ABB Thermal and Electronic Overload Relays
ABB Thermal and Electronic Overload Relays
ABB Thermal and Electronic Overload Relays
ABB
ABB STOTZ-KONTAKT GmbH
1
2CDC 106 014 C0203
2
2CDC 106 014 C0203
ABB
Contents
Thermal/Electronic overload relays
Overview ............................................................................................................................
12
13
14
16
18
23
Description
28
32
3
2CDC 106 014 C0203
Type
Setting ranges
T 7 DU
T7DU
number
from
to
PTM 91 6566
SB 7361
SB 7386
SST 002 98
Thermal
overload relays
TA25DU
TA42DU
TA75DU
11
18
0.1 0.16 A
24 ... 32 A
18 ... 25 A
29 ... 42 A
18 25 A
60 80 A
A9 ... A40
(T)AL9 ... (T)AL40
A30, A40
(T)AL30 ... (T)AL40
Accessories
Remote tripping coil
Remote reset coil
DS25-A
DR25-A
Function markers
Wall mounting kit
BA5-50
DB25
DB80
TA25DU V1000
TA75DU V1000
Type
Setting ranges
E16DU
number
from
to
E80DU
E140DU
E45DU
E200DU
9A
45 A
27 A
80 A
50 A
140 A
60 A
200 A
A95, A110
AF95, AF110
AE95, AE110
A145, A185
AF145, AF185
Electronic
overload relays
DB16E
LT200E
4
2CDC 106 014 C0203
TA80DU
TA110DU
PTM 91 6570
SB 7399
SB 7398
1SFT91199-05
TA200DU
TA450DU/SU
29 ... 42 A
60 ... 80 A
65 ... 90 A
80 110 A
80 110 A
150 200 A
A95, A110
AF95, AF110
AE95, AE110
TAE95, TAE110
A145, A185
AF145, AF185
7
SU 40 ... 60 A
220 ... 310 A
DT450/A
DS25-A
DR25-A
LT200 A
DB200
TA450SU
TA110DU V1000
TA200DU V1000
TA450DU/SU V1000
E320DU
E500DU
E800DU
E1250DU
100 A
320 A
150 A
500 A
250 A
800 A
375 A
1250 A
AF400, AF460
AF580, AF750
AF1350
AF1650
DT500 / AF460
DT800 / AF750
LT320E
LT500E
LT800E
5
2CDC 106 014 C0203
Motor protection
Selection of the protection device
Protection device
current-dependent:
Fuses
Protection device,
temperature-dependent:
Thermistor
machine protection
CUSTORAPID
SST 081 91 M 3
SST 081 91 M 1
SST 081 91 M 2
1 Current overloading
5 Locked motor
In the case
of motors with
thermally critical rotor
10 External heating
of the motor
(e.g.: bearing heating)
not effective
partly effective
fully effective
Note on fuses
Fuses do not protect a motor against overload. They serve only as short-circuit protection of switchgear and cables.
For direct starting, fuses of around 1.5 to 2.5 times the rated current should be used. A fuse must withstand 1.3 times its rated current for a
sustained period. This would entail thermal overload of the motor. In order to protect motors against short-circuits, it is advisable to use fuses
aM in conjunction with the thermal overload relay. The specifications in relation to short-circuit protection for contactors and overload relays
must be noted when selecting the rating of fuses or circuit-breakers.
6
2CDC 106 014 C0203
Motor protection
with FieldBusPlug devices
The components
The fieldbus plug (FieldBusPlug) is the central communications
element of the new product family. It connects devices and device
combinations of different functions and characteristics as well as
simple sensors with automation devices.
A great variety of switching and automation modules belong to the
product family separated into similar performance characteristics,
e.g. devices for motor protection, motor control and standard
sensors.
Connection to fieldbus
7
2CDC 106 014 C0203
Order code
Setting range
...
Max.fuse
See page 20
aM
L/gG
A
A
Price /
piece
gL/gG
Packing
unit
piece
Weight
per
piece
kg
0.5
1
2
2
4
6
6
10
10
10
25
1
1
1
1
1
1
1
1
1
1
1
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.5
0.63
1.25
2
4
4
6
6
10
10
16
20
25
35
35
50
63
80
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.170
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.170
1
1
1
0.330
0.330
0.330
1
1
1
0.330
0.330
0.330
SST00298
T7DU 0.16
T7DU 0.24
T7DU 0.4
T7DU 0.6
T7DU 1.0
T7DU 1.6
T7DU 2.4
T7DU 4.0
T7DU 6.0
T7DU 9.0
T7DU12.0
T7DU
0.1
0.16
0.24
0.4
0.6
1.0
1.6
2.4
4.0
6.0
9.0
... 0.16
... 0.24
... 0.4
... 0.6
... 1.0
... 1.6
... 2.4
... 4.0
... 6.0
... 9.0
... 12.0
SB 7386
TA25DU 0.16
TA25DU 0.25
TA25DU 0.4
TA25DU 0.63
TA25DU 1.0
TA25DU 1.4
TA25DU 1.8
TA25DU 2.4
TA25DU 3.1
TA25DU 4.0
TA25DU 5.0
TA25DU 6.5
TA25DU 8.5
TA25DU 11
TA25DU 14
TA25DU 19
TA25DU 25
TA25DU 32
TA25DU
0.1
0.16
0.25
0.4
0.63
1.0
1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10.0
13.0
18.0
24.0
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
0.16
0.25
0.4
0.63
1.0
1.4
1.8
2.4
3.1
4.0
5.0
6.5
8.5
11.0
14.0
19.0
25.0
32.0 (1)
2
2
4
4
6
6
10
16
20
25
25
35
50
63
TA25DU ... V1000 (EEx e) for contactors A9 ... A40, (T)AL 9 ... (T)AL30
TA25DU 0.16 V1000
TA25DU 0.25 V1000
TA25DU 0.4 V1000
TA25DU 0.63 V1000
TA25DU 1.0 V1000
TA25DU 1.4 V1000
TA25DU 1.8 V1000
TA25DU 2.4 V1000
TA25DU 3.1 V1000
TA25DU 4.0 V1000
TA25DU 5.0 V1000
TA25DU 6.5 V1000
TA25DU 8.5 V1000
TA25DU 11 V1000
TA25DU 14 V1000
TA25DU 19 V1000
TA25DU 25 V1000
TA25DU 32 V1000
0.1
0.16
0.25
0.4
0.63
1.0
1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10.0
13.0
18.0
24.0
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
0.16
0.25
0.4
0.63
1.0
1.4
1.8
2.4
3.1
4.0
5.0
6.5
8.5
11.0
14.,0
19.0
25.0
32.0 (1)
2
2
4
4
6
6
10
16
20
25
25
35
50
63
0.50
0.63
1.25
2
4
4
6
6
10
10
16
20
25
35
35
50
63
80
SB 7361
TA42DU 25
TA42DU 32
TA42DU 42
TA42DU
8
2CDC 106 014 C0203
18.0 25.0
22.0 32.0
29.0 42.0
50
63
80
63
80
100
V1000
V1000
V1000
18.0 25.0
22.0 32.0
29.0 42.0
50
63
80
63
80
100
Order code
Setting range
...
Max.fuse
See page 21
aM
L/gG
A
A
Price /
piece
gL/gG
Packing
unit
piece
Weight
per
piece
kg
1
1
1
1
1
1
0.330
0.330
0.330
0.330
0.330
0.330
63
80
100
125
160
200
1
1
1
1
1
1
0.330
0.330
0.330
0.330
0.330
0.330
100
125
160
200
1
1
1
1
0.360
0.360
0.360
0.360
100
125
160
200
1
1
1
1
0.360
0.360
0.360
0.360
200
224
1
1
0.750
0.750
1
1
0.750
0.750
2CDC231001F0003
TA75DU for contactors A50 ... A75 and AE50 ... AE75
TA75DU 25
TA75DU 32
TA75DU 42
TA75DU 52
TA75DU 63
TA75DU 80
18
22
29
36
45
60
...
...
...
...
...
...
25
32
42
52
63
80
50
63
80
100
125
160
63
80
100
125
160
200
TA75DU ... V1000 (EEx e) for contactors A50 ... A75 and AE50 ... AE75
TA75DU
TA75DU 25 V1000
TA75DU 32 V1000
TA75DU 42 V1000
TA75DU 52 V1000
TA75DU 63 V1000
TA75DU 80 V1000
18
22
29
36
45
60
...
...
...
...
...
...
25
32
42
52
63
80
50
63
80
100
125
160
SB 7399
TA80DU 42
TA80DU 52
TA80DU 63
TA80DU 80
TA80DU
29
36
45
60
...
...
...
...
42
52
63
80
80
100
125
160
TA80DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
TA80DU 42 V1000
TA80DU 52 V1000
TA80DU 63 V1000
TA80DU 80 V1000
29
36
45
60
...
...
...
...
42
52
63
80
80
100
125
160
SB 7398
TA110DU 90
TA110DU 110
...
...
90
110
160
200
TA110DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
TA110DU 90 V1000
TA110DU 110 V1000
TA110DU
66
80
66
80
...
...
90
110
160
200
200
224
SST 014 94 R
Order code
for thermal
overload
relay
DX25
TA25DU 25 and
DB25/25 A
DX25
Price /
piece
Packing Weight/
unit
piece
piece
kg
0.030
SST 182 91 R
SST 193 91 R
DB25
Type
Order code
for thermal
overload
relay
Mounting
Price /
piece
Packing Weight/
unit
piece
piece
kg
DB25/25 A
DB25/32 A
TA25DU < 25
TA25DU 32
snapping
onto
1
1
0.050
0.075
DB80
TA42DU
TA75DU
TA80DU
35 mm
0.170
DB80
9
2CDC 106 014 C0203
Order code
Setting range
Max.fuse
See page 21
aM
L/gG
A
A
66
80
100
110
130
150
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
0.750
0.750
0.750
0.750
0.750
0.750
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
0.750
0.750
0.750
0.750
0.750
A ... A
Price /
piece
gL/gG
Packing
unit
piece
Weight
per
piece
kg
SST032 99
TA200DU 90
TA200DU 110
TA200DU 135
TA200DU 150
TA200DU 175
TA200DU 200
...
...
...
...
...
...
90
110
135
150
175
200
TA200DU
80
100
110
130
150
...
...
...
...
...
110
135
150
175
200
0.070
1.500
1.500
1.500
SST030 99
TA450DU
1.500
1.500
1.500
SST 279 92 R
DB200
Type
Order code
for thermal
overload
relay
DB 200 *)
Mounting
Price /
piece
Packing Weight/
unit
piece
piece
kg
Screw
mounting
0.230
Thermal overload relays for heavy start / long starting time class 30
Type
Order code
Setting range
For contactor
Price /
piece
Packing
unit
piece
Weight
per
piece
kg
...
40
55
70
95
130
165
220
...
...
...
...
...
...
...
60
80
105
140
185
235
310
1.500
1.500
1.500
1.500
1.500
1.500
1.500
60
80
105
140
185
235
310
1.500
1.500
1.500
1.500
1.500
1.500
1.500
TA450DU
TA450SU 60 V1000
TA450SU 80 V1000
TA450SU 105 V1000
TA450SU 140 V1000
TA450SU 185 V1000
TA450SU 235 V1000
TA450SU 310 V1000
40
55
70
95
130
165
220
...
...
...
...
...
...
...
1
1
0.500
0.750
Ordering Details
Order code
Type
Setting range
A
...
Max.fuse
gL/gG
A
Packing
unit
piece
Weight/
piece
kg
TA25DU trip class 20 for contactors A9 A40 and (T) AL9 (T) AL30
SB 7386
TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20 (1)
TA25DU
1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10
13
18
24
1.8
2.4
3.1
4.0
5.0
6.5
8.5
11
14
19
25
32 (1)
10
16
16
20
25
25
32
40
50
63
80
100
1
1
1
1
1
1
1
1
1
1
1
1
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.190
SB 7361
TA42DU trip class 20 for contactors A30, A40 and (T) AL30, (T) AL40
TA42DU-25-20
TA42DU-32-20
TA42DU-42-20
18
22
29
25
32
42
100
125
160
1
1
1
0.370
0.370
0.370
TA42DU
2CDC231001F0003
TA75DU trip class 20 for contactors A50 A75 and AE50 AE75
TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20
18
22
29
36
45
60
25
32
42
52
63
80
100
125
160
200
200
250
1
1
1
1
1
1
0.370
0.370
0.370
0.370
0.370
0.370
TA75DU
SB 7399
29
36
45
60
42
52
63
80
160
200
200
250
1
1
1
1
0.400
0.400
0.400
0.400
No Tripping at 1.05 Ie
Tripping at 1.2 Ie within 2 hours
TA80DU
Time
Class 30 9 - 30 sec
Class 20 6 - 20 sec
Class 10 4 - 10 sec
Ie (adjusted current)
1.2 Ie
7.2 Ie
11
2CDC 106 014 C0203
T7DU
SB 7386
Auxiliary switch
TA25DU
TA25DU ...TA450DU/SU
NC
95 - 96
NO
97-98
NC
95 - 96
NO
97 - 98
V
A
500
6
500
6
10
A
A
A
1.5
0.7
0.5
1.5
0.5
0.3
3
1.9
1
1.5
0.95
0.75
at DC 13 to 24 V
to 60 V
to 120 V
to 250 V
A
A
A
A
0.2
0.02
1.25
0.50
0.25
0.12
0.42
0.17
0.08
0.04
AC V
DC V
gL/gG A
500
500
440
500
440
10
K1
K1
K1
K1
K3
K3
K1
K1
Manual
Automatic
Manual
Automatic
NC 95-96
NO 97-98
open
closed
open
closed
closed
open
closed
open
Reset
NC 95-96
closes when
Buttons
pressed
NO 97-98
opens when
Buttons
pressed
Reset
NC 95-96
closes when
Buttons
released
NO 97-98
opens when
Buttons
pressed
opens when
Buttons
pressed
closes when
Buttons
released
opens when
Buttons
pressed
closes when
Buttons
released
A
A
Terminals
L1, L3, L5
Manual test
Button R
Manual or
automatic reset
Frame size
TA ... DU
Contacts
Amp setting
range
Button R/O
Tripping contact
(95,96)
Relay tripped
Terminals
T1, T2, T3
Signaling
contact (97, 98)
TA450DU/SU
12
2CDC 106 014 C0203
A 467
A 471
A 468
A 468
TA25DU, TA42DU,
TA75DU, TA80DU
Order code
Mounting onto:
Price /
piece
Packing
unit
piece
Weight
per
piece
kg
1SFT98099-125
2CDC231002F0003
LTA185-AY
LT200/A
LTA185-AY
between
A145/185
and TA200DU
A 145, A 185
1.000
LT200/A
Load Side
TA200DU
A 145, A 185
0.070
Type
Order code
For relay/description
Price /
piece
Packing
unit
piece
Weight
per
piece
kg
1
1
1
1
1
0.100
0.100
0.100
0.100
0.100
1
1
1
1
1
0.100
0.100
0.100
0.100
0.100
SST 205 91 R
DS25-A-24
DS25-A-48
DS25-A-110
DS25-A-220/380
DS25-A-500
24 V
48 V
110 V
220/380 V
500 V
OperatingU
voltage
at 50/60 Hz
DS25-A
SST 204 91 R
DR25-A-24
DR25-A-48
DR25-A-110
DR25-A-220/380
DR25-A-500
DR25-A
24 V
48 V
110 V
220/380 V
500 V
OperatingU
voltage
at 50/60 Hz
c
Circuit diagrams
ABB 86 6680/2S
ABB 86 6680/1S
ABB 86 6679/2S
ABB 86 6679/1S
13
2CDC 106 014 C0203
Type
Setting range
Order Code
Contactor Designation
B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
A26 A40
A26 A40
A50 A75
A95 A110
A145 A185
A210 A300
A400 A460
A580 A750
A1350 A1630
E16DU
E45DU
0.1 - 0.32A
0.3 - 1.0A
0.8 - 2.7A
1.9 - 6.3A
5.7 - 18.9A
9 - 30A
15 - 45A
27 - 80A
50 - 140A
60 - 200A
100 - 320A
150 - 500A
250 - 800A
375 - 1250A
E80DU
E140DU
E200DU
E320DU
E500DU
E800DU
E1250DU
14
2CDC 106 014 C0203
Type
Order Code
Designation
Accessories
DB16E
DB45E
DB80E
DB140E
DT500/AF460 L
DT500/AF460 S
DT800/AF750 L
DT800/AF750 S
LT200E
LT320E
LT500E
LT800 E
DB16E
Type
Setting range
Order Code
Designation
0.2 63
Standard version
UMC22-FBP
0.2 63
ATEX version
UMC22-FBP
ACS100-PAN
Integrated motor control functions direct, reverse-start, star-delta starting, servo-drive functions
6 digital inputs, 3 relay outputs
Diagnostic functions overload, phase failure, trip trip categories 10, 20, 30
Integrated storage of parameters and motor data
for UMC22-FBP
15
2CDC 106 014 C0203
Product range
Standard relays
SB7601S3
Technical data
All relays feature:
Trip-free mechanism:
Tripping in the event of a fault is not prevented even if the Reset button is pressed.
Temperature compensation:
TA-Relays are temperature compensated between -25 +55 C
Electronic overload relays offer a compensation between -25 +70 C ambient temperature
Phase failure protection in accordance with IEC 947-4-1:
This device shortens the tripping times in the event of phase failure and thus improves the motor
protection within the limits of the setting range.
Tripping category:
Class 10 - Standard TA-Relays T7, TA25 T450, current range: 0,1 310 A
- Electronic Overload Relays E16 E1250DU, current range: 0,1 1250 A
Class 20 - Standard TA-Relays, TA25 TA80, current range: 0,1 80 A
- Electronic Overload Relays E16 E1250DU, current range: 0,1 1250 A
Class 30 - Standard TA-Relays, current range: 40 310 A
- Electronic Overload Relays, current range: 0,1 1250 A
Auxiliary contacts
The relays feature two integrated auxiliary contacts
one NC contact, marked by 95 - 96
one NO contact, marked by 97 - 98
The two contacts are electrically isolated and are thus suitable for use in two different circuits
(control circuit and signalling circuit).
16
2CDC 106 014 C0203
ABB 82 7833
switching frequency
5s
switch-on time
Switching frequency
depending on duty
ratio ED in %,
ta: Motor starting time
Use of the CUSTORAPID motor protection is recommended for higher switching frequencies and
alternating loading, e.g. for frequent starting and braking. Use of a combination of thermal overload
relays and CUSTORAPID is recommended in the case of locked rotors on motors with thermally
critical rotors.
Protection with heavy starting
Relays T450SU can be used for particularly severe starting conditions. The setting ranges specified
on Pages 41 and 42 apply to non-recurrent looping through of the cables. The relay may also be used
for lower motor rated currents. This is achieved by looping the cables through several times. The
setting range specified on the rating plate is inversely proportional to the number of cables looped
through.
For instance: T450TU/SU with a setting range of 130 ... 185 A is also suitable for currents of
65 ... 92.5 A if the cables are looped through twice; the figures are 43.3 ... 61.6 A for looping the
cables through three times.
Special version for EEx e motors
Relays T7DM, TA25DU ... TA450DU/SU are suitable for protection of EEx e motors. They have been
tested and approved by the German National Standards Laboratory (PTB) in Braunschweig,
Germany.
tripping time
When selecting the overload relay, check suitability on the basis of the tripping curves. The values
for the ratio of pick-up current Ia to rated current In and the shortest tE time are crucial, and these
must be specified on the PTB Approval Certificate and on the motors rating plate. The relay must trip
within the tE time, i.e. the tripping curve, starting from cold state, must run below the coordinate point
Ia/In and the tE time.
Example for suitability of an overload relay T/TA:
The motor with increased safety has the following data:
Output = 7.5 kW, Ia/In = 7.4 tE time = 11 seconds.
In accordance with the adjacent tripping curve, the tripping time lies below the tE time of the motor.
The special relay version for EEx e motors differs from the normal version as follows:
ABB 83 6246
Tripping curve of
overload relay T ..
starting from cold state
Type
Reference No.
TA25 TA450
TA42, TA75, TA80
TA110, TA200
TA450
This design means that tripping occurs between -5 C and +40 C within the
ranges defined by IEC 947-4-1. See the adjacent curve for the extended range
of -25 C resp. +55 C.
Tripping
Example :
Tripping at -25 C. Tripping occurs at 1.5 times the setting current.
Reset :
Types E16DU, T7DU, TA25DU ... TA450DU/SU feature a convertible Manual/
Automatic reset.
no Tripping
Ambient temperature
SST 085 92 K
Condition as delivered :
Manual reset.
17
2CDC 106 014 C0203
T7DU
TA25DU
Approvals, certificates
TA75DU
see page 24
kV
690
660/690
C
C
40 to +70
25 to +55
Mounting position
Resistance to shock
at rated current Ie
critical shock
direction A1, A2
Resistance to vibration:
(1 mm, 50 Hz)
Mounting
TA42DU
10
15
multiple of g
10
12
multiple of g
onto contactor
with AB.. mounting kit
8
hooking beneath the contactor, screwing on its main terminals
by screws: 2 x M4 or
35 mm EN 50022
Screw terminals
Screw terminal
with terminal block
with busbars or cable lugs
Connection cross-sections
single-core or stranded
flexible with wire end ferrule
busbars
M3.5
mm2
mm2
mm2
M4
mm2
mm2
M5
M6
M 3.5
2 x 0.75 ... 2.5
2 x 0.5 ... 1.5
2 x 0.75 4
2 x 0.75 2.5
All terminals are safe from finger-touch and safe from touch by the back of the hand to VDE
0106, Part 100 (no extra terminal shrouds are required up to and including TA110DU)
T7DU
TA25DU
TA42DU
TA75DU
TA80DU
Number of paths
Hz
Switching frequency
without early tripping
Resistance per phase in m
and heat dissipation per phase in W
at maximum setting current
18
2CDC 106 014 C0203
TA450DU
TA450SU
Tripping class to
IEC 9474-1 / VDE 0660, Part 1021
Required fuses
for short-circuit protection
TA200DU
Setting ranges
Frequency range
TA110DU
10
30
0 400
50/60
TA110DU
TA200DU
TA450DU/SU
660/690
1000
kV
C
C
- 40 to +70
- 25 to +55
Resistant to changeable climate KFW; 30 cycles
any, but please avoid vertical mounting position wherever possible
ms
15
xg
12
xg
8
M6
mm2
mm2
mm2
4 screws M5
M6
HC, M8
M10
M10
16 35
16 35
25 120
25 95
20 x 4
2 x 240
2 x 240
25 x 5
M 3.5
mm2
mm2
2 x 0.75 4
2 x 0.75 2.5
All terminals are safe from finger-touch and safe from
All terminals are safe from finger-touch and safe from touch
19
2CDC 106 014 C0203
from to
A
A
Resistance
per phase
Power loss
per phase
at upper
current setting
W
62.3
27
11.7
1.6
1.6
1.9
...
...
...
0.16
0.24
0.4
0,5
1
2
20
20
20
0.4
0.6
1.0
...
...
...
0.6
1.0
1.6
2
4
6
20
20
20
1.6
2.4
4.0
...
...
...
2.4
4.0
6.0
6
10
10
20
20
20
6.0
9.0
... 9.0
... 12.0
10
25
20
25
Setting range
from to
A
A
K6
4.61
1.66
0.63
1.7
1.7
1.6
K 10
0.27
0.107
0.049
1.6
1.7
1.8
K 25
0.021
0.010
1.7
1.4
Resistance
per phase
Power loss
per phase
at upper
current setting
W
85850
35150
13750
2.2
2.2
2.2
5370
2190
1120
2.2
2.2
2.2
670
383
229
2.2
2.2
2.2
137
87,5
51
2.2
2.2
2.2
30.4
18.2
11.2
2.2
2.2
2.2
6.3
4.7
3.2
2.3
2.9
3.3
0.5
0.63
1.25
0,5
25
25
25
0.4 0.63
0.63 1.0
1.0 1.4
2
4
4
2
2
1,0
1,0
1,6
25
25
25
1.3
1.7
2.2
1.8
2.4
3.1
6
6
10
4
4
6
2
3
3
25
25
25
2.8
3.5
4.5
4.0
5.0
6.5
10
16
20
6
10
16
4
6
8
25
25
25
6.0
7.5
10
8.5
11
14
25
35
35
20
25
25
10
16
16
25
35
35
13
18
24
19
25
32
50
63
80
35
50
63
20
25
32
50
63
80
K6
K10
K25
K40
(1) Assignment class 1 to IEC/EN 60947-4-1: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC/EN 60947-4-1: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).
20
2CDC 106 014 C0203
from ... to
A
A
Power loss
per phase
gG
A
aM
A
S703
A
gG
A
per phase
at upper
current setting
W
50
50
63
50
50
63
160
160
160
5.5
2.89
1.84
3.43
2.91
3.24
S203K
A
25
32
42
63
80
100
50
63
80
25
32
42
63
80
100
50
63
80
50
50
63
50
50
63
160
160
160
5.5
2.89
1.84
3.43
2.91
3.24
36
45
60
52
63
80
125
160
200
100
125
160
63
80
100
100
160
250
250
1.3
0.936
0.615
3.51
3.72
3.94
42
52
100
125
80
100
63
63
63
80
160
160
1.84
1.3
3.24
3.51
45
60
63
80
160
200
125
160
100
100
250
250
0.936
0.615
3.72
3.94
Setting range
Resistance
per phase
from to
A
A
gG
A
Power loss
per phase
at upper
current setting
aM
A
gG
A
160
200
250
315
0.540
0.378
4.37
4.57
160
200
200
224
250
250
250
315
315
355
400
500
0.540
0.378
0.318
0.255
0.214
0.182
4.37
4.57
5.79
5.74
6.55
7.28
100
125
160
250
not applicable to
overload relays with
current transformer
2.2
2.2
2.2
2.2
not applicable to
overload relays with
current transformer
2.2
2.2
2.2
2.2
90
110
200
224
90
110
135
150
175
200
200
224
224
250
315
315
... 60
... 80
... 105
... 140
125
160
200
315
185
235
310
400
355
400
500
630
250
315
400
500
((1) Assignment class 1 to IEC 947-4-13: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC 947-4-12: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).
21
2CDC 106 014 C0203
TA25DU
TA42DU
SB 7398
SB 7387
SB 7386
SB 7361
TA75DU
TA110DU
All relays feature a facility for temperature compensation and phase failure protection.
The overload relays up to size TA110DU are
safe from finger-touch and safe from touch by
the back of the hand.
T7DU
120
100
80
60
120
100
80
60
120
100
80
60
40
40
40
20
20
20
10
8
6
10
8
6
10
8
6
40
4
2
1
0,8
1 1,2 1,5
2 phases
3 phases
warm
2
1
0,8
Pick-up current
as a multiple of the setting current
Minutes
warm
2
1
0,8
40
40
40
20
20
20
10
8
6
10
8
6
10
8
6
3 phases
3 phases
1
40
2 phases
Minutes
cold
2
Tripping time
Minutes
2 phases
2 phases
4
2
warm
1
0,8
1 1,2 1,5
6 7 8 9 10
Pick-up current
as a multiple of the setting current
22
2CDC 106 014 C0203
7 8 9 10
cold
2
3 phases
1
2 phases
20
2 phases
3 phases
warm
1
0,8
1 1,2 1,5
Pick-up current
as a multiple of the setting current
7 8 9 10
Seconds
10
8
6
SST 033 90 K
SST 031 90 K
10
8
6
Seconds
3 phases
40
20
20
cold
TA450SU
120
100
80
60
1 1,2 1,5
Pick-up current
as a multiple of the setting current
120
100
80
60
40
3 phases
6 7 8 9 10
TA450DU
Tripping time
Minutes
1,5
10
8
6
120
100
80
60
4
Tripping time
1 1,2
2 phases
Pick-up current
as a multiple of the setting current
TA200DU
Seconds
Seconds
3 phases
10
8
6
4
6 7 8 9 10
3 phases
20
SST 003 90 K
Seconds
10
8
6
2 phases
1
40
20
2 phases
SST 201 98 K
Seconds
20
2 phases
SST 005 90 K
cold
2 phases
10
8
6
SST 032 90 K
40
cold
Tripping time
3 phases
Minutes
Tripping time
Minutes
Tripping time
3 phases
4
2
warm
1
0,8
1 1,2 1,5
6 7 8 9 10
Pick-up current
as a multiple of the setting current
4
s
5
s
6
s
7.2
s
8
s
0.16
0.25
0.4
17.3
16.8
16.3
10
10
10
7
7.2
7
5.6
6
5.6
4.5
4.7
4.4
4
4.3
3.9
0.63
1.0
1.4
17.3
20
18.3
10.3
12.6
11.2
7.1
8.4
8
5.7
6.7
6.3
4.5
5.3
5
4
4.5
4.6
1.3
1.7
2.2
1.8
2.4
3.1
18.8
19.6
18.3
11.1
11.5
10.5
7.5
8
7.6
6
6
6
4.7
4.9
4.7
4.2
4.5
4.2
2.8
3.5
4.5
4.0
5.0
6.5
18.8
17.8
17.8
11.2
10.9
10.5
8
7.7
7.5
6.1
6
5.6
4.7
4.5
4.6
4.2
4.1
4
6.0
7.5
10
8.5
11
14
17.8
18.8
17.8
10.9
11.5
10.9
7.7
8.3
7.7
6.1
6.5
6
5
5.1
4.7
4.5
4.5
4.2
13
18
24
19
25
32
20.5
22.4
23.7
11.9
13.3
14
8.8
8
10
6
6.8
7.7
4.7
5
6
4
4.5
5.3
0.4
0.63
1.0
...
...
...
25
32
42
41
37
34
23.2
21
18.5
16
13.8
12.6
11.8
10.6
9.5
9
8
6.8
7.5
6.8
6
36
45
60
...
...
...
52
63
80
43
37.4
46.7
23.9
21.3
23
16.1
15.2
15.7
11.8
10.6
11.5
9
7.6
7.9
7.3
6.6
6.7
11.5
12.2
8.5
8.8
6.3
6.7
5.4
5.1
90
110
32
34.5
16.7
18.2
90
110
135
27.7
25.1
24.4
15.8
14.1
13.3
10.6
9.7
8.9
7.9
7.1
6.3
5.6
5.2
4.6
4.9
4.5
4
110
130
150
175
30
30.1
15.8
15.8
10.6
11.0
7.5
7.5
5.6
5.6
4.6
5.0
150
200
42.2
21.8
14.5
10.3
7.3
185
235
14.9
18
8.9
10
7.1
7.1
5.6
5.5
4.5
4
4.2
3.8
220
285
310
400
16.8
17
10
10
7.1
7.5
5.7
5.5
4.7
4.3
4
4
23
2CDC 106 014 C0203
(A)
3), 4)
AWG / MCM
0
8
12
8
12
15
1,0
1,5
2,5
18
16
14
15
20
25
20
25
32
2,5
4,0
6,0
12
10
10
32
50
65
50
65
85
10
16
25
8
6
4
85
100
115
100
115
130
35
35
50
3
2
1
130
150
175
150
175
200
50
70
95
0
00
000
200
225
250
225
250
275
95
120
150
0000
250
300
275
300
350
300
350
400
185
185
240
350
400
500
Number
(A)
400
500
630
500
630
800
MCM
Crosssection
(mm2)
2
2
2
Number
150
185
240
Crosssection
(mm2)
2
2
3
250
350
300
Table 3). Copper test buses for test currents over 400 A to 3150 A.
Test current range1)
Crosssection
(mm )
(A)
4), 5), 6)
Dimensions
(inches)
400
500
630
500
630
800
2
2
2
30 x
40 x
50 x
5
5
5
1
x 0,250
1,25 x 0,250
1,5 x 0,250
800
1000
1250
1000
1250
1600
2
2
2
60 x
80 x
100 x
5
5
5
2
x 0,250
2,5 x 0,250
3
x 0,250
1600
2000
2500
2000
2500
3150
3
4
3
100 x 5
100 x 5
100 x 10
3
3
6
x 0,250
x 0,250
x 0,250
Approvals
Test mark
Abbreviation
valid for
Phys.Technische
Bundesanstalt
CSA
UL
UL
PTB
BV
GL
LRS
DNV
PRS
RINa
MRS
Canada
USA
USA
Germany
France
Germany
Great Britain
Norway
Poland
Italy
Russia
TA25DU
TA42DU
TA75DU
TA80DU
TA110DU
TA200DU
TA450DU/SU
(2)
24
2CDC 106 014 C0203
Type
480 V
Setting range
5 kA
10 kA
18 kA
AA
Fuse K5
CB
Fuse K5
CB
Fuse K5
CB
TA25DU
TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20
1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32
6
10
10
15
20
25
35
45
60
60
70
100
6
10
10
15
20
25
35
45
60
60
70
100
6
10
10
15
20
25
35
45
60
60
70
100
TA42DU
TA42DU-25-20
TA42DU-32-20
TA42DU-42-20
18 25
22 32
29 42
80
100
150
80
80
80
80
100
150
80
80
80
150
150
200
TA75DU
TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20
18 25
22 32
29 42
36 52
45 63
60 80
80
100
150
175
200
250
80
80
80
125
125
125
80
100
150
175
200
250
80
80
80
125
125
125
150
150
200
250
250
250
TA80DU
TA80DU-42-20
TA80DU-52-20
TA80DU-63-20
TA80DU-80-20
29 42
36 52
45 63
60 80
150
175
200
250
80
125
125
150
150
175
200
250
125
125
125
150
150
175
250
250
Voltage
Type
600 V
Setting range
5 kA
10 kA
18 kA
AA
Fuse K5
CB
Fuse K5
CB
Fuse K5
CB
TA25DU
TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20
1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32
6
10
10
15
20
25
35
45
60
60
70
100
6
10
10
15
20
25
35
45
60
60
70
100
6
10
10
15
20
25
35
45
60
60
70
100
TA42DU
TA42DU-25-20
TA42DU-32-20
TA42DU-42-20
18 25
22 32
29 42
80
100
150
80
80
80
80
100
150
80
80
80
150
150
200
TA75DU
TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20
18 25
22 32
29 42
36 52
45 63
60 80
80
100
150
175
200
250
80
80
80
125
125
125
80
100
150
175
200
250
80
80
80
125
125
125
150
150
150
175
250
250
TA80DU
TA80DU-42-20
TA80DU-52-20
TA80DU-63-20
TA80DU-80-20
29 42
36 52
45 63
60 80
150
175
200
250
80
125
125
150
150
175
200
250
125
125
125
150
150
175
250
250
25
2CDC 106 014 C0203
from to
A
A
gL/gG
A
UL
UL
Resistance
per phase
Power loss
per phase
Fuse/600V
K5
A
600V
CB
A
mOhm
at upper
current setting
W
6
10
10
15
20
25
35
45
60
60
70
100
670.3
381
235.3
140.7
91.2
54.5
32.1
15.5
12
6.3
4.7
3.2
80
100
150
80
80
80
5.5
2.89
1.84
3.43
2.91
3.24
80
100
150
175
200
250
80
80
80
125
125
125
5.5
2.89
1.84
1.3
0.936
0.615
3.43
2.91
3.24
3.51
3.72
3.94
150
175
200
250
80
125
125
150
1.84
1.3
0.936
0.615
3.24
3.51
3.72
3.94
10
16
16
20
25
25
32
40
50
63
80
100
25
25
25
25
25
25
32
40
50
63
80
100
2.2
2.2
2.3
2.3
2.3
2.3
2.3
1.9
2.4
2.3
3.0
3.3
100
125
160
160
160
160
100
125
160
200
200
250
160
160
160
200
250
250
160
200
200
250
160
200
250
250
Type 1 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the starter shall cause no danger to persons or installation
and may not be suitable for further service without repair and replacement of parts.
Type 2 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the contactor or starter shall cause no danger to persons
or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the
measures to be taken as regards the maintenance of the equipment
26
2CDC 106 014 C0203
Tripping times of thermal overload relays as a function of a multiple of the setting current from cold state
(tolerance +/- 20% of the tripping time).
Setting range
from to
A
A
7.2
20.3
18.9
20.8
19.8
21.2
20.3
20
17.8
16.8
13.6
16.1
17.7
15.8
14.4
16
15.3
16
15.5
15
14.1
13
10
11
13
12.7
11.9
13.1
12.5
13.2
12.5
11.7
10.9
9.9
7.4
9
9.8
11.5
10.4
11.8
11
11.8
11
10
10.5
8.5
6.2
8
8.5
15
20
16
16
16
17
11.7
14.8
12.2
12.3
12.4
13.9
10
12.5
10.3
10.5
10.5
12
47.1
43.3
47.5
45.6
47.8
47.4
46.1
42.3
39.4
38.1
44.4
44.4
27
25
28
27
29
28
27
25
25
21
25
27
51.6
67.9
58.8
59.9
65.8
71.9
29
38
33
34
34
35
20.3
26.9
22.5
22.7
22.4
23.4
27
2CDC 106 014 C0203
E16DU
Standards:
Approvals and certificates
E45DU30
E45DU45
E80DU80
E140DU140
690
690
1000
1000
6
C
C
25 to + 70
25 to + 70
on request
Resistance to shock
Shock duration ms
multiple of g
Resistance to vibrations to EN 61373
Mounting
by screws:
on requst
separate mounting with Kit for single set up by screws 4xM5
onto contactor:
on request (1)
mm2
mm2
1 x 2,5 ... 16
2 x 2,5 ... 16
1 x 10 ... 95
2 x 6 ... 35
1 x 2,5 ... 10
2 x 2,5 ... 10
1 x 10 ... 70
2 x 6 ... 35
mm2
IP 20
IP 10
All terminals are safe from finger-touch and safe from touch
by the back of the hand to EN 50274
E16DU
A ... A
Hz
E45DU30
E45DU45
E80DU80
3
9 30
15 ... 45
27 ... 80
10 or selectabe 10, 20, 30
50 and 60 (only for a.c.operating 3 phase)
80 ops./h with 40% if the making current does not
exceed 6 x in and starting time does not exceed 1s.
E140DU140
50 ... 140
28
2CDC 106 014 C0203
V
A
A
A
A
A
A
A
A
A
NC (95-96)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(2)
NO (97-98)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(2)
E200DU
Standards:
Approvals and certificates
Rated insulation voltage Ui
Rated operating voltage Ue
Impulse withstand voltage Uimp
Permissible ambient temperature
Storage
Operation
Climatic resistance according to
C
C
IEC 68-2-1, IEC 68-2-2
IEC 68-2-14, IEC 68-2-30
Shock duration ms
multiple of g
M10
E1250DU
25 to + 70
25 to + 70
IEC 68-2-1, IEC 68-2-2,
IEC 68-2-30
M10
(rail order
separately)
by screws
4 x M6
with DT ...
mounting kit
M12
(rail order
separately)
M12
M3,5
1,0
Nm
E800DU
any
30
5
category 1 class B
by screws
by screws
by screws
by screws
4 x M5
4 x M5
4 x M6
4 x M5
with DT ...
with DT ...
direct mounting
mounting kit
mounting kit
to contactor
M8
mm2
mm2
E500DU
V
V
kV
Mounting position
Resistance to shock
E320DU
2 x 0,75 ... 4
2 x 0,75 ... 2,5
All terminals are safe from finger-touch and safe from touch
by the back of the hand to EN 50274
IP 00
E200DU
3
60 ... 200
100 ... 320
150 ... 500
250 ... 800
375 ... 1250
10, 20, 30 selectable
50 and 60 (only for a.c.operating 3 phase)
80 ops./h with 40% if the making current does not
exceed 6 x in and starting time does not exceed 1s.
Setting ranges
Tripping classes to IEC/EN 60 947-4-1
Frequency range
Switching frequency
without early tripping
A ... A
Hz
E320DU
E500DU
E800DU
E1250DU
Contact
Rated operating voltage Ue
Rated thermal continuous current
at AC-15 230 V
Rated operating current Ie
at AC-15 400 V
at AC-15 500 V
at DC-13 24 V
at DC-13 60 V
at DC-13 110 V
at DC-13 220 V
Short-circuit protection fuse
gG
STOTZ safety circuit-breaker: S271, S281
V
A
A
A
A
A
A
A
A
A
NC (95-96)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(1)
NO (97-98)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(1)
(1) on request
ABB STOTZ-KONTAKT GmbH
29
2CDC 106 014 C0203
UMC22-FBP
Technical data
UMC22-FBP
Trip classes
max. 690/50
0.24 ... 63
5, 10, 20, 30
Short-circuit-protection
Supply voltage
V DC
Supply current
mA
LEDs on front
Electrical lifetime
250 V AC / 0.5 A
250 V AC / 1.5 A
mm2
mm
11 mm (25 mm)
Dimensions (W x H x D)
mm
Net weight
kg
-25...+70
Degree of protection
IP 20
0...+55
2CDC 135 004 D02xx
FieldBusPlug connection
Digital inputs
Number of digital inputs
18 30V, 70 mA
Input resistor to 0 V
3.9 kOhm
max. 600 m
max. 1000 m
Digital outputs
Number of digital relay outputs
3 (DO0...DO2)
Grouping of contacts
mon
DC13:
4 A (terminal 5 or 6)
12 V, 1 W or 1 VA
120 V AC,
max. 3 A 240 V AC,
max. 1.5 A
24 V DC, max. 0.1 A
125 V DC, max. 0.22 A
250 V DC, max. 0.11 A
Parameter Options:
1 = Control function
2 = check back via aux.-contact
3 = Fault output, e.g. to lamp
4 = PTC Input
5 = digital inputs for control signals
6 = Connections for earth fault monitor
...
gL/gG
A
Resistance
per phase
at upper
setting current
Power loss
per phase
0.97
0.113
0.014
0.0024
0.0008
0.1
0.11
0.1
0.1
0.29
...
0.32
...
1.00
...
2.70
...
6.30
... 18.90
1
4
10
20
50
UL
USA
CSA
Canada
ATEX
Germany
GL
Germany
LRS
Great Britain
BV
France
DNV
Norway
Protection of intrinsically safe motors (EN 50019) class Ex "e" to DIN VDE 0165/02.91
(= Protection of intrinsically safe motors (EN 50019) of enclosure increased safety "e" in accordance
with the provisions for "Installation of electrical systems in explosion-hazard areas" to DIN VDE 0165/02.91.)
31
2CDC 106 014 C0203
UMC22-FBP
20
ABB97001
11
15
20
* For TA25DU 32
110
103
87.5
70
56.5
ABB97002
ca. 40
105
97.5
90
TA25DU + DB25
* For TA25DU 32
** For DB25/32 A mounting kit for single set-up
TA25DU + DS25-A
Drilling plan
ABB 84 7563_1
ABB97003
* For TA25DU 32
32
2CDC 106 014 C0203
* For TA25DU 32
ABB97004
ABB97006
TA25DU + DR25-A
ABB97005
TA42DU
ABB97009
ABB97007
ABB97010
TA80DU
ABB97008
TA75DU
* For TA75DU 80
Drilling plan
SST 080 91 M
E0215D9
SST TA110DU
TA110DU
33
2CDC 106 014 C0203
E0223D5
120
E0223D5
140
ABB TA200DU
(M6)
SST 037 90 M
TA450DU/SU
(dimensions in mm)
34
2CDC 106 014 C0203
E16DU
E16DU + DB16E
69.5
65.2
9.3
64.5
14.8
2.4
36.3
14
44.4
5.65
37.5
53
57
E45DU
E2326D
10.3
8.2
41.7
35.7
50
74.6
82.7
4.4
14 14
44.6
5.5
68.5
E2327D
1.2
91.1
9.3
E80DU
E140DU
(dimensions in mm)
35
2CDC 106 014 C0203
ABB E200DU
E200DU
ABB E320DU
E320DU
(dimensions in mm)
36
2CDC 106 014 C0203
E800DU
ABB E800DU
ABB E500DU
E500DU
Drilling plan
(dimensions in mm)
37
2CDC 106 014 C0203
Drilling plan
Drilling plan
(dimensions in mm)
38
2CDC 106 014 C0203
Drilling plan
Drilling plan
(dimensions in mm)
39
2CDC 106 014 C0203
40
2CDC 106 014 C0203
ABB
ABB STOTZ-KONTAKT GmbH
P. O. Box 10 16 80
D-69006 Heidelberg
Telephone: ++49 62 21 / 701-0
Telefax:
++49 62 21 / 701-729
http://www.abb.de/stotzkontakt
(11/07 3 GVD)
subject to modification