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TAINABLE CTURI

US UFA NG
AN

M
Reliability & efficiency
without compromise
Rotary Screw Compressors

L160 - L290
Premium compressor design
L160RS - L290RS
and industry leading warranty Fixed & Regulated Speed
Where reliability is key

The L-Series from CompAir


Well known in the industry for quality and reliability
CompAir continuously develops the L-Series achieving
cutting edge performance and efficiency. The new high
capacity range L160 to L290 of lubricated screw
compressors comprises of fixed speed and regulated
speed (RS) models. The design focus of these
compressors is purely on performance and efficiency.
Apart from the premium efficiency airend, several
features, such as fixed and regulated speed radial fans, Engineering excellence
have been added to further enhance efficiency and
reduce running costs. Compressors are more than just a financial investment,
they are a key component in ensuring that manufacturers,
processors and operators receive consistent, high quality,
Pressure range low cost air. The screw compression element is the heart
5 to 13 bar of the compressor and therefore CompAir keeps the
design and manufacture in-house, using the latest CNC
Volume flow
rotor grinding machinery, coupled with online laser
6 to 47 m³/min
technology. The resulting reliability and performance
Motor power ensure that operating costs will remain low throughout the
160 to 250 kW compressors life.

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Premium efficiency airend
The high-output compression element with slow rotational
speed reduces energy costs. In addition, the innovative
design of the fail safe shaft seal, integrated oil filter and oil
regulation valve, ensures external hoses are reduced to a
minimum to guarantee highest levels of quality and reliability
are achieved. Under the free Assure warranty the
airends are covered up to 44,000 hours or 10 years*.

*Whichever is soonest

3
Design Concept

Engineered to perform
Large surface after coolers Automatic motor lubrication
Optimum cooling of the air and oil circuit is achieved Correct charge of lubricant
by drawing the coolest possible air onto the coolers to the bearings at all times
from the outside. The coolers are offset and cooled delivers unrivalled reliability
independently by separate radial fans and exhaust and reduced motor life costs.
chambers which ensures optimum oil temperature
and lowest achievable air discharge temperature. Viton vitaulic couplings
This results in longer component life and lower High quality solid hose and pipe connections
downstream air treatment running costs. ensure leak free connections keeping your
compressor clean and service friendly.
High performance separator filter
Two-stage filtration ensures highest quality air is Zero loss autodrain
delivered to your air treatment resulting in lower pressure Fitted to the air aftercooler to remove bulk water
drops and reduced overall system running costs. allowing greater flexibility of installation options.

High efficiency electric motor


Premium efficiency electic motor.

Thermostatically controlled radial fans


High efficiency, high thrust, very low noise
fans fitted on both air and oil coolers.

4
‘‘ CompAir lubricated rotary
screw compressors incorporate
the very latest technological
Get in touch advances and guarantee a
continuous supply of high
quality compressed air.

Delcos XL innovative touch • Remote Control via Programmable Inputs


screen compressor controller • Auto Restart after Power Failure
The Delcos XL with its high resolution touch screen • Optional Base Load Sequencing
display is extremely user-friendly and self-explanatory. All
•S
 D Card – stores several
functions are clearly structured in five main menus and are
run characteristics
intuitively visual. The multilingual Delcos XL control system
ensures reliable operation and protects your investment • iConn enabled
by continuously monitoring the operational parameters,
which is essential for reducing your running costs. Trend diagrams
With the ability to display detailed
Features & functions
system analysis in the form of trend
•H
 ome Page – instant overview diagrams and graphs, operating
of the compressor status parameters can be precisely
set to maximise efficiency.
•R
 eal Time Clock –
allows pre-setting of • Line / Network Pressure
compressor starting/stopping
• Motor Speed (Regulated Speed)
• Second Pressure Setting
•O
 n Load Hours / Total Hours Run &
• Integrated Cooling and Dryer Control Average Volume Flow
• Fault History Log – for in-depth analysis • Weekly Average Volume Flow

iConn Industry 4.0 solution


The L-Series is equipped with iConn as a standard. iConn is the smart, proactive real-time monitoring service that delivers
in-depth and real-time knowledge on the system to our compressed air users. It enables accurate production planning
and total peace-of-mind protection, generating insight and statistics that keep users informed on performance, at the
same time highlighting potential issues before they become a problem.

• Condition based monitoring


• Predictive maintenance required
• Full air manufacturing control optimisation
• External data pattern integration
5
Regulated Speed Compressors

The perfect response to individual Tried and tested inverter concept


air demands • Integrated in the electric cabinet

Regulated speed compressors from CompAir can efficiently • Protected from dust by replaceable inlet filters
and reliably handle the varying air demand found in most • Maximum reliability from optimised cooling system
plant air systems.
• Ensures high availability and long-life
The annual cost of ownership can be significantly reduced
using regulated speed technology.
Regulated speed radial fan
This range can be optionally equipped with inverter driven
radial fan on the oil after cooler.
8%
• Optimises oil temperature regulation
10%
• Saves energy costs
A typical oil
lubricated rotary Maintenance
screw air compressor
82% and
Service Costs

CompAir RS features are


your benefits
Energy The L-RS Series products are designed to obtain the
Costs
greatest efficiency across the entire operating range.
Investment
5%
12%
Wide regulation range
No cycles means substantial energy savings

Perfect motor - drive - airend design


S AV I N G S

A CompAir
regulated speed
High efficiency across broad flow range
up to
compressor
35%
GY
ER

E
N

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SmartAir Master Plus
compressed air
management system
Energy management is crucial for all compressed air
users, as the highest cost factor of a compressor is the
energy to run it. Over a period of five years, energy
accounts for typically 80% of the total costs. Compressed
air systems typically comprise of multiple compressors
delivering air to a common distribution system. The
combined capacity of those machines is generally greater
than the maximum site demand.

With CompAir's advanced demand responsive sequencer


A profitable investment
SmartAir Master Plus, the efficiency of the compressor •H
 armonises the workload of up to 12 fixed or regulated
stations with up to twelve compressors including speed compressors
downstream equipment can be maximised. Apart from the
•E
 liminates energy waste by tightening the network
energy savings, the compressed air management system
pressure to the narrowest pressure band
also contributes to decreased downtime, optimum
performance and monitoring, and ultimately leads to •E
 qualises the running hours for economic servicing and
increased plant productivity. increased uptime

Characteristics of each
compressor Diagram display

7
AirPlus

How to add further value 0% Recovery


Heat recovery
The heat generated during compression is paid
for as part of the process, then paid for again
during removal by way of cooling fans. Instead
of simply removing the heat, it can be used to
Cooler
generate free hot process water or hot water
heating systems by utilising a high efficiency,
factory fitted oil to water heat exchanger.
Hot Oil
Upgrade your compressed air system with
heat recovery
• Significant cost savings
• Lower CO2 emissions
• Low investment costs

Inverter driven radial fan


The ability to vary the speed of the fan via a
frequency inverter optimises the efficiency. All
regulated speed compressors are equipped with
inverter driven radial fans on the oil cooler as
standard. Fixed speed compressors can have it Hot Oil
factory fitted as an option.

Base load sequencing Energy Recovery Pack


Compressed air systems typically comprise of
multiple compressors delivering air to a
common distribution system. The addition of the
optional base load sequencing module will allow
to control centrally up to four compressors
matching the delivery to the plant demand.
Hot Water Industrial Process Heating Hot Air Blast

Approximately 80% Recovery

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Compressed air purification • Water Cyclone Separators
• Compressed Air Filters
Modern production systems and processes
• Condensate Drain System
demand increasing levels of air quality. Air treatment
products manufactured by CompAir, utilise • Compressed Air Refrigerant Dryer
the latest technology and provide an energy- • Heatless Desiccant Dryers
efficient solution at the lowest life cycle costs. • Heat Regenerative Desiccant Dryers

The new downstream portfolio manufactured by CompAir • Nitrogen Generator


utilising the latest technology, provides an energy efficient •S
 martAir Master Plus Multi
solution at lowest life cycle costs. Compressor Controllers
The same quality, performance and
efficiency standards delivered by the
compressors can now be enjoyed
from the air treatment range.

Investment in a manufacturing site


in addition to the support teams,
ensures that compressed air
operators don’t need to worry about
the quality of their compressed
air – quality that is key to ensuring
maximum production efficiency
and investment protection.

9
The best investment
protection you can get

The CompAir Assure Service


and Warranty agreements
Cover the airend for up to 10 years.

Your benefits:
It All Adds Up to Peace of Mind
Lower Cost of Quality Results Increased Uptime Efficient Peace of Mind
Ownership Energy Use
Factory trained Service & Warranty Assure Service
Assure Service technicians allows Agreements help Peak system agreements ensures
and Warranty you to focus on decrease unplanned efficiency is an extended
Agreements your core business, downtime and achieved through warranty. Depends
provide the most while they take costly production properly performed on duration.
cost-effective care of your interruptions. maintenance and
solutions based on compressor system. inspection.
your customised
maintenance
strategy.

+ + + +
1)
10 years/44,000 hours on the air end.
Whichever is the soonest. Subject to Terms & Conditions.

CompAir genuine spare parts


Enjoy complete peace of mind.
Genuine CompAir parts and lubricants ensure that compressed air plant reliability and efficiency is
maintained at the highest standards. CompAir spare parts and lubricants are distinguished by:

•L
 ong service life, even under •H
 igh reliability improves plant
harshest conditions up-time
•M
 inimum losses contributing to •P
 roducts manufactured with
energy savings the strictest Quality
Assurance Systems
10
CompAir L-Series - Technical Data
L160 – L290 Fixed Speed
Compressor Nominal Drive FAD 1] Noise Weight Dimensions
Model Pressure Motor Level 2] LxWxH
[bar g] [kW] [m3/min] [dB(A)] [kg] [mm]

7.5 160 32.04 76 4186 2907 x 2071 x 2193


L160 10 160 28.20 76 4186 2907 x 2071 x 2193
13 160 23.91 76 4186 2907 x 2071 x 2193
7.5 200 39.23 77 4415 2907 x 2071 x 2193
L200 10 200 34.85 77 4415 2907 x 2071 x 2193
13 200 29.38 77 4415 2907 x 2071 x 2193
7.5 250 42.03 78 4625 2907 x 2071 x 2193
L250 10 250 37.01 78 4625 2907 x 2071 x 2193
13 250 32.64 78 4625 2907 x 2071 x 2193
7.5 250 47.10 79 4650 2907 x 2071 x 2193
L290 10 250 41.53 79 4650 2907 x 2071 x 2193
13 250 36.44 79 4650 2907 x 2071 x 2193

L160RS – L290RS Regulated Speed


Compressor Nominal Drive FAD 1] Noise Level at 70% Weight Dimensions
Model Pressure Motor Load 2] LxWxH
[bar g] [kW] [m3/min] [dB(A)] [kg] [mm]

L160RS 5 - 13 160 6.54 - 32.33 75 4378 2907 x 2071 x 2193


L200RS 5 - 13 200 5.99 - 39.44 77 4573 2907 x 2071 x 2193
L250RS 5 - 13 250 5.83 - 42.80 78 4669 2907 x 2071 x 2193
L290RS 5 - 13 250 5.87 - 47.02 79 4684 2907 x 2071 x 2193

All Models are also available as WATER COOLED versions. For technical specifications please refer to the water cooled
technical information sheets.
1]
Data measured and stated in accordance with ISO 1217, Edition 4, Annex C and Annex E and the following conditions:
Air Intake Pressure 1 bar a, Air Intake Temperature 20°C, Humidity 0 % (Dry).
2]
Measured in free field conditions in accordance with ISO 2151, tolerance ± 3dB (A).
11
Innovation &
Engineering Excellence

A leading global manufacturer of a wide range


of world-class compressed air solutions, CompAir
is dedicated to providing a complete solution for
our industry partners. From the latest advances in
oil-free and oil-lubricated technologies to a complete
range of downstream equipment, air treatment and accessories.
An extensive network of dedicated CompAir sales companies and premium partners across all continents provide
global expertise with a truly local service, ensuring our advanced technology is backed up with the right support.
CompAir has consistently been at the forefront of compressed air systems development, culminating in some of the
most energy efficient and low environmental impact compressors on the market today, helping customers achieve
or surpass their sustainability targets.

CompAir compressed air product range


Advanced Compressor Technology Complete Air Treatment Range Value Added Services
Lubricated • Filter • Professional Air Audit
• Rotary Screw • Refrigerant and Desiccant Dryer • Performance Reporting
> Fixed and Regulated Speed • Condensate Management • Leak Detection
• Portable • Heat of Compression Dryer
Leading Customer Support
• Nitrogen Generator
Oil-Free • Custom Engineered Solutions
• Water Injected Screw Modern Control Systems • Local Service Centres
> Fixed and Regulated Speed • CompAir DELCOS Controllers • Genuine CompAir Parts
• Two Stage Screw • SmartAir Master Plus Sequencer and Lubricants
> Fixed and Regulated Speed • iConn - Smart Compressor Service
• Rotary Scroll CompAir policy is one of continuous improvement and we
• Ultima® therefore reserve the right to alter specifications and prices
without prior notice. All products are sold subject to the
Company’s conditions of sale.
725EN 06/23 CI

www.compair.com sales@compair.com

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