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ABB Thermal and Electronic Overload Relays

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Technical Catalogue

Thermal Overload Relays


Electronic Overload Relays

ABB
ABB STOTZ-KONTAKT GmbH

1
2CDC 106 014 C0203

2
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

ABB

Thermal overload relays T...


Electronic overload relays E...

Contents
Thermal/Electronic overload relays
Overview ............................................................................................................................

Motor protection ................................................................................................................

FieldBusPlug devices .......................................................................................................

Thermal overload relays


Ordering details T, TA .........................................................................................................

Buttons and auxiliary contacts, functionality and data .......................................................

12

Accessories for TA-relays ...................................................................................................

13

Electronic overload relays class 10, 20, 30


Ordering details ................................................................................................................

14

Thermal overload relays T...


.......................................................................................................................

16

Technical data ...................................................................................................................

18

Selection tables ................................................................................................................

23

Description

Electronic overload relays E16DU...E800DU, UMC22-FBP


Technical data ...................................................................................................................

28

Thermal/electronic overload relays, UMC22-FBP and Accesssories


Dimension diagrams ..........................................................................................................

ABB STOTZ-KONTAKT GmbH

32

3
2CDC 106 014 C0203

Thermal overload relays TA...


Electronic overload relays E...
Overview

Type
Setting ranges

T 7 DU

T7DU

number
from
to

PTM 91 6566

SB 7361

SB 7386

SST 002 98

Thermal
overload relays

TA25DU

TA42DU

TA75DU

11

18

0.1 ... 0.16 A


9.0 ... 12.0 A

0.1 0.16 A
24 ... 32 A

18 ... 25 A
29 ... 42 A

18 25 A
60 80 A

A9 ... A40
(T)AL9 ... (T)AL40

A30, A40
(T)AL30 ... (T)AL40

A50 ... A75


AF50 ... AF75
AE50 ... AE75
TAE50 ... TAE75

Mounting possibilities onto contactor


Mounting
B6, VB6, VB6A,
onto
BC6, VBC6, VBC6A,
B7, VB7, VB7A,
BC7, VBC7, VBC7A
Mounting kit

no mounting kit required, direct mounting

Accessories
Remote tripping coil
Remote reset coil

DS25-A

DR25-A

Main terminal shroud

terminal shroud integrated

Function markers
Wall mounting kit

BA5-50

DB25

Thermal overload relays for special applications


For motors with heavy starting

For EEx e motor protection

DB80

TA25DU V1000

TA42DU ... V1000

TA75DU V1000

Type
Setting ranges

E16DU
number
from
to

E80DU

E140DU

2CDC 231 005 F0006

2CDC 231 004 F0006

2CDC 231 003 F0006

E45DU

E200DU

0,1 ... 0,32 A


5,7 ... 18,9 A

9A
45 A

27 A
80 A

50 A
140 A

60 A
200 A

A26, A30, A40


(T)AL26, (T)AL30,
(T)AL40

A50, A63, A75


AF50, AF63,
AF75
AE50, AE63, AE75

A95, A110
AF95, AF110
AE95, AE110

A145, A185
AF145, AF185

Mounting possibilities onto contactor


Mounting
B6, VB6, VB6A, BC6, VBC6, VBC6A,
onto
B7, VB7, VB7A, BC7, VBC7, VBC7A
(T)AL9 ... (T)AL16
A9, A12, A16
Mounting kit
Accessories
Main terminal shroud
Separate mounting kit

2CDC 231 002 F0006

2CDC 231 001 F0006

Electronic
overload relays

no mounting kit required, direct mounting

DB16E

terminal shroud integrated

LT200E

Electronic overload relays for special applications


For motors with heavy starting
EEx e motor protection

4
2CDC 106 014 C0203

class 10, 20, 30 adjustable


EEx e/ATEX

ABB STOTZ-KONTAKT GmbH

TA80DU

TA110DU

PTM 91 6570

SB 7399

SB 7398

1SFT91199-05

Thermal overload relays TA...


Electronic overload relays E...
Overview

TA200DU

TA450DU/SU

29 ... 42 A
60 ... 80 A

65 ... 90 A
80 110 A

80 110 A
150 200 A

DU 130 ... 185 A


220 ... 315 A

A95, A110
AF95, AF110
AE95, AE110
TAE95, TAE110

A145, A185
AF145, AF185

7
SU 40 ... 60 A
220 ... 310 A

A210 ... A300


AF210 ... AF300

no mounting kit required, direct mounting

DT450/A

DS25-A

DR25-A

LT200 A

terminal shroud integrated


BA5-50
DB80

DB200

TA450SU

TA80DU ... V1000

TA110DU V1000

TA200DU V1000

TA450DU/SU V1000

E320DU

E500DU

E800DU

1SFC 101 025 F0201

2CDC 231 008 F0006

2CDC 231 007 F0006

2CDC 231 006 F0006

E1250DU

100 A
320 A

150 A
500 A

250 A
800 A

375 A
1250 A

A210, A260, A300


AF210, AF260, AF300

AF400, AF460

AF580, AF750

AF1350
AF1650

no mounting kit required, direct mounting

DT500 / AF460

DT800 / AF750

LT320E

LT500E

LT800E

class 10, 20, 30 adjustable


EEx e/ATEX

ABB STOTZ-KONTAKT GmbH

5
2CDC 106 014 C0203

Motor protection
Selection of the protection device

Motor protection - General aspects


Selection of an adequate motor protection is of great importance with regard to the operational reliability and service life of a motor.
The effectiveness of the available motor protection devices depends on the range of application.
The following shows a summary which facilitates the correct choice. Since no general rules exist, we will gladly give you further advice in special cases such as heavy starting.
Protection against: l overload
l phase failure imbalance
l phase loss
Efficiency

Protection device
current-dependent:
Fuses

Overload relays with


protection device
in case of phase failure

Protection device,
temperature-dependent:
Thermistor
machine protection
CUSTORAPID

SST 081 91 M 3

SST 081 91 M 1

SST 081 91 M 2

Reasons for unwanted overloading


of the motor winding

1 Current overloading

2 Rated duty types S1-S8


to IEC 34-I

3 Operation when starting,


braking, reversing

4 Operation at starting rates


OOperating cycles 15 ops./h

5 Locked motor

In the case
of motors with
thermally critical rotor

6 Overload at phase failure

7 Over-/undervoltage in supply mains

8 Variation of frequency in supply mains

9 Increased ambient temperature

10 External heating
of the motor
(e.g.: bearing heating)

11 Obstruction to motor cooling

Efficiency of protection device:

not effective
partly effective
fully effective

Note on fuses
Fuses do not protect a motor against overload. They serve only as short-circuit protection of switchgear and cables.
For direct starting, fuses of around 1.5 to 2.5 times the rated current should be used. A fuse must withstand 1.3 times its rated current for a
sustained period. This would entail thermal overload of the motor. In order to protect motors against short-circuits, it is advisable to use fuses
aM in conjunction with the thermal overload relay. The specifications in relation to short-circuit protection for contactors and overload relays
must be noted when selecting the rating of fuses or circuit-breakers.

6
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Motor protection
with FieldBusPlug devices

The FieldBusPlug concept


This new ABB product family is a communication device range with switching and automation components which can be combined easily with
standard fieldbus systems.

Connection with fieldbus plugs

One device for all fieldbus types


Each complete device, and each function module within the product family, has a fieldbus-neutral interface. A specially prefabrica- Fieldbus-neutral device
ted connection cable establishes the communications connection connection
with its bus-specific plug interface. In this way, flexibility, transparency and reliability in the process are achieved. The connecting,
operating and diagnostic elements are placed at the front of all
Bus-specific electronics
devices providing increased ease of installation.

The components
The fieldbus plug (FieldBusPlug) is the central communications
element of the new product family. It connects devices and device
combinations of different functions and characteristics as well as
simple sensors with automation devices.
A great variety of switching and automation modules belong to the
product family separated into similar performance characteristics,
e.g. devices for motor protection, motor control and standard
sensors.

Connection to fieldbus

Different cable lenghts


Fieldbus connection
(M12)

ABB STOTZ-KONTAKT GmbH

7
2CDC 106 014 C0203

Thermal overload relays


T7DU, TA25DU, TA42DU
Ordering details
Type

Order code

Setting range

...

Max.fuse
See page 20
aM
L/gG
A
A

Price /
piece
gL/gG

Packing
unit
piece

Weight
per
piece
kg

0.5
1
2
2
4
6
6
10
10
10
25

1
1
1
1
1
1
1
1
1
1
1

0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070
0.070

0.5
0.63
1.25
2
4
4
6
6
10
10
16
20
25
35
35
50
63
80

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.170

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.150
0.170

1
1
1

0.330
0.330
0.330

1
1
1

0.330
0.330
0.330

T7DU Thermal overload relays for mini contactors

SST00298

T7DU 0.16
T7DU 0.24
T7DU 0.4
T7DU 0.6
T7DU 1.0
T7DU 1.6
T7DU 2.4
T7DU 4.0
T7DU 6.0
T7DU 9.0
T7DU12.0

T7DU

1SAZ 111 301 R0001


1SAZ 111 301 R0002
1SAZ 111 301 R0003
1SAZ 111 301 R0004
1SAZ 111 301 R0005
1SAZ 111 301 R0006
1SAZ 111 301 R0007
1SAZ 111 301 R0008
1SAZ 111 301 R0009
1SAZ 111 301 R0010
1SAZ 111 301 R0011

0.1
0.16
0.24
0.4
0.6
1.0
1.6
2.4
4.0
6.0
9.0

... 0.16
... 0.24
... 0.4
... 0.6
... 1.0
... 1.6
... 2.4
... 4.0
... 6.0
... 9.0
... 12.0

TA25DU for contactors A9 ... A40 and (T)AL9 ... (T)AL30

SB 7386

TA25DU 0.16
TA25DU 0.25
TA25DU 0.4
TA25DU 0.63
TA25DU 1.0
TA25DU 1.4
TA25DU 1.8
TA25DU 2.4
TA25DU 3.1
TA25DU 4.0
TA25DU 5.0
TA25DU 6.5
TA25DU 8.5
TA25DU 11
TA25DU 14
TA25DU 19
TA25DU 25
TA25DU 32

TA25DU

1SAZ 211 201 R1005


1SAZ 211 201 R1009
1SAZ 211 201 R1013
1SAZ 211 201 R1017
1SAZ 211 201 R1021
1SAZ 211 201 R1023
1SAZ 211 201 R1025
1SAZ 211 201 R1028
1SAZ 211 201 R1031
1SAZ 211 201 R1033
1SAZ 211 201 R1035
1SAZ 211 201 R1038
1SAZ 211 201 R1040
1SAZ 211 201 R1043
1SAZ 211 201 R1045
1SAZ 211 201 R1047
1SAZ 211 201 R1051
1SAZ 211 201 R1053

0.1
0.16
0.25
0.4
0.63
1.0
1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10.0
13.0
18.0
24.0

...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0.16
0.25
0.4
0.63
1.0
1.4
1.8
2.4
3.1
4.0
5.0
6.5
8.5
11.0
14.0
19.0
25.0
32.0 (1)

2
2
4
4
6
6
10
16
20
25
25
35
50
63

(1) With terminal block DX25: 1 x 16 mm2

TA25DU ... V1000 (EEx e) for contactors A9 ... A40, (T)AL 9 ... (T)AL30
TA25DU 0.16 V1000
TA25DU 0.25 V1000
TA25DU 0.4 V1000
TA25DU 0.63 V1000
TA25DU 1.0 V1000
TA25DU 1.4 V1000
TA25DU 1.8 V1000
TA25DU 2.4 V1000
TA25DU 3.1 V1000
TA25DU 4.0 V1000
TA25DU 5.0 V1000
TA25DU 6.5 V1000
TA25DU 8.5 V1000
TA25DU 11 V1000
TA25DU 14 V1000
TA25DU 19 V1000
TA25DU 25 V1000
TA25DU 32 V1000

1SAZ 211 301 R1005


1SAZ 211 301 R1009
1SAZ 211 301 R1013
1SAZ 211 301 R1017
1SAZ 211 301 R1021
1SAZ 211 301 R1023
1SAZ 211 301 R1025
1SAZ 211 301 R1028
1SAZ 211 301 R1031
1SAZ 211 301 R1033
1SAZ 211 301 R1035
1SAZ 211 301 R1038
1SAZ 211 301 R1040
1SAZ 211 301 R1043
1SAZ 211 301 R1045
1SAZ 211 301 R1047
1SAZ 211 301 R1051
1SAZ 211 301 R1053

0.1
0.16
0.25
0.4
0.63
1.0
1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10.0
13.0
18.0
24.0

...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0.16
0.25
0.4
0.63
1.0
1.4
1.8
2.4
3.1
4.0
5.0
6.5
8.5
11.0
14.,0
19.0
25.0
32.0 (1)

2
2
4
4
6
6
10
16
20
25
25
35
50
63

0.50
0.63
1.25
2
4
4
6
6
10
10
16
20
25
35
35
50
63
80

(1) With terminal block DX25: 1 x 16 mm2

TA42DU for contactors A30, A40 and BC30

SB 7361

TA42DU 25
TA42DU 32
TA42DU 42

TA42DU

8
2CDC 106 014 C0203

1SAZ 311 201 R1001


1SAZ 311 201 R1002
1SAZ 311 201 R1003

18.0 25.0
22.0 32.0
29.0 42.0

50
63
80

63
80
100

TA42DU V1000 (EEx e) for contactors A30, A40 and BC30


TA42DU 25
TA42DU 32
TA42DU 42

V1000
V1000
V1000

1SAZ 311 301 R1001


1SAZ 311 301 R1002
1SAZ 311 301 R1003

18.0 25.0
22.0 32.0
29.0 42.0

50
63
80

63
80
100

ABB STOTZ-KONTAKT GmbH

Thermal overload relays


TA75DU, TA80DU, TA110DU
Ordering details
Type

Order code

Setting range

...

Max.fuse
See page 21
aM
L/gG
A
A

Price /
piece
gL/gG

Packing
unit
piece

Weight
per
piece
kg

1
1
1
1
1
1

0.330
0.330
0.330
0.330
0.330
0.330

63
80
100
125
160
200

1
1
1
1
1
1

0.330
0.330
0.330
0.330
0.330
0.330

100
125
160
200

1
1
1
1

0.360
0.360
0.360
0.360

100
125
160
200

1
1
1
1

0.360
0.360
0.360
0.360

200
224

1
1

0.750
0.750

1
1

0.750
0.750

2CDC231001F0003

TA75DU for contactors A50 ... A75 and AE50 ... AE75
TA75DU 25
TA75DU 32
TA75DU 42
TA75DU 52
TA75DU 63
TA75DU 80

1SAZ 321 201 R1001


1SAZ 321 201 R1002
1SAZ 321 201 R1003
1SAZ 321 201 R1004
1SAZ 321 201 R1005
1SAZ 321 201 R1006

18
22
29
36
45
60

...
...
...
...
...
...

25
32
42
52
63
80

50
63
80
100
125
160

63
80
100
125
160
200

TA75DU ... V1000 (EEx e) for contactors A50 ... A75 and AE50 ... AE75

TA75DU

TA75DU 25 V1000
TA75DU 32 V1000
TA75DU 42 V1000
TA75DU 52 V1000
TA75DU 63 V1000
TA75DU 80 V1000

1SAZ 321 301 R1001


1SAZ 321 301 R1002
1SAZ 321 301 R1003
1SAZ 321 301 R1004
1SAZ 321 301 R1005
1SAZ 321 301 R1006

18
22
29
36
45
60

...
...
...
...
...
...

25
32
42
52
63
80

50
63
80
100
125
160

TA80DU for contactors A95, A110, AE95 and AE110

SB 7399

TA80DU 42
TA80DU 52
TA80DU 63
TA80DU 80

TA80DU

1SAZ 331 201 R1003


1SAZ 331 201 R1004
1SAZ 331 201 R1005
1SAZ 331 201 R1006

29
36
45
60

...
...
...
...

42
52
63
80

80
100
125
160

TA80DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
TA80DU 42 V1000
TA80DU 52 V1000
TA80DU 63 V1000
TA80DU 80 V1000

1SAZ 331 301 R1003


1SAZ 331 301 R1004
1SAZ 331 301 R1005
1SAZ 331 301 R1006

29
36
45
60

...
...
...
...

42
52
63
80

80
100
125
160

TA110DU for contactors A95, A110, AE95 and AE110

SB 7398

TA110DU 90
TA110DU 110

1SAZ 411 201 R1001


1SAZ 411 201 R1002

...
...

90
110

160
200

TA110DU ... V1000 (EEx e) for contactors A95, A110, AE95 and AE110
TA110DU 90 V1000
TA110DU 110 V1000

TA110DU

66
80

1SAZ 411 301 R1001


1SAZ 411 301 R1002

66
80

...
...

90
110

160
200

200
224

SST 014 94 R

Terminal block 10 mm2


Type

Order code

for thermal
overload
relay

DX25

1SAZ 201 307 R0002

TA25DU 25 and
DB25/25 A

DX25

Price /
piece

Packing Weight/
unit
piece
piece
kg

0.030

SST 182 91 R

Mounting kits for single set-ups

SST 193 91 R

DB25

Type

Order code

for thermal
overload
relay

Mounting

Price /
piece

Packing Weight/
unit
piece
piece
kg

DB25/25 A
DB25/32 A

1SAZ 201 108 R0001


1SAZ 201 108 R0002

TA25DU < 25
TA25DU 32

snapping
onto

1
1

0.050
0.075

DB80

1SAZ 301 110 R0001

TA42DU
TA75DU
TA80DU

35 mm

0.170

DB80

ABB STOTZ-KONTAKT GmbH

9
2CDC 106 014 C0203

Thermal overload relays


TA200DU, TA450DU
Ordering details
Type

Order code

Setting range

Max.fuse
See page 21
aM
L/gG
A
A

66
80
100
110
130
150

A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185

0.750
0.750
0.750
0.750
0.750
0.750

A 145, 185
A 145, 185
A 145, 185
A 145, 185
A 145, 185

0.750
0.750
0.750
0.750
0.750

A ... A

Price /
piece
gL/gG

Packing
unit
piece

Weight
per
piece
kg

Normal starting time class 10

SST032 99

TA200DU 90
TA200DU 110
TA200DU 135
TA200DU 150
TA200DU 175
TA200DU 200

1SAZ 421 201 R1001


1SAZ 421 201 R1002
1SAZ 421 201 R1003
1SAZ 421 201 R1004
1SAZ 421 201 R1005
1SAZ 421 201 R1006

...
...
...
...
...
...

90
110
135
150
175
200

Normal starting time class 10, V1000 (EExe)


TA200DU 110 V1000
TA200DU 135 V1000
TA200DU 150 V1000
TA200DU 175 V1000
TA200DU 200 V1000

TA200DU

1SAZ 421 301 R1002


1SAZ 421 301 R1003
1SAZ 421 301 R1004
1SAZ 421 301 R1005
1SAZ 421 301 R1006

80
100
110
130
150

...
...
...
...
...

110
135
150
175
200

Terminal shroud for TA200


LT200/A

1SAZ 401 901 R1001

0.070

Normal starting time class 10


TA450DU 185
TA450DU 235
TA450DU 310

1SAZ 511 201 R1001


1SAZ 511 201 R1002
1SAZ 511 201 R1003

130 ... 185 A 210, 260, 300


165 ... 235 A 210, 260, 300
220 ... 310 A 210, 260, 300

1.500
1.500
1.500

Normal starting time class 10 A, V1000 (EExe)

SST030 99

TA450DU 185 V1000


TA450DU 235 V1000
TA450DU 310 V1000

TA450DU

1SAZ 511 301 R1001


1SAZ 511 301 R1002
1SAZ 511 301 R1003

130 ... 185 A 210, 260, 300


165 ... 235 A 210, 260, 300
220 ... 310 A 210, 260, 300

1.500
1.500
1.500

SST 279 92 R

Mounting kits for single set-ups

DB200

Type

Order code

for thermal
overload
relay

DB 200 *)

1SAZ 401 110 R0001 TA110DU


TA200DU

Mounting

Price /
piece

Packing Weight/
unit
piece
piece
kg

Screw
mounting

0.230

*) kein Berhrungsschutz fr DB 200 lieferbar

Thermal overload relays for heavy start / long starting time class 30
Type

Order code

Setting range

For contactor

Price /
piece

Packing
unit
piece

Weight
per
piece
kg

...

40
55
70
95
130
165
220

...
...
...
...
...
...
...

60
80
105
140
185
235
310

A 145 ... 300


A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300

1.500
1.500
1.500
1.500
1.500
1.500
1.500

60
80
105
140
185
235
310

A 145 ... 300


A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300
A 145 ... 300

1.500
1.500
1.500
1.500
1.500
1.500
1.500

Long starting time class 30


TA450SU 60
TA450SU 80
TA450SU 105
TA450SU 140
TA450SU 185
TA450SU 235
TA450SU 310

1SAZ 611 201 R1005


1SAZ 611 201 R1006
1SAZ 611 201 R1007
1SAZ 611 201 R1008
1SAZ 611 201 R1001
1SAZ 611 201 R1002
1SAZ 611 201 R1003

Long starting time class 30, V1000 (EExe)


SST030 99

TA450DU

TA450SU 60 V1000
TA450SU 80 V1000
TA450SU 105 V1000
TA450SU 140 V1000
TA450SU 185 V1000
TA450SU 235 V1000
TA450SU 310 V1000

1SAZ 611 301 R1005


1SAZ 611 301 R1006
1SAZ 611 301 R1007
1SAZ 611 301 R1008
1SAZ 611 301 R1001
1SAZ 611 301 R1002
1SAZ 611 301 R1003

40
55
70
95
130
165
220

...
...
...
...
...
...
...

Mounting kits for TA450 overload relays


DT450 / A 185
DT450 / A 300
10
2CDC 106 014 C0203

1SAZ 501 901 R1001


1SAZ 501 902 R1001

A 145 ... 185


A 260 ... 300

1
1

0.500
0.750

ABB STOTZ-KONTAKT GmbH

Thermal overload relays with trip class 20


Ordering data for the New additional Assortment

Ordering Details

Order code

Type

Setting range
A

...

Max.fuse
gL/gG
A

Packing
unit
piece

Weight/
piece
kg

TA25DU trip class 20 for contactors A9 A40 and (T) AL9 (T) AL30

SB 7386

TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20 (1)

TA25DU

1SAZ 211 401 R1025


1SAZ 211 401 R1028
1SAZ 211 401 R1031
1SAZ 211 401 R1033
1SAZ 211 401 R1035
1SAZ 211 401 R1038
1SAZ 211 401 R1040
1SAZ 211 401 R1043
1SAZ 211 401 R1045
1SAZ 211 401 R1047
1SAZ 211 401 R1051
1SAZ 211 401 R1053

1.3
1.7
2.2
2.8
3.5
4.5
6.0
7.5
10
13
18
24

1.8
2.4
3.1
4.0
5.0
6.5
8.5
11
14
19
25
32 (1)

10
16
16
20
25
25
32
40
50
63
80
100

1
1
1
1
1
1
1
1
1
1
1
1

0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.170
0.190

(1) with terminal block DX25: 1x16mm2

SB 7361

TA42DU trip class 20 for contactors A30, A40 and (T) AL30, (T) AL40
TA42DU-25-20
TA42DU-32-20
TA42DU-42-20

1SAZ 311 401 R1001


1SAZ 311 401 R1002
1SAZ 311 401 R1003

18
22
29

25
32
42

100
125
160

1
1
1

0.370
0.370
0.370

TA42DU

2CDC231001F0003

TA75DU trip class 20 for contactors A50 A75 and AE50 AE75
TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20

1SAZ 321 401 R1001


1SAZ 321 401 R1002
1SAZ 321 401 R1003
1SAZ 321 401 R1004
1SAZ 321 401 R1005
1SAZ 321 401 R1006

18
22
29
36
45
60

25
32
42
52
63
80

100
125
160
200
200
250

1
1
1
1
1
1

0.370
0.370
0.370
0.370
0.370
0.370

TA75DU

SB 7399

TA80DU trip class 20 for contactors A95, A110, AE 95 and AE110


TA80DU-42-20
TA80DU-52-20
TA80DU-63-20
TA80DU-80-20

1SAZ 331 401 R1003


1SAZ 331 401 R1004
1SAZ 331 401 R1005
1SAZ 331 401 R1006

29
36
45
60

42
52
63
80

160
200
200
250

1
1
1
1

0.400
0.400
0.400
0.400

No Tripping at 1.05 Ie
Tripping at 1.2 Ie within 2 hours

TA80DU
Time

Class 30 9 - 30 sec
Class 20 6 - 20 sec
Class 10 4 - 10 sec

Ie (adjusted current)
1.2 Ie

ABB STOTZ-KONTAKT GmbH

7.2 Ie

11
2CDC 106 014 C0203

Thermal overload relays T...


Technical data

Load rating of auxiliary contacts


Type

T7DU

SB 7386

Auxiliary switch

TA25DU

TA25DU ...TA450DU/SU

NC
95 - 96

NO
97-98

NC
95 - 96

NO
97 - 98

Rated operating voltage Ue


Rated thermal current Ith
Rated operating current Ie
at AC 15 to 240 V
at AC 15 to 440 V
at AC 15 to 500 V

V
A

500
6

500
6

10

A
A
A

1.5
0.7
0.5

1.5
0.5
0.3

3
1.9
1

1.5
0.95
0.75

at DC 13 to 24 V
to 60 V
to 120 V
to 250 V

A
A
A
A

0.2

0.02

1.25
0.50
0.25
0.12

0.42
0.17
0.08
0.04

Maximum potential difference


between the NO and NC contacts
Short-circuit protection

AC V
DC V
gL/gG A

500

500
440

500
440

10

K1
K1

K1
K1

K3
K3

K1
K1

Manual

Automatic

Manual

Automatic

NC 95-96
NO 97-98

open
closed

open
closed

closed
open

closed
open

Reset

NC 95-96

closes when
Buttons
pressed

NO 97-98

opens when
Buttons
pressed

Reset

NC 95-96

closes when
Buttons
released

NO 97-98

opens when
Buttons
pressed

opens when
Buttons
pressed
closes when
Buttons
released

opens when
Buttons
pressed
closes when
Buttons
released

STOTZ circuit-breaker type:


S271
S281

A
A

Function of the thermal overload relays


Press
blue button

Terminals
L1, L3, L5
Manual test

Button R

Manual or
automatic reset
Frame size
TA ... DU

Contacts

Trip indication light


Reset button

Amp setting
range

Button R/O

Tripping contact
(95,96)

Relay tripped

Terminals
T1, T2, T3

Signaling
contact (97, 98)

Relay not tripped

Position of the connection terminals


TA200DU

TA450DU/SU

12
2CDC 106 014 C0203

A 467

A 471

A 468

A 468

TA25DU, TA42DU,
TA75DU, TA80DU

ABB STOTZ-KONTAKT GmbH

Thermal overload relays


Accessories
Ordering details
Type

Order code

Mounting onto:

Price /
piece

Packing
unit
piece

Weight
per
piece
kg

1SFT98099-125

Terminal shroud for TA200

2CDC231002F0003

LTA185-AY

LT200/A

LTA185-AY
between
A145/185
and TA200DU

1SFN 124 704 R1000

A 145, A 185

1.000

LT200/A
Load Side
TA200DU

1SAZ 401 901 R1001

A 145, A 185

0.070

Type

Order code

For relay/description

Price /
piece

Packing
unit
piece

Weight
per
piece
kg

1
1
1
1
1

0.100
0.100
0.100
0.100
0.100

1
1
1
1
1

0.100
0.100
0.100
0.100
0.100

Remote tripping control


The coil serves to remotely trip the thermal overload relays TA25DU, T450/900DU/SU.
The coil is not approved for continuous operation. Pulse duration 0.2 ... 0.35 s.

SST 205 91 R

DS25-A-24
DS25-A-48
DS25-A-110
DS25-A-220/380
DS25-A-500

1SAZ 201 501 R0001


1SAZ 201 501 R0002
1SAZ 201 501 R0003
1SAZ 201 501 R0005
1SAZ 201 501 R0006

24 V
48 V
110 V
220/380 V
500 V

OperatingU
voltage
at 50/60 Hz

Remote reset coil


The coil serves to reset the thermal overload relays TA25DU, TA450DU/SU.
The overload relay must be set to manual reset for this purpose.
The coil is not approved for continuous operation. Pulse duration 0.2 ... 0.35 s.

DS25-A

SST 204 91 R

DR25-A-24
DR25-A-48
DR25-A-110
DR25-A-220/380
DR25-A-500

DR25-A

1SAZ 201 504 R0001


1SAZ 201 504 R0002
1SAZ 201 504 R0003
1SAZ 201 504 R0005
1SAZ 201 504 R0006

24 V
48 V
110 V
220/380 V
500 V

OperatingU
voltage
at 50/60 Hz
c

Circuit diagrams

ABB STOTZ-KONTAKT GmbH

ABB 86 6680/2S

ABB 86 6680/1S

ABB 86 6679/2S

TA25DU with DR25-A

ABB 86 6679/1S

TA25DU with DS25-A

13
2CDC 106 014 C0203

Electronic overload relays class 10, 20, 30

Type

Setting range

Order Code

Contactor Designation

1SAX 111 001 R1101


1SAX 111 001 R1102
1SAX 111 001 R1103
1SAX 111 001 R1104
1SAX 111 001 R1105
1SAX 211 001 R1101
1SAX 211 001 R1102
1SAX 311 001 R1101
1SAX 321 001 R1101
1SAX 511 001 R1101
1SAX 521 001 R1101
1SAX 711 001 R1101
1SAX 811 001 R1101
1SFA 739 001 R1000

B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
B6-B7 / A9A16
A26 A40
A26 A40
A50 A75
A95 A110
A145 A185
A210 A300
A400 A460
A580 A750
A1350 A1630

2CDC 231 001 F0006

Trip class 10, 20, 30 selectable


E16DU 0.32
E16DU 1.0
E16DU 2.7
E16DU 6.3
E16DU 18.9
E45DU 30
E45DU 45
E80DU 80
E140DU 140
E200DU 200
E320DU 320
E500DU 500
E800DU 800
E1250DU

2CDC 231 002 F0006

E16DU

2CDC 231 003 F0006

E45DU

0.1 - 0.32A
0.3 - 1.0A
0.8 - 2.7A
1.9 - 6.3A
5.7 - 18.9A
9 - 30A
15 - 45A
27 - 80A
50 - 140A
60 - 200A
100 - 320A
150 - 500A
250 - 800A
375 - 1250A

2CDC 231 004 F0006

E80DU

2CDC 231 005 F0006

E140DU

2CDC 231 006 F0006

E200DU

2CDC 231 007 F0006

E320DU

2CDC 231 008 F0006

E500DU

1SFC 101 025 F0201

E800DU

E1250DU

14
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Electronic overload relays class 10, 20, 30

Type

Order Code

Designation

1SAX 101 110 R0001


1SAX 201 110 R1001
1SAX 301 110 R1001
1SAX 301 110 R1002
1SAX 701 902 R1001
1SAX 701 902 R1011
1SAX 801 902 R1001
1SAX 801 902 R1011
1SAX 501 904 R0001
1SAX 601 904 R0001
1SAX 701 904 R0001
1SAX 801 904 R0001

for separate mounting


for separate mounting
for separate mounting
for separate mounting
Busbar Kit for AF 400, 460 YD,revers.
Busbar Kit for AF 400, 460 DOL
Busbar Kit for AF 580, 750 YD,revers.
Busbar Kit for AF 580, 750 DOL
Terminal shrouds for E200DU
Terminal shrouds for E320DU
Terminal shrouds for E500DU
Terminal shrouds for E800DU

Accessories
DB16E
DB45E
DB80E
DB140E
DT500/AF460 L
DT500/AF460 S
DT800/AF750 L
DT800/AF750 S
LT200E
LT320E
LT500E
LT800 E

DB16E

2CDC 235 011 F0006

cover for A-contactor-terminals

Contactor A300 with E320


switch to adjust class 10, 20 or 30

2CDC 341 081 F0006

Type

Setting range

Order Code

Designation

Universal Motor Controller UMC22-FBP, 0.263 A


UMC22-FBP

0.2 63

1SAJ 510 000 R0400

Standard version

UMC22-FBP

0.2 63

1SAJ 510 000 R0500

ATEX version

2CDC 341 082 F0006

UMC22-FBP

ACS100-PAN

ABB STOTZ-KONTAKT GmbH

Integrated motor control functions direct, reverse-start, star-delta starting, servo-drive functions
6 digital inputs, 3 relay outputs
Diagnostic functions overload, phase failure, trip trip categories 10, 20, 30
Integrated storage of parameters and motor data

Operating Panel ACS100-PAN for diagnostic and parameterizing


ACS100-PAN

1SAJ 510 001 R0001

for UMC22-FBP

15
2CDC 106 014 C0203

Thermal overload relays T...


Description
Application
Thermal overload relays are economic electromechanical protection devices against current overload,
phase failure and phase loss. They are used mainly for motors, also in combination with pumps. Starter
combinations are formed with contactors.
For a better protection with higher accuracy and stable tripping curves as well as stable temperature
behaviour ABB offers a complete range of Electronic Overload Relays

Product range
Standard relays

SB7601S3

Types: T7DU, TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, T/TA200DU,


T/TA450DU/SU
Relays T7 to T/TA200 are connected directly into the motor circuit and the motor current
flows through them.
Relay TA450DU is powered via converters with a linear characteristic.
Relay TA450SU is powered via converters with saturation characteristic
and therefore have longer tripping times.

Design and function


General
The relays and the accessories comply with the major international (IEC), European (EN) and
national standards (DIN-VDE, NFC-UTE, BS, etc...) and meet the approval and licensing regulations
necessary worldwide.
The thermal overload relays are three-pole relays
They have bimetallic releases (1 per phase) through which the motor current flows and are indirectly
heated. The bimetallic releases bend subject to the influence of heating and this results in tripping of the
relay. The auxiliary contacts change their switch position.
The relays feature a setting scale in Amperes. In compliance with international and national standards,
the setting current is the rated motor current and not the tripping current (no tripping at 1.05 x I setting
current, tripping at 1.2 x I setting current).
The relays are constructed so that they protect themselves in the event of overload until the seriesconnected short-circuit protection trips, as shown in the tables.

Technical data
All relays feature:
Trip-free mechanism:
Tripping in the event of a fault is not prevented even if the Reset button is pressed.
Temperature compensation:
TA-Relays are temperature compensated between -25 +55 C
Electronic overload relays offer a compensation between -25 +70 C ambient temperature
Phase failure protection in accordance with IEC 947-4-1:
This device shortens the tripping times in the event of phase failure and thus improves the motor
protection within the limits of the setting range.
Tripping category:
Class 10 - Standard TA-Relays T7, TA25 T450, current range: 0,1 310 A
- Electronic Overload Relays E16 E1250DU, current range: 0,1 1250 A
Class 20 - Standard TA-Relays, TA25 TA80, current range: 0,1 80 A
- Electronic Overload Relays E16 E1250DU, current range: 0,1 1250 A
Class 30 - Standard TA-Relays, current range: 40 310 A
- Electronic Overload Relays, current range: 0,1 1250 A
Auxiliary contacts
The relays feature two integrated auxiliary contacts
one NC contact, marked by 95 - 96
one NO contact, marked by 97 - 98
The two contacts are electrically isolated and are thus suitable for use in two different circuits
(control circuit and signalling circuit).

16
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Thermal overload relays T


Description
Switching frequency
Thermal overload relays T cannot be operated at any arbitrary switching frequency in order to avid
tripping. Applications involving up to 15 operations per hour are acceptable. Higher switching
frequencies are permitted if the duty ratio and the motor starting time are allowed for and if the
motors making current does not appreciably exceed 6 times the rated operating current. Please refer
to the adjacent diagram for guideline values for the permitted switching frequency.

Intermittent periodic duty

ABB 82 7833

switching frequency

Example: Starting time of the motor: 1 second


Duty ratio:
40 %
means a permitted switching frequency of max. 60 operations per hour

5s

switch-on time

Switching frequency
depending on duty
ratio ED in %,
ta: Motor starting time

Use of the CUSTORAPID motor protection is recommended for higher switching frequencies and
alternating loading, e.g. for frequent starting and braking. Use of a combination of thermal overload
relays and CUSTORAPID is recommended in the case of locked rotors on motors with thermally
critical rotors.
Protection with heavy starting
Relays T450SU can be used for particularly severe starting conditions. The setting ranges specified
on Pages 41 and 42 apply to non-recurrent looping through of the cables. The relay may also be used
for lower motor rated currents. This is achieved by looping the cables through several times. The
setting range specified on the rating plate is inversely proportional to the number of cables looped
through.
For instance: T450TU/SU with a setting range of 130 ... 185 A is also suitable for currents of
65 ... 92.5 A if the cables are looped through twice; the figures are 43.3 ... 61.6 A for looping the
cables through three times.
Special version for EEx e motors
Relays T7DM, TA25DU ... TA450DU/SU are suitable for protection of EEx e motors. They have been
tested and approved by the German National Standards Laboratory (PTB) in Braunschweig,
Germany.

tripping time

When selecting the overload relay, check suitability on the basis of the tripping curves. The values
for the ratio of pick-up current Ia to rated current In and the shortest tE time are crucial, and these
must be specified on the PTB Approval Certificate and on the motors rating plate. The relay must trip
within the tE time, i.e. the tripping curve, starting from cold state, must run below the coordinate point
Ia/In and the tE time.
Example for suitability of an overload relay T/TA:
The motor with increased safety has the following data:
Output = 7.5 kW, Ia/In = 7.4 tE time = 11 seconds.
In accordance with the adjacent tripping curve, the tripping time lies below the tE time of the motor.
The special relay version for EEx e motors differs from the normal version as follows:

ABB 83 6246

Special test of the tripping times at the works


Special order code
Tripping curves for the individual setting ranges and the PTB Approvals Certificates may be ordered.
Reference numbers of the PTB:

multiple of setting current

Tripping curve of
overload relay T ..
starting from cold state

Type

Reference No.

TA25 TA450
TA42, TA75, TA80
TA110, TA200
TA450

PTB 02 ATEX 3045


PTB Ex 02-32056
PTB Ex 02-32057
PTB Ex 02-32017

Ambient temperature compensation :


The overload relays are protected against influences of ambient temperature
by a bimetallic compensation element which detects the ambient temperature.

Limits of ambient temperature compensation


to IEC 947-4-1

This design means that tripping occurs between -5 C and +40 C within the
ranges defined by IEC 947-4-1. See the adjacent curve for the extended range
of -25 C resp. +55 C.

Tripping

Example :
Tripping at -25 C. Tripping occurs at 1.5 times the setting current.
Reset :
Types E16DU, T7DU, TA25DU ... TA450DU/SU feature a convertible Manual/
Automatic reset.

no Tripping

Ambient temperature

ABB STOTZ-KONTAKT GmbH

SST 085 92 K

Multiple overload current setting

Limit values for tripping at ambient temperatures other than 20 C

Condition as delivered :
Manual reset.

17
2CDC 106 014 C0203

Thermal overload relays T


Technical data

General technical data


Type

T7DU

Standards: (major international


European and national standards)

TA25DU

Approvals, certificates

TA75DU

see page 24

Rated insulation voltage Ui


to IEC 1581, IEC 94741

Impulse withstand voltage Uimp


to IEC 94741

kV

Permissible ambient temperature


Storage temperature
for operation (compensated)

690

660/690

C
C

40 to +70
25 to +55

Climatic resistance to DIN 50017

Resistant to changeable climate KFW, 30 cycles

Mounting position

any, but please avoid vertical mounting position wherever possible


shock duration ms
91 A 373

Resistance to shock
at rated current Ie
critical shock
direction A1, A2
Resistance to vibration:
(1 mm, 50 Hz)
Mounting

TA42DU

IEC 94741, VDE 0660, NFC 63 650, BS 4941, EN 6094741

10

15

multiple of g

10

12

multiple of g

onto contactor
with AB.. mounting kit

8
hooking beneath the contactor, screwing on its main terminals
by screws: 2 x M4 or
35 mm EN 50022

Connection terminals and attachment type


Main conductors (motor side)

TA25DU setting ranges:


0.10.16 A2432 A
to 1825 A

Screw terminals
Screw terminal
with terminal block
with busbars or cable lugs
Connection cross-sections
single-core or stranded
flexible with wire end ferrule
busbars

M3.5

mm2
mm2
mm2

M4

2 x 0.75 ... 2.5


2 x 0.5 ... 1.5

Connections and auxiliary connectors


Screw terminal (screw size)
with self-disengaging clamping piece
Connection cross-section
single-core or stranded
flexible with wire end ferrule

mm2
mm2

Enclosure to IEC 144, IEC 529

M5

M6

1 x 2.5 ... 25 or 2 x 2.5 ... 16


1 x 2.5 ... 25 or 2 x 2.5 ... 10

M 3.5
2 x 0.75 ... 2.5
2 x 0.5 ... 1.5

2 x 0.75 4
2 x 0.75 2.5

All terminals are safe from finger-touch and safe from touch by the back of the hand to VDE
0106, Part 100 (no extra terminal shrouds are required up to and including TA110DU)

Technical data of the conducting paths


Type

T7DU

TA25DU

TA42DU

TA75DU

TA80DU

Number of paths

Hz

Switching frequency
without early tripping
Resistance per phase in m
and heat dissipation per phase in W
at maximum setting current

18
2CDC 106 014 C0203

TA450DU

TA450SU

see Ordering detais

Tripping class to
IEC 9474-1 / VDE 0660, Part 1021

Required fuses
for short-circuit protection

TA200DU

Setting ranges

Frequency range

TA110DU

10

30

0 400

50/60

up to 15 ops./h or 60 ops./h with 40 % if the breaking current does not exceed


6 x In and the starting time does not exceed 1 s
see page 20 and 21
see page 20 and 21

ABB STOTZ-KONTAKT GmbH

Thermal overload relays T


Technical data

General technical data (cont.)


TA80DU

TA110DU

TA200DU

TA450DU/SU

IEC 94741, VDE 0660, NFC 63 650, BS 4941, EN 60947-4-1


see page 24
V

660/690

1000

kV

C
C

- 40 to +70
- 25 to +55
Resistant to changeable climate KFW; 30 cycles
any, but please avoid vertical mounting position wherever possible

ms

15

xg

12

xg

8
M6

mm2
mm2
mm2

4 screws M5

M6

HC, M8

M10

M10

1 x 2.5 ... 25 or 2 x 2.5 ... 16


1 x 2.5 ... 25 or 2 x 2.5 ... 10

16 35
16 35

25 120
25 95
20 x 4

2 x 240
2 x 240
25 x 5

M 3.5
mm2
mm2

2 x 0.75 4
2 x 0.75 2.5
All terminals are safe from finger-touch and safe from

All terminals are safe from finger-touch and safe from touch

touch by the back of the hand to VDE 0106, part 100.

by the back of the hand to VDE 0106, part 100,


only with additional terminal shrouds.

ABB STOTZ-KONTAKT GmbH

19
2CDC 106 014 C0203

Thermal overload relays T


Technical data

Resistances and power losses per phase


Short-circuit protection
Setting range

from to
A
A

Short-circuit protection (fuses, circuit-breakers)


Assignment class 2 (1)
Assignment class 1 (1)
S223K
S223K
gG
aM
S203K
gG
S203K
A
A
A
A
A

Resistance
per phase

Power loss
per phase
at upper
current setting
W

62.3
27
11.7

1.6
1.6
1.9

Thermal overload relay T7DU


0.1
0.16
0.24

...
...
...

0.16
0.24
0.4

0,5
1
2

20
20
20

0.4
0.6
1.0

...
...
...

0.6
1.0
1.6

2
4
6

20
20
20

1.6
2.4
4.0

...
...
...

2.4
4.0
6.0

6
10
10

20
20
20

6.0
9.0

... 9.0
... 12.0

10
25

20
25

Setting range

from to
A
A

K6

4.61
1.66
0.63

1.7
1.7
1.6

K 10

0.27
0.107
0.049

1.6
1.7
1.8

K 25

0.021
0.010

1.7
1.4

Short-circuit protection (fuses, circuit-breakers)


Assignment class 2 (1)
Assignment class 1 (1)
S223K
S223K
gG
aM
S203K
gG
S203 K
A
A
A
A
A

Resistance
per phase

Power loss
per phase
at upper
current setting
W

85850
35150
13750

2.2
2.2
2.2

5370
2190
1120

2.2
2.2
2.2

670
383
229

2.2
2.2
2.2

137
87,5
51

2.2
2.2
2.2

30.4
18.2
11.2

2.2
2.2
2.2

6.3
4.7
3.2

2.3
2.9
3.3

Thermal overload relay TA25DU


0.1 0.16
0.16 0.25
0.25 0.4

0.5
0.63
1.25

0,5

25
25
25

0.4 0.63
0.63 1.0
1.0 1.4

2
4
4

2
2

1,0
1,0
1,6

25
25
25

1.3
1.7
2.2

1.8
2.4
3.1

6
6
10

4
4
6

2
3
3

25
25
25

2.8
3.5
4.5

4.0
5.0
6.5

10
16
20

6
10
16

4
6
8

25
25
25

6.0
7.5
10

8.5
11
14

25
35
35

20
25
25

10
16
16

25
35
35

13
18
24

19
25
32

50
63
80

35
50
63

20
25
32

50
63
80

K6

K10

K25

K40

(1) Assignment class 1 to IEC/EN 60947-4-1: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC/EN 60947-4-1: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).

20
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Thermal overload relays T


Technical data

Resistances and power losses per phase


Short-circuit protection
Setting range

from ... to
A
A

Short-circuit protection (fuses, circuit-breakers)


Resistance
Assignment class 2 (1)
Assignment class 1 (1)

Power loss
per phase

gG
A

aM
A

S703
A

gG
A

per phase
at upper
current setting
W

50
50
63

50
50
63

160
160
160

5.5
2.89
1.84

3.43
2.91
3.24

S203K
A

Thermal overload relay TA42DU


18
22
29

25
32
42

63
80
100

50
63
80

Thermal overload relay TA75DU


18
22
29

25
32
42

63
80
100

50
63
80

50
50
63

50
50
63

160
160
160

5.5
2.89
1.84

3.43
2.91
3.24

36
45
60

52
63
80

125
160
200

100
125
160

63

80
100
100

160
250
250

1.3
0.936
0.615

3.51
3.72
3.94

Thermal overload relay TA80DU


29
36

42
52

100
125

80
100

63
63

63
80

160
160

1.84
1.3

3.24
3.51

45
60

63
80

160
200

125
160

100
100

250
250

0.936
0.615

3.72
3.94

Setting range

Short-circuit protection (fuses, circuit-breakers)


Assignment class 2 (1)
Assignment class 1 (1)

Resistance
per phase

from to
A
A

gG
A

Power loss
per phase
at upper
current setting

aM
A

gG
A

160
200

250
315

0.540
0.378

4.37
4.57

160
200
200
224
250
250

250
315
315
355
400
500

0.540
0.378
0.318
0.255
0.214
0.182

4.37
4.57
5.79
5.74
6.55
7.28

100
125
160
250

not applicable to
overload relays with
current transformer

2.2
2.2
2.2
2.2

not applicable to
overload relays with
current transformer

2.2
2.2
2.2
2.2

Thermal overload relay TA110DU


66
80

90
110

200
224

Thermal overload relay TA200DU


66
80
100
110
130
150

90
110
135
150
175
200

200
224
224
250
315
315

Thermal overload relay TA450SU


40
55
70
95

... 60
... 80
... 105
... 140

125
160
200
315

Thermal overload relay TA450DU/SU


130
165
220
220

185
235
310
400

355
400
500
630

250
315
400
500

((1) Assignment class 1 to IEC 947-4-13: A short-circuit may cause damage to the relay necessitating exchange. (Corresponds to class a to IEC 292-1)
Assignment class 2 to IEC 947-4-12: No damage or changes to the response values occur in the event of a short-circuit (corresponds to class c to IEC 292-1).

ABB STOTZ-KONTAKT GmbH

21
2CDC 106 014 C0203

TA25DU

TA42DU

Thermal overload relays T ... DU are three-pole


relays which can be converted from manual to
automatic reset. The Reset button can also be
used for disconnection.

SB 7398

SB 7387

SB 7386

SB 7361

Thermal overload relays


T7DU, TA25DU ... T200DU, TA450DU
Tripping curves

TA75DU

TA110DU
All relays feature a facility for temperature compensation and phase failure protection.
The overload relays up to size TA110DU are
safe from finger-touch and safe from touch by
the back of the hand.

The built-in auxiliary contacts are electrically


isolated and are therefore suitable for two
different circuits (control circuit and signalling circuit).

Tripping curves of the thermal overload relays (group curves)


TA25DU

T7DU

TA42DU / TA75DU / TA80DU

120
100
80
60

120
100
80
60

120
100
80
60

40

40

40

20

20

20

10
8
6

10
8
6

10
8
6

40

4
2
1
0,8

1 1,2 1,5

2 phases
3 phases
warm

2
1
0,8

Pick-up current
as a multiple of the setting current

Minutes

warm
2
1
0,8

40

40

40

20

20

20

10
8
6

10
8
6

10
8
6

3 phases

3 phases

1
40

2 phases

Minutes

cold
2

Tripping time

Minutes

2 phases

2 phases

4
2

warm

1
0,8

1 1,2 1,5

6 7 8 9 10

Pick-up current
as a multiple of the setting current

22
2CDC 106 014 C0203

7 8 9 10

cold
2
3 phases
1
2 phases

20

2 phases

3 phases

warm

1
0,8

1 1,2 1,5

Pick-up current
as a multiple of the setting current

7 8 9 10

Seconds

10
8
6

SST 033 90 K

SST 031 90 K

10
8
6

Seconds

3 phases

40

20

20

cold

TA450SU
120
100
80
60

1 1,2 1,5

Pick-up current
as a multiple of the setting current

120
100
80
60

40

3 phases

6 7 8 9 10

TA450DU

Tripping time

Minutes

1,5

10
8
6

120
100
80
60

4
Tripping time

1 1,2

2 phases

Pick-up current
as a multiple of the setting current

TA200DU

Seconds

Seconds

3 phases
10
8
6
4

6 7 8 9 10

3 phases

20

SST 003 90 K

Seconds

10
8
6

2 phases
1
40

20

2 phases

SST 201 98 K

Seconds

20

2 phases

SST 005 90 K

cold

2 phases
10
8
6

SST 032 90 K

40

cold

Tripping time

3 phases

Minutes

Tripping time

Minutes

Tripping time

from cold state

3 phases

4
2

warm

1
0,8

1 1,2 1,5

6 7 8 9 10

Pick-up current
as a multiple of the setting current

ABB STOTZ-KONTAKT GmbH

Thermal overload relays TA..., V1000


for EEx e motors
Selection table
Selection table for suitability of overload relays for EEx e motors.
Tripping times of thermal overload relays as a function of a multiple of the setting current cold state (tolerance 20 of the tripping time); PTB
approvals, see Page 24
Setting range
of thermal
overload relays
from
to
A
A

Tripping times of thermal overload relays


at multiple of setting current:
3
s

4
s

5
s

6
s

7.2
s

8
s

Thermal overload relays TA25DU V1000


0.1
0.16
0.25

0.16
0.25

0.4

17.3
16.8
16.3

10
10
10

7
7.2
7

5.6
6
5.6

4.5
4.7
4.4

4
4.3
3.9

0.63

1.0

1.4

17.3
20
18.3

10.3
12.6
11.2

7.1
8.4
8

5.7
6.7
6.3

4.5
5.3
5

4
4.5
4.6

1.3
1.7
2.2

1.8
2.4
3.1

18.8
19.6
18.3

11.1
11.5
10.5

7.5
8
7.6

6
6
6

4.7
4.9
4.7

4.2
4.5
4.2

2.8
3.5
4.5

4.0
5.0
6.5

18.8
17.8
17.8

11.2
10.9
10.5

8
7.7
7.5

6.1
6
5.6

4.7
4.5
4.6

4.2
4.1
4

6.0
7.5
10

8.5
11
14

17.8
18.8
17.8

10.9
11.5
10.9

7.7
8.3
7.7

6.1
6.5
6

5
5.1
4.7

4.5
4.5
4.2

13
18
24

19
25
32

20.5
22.4
23.7

11.9
13.3
14

8.8
8
10

6
6.8
7.7

4.7
5
6

4
4.5
5.3

0.4
0.63
1.0

Thermal overload relays TA42DU, TA75DU, TA80DU ... V1000


18
22
29

...
...
...

25
32
42

41
37
34

23.2
21
18.5

16
13.8
12.6

11.8
10.6
9.5

9
8
6.8

7.5
6.8
6

36
45
60

...
...
...

52
63
80

43
37.4
46.7

23.9
21.3
23

16.1
15.2
15.7

11.8
10.6
11.5

9
7.6
7.9

7.3
6.6
6.7

11.5
12.2

8.5
8.8

6.3
6.7

5.4
5.1

Thermal overload relays TA110DU V1000


66
80

90
110

32
34.5

16.7
18.2

Thermal overload relays TA200DU V1000


66
80
100

90
110
135

27.7
25.1
24.4

15.8
14.1
13.3

10.6
9.7
8.9

7.9
7.1
6.3

5.6
5.2
4.6

4.9
4.5
4

110
130

150
175

30
30.1

15.8
15.8

10.6
11.0

7.5
7.5

5.6
5.6

4.6
5.0

150

200

42.2

21.8

14.5

10.3

7.3

Thermal overload relays TA450DU V1000


130
165

185
235

14.9
18

8.9
10

7.1
7.1

5.6
5.5

4.5
4

4.2
3.8

220
285

310
400

16.8
17

10
10

7.1
7.5

5.7
5.5

4.7
4.3

4
4

ABB STOTZ-KONTAKT GmbH

23
2CDC 106 014 C0203

Cross-sections of cables for test


in accordance with VDE 0660, Part 100
(IEC 947-1) German version EN 60 947-1
Table 2). Copper test conductor for test currents over 400 A to 800 A.

Table 1). Copper test conductor for test currents up to 400 A.


Test current range1)

Conductor cross-section 2),


(mm2)

(A)

Test current range1)

3), 4)

Conductor cross-section2), 3), 4)


metric

AWG / MCM

0
8
12

8
12
15

1,0
1,5
2,5

18
16
14

15
20
25

20
25
32

2,5
4,0
6,0

12
10
10

32
50
65

50
65
85

10
16
25

8
6
4

85
100
115

100
115
130

35
35
50

3
2
1

130
150
175

150
175
200

50
70
95

0
00
000

200
225
250

225
250
275

95
120
150

0000
250
300

275
300
350

300
350
400

185
185
240

350
400
500

Number
(A)
400
500
630

500
630
800

MCM

Crosssection
(mm2)

2
2
2

Number

150
185
240

Crosssection
(mm2)

2
2
3

250
350
300

Table 3). Copper test buses for test currents over 400 A to 3150 A.
Test current range1)

Copper buses2), 3),


Number

Crosssection
(mm )

(A)

Footnotes to Tables 1, 2 and 3:


1) The test current must be higher than the first value in the first column and
must be lower than or the same as the second value in this column.
2) To simplify the testing procedure and with the consent of the manufacturer,
conductors with a smaller cross-section than the one determined for the test
current may be used.
3) The table shows cross-sections of conductors alternatively in the metric
system and in the AWG/MCM system and buses in mm and inches. A

4), 5), 6)

Dimensions
(inches)

400
500
630

500
630
800

2
2
2

30 x
40 x
50 x

5
5
5

1
x 0,250
1,25 x 0,250
1,5 x 0,250

800
1000
1250

1000
1250
1600

2
2
2

60 x
80 x
100 x

5
5
5

2
x 0,250
2,5 x 0,250
3
x 0,250

1600
2000
2500

2000
2500
3150

3
4
3

100 x 5
100 x 5
100 x 10

3
3
6

x 0,250
x 0,250
x 0,250

comparison of the AWG/MCM system and metric cross-sections is


given in Table 1.
4) Optionally, either one of the two conductors given for the test current range
may be used.
5) It is assumed that buses with the larger surface area are arranged vertically.
Buses may be arranged horizontally if so directed by the manufacturer.
6) If 4 buses are used, they must be arranged in two pairs with a mean
clearance of at most 100 mm.

General technical data


Approvals and certificates
Explanation of symbols:

Normal version approved: Rating plates bear the test


mark if mandatory.
Special design approved
Unit type

Approvals

Ships classification societies

Test mark

Abbreviation
valid for

Submitted for approval, delivery time on request


No approval required except in special cases
Submission for approval intended
Approved with restrictions

Phys.Technische
Bundesanstalt
CSA

UL

UL

PTB

BV

GL

LRS

DNV

PRS

RINa

MRS

Canada

USA

USA

Germany

France

Germany

Great Britain

Norway

Poland

Italy

Russia

Thermal overload relays


T7DU

TA25DU

TA42DU

TA75DU

TA80DU

TA110DU

TA200DU

TA450DU/SU

(2)

(2) except Types SU.

24
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Thermal overload relays with trip class 20


Technical data
Short-circuit ratings
Voltage

Type

480 V

Setting range

5 kA

10 kA

18 kA

AA

Fuse K5

CB

Fuse K5

CB

Fuse K5

CB

TA25DU

TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20

1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32

6
10
10
15
20
25
35
45
60
60
70
100

6
10
10
15
20
25
35
45
60
60
70
100

6
10
10
15
20
25
35
45
60
60
70
100

TA42DU

TA42DU-25-20
TA42DU-32-20
TA42DU-42-20

18 25
22 32
29 42

80
100
150

80
80
80

80
100
150

80
80
80

150
150
200

TA75DU

TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20

18 25
22 32
29 42
36 52
45 63
60 80

80
100
150
175
200
250

80
80
80
125
125
125

80
100
150
175
200
250

80
80
80
125
125
125

150
150
200
250
250
250

TA80DU

TA80DU-42-20
TA80DU-52-20
TA80DU-63-20
TA80DU-80-20

29 42
36 52
45 63
60 80

150
175
200
250

80
125
125
150

150
175
200
250

125
125
125
150

150
175
250
250

Voltage

Type

600 V

Setting range

5 kA

10 kA

18 kA

AA

Fuse K5

CB

Fuse K5

CB

Fuse K5

CB

TA25DU

TA25DU-1.8-20
TA25DU-2.4-20
TA25DU-3.1-20
TA25DU-4.0-20
TA25DU-5.0-20
TA25DU-6.5-20
TA25DU-8.5-20
TA25DU-11-20
TA25DU-14-20
TA25DU-19-20
TA25DU-25-20
TA25DU-32-20

1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32

6
10
10
15
20
25
35
45
60
60
70
100

6
10
10
15
20
25
35
45
60
60
70
100

6
10
10
15
20
25
35
45
60
60
70
100

TA42DU

TA42DU-25-20
TA42DU-32-20
TA42DU-42-20

18 25
22 32
29 42

80
100
150

80
80
80

80
100
150

80
80
80

150
150
200

TA75DU

TA75DU-25-20
TA75DU-32-20
TA75DU-42-20
TA75DU-52-20
TA75DU-63-20
TA75DU-80-20

18 25
22 32
29 42
36 52
45 63
60 80

80
100
150
175
200
250

80
80
80
125
125
125

80
100
150
175
200
250

80
80
80
125
125
125

150
150
150
175
250
250

TA80DU

TA80DU-42-20
TA80DU-52-20
TA80DU-63-20
TA80DU-80-20

29 42
36 52
45 63
60 80

150
175
200
250

80
125
125
150

150
175
200
250

125
125
125
150

150
175
250
250

ABB STOTZ-KONTAKT GmbH

25
2CDC 106 014 C0203

Thermal overload relays with trip class 20


Resistances and power losses per phase
Short-circuit protection
Setting range

from to
A
A

Short-circuit protection (fuses)


Type 2
Type 1
co-ordination
co-ordination
gL/gG
A

gL/gG
A

UL

UL

Resistance
per phase

Power loss
per phase

Fuse/600V
K5
A

600V
CB
A

mOhm

at upper
current setting
W

6
10
10
15
20
25
35
45
60
60
70
100

670.3
381
235.3
140.7
91.2
54.5
32.1
15.5
12
6.3
4.7
3.2

80
100
150

80
80
80

5.5
2.89
1.84

3.43
2.91
3.24

80
100
150
175
200
250

80
80
80
125
125
125

5.5
2.89
1.84
1.3
0.936
0.615

3.43
2.91
3.24
3.51
3.72
3.94

150
175
200
250

80
125
125
150

1.84
1.3
0.936
0.615

3.24
3.51
3.72
3.94

Thermal overload relay TA25DU trip class 20


1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32

10
16
16
20
25
25
32
40
50
63
80
100

25
25
25
25
25
25
32
40
50
63
80
100

2.2
2.2
2.3
2.3
2.3
2.3
2.3
1.9
2.4
2.3
3.0
3.3

Thermal overload relay TA42DU trip class 20


18 25
22 32
29 42

100
125
160

160
160
160

Thermal overload relay TA75DU trip class 20


18 25
22 32
29 42
36 52
45 63
60 80

100
125
160
200
200
250

160
160
160
200
250
250

Thermal overload relay TA80DU trip class 20


29 42
36 52
45 63
60 80

160
200
200
250

160
200
250
250

Type 1 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the starter shall cause no danger to persons or installation
and may not be suitable for further service without repair and replacement of parts.
Type 2 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the contactor or starter shall cause no danger to persons
or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the
measures to be taken as regards the maintenance of the equipment

26
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Thermal overload relays with trip class 20


Table for tripping time

Tripping times of thermal overload relays as a function of a multiple of the setting current from cold state
(tolerance +/- 20% of the tripping time).

Setting range

Tripping times of thermal overload relays:


at multiple of setting current
3

from to
A
A

7.2

20.3
18.9
20.8
19.8
21.2
20.3
20
17.8
16.8
13.6
16.1
17.7

15.8
14.4
16
15.3
16
15.5
15
14.1
13
10
11
13

12.7
11.9
13.1
12.5
13.2
12.5
11.7
10.9
9.9
7.4
9
9.8

11.5
10.4
11.8
11
11.8
11
10
10.5
8.5
6.2
8
8.5

15
20
16
16
16
17

11.7
14.8
12.2
12.3
12.4
13.9

10
12.5
10.3
10.5
10.5
12

Tripping times in sec

Thermal overload relays TA25DU trip class 20


1.3 1.8
1.7 2.4
2.2 3.1
2.8 4.0
3.5 5.0
4.5 6.5
6.0 8.5
7.5 11
10 14
13 19
18 25
24 32

47.1
43.3
47.5
45.6
47.8
47.4
46.1
42.3
39.4
38.1
44.4
44.4

27
25
28
27
29
28
27
25
25
21
25
27

Thermal overload relays TA42DU, TA75DU, TA80DU trip class 20


18 25
22 32
29 42
36 ... 52
45 ... 63
60 ... 80

ABB STOTZ-KONTAKT GmbH

51.6
67.9
58.8
59.9
65.8
71.9

29
38
33
34
34
35

20.3
26.9
22.5
22.7
22.4
23.4

27
2CDC 106 014 C0203

Electronic overload relay E16/E45/E80/E140DU


Technical data

General technical data


Type

E16DU

Standards:
Approvals and certificates

E45DU30

E45DU45

E80DU80

E140DU140

IEC/EN 60 947-4-1 / IEC/EN 60 947-5-1


UL, CSA
V
V
kV

Rated insulation voltage Ui


Rated operating voltage Ue
Impulse withstand voltage Uimp
Permissible ambient temperature
Storage
Operation
Climatic resistance according to
Mounting position

690
690

1000
1000
6

C
C

25 to + 70
25 to + 70
on request

Resistance to shock

Shock duration ms
multiple of g
Resistance to vibrations to EN 61373
Mounting
by screws:

on requst
separate mounting with Kit for single set up by screws 4xM5

onto contactor:

or direct mounting onto condactor - no kit neccessary

on request (1)

Connection terminals and attachment type


Main contuctors (load side)
Screw terminal
with self-disengaging clamping piece
Connection cross-sections
single-core or stranded
flexible with wire end ferrule

mm2
mm2

M5/2,3 ... 2,6 Nm

M8/6 ... 6,5 Nm

1 x 2,5 ... 16
2 x 2,5 ... 16

1 x 10 ... 95
2 x 6 ... 35

1 x 2,5 ... 10
2 x 2,5 ... 10

1 x 10 ... 70
2 x 6 ... 35

Connection to aux.-contacts terminals


Screw terminal
with self-disengaging clamping piece
Connection cross-sections
single-core or stranded
mm2
flexible with wire end ferrule

M3,5/0,8 ... 1,0 Nm


1 x 1 ... 4
2 x 1 ... 4

mm2

1 x 0,75 ... 2,5


2 x 0,75 ... 2,5

Protection degree to IEC/EN 60 947-1

IP 20
IP 10
All terminals are safe from finger-touch and safe from touch
by the back of the hand to EN 50274

Technical data of the conducting paths


Type

E16DU

Number of conducting paths


Setting ranges
Tripping classes to IEC/EN 60 947-4-1
Frequency range
Switching frequency
without early tripping

A ... A
Hz

0,1 ... 18,9

E45DU30

E45DU45

E80DU80

3
9 30
15 ... 45
27 ... 80
10 or selectabe 10, 20, 30
50 and 60 (only for a.c.operating 3 phase)
80 ops./h with 40% if the making current does not
exceed 6 x in and starting time does not exceed 1s.

E140DU140
50 ... 140

Load rating of auxiliary contacts


Contact
Rated operating voltage Ue
Rated thermal continuous current
Rated operating current Ie at AC-15 230 V
at AC-15 400 V
at AC-15 500 V
at DC-13 24 V
at DC-13 60 V
at DC-13 110 V
at DC-13 220 V
Short-circuit protection fuse gG
STOTZ safety circuit-breaker: S271, S281

28
2CDC 106 014 C0203

V
A
A
A
A
A
A
A
A
A

NC (95-96)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(2)

NO (97-98)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(2)

ABB STOTZ-KONTAKT GmbH

Electronic overload relay E200/ 320/500/ 800/1250DU


Technical data

General technical data


Type

E200DU

Standards:
Approvals and certificates
Rated insulation voltage Ui
Rated operating voltage Ue
Impulse withstand voltage Uimp
Permissible ambient temperature
Storage
Operation
Climatic resistance according to

C
C
IEC 68-2-1, IEC 68-2-2
IEC 68-2-14, IEC 68-2-30
Shock duration ms
multiple of g

Resistance to vibrations to EN 61373


Mounting
by screws:
onto contactor:
Connection terminals and attachment type
Main contuctors (load side)
Screw terminals
with busbar or cable lugs
Connection terminals and attachment type
Auxiliary contacts
Screw terminal
with self-disengaging clamping piece
tigtening torque
Connection cross-sections
single-core or stranded
flexible with wire end ferrule

M10

E1250DU

25 to + 70
25 to + 70
IEC 68-2-1, IEC 68-2-2,
IEC 68-2-30

M10
(rail order
separately)

by screws
4 x M6
with DT ...
mounting kit

M12
(rail order
separately)

M12

M3,5
1,0

Nm

Protection degree to IEC/EN 60 947-1

E800DU

any
30
5
category 1 class B
by screws
by screws
by screws
by screws
4 x M5
4 x M5
4 x M6
4 x M5
with DT ...
with DT ...
direct mounting
mounting kit
mounting kit
to contactor

M8

mm2
mm2

E500DU

IEC/EN 60 947-4-1 / IEC/EN 60 947-5-1


UL, CSA
690
690
6

V
V
kV

Mounting position
Resistance to shock

E320DU

2 x 0,75 ... 4
2 x 0,75 ... 2,5
All terminals are safe from finger-touch and safe from touch
by the back of the hand to EN 50274

IP 00

Technical data of the conducting paths


Type

E200DU

Number of conducting paths

3
60 ... 200
100 ... 320
150 ... 500
250 ... 800
375 ... 1250
10, 20, 30 selectable
50 and 60 (only for a.c.operating 3 phase)
80 ops./h with 40% if the making current does not
exceed 6 x in and starting time does not exceed 1s.

Setting ranges
Tripping classes to IEC/EN 60 947-4-1
Frequency range
Switching frequency
without early tripping

A ... A
Hz

E320DU

E500DU

E800DU

E1250DU

Load rating of auxiliary contacts


Type

E200DU, E320DU, E500DU, E800DU, E1250DU

Contact
Rated operating voltage Ue
Rated thermal continuous current
at AC-15 230 V
Rated operating current Ie
at AC-15 400 V
at AC-15 500 V
at DC-13 24 V
at DC-13 60 V
at DC-13 110 V
at DC-13 220 V
Short-circuit protection fuse
gG
STOTZ safety circuit-breaker: S271, S281

V
A
A
A
A
A
A
A
A
A

NC (95-96)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(1)

NO (97-98)
600
6
3
1,1
0,7
1,5
0,5
0,4
0,2
6
(1)

(1) on request
ABB STOTZ-KONTAKT GmbH

29
2CDC 106 014 C0203

UMC22-FBP
Technical data

General technical data


Type

UMC22-FBP

Rated operating voltage Ue (three-phase system) V AC/Hz


Rated operating current range

Trip classes

max. 690/50
0.24 ... 63
5, 10, 20, 30

Short-circuit-protection

separate fuses on power line side

Supply voltage

V DC

19.2 ... 31.2, including ripple

Supply current

mA

max. 130 (at 18 ... 30 V DC)

Total device power dissipation

LEDs on front

max. 3.1 (at 24 V DC)


LED 1, green: device ready for operation
LED 2, yellow: motor current > 33 % of Is
LED 3, red: fault (trip, device fault, etc.)

Mechanical relay contact lifetime

500 000 switching cycles

Electrical lifetime

250 V AC / 0.5 A

100 000 switching cycles

250 V AC / 1.5 A

50 000 switching cycles

mm2

max. 2.5, max. 2 x 1.5

mm

> 5.5 (safety insulation up to 250 V AC)

Terminal conductor cross section


Current transformer bushing holes

11 mm (25 mm)

Internal clearance and creepage distances


Mounting

on DIN rail (EN 50022-35) or wall mounting with 4 screws M4

Dimensions (W x H x D)

mm

Net weight

70 x 105 x 110 (incl. FieldBusPlug and Control Panel)

kg

0.39 (current transf. + control unit)

Storage temperature range

-25...+70

Operating temperature range

Degree of protection

IP 20

Technical description Order Code

0...+55
2CDC 135 004 D02xx

FieldBusPlug connection

see FBP catalogue

Digital inputs
Number of digital inputs

6 (DI0 ... DI5)

Power supply for digital inputs

18 30V, 70 mA

1-Signal (range including ripple)

+13 V ... +31,2 V

0-Signal (range including ripple)

-31,2 V ... +13 V

Input current per channel

(24 V DC) typ. 6.0 mA

Input resistor to 0 V

3.9 kOhm

Line length unshielded

max. 600 m

Line length shielded

max. 1000 m

Digital outputs
Number of digital relay outputs

3 (DO0...DO2)

Grouping of contacts
mon

3 contacts with 1 com-

Switching capacity per relay contact


AC15:

DC13:

4 A (terminal 5 or 6)

min load for switching signals

12 V, 1 W or 1 VA

PTC Input - direct connection of PTC sensors from the motor

Conductor holes through the current transformers max. 25 mm2


(max. diameter incl. insulation 11 mm)
30
2CDC 106 014 C0203

120 V AC,
max. 3 A 240 V AC,
max. 1.5 A
24 V DC, max. 0.1 A
125 V DC, max. 0.22 A
250 V DC, max. 0.11 A

max. load for all contacts

Parameter Options:
1 = Control function
2 = check back via aux.-contact
3 = Fault output, e.g. to lamp
4 = PTC Input
5 = digital inputs for control signals
6 = Connections for earth fault monitor

ABB STOTZ-KONTAKT GmbH

Electronic overload relays E16DU


for contactors and mini contactors
Technical data
Resistances and power losses
Setting range

...

Short-circuit protection (fuses, miniature circuit-breakers)

gL/gG
A

Resistance
per phase
at upper
setting current

Power loss
per phase

0.97
0.113
0.014
0.0024
0.0008

0.1
0.11
0.1
0.1
0.29

Electronic overload relay E16DU


0.1
0.3
0.9
2.0
5.7

...
0.32
...
1.00
...
2.70
...
6.30
... 18.90

1
4
10
20
50

Approvals and certificates


Approvals

UL
USA

Ships classification societies

CSA
Canada

ATEX
Germany

GL
Germany

LRS
Great Britain

BV
France

DNV
Norway

Normal version approved;


rating plates bear the test mark if mandatory
Submitted for approval
*

Protection of intrinsically safe motors (EN 50019) class Ex "e" to DIN VDE 0165/02.91
(= Protection of intrinsically safe motors (EN 50019) of enclosure increased safety "e" in accordance
with the provisions for "Installation of electrical systems in explosion-hazard areas" to DIN VDE 0165/02.91.)

ABB STOTZ-KONTAKT GmbH

31
2CDC 106 014 C0203

Thermal /electronic overload relays


Accessories
Dimensions
TA25DU

UMC22-FBP
20

ABB97001

11

15

20

* For TA25DU 32

110
103
87.5

70
56.5

ABB97002

ca. 40

105
97.5
90

TA25DU + DB25

* For TA25DU 32
** For DB25/32 A mounting kit for single set-up

TA25DU + DS25-A

Drilling plan

ABB 84 7563_1

ABB97003

(TA25DU + DB25/25 A oder DB25/32 A


for single set-ups)

* For TA25DU 32

32
2CDC 106 014 C0203

* For TA25DU 32

ABB97004

ABB97006

TA25DU + DR25-A

ABB97005

TA42DU

ABB STOTZ-KONTAKT GmbH

Thermal overload relays


Accessories
Dimensions

ABB97009

ABB97007

ABB97010

TA80DU

ABB97008

TA75DU

* For TA75DU 80

TA42DU, TA75DU, TA80DU + DB80

Drilling plan

SST 080 91 M

SST 079 91 M/2

SST 079 91 M/1

(TA42DU, TA75DU und TA80DU + DB80


for single set-up)

ABB STOTZ-KONTAKT GmbH

E0215D9

SST TA110DU

TA110DU

33
2CDC 106 014 C0203

Thermal overload relays


Accessories
Dimensions
TA200DU

E0223D5

120

E0223D5

140

ABB TA200DU

(M6)

SST 037 90 M

TA450DU/SU

(dimensions in mm)

34
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Electronic overload relays


Dimensions

E16DU

E16DU + DB16E
69.5
65.2

9.3

64.5

14.8

2.4

36.3

14
44.4

5.65

37.5
53
57

E45DU

E2326D

10.3
8.2

41.7

35.7

50

74.6

82.7

4.4

14 14
44.6

5.5
68.5

E2327D

1.2

91.1

9.3

E80DU

E140DU

(dimensions in mm)

ABB STOTZ-KONTAKT GmbH

35
2CDC 106 014 C0203

Electronic overload relays


Dimensions
Overload relays mounted onto contactors

ABB E200DU

E200DU

ABB E320DU

E320DU

(dimensions in mm)

36
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Electronic overload relays


Dimensions

E800DU

AF1350 / AF1650 + E1250DU

ABB E800DU

ABB E500DU

E500DU

Drilling plan

(dimensions in mm)

ABB STOTZ-KONTAKT GmbH

37
2CDC 106 014 C0203

Electronic overload relays


Dimensions
Starter combination with contactor and terminal shroud
AF400 / AF460 + E500DU + DT500 / AF460S + LT500

Drilling plan

AF400 / AF460 + E500DU + DT500 / AF460L

Drilling plan

(dimensions in mm)

38
2CDC 106 014 C0203

ABB STOTZ-KONTAKT GmbH

Electronic overload relays


Dimensions
Starter combination with contactor and terminal shroud
AF580 / AF750 + E800DU + DT800 / AF750S + LT800

Drilling plan

AF580 / AF750 + E800DU + DT800 / AF750L

Drilling plan

(dimensions in mm)

ABB STOTZ-KONTAKT GmbH

39
2CDC 106 014 C0203

Motor Protection from ABB


Electronic overload relays
between 0.1 1250A
Tripping classes 10, 20, 30

Manual Motor Starters


between 0.1 100A
Tripping classes 10, 20
Integrated short circuit protection

Universal motor controller


between 0.16 850A
Tripping classes 5, 10, 20, 30
Integrated inputs/outputs
Motor control and diagnostic functions
Field bus connection

40
2CDC 106 014 C0203

Printed in the Federal Republic of Germany


Brochure No. 2CDC 106 014 C0203

ABB
ABB STOTZ-KONTAKT GmbH
P. O. Box 10 16 80
D-69006 Heidelberg
Telephone: ++49 62 21 / 701-0
Telefax:
++49 62 21 / 701-729
http://www.abb.de/stotzkontakt

(11/07 3 GVD)

subject to modification

Thermal overload relays


between 0.1 310A
Tripping classes 10, 20, 30

ABB Global Contact Directory


The ABB Contact Directory (http://www.abb.com/contacts/)
helps you find local contacts for ABB products in your country.
Please select the relevant product group from the dropdown
menu to the right or from the page.

ABB STOTZ-KONTAKT GmbH

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