electrodes in 120 degrees. Ceramic (Al2O3 wt 96%) is used for insulation and fixing electrode with 4 mm gap. Gas jet nozzle in 3 mm diameter is installed above of electrode, and outer shell of gliding arc plasma reactor is made of quartz tube to check the inside. Catalyst reactor is made of triple shell for the equal pre-heating of catalyst with 2 mm diameter. Spherical alumina (-Al2O3) is used as carrier, and commercial nickel catalyst made through impregnation method. Characteristics of catalyst by reactors are shown in Table 2. Water gas shift reactor is composed of high temperature shift (HTS) reactor and low temperature shift (LTS) reactor with double shell structure. Waste heat from gliding arc plasma-catalysis reactor is passed through HTS and LTS, sequentially. This will maintain the temperature of catalyst bed. In addition, porous distributor is installed to equal and homogeneous contact of reforming gas at the inside of bed. Heat exchanger is installed between HTS and LTS, and air is introduced to control the temperature between reactors. Capacity of reactor is designed to be 0.8 L, and volume of catalyst bed is 0.4 L. Preferential oxidation reactor is composed of PROX I (preferential oxidation I) and PROX II (preferential oxidation II). Catalyst bed in stage I is supported by metal tube, and reforming gas is designed to be well spread after shift reactor. At the inside, spiral heat exchanger is installed to control the internal temperature, and reactor capacity is 0.4 L. For the stage II, distribution panel is installed to equal input into catalyst bed and uniform contact with oxygen. Its capacity is 0.2 L. The premixed burner was used in order to supply the heat source of the water gas shift reactor and steam generator. Burner capacity is 1.4 L and it is composed of igniter and distributer with ceramic honeycomb. Fuel (C3H8) and air were mixed and then, it was burned by the igniter after passing the distributer. Power supply (Unicon Tech, UAP-15K1A, Korea) is implemented for the stabilized plasma with 15 kW of
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CO H 2 C H 2 O H 132 kJ mol
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Figure 1. Schematic of the experiment setup for gliding arc plasma system. Table 1. Gliding arc plasma generating system.
System parts Reactor stage Gliding arc plasma reactor Catalyst reactor Water gas shift reactor Preferential oxidation reactor HTS LTS PROX I PROX II Capacity of reactor 0.6 Volume of catalyst bed Shape Cylinder Triple shell Cylinder Double shell cube Cylinder Cylinder Features - 3 fan shaped electrodes - Gas jet nozzle - Ceramic insulator - Heat exchanger - Porous distributor - Heat exchanger - Metal mesh tube - Spiral heat exchanger - Distribution panel
maximum capacity (voltage: 15 kV, AC: 1 A). Gas/steam supply line is made of CH4 MFC (LINETECH, M3030V, Korea) and CO2 MFC (BRONKHOST, F201AC-FAC-22-V, Netherlands) for the precise control on gas flow rate. Air to preferential oxidation reactor is fed through MFC (LINETECH, M3030V, Korea). Steam is generated from water supply with feed pump (KNF, STEPDOS03, Switzerland). Measurement and analysis equipments for plasma discharge voltage and current are consisted of high voltCopyright 2011 SciRes.
age probe (Tektronix, P6015, USA) and current probe (Tektronix, A6303, USA) along with oscilloscope (TDS 3052, USA). K-type thermocouple is used to measure the temperature via LabVIEW. Internal temperature of plasma is monitored in real time with device (KIMO, KTT300, USA). For gas analysis, gas chromatography with sampling line (SHIMAZU, GC-14B, Japan) and micro-gas chromatography (VARIAN, CP-4900, Netherlands) are adopted to analyze H2, CO, and CnHm at the same time.
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As control and monitoring system, LabVIEW (National Instrument, LabVIEW 8.6, USA) is utilized to control MFC, water pump, and heater. In addition, change in temperature and experimental conditions are monitored continuously.
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and CH4 shows 64.2%, 9400 ppm, and 2%, respectively. PROX II displayed 57.5%, 7 ppm, and 3% for H2, CO, and CH4. During the passing PROX reactor, decrease in concentration of CO and H2 will be happened. Air input will induce CO oxidation reaction (Equation (6)), hydrogen oxidation (Equation (7)), and methanization reaction (Equations (8) and (9)) at the same time. Therefore, concentration level of CO and H2 was decreased along with the increase in CH4 level. In the standard condition, final concentration of CO is 7 ppm, which is lower than the deactivation of fuel cell electrode. Application on PEMFC is viable.
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CO concentration from gliding arc plasma reactor is 12% in average, and introduction to PEMFC will cause the catalyst deactivation of electrode. Therefore, the concentration of reforming gas should be reduced to less than 10 ppm before the introduction to PEMFC. In addition, the corresponding design and preparation of water gas shift reactor and preferential oxidation reactor was conducted. Steam feed amount and catalyst bed temperature change in HTS and LTS in water gas shift reactor and air input flow rate and catalyst bed temperature change in PROX I and PROX II in preferential oxidation reactor were studied. 3.2.1. Water Gas Shift Reactor 1) Effect of steam feed amount in HTS and LTS
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LTS
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Figure 4 shows the change in steam feed of HTS and LTS. Temperatures of catalyst bed, HTS, and LTS in gliding arc plasma-catalysis reactor are maintained as 680C, 500C, and 310C, respectively. Feed of CH4 and CO2 is 2.4 L/min and 1.6 L/min when input electric power and total gas flow rate is set to 2.4 kW and 16 L/min. Water gas shift reactor is designed to use steam feed amount for gliding arc plasma-catalysis reactor, and carbon black is formed when less than 2 of S/C ratio in gliding arc plasma-catalysis reactor. For more than 4 of
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S/C ratio, temperature reduction from steam generator was exhibited by the increased amount of water. With consideration on these issues, 2.6 - 3.4 of S/C ratio, which shows the steady formation of discharge gas from gliding arc plasma catalyst reactor was adopted in the experiment. Figure 4(a) represents the major gas concentrations according to steam feed in HTS. CO concentration from gliding arc plasma-catalysis reactor displayed 14% in average, and the concentration was reduced to 11% after HTS. In addition, H2 concentration was maintained at 63% in average. 3 in S/C ratio shows the maximum value, 65%. Figure 4(b) shows the major gas concentrations by steam feed amount in LTS. CO concentration from HTS
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reactor displays 11% in average, and it is further reduced to 5% after LTS. In addition, increase in steam feed amount will cause the reduction of CO concentration. This can be elucidated by Equation (5), facilitated reaction between CO and H2O by the catalyst in LTS. For H2 concentration, 65% in average was determined (2% increase from HTS), and 2.9 of S/C ratio shows the maximum, 68%. 2) Effect of HTS and LTS catalyst bed temperature Figure 5 shows the temperature change in HTS and LTS catalyst bed. S/C ratio of HTS and LTS reactor in gliding arc plasma-catalyst reactor is maintained as 3, and CH4 and CO2 feed are 2.4 L/min and 1.6 L/min. Input electric power to gliding arc plasma is 2.4 kW, and total gas flow rate is set to 16 L/min.
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Figure 4. The effect of the various S/C ratios. (a) Concentration of syngases on HTS; (b) Concentration of syngases on LTS. Copyright 2011 SciRes.
Figure 5. The effect of various catalyst bed temperature. (a) Concentration of syngases on HTS; (b) Concentration of sysgases on LTS. EPE
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HTS catalyst bed temperature. Under 440C, there is a minimal reaction because of less than 600C of gliding arc plasma-catalysis reactor catalyst bed temperature. For higher than 560C, catalyst bed will be damaged. Therefore, 440C - 560C of temperature range is set for the experiments. According to the increase in catalyst bed temperature, H2 concentration will be gradually increased, and 500C showed the maximum value, 64%. Temperature higher than 500C shows the decrease in concentration. For CO concentration, it is stable at 12% in average. Where, CH4 displays 1% in average, and the most of CH4 is converted. Figure 5(b) exhibits the major gas concentration according to LTS catalyst bed temperature. Catalyst bed temperature in HTS is set to 500C, and heat exchanger is utilized between HTS and LTS reactor. LTS catalyst bed temperature is adjusted to 220C - 410C for experiment. When the catalyst bed temperature increases, the maximum level of hydrogen as 65% is achieved at 310C. Where, CO, CO2, and CH4 are displayed as 5%, 22%, and 0.9%. Above this temperature, the concentration is gradually reduced. LTS catalyst is determined to be active at 310C according to Equation (5). For LTS, 14% of difference in H2 is reported according to catalyst bed temperature. In addition, CO concentration seems to have large variation as 6% in average, and LTS catalyst bed is significantly affected by temperature. 3.2.2. Preferential Oxidation Reactor CO concentration level after water gas shift reactor is about 5%. This will cause deactivation of electrode in PEMFC, and preferential oxidation reactor is implemented to lower the concentration by 10 ppm. In addition, Pt-based catalyst and Ru-based catalyst are filled in stage 1 and 2, respectively. 1) Effect of air feed in preferential oxidation reactor Figure 6 shows the air feed change in preferential oxidation reactor. Temperatures of gliding arc plasma reactor-catalysis reactor catalyst bed 680C, HTS/LTS reactor are maintained as 500C and 310C. CH4 and CO2 feed is 2.4 L/min and 1.6 L/min, respectively. Input electric power of gliding arc plasma is 2.4kW, and total gas flow rate is 16 L/min. The S/C ratio is set to 3. In addition, temperature of PROX I and PROX II is 190C and 190C. Figure 6(a) shows the gas concentration change according to air input flow rate in PROX I. When the air input flow rate is increased, H2 concentration is reduced from 64% to 48%. According to Equation (7), hydrogen is reacted with CO and remained oxygen. In addition, the
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nitrogen component in air will dilute the hydrogen concentration. For CO concentration, 21000 ppm is achieved at the initial stage with 100 mL/min, and the level is reduced to 2500 ppm upon the introduction of 500 mL/min. The optimal condition, 300 mL/min, which shows the significant drop in CO concentration and steady production of H2, is determined. Where, major gas concentrations exhibit 64% of H2, 9400 ppm of CO, and 2% of CH4. Figure 6(b) shows the major gas concentration change by air input flow rate in PROX II. From the optimal condition at PROX I, 300 mL/min, 100 - 300 mL/min of air is introduced at PROX II. When air input flow rate is increased, H2 concentration is reduced from 59% to 43%. For CO, the concentration is reduced from 3400 ppm to 0 ppm. For the optimal air input flow rate condition, 200 mL/ min, which shows no reduction in H2 concentration along with less than 10 ppm of CO, is determined. H2 concentration at the optimal condition is 58%, and 7 ppm of CO is reported. For CO2 and CH4, 14% and 3% is displayed. When the air input flow rate increases, CO level will be decreased. In addition, CO2 and CH4 level will be raised. According to Equation (6), CO will be depleted, and CH4 is reformed by Equation (9), methanation. 2) Effect of temperature in preferential oxidation reactor Figure 7 shows the change in catalyst bed temperature in preferential oxidation reactor. Temperature of gliding arc plasma-catalysis reactor catalyst bed, HTS, and LTS reactor is set to 680C, 500C, and 310C, respectively. Input CH4 and CO2 are 2.4 L/min and 1.6 L/min, and input electric power to gliding arc plasma is set to 2.4 kW. Total gas flow rate is 16 L/min with 3 of S/C ratio. In addition, air input flow rate to PROX I and PROX II is 300 mL/min and 200 mL/min, respectively. Figure 7(a) represents the major gas concentration changes according to catalyst bed temperature of PROX I. As per the increase in temperature, H2 level is gradually increased, and shows the maximum, 62% at 190C. Where, CO shows the minimum, 2200 ppm, and 3% of N2, 9% of CO2, and 3% of CH4 are achieved. In case of less than 190C, low temperature of catalyst bed causes the lower hydrogen level from air dilution rather than the reaction by Equation (6). For the higher than 190C, H2 concentration is decreased by methanation in Equation (8). The significant difference in concentration level for H2 and CO suggests the higher sensitivity of PROX I catalyst on temperature. Figure 7(b) shows the major gas concentration changes in catalyst bed of PROX II. Temperature of PROX I is set to 190C, and the temperature range of
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Figure 6. The effect of the various air input flow rate. (a) Concentration of syngases on PROX I; (b) Concentration of syngases on PROX II.
Figure 7. The effect of the various catalyst bed temperatures. (a) Concentration of syngases on PROX I; (b) Concentration of syngases on PROX II.
PROX II is changed from 70C - 190C for experiment. As the temperature of catalyst bed increases, hydrogen concentration shows the maximum value of 58% at 190C, where CO, CO2, and CH4 displays 7 ppm, 9%, and 3%. When the catalyst bed temperature is low, CO concentration shows the significant decrease from 16000 ppm to 7 ppm along with temperature rise. Therefore, effect of catalyst bed temperature affects significantly on CO concentration for PROX II. In addition, CH4 concentration is increased along with hydrogen concentration according to Equation (9), methanation. The concentration of C2H2, one of major hydrocarbon species, is decreased from 2% to 1% along with increase in methane content. This can be explained by the formation of CH4 from the reaction of trace hydrogen from hydrocarbon and CO.
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4. Conclusions
In this study, major content of biogas is reformed to CH4 and CO2 via gliding arc plasma reforming system. Specially designed and prepared system features high concentration H2 of and less than 10 ppm of CO. The corresponding characteristics with parameter changes were determined. For the experiment results on biogas reforming with standard condition, gliding arc plasma-catalysis reactor, water gas shift reactor, and preferential oxidation reactor show 58% of H2, 7 ppm of CO, 9% of CO2, and 3% of CH4 in average. As with the results, the most of syngases is H2, and carbon monoxide displays less than 10 ppm, which can be applicable to PEMFC. As the parameters that can affect the reforming perEPE
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ET AL. 103-109. doi:10.1007/s10562-005-7937-9 [4] Y. N. Chun and H. O. Song, Syngas Production Using Gliding Arc Plasma, Energy Sources, Vol. 30, No. 13, 2008, pp. 1202-1212. doi:10.1080/15567030600817670 T. Sreethawong, P. Thakonpatthanakun and S. Chavadej, Partial Oxidation of Methane with Air for Synthesis Gas Production in a Multistage Gliding Arc Discharge System, International Journal of Hydrogen Energy, Vol. 32, No. 8, 2007, pp. 1067-1079. doi:10.1016/j.ijhydene.2006.07.013 A. Effendi, K. Hellgard, Z. G. Zhang and T. Yoshida, Optimising H2 Production from Model Biogas via Combined Steam Reforming and CO Shift Reactions, Fuel, No. 84, No. 7-8, 2005, pp. 869-874. doi:10.1016/j.fuel.2004.12.011 Y. N. Chun and S. C. Kim, Production of Hydrogen-Rich Gas from Methane by Thermal Plasma Reform, Journal of the Air & Waste management Association, Vol. 57, No. 12, 2007, pp. 1447-1451. doi:10.3155/1047-3289.57.12.1447 J. D. Holladay, J. Hu, D. L. King and Y. Wang, An Overview of Hydrogen Production Technologies, Catalysis Today, Vol. 139, No. 4, 2009, pp. 244-260. doi:10.1016/j.cattod.2008.08.039 S. Srinivas, A. Dhingra, H. Im and E. Gulari, A Scalable Silicon Microreactor for Preferential CO Oxidation Performance Comparison with a Tubular Packed-Bed Microreactor, Applied Catalysis A: General, Vol. 274, No. 1-2, 2004, pp. 285-293. doi:10.1016/j.apcata.2004.07.012
formance, the steam feed amount in HTS and LTS reactor exhibits the optimal condition with 3 in S/C ratio. Reduction of CO concentration is 3% in average for HTS, and is further decreased to 6% after LTS reactor. Hydrogen concentration is increased to 1% after HTS and 3% in LTS. Effect of catalyst bed temperature in HTS and LTS exhibits the maximum point in H2 concentration as the increase in temperature. With 500C in HTS and 310C in LTS, the maximum production of H2 and low concentration of CO can be achieved. Catalyst bed temperature significantly affects on reforming performance. For the air input flow rate to preferential oxidation reactor, 300 mL/min and 200 mL/min of PROX I and II is the optimal condition, which displays the minimum drop of H2 concentration and low CO content. According to catalyst bed temperature in preferential oxidation reactor, 190C of PROX I and PROX II show the optimal condition, and the temperature change affects significantly on hydrogen and CO concentration.
[5]
[6]
[7]
[8]
5. References
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[10] Z. G. Zhang, G. Xu, X. Chen, K. Honda and T. Yoshida, Process Development of Hydrogenous Gas Production for PEFC from Biogas, Fuel Processing Technology, Vol. 85, No. 8-10, 2004, pp. 1213-1229. doi:10.1016/j.fuproc.2003.10.017
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