2025.01.07.25320144.full
2025.01.07.25320144.full
2025.01.07.25320144.full
The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
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It is made available under a CC-BY 4.0 International license .
Abstract
High-tech commercial mechanical ventilators are designed to provide a constant and accurate flow, thus ensuring the precision of
ventilatory treatment. Therefore, this research aims to evaluate the flow control in a prototype electro-pneumatic unit for mechanical
ventilator applications using a PID versus a Fuzzy Logic method.
Specifically, the intention is to determine if there is evidence of superior performance of fuzzy logic control over PID in this
application. For this reason, the methodology is based on measurement and numerical analysis. The design of this research is quasi-
experimental and conducted in a laboratory. Thus, samples of the data of the variables were taken at convenience under a pre-
established scheme and conditions. In terms of the type of study, it is considered quantitative, experimental, and applied.
The main results show that according, the Bland-Altman analysis both controllers meet the accuracy limits of commercial
equipment. However, the fuzzy logic controller presented better standard deviation and difference limits, demonstrating greater
reliability in the accuracy of results. Additionally, the PID control demonstrated quicker response times with a shorter settling time
(between 0.32 and 0.43 seconds) than in the fuzzy logic control (between 0.43 and 0.77 seconds); moreover, the fuzzy control
presents an improvement in the volume of 900 mL, highlighting the efficiency of this controller in conditions of higher demand.
The results show that both the PID and Fuzzy Logic controllers meet the stability conditions of the Jury Test. The system's poles
are within the unit circle of the Z plane, confirming the controllers' stability. Also, the curve of the fuzzy control in the Nyquist
analysis is farther away from the origin and from the point (-1, 0j) than the curve of the PID control, indicating better stability and
a more robust system against variations or disturbances.
Keywords: Mechanical ventilation, PID control, Fuzzy logic control, Settling time, Stability analysis, Nyquist analysis, Transient oscillations.
1. Introduction
Mechanical ventilators are vital respiratory assistance devices that integrate and control variables such as flow,
volume, pressure, and time to administer normal breathing under positive pressure [1]. These ventilators require
precise monitoring of pressure or volume and a stable flow response, necessitating control systems that ensure stability
and exceptional performance. Among the most common control methods are Proportional-Integral-Derivative (PID)
control and Fuzzy Logic control, each with advantages and limitations in biomedical applications. This study aims to
determine the impact of these approaches in controlling respiratory flow.
The evolution of mechanical ventilation has been driven by the need to support critically ill patients with respiratory
insufficiencies, such as pneumonia, which causes low oxygen levels, or conditions leading to high carbon dioxide
levels, like chronic obstructive pulmonary disease (COPD) [2,3]. Early 20th-century techniques differ significantly
from modern mechanical ventilation systems that employ positive pressure [4]. The 1990s marked a significant
advancement with the introduction of microprocessor-based controls in ventilators, enhancing synchronization with
patient needs [4]. Today, fourth-generation ventilation technology frequently applies feedback controls to ensure
uniform pressure and flow waveforms, even under varying conditions [5].
Control systems in mechanical ventilation must ensure optimal performance and stability against disturbances and
parameter variations [6]. Control engineering focuses on creating models of various physical systems and using these
models to develop controllers that ensure feedback systems meet performance specifications such as stability, steady-
state, transient behavior (including overshoot, settling time, rise time, and peak time), disturbance rejection, and
robustness against modeling uncertainties [7].
Currently, manufacturers such as Hamilton, Dräger, and Mindray design state-of-the-art commercial ventilators to
provide constant and precise flow, ensuring the accuracy of ventilatory treatment. These ventilators require detailed
pressure monitoring and consistent flow delivery, often implementing PID control systems [8]. The PID control
system is a straightforward regulatory mechanism that establishes a set point as the target in the control process,
operating on closed-loop principles with negative feedback that continuously adjusts performance based on comparing
the desired state and the system's current state [9].
Despite the reliability of PID control in the industry, it has limitations, mainly when system dynamics are unstable.
It is crucial that, during the ventilation process, the pressure is adjusted according to the required ventilation level to
prevent lung damage [10]. While PID control excels in response times, fuzzy logic control surpasses it in several
significant aspects [11]. Fuzzy logic control integrates common language into the control system design, eliminates
the need for complex system modeling [12], and applies to nonlinear systems [13]. Additionally, it offers superior
performance with shorter stabilization times, fewer transient oscillations, and reduced steady-state errors [14].
Introduced by Dr. Lotfi Zadeh in 1965, fuzzy logic can be mathematically represented to handle approximate
reasoning and complex systems [13,15]. Various studies have demonstrated its effectiveness in dynamic systems,
particularly in biomedical applications [15,16]. Fuzzy logic controllers, structured around fuzzification, a knowledge
base of fuzzy rules, inference mechanisms, and defuzzification, provide a robust framework for managing complex
control systems [17].
Recent studies have highlighted the equivalence and transformation between conventional PID controllers and
fuzzy logic controllers (FLCs). For instance, Chao et al. (2017) [18] emphasized that a well-designed conventional
PID controller could be transformed into an equivalent fuzzy logic controller by observing and defining the operating
ranges of the input/output variables. This approach allows for leveraging the mature design techniques of PID
controllers while benefiting from the nonlinearity of FLCs, which can yield more satisfactory system responses. This
equivalence is crucial for understanding how FLCs can be tuned to outperform conventional PID controllers,
especially in systems that exhibit nonlinear behavior.
Moreover, fuzzy logic controllers have been shown to handle nonlinearity more effectively than traditional PID
controllers, particularly in complex dynamic systems. A study published in PLOS ONE (2023) [19] discussed the
advantages of fuzzy logic in controlling systems with significant nonlinearity, where traditional PID controllers may
struggle with delayed responses and overshoot issues. This supports the growing consensus that FLCs offer enhanced
stability and adaptability in scenarios where system dynamics are not straightforward, thus justifying their use in
biomedical applications such as mechanical ventilation .
This research evaluates a prototype electro-pneumatic unit for mechanical ventilators using PID and fuzzy logic
methods to determine which control strategy offers superior performance. Specifically, it assesses whether fuzzy logic
control can outperform PID control in terms of efficiency and stability in mechanical ventilation applications. This
investigation is crucial in emerging and developing economies that need autonomous technology for medical devices,
ensuring availability during unexpected events like epidemics or natural disasters [20,21].
By addressing these needs, the study aims to contribute to developing advanced medical equipment enhancing the
capabilities of artificial ventilators to ensure patient safety and comfort during ventilation periods. The findings will
also provide a foundation for future research and development of medical technologies, aligning with sustainable
development goals and reducing inequalities in access to high-quality treatments with autonomous technologies.
2. Prototype
The purpose of the PID and Fuzzy Logic control in a prototype electro-pneumatic ventilator. The setup includes an
ESP32 microcontroller, flow and pressure sensors, and control valves. PID control parameters were tuned for optimal
response, while Fuzzy Logic control utilized specific rules and membership functions. Data collection involved
measuring flow, volume, and pressure at a high sampling rate, followed by statistical analysis of performance metrics,
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
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It is made available under a CC-BY 4.0 International license .
including settling time, overshoot, and stability margins. Validation was performed against ISO 80601-2-12:2021
standards to ensure accuracy and reliability.
Fig. 1. (Left panel) Schematic of the electronic circuit. (Right panel) Electropneumatic Unit.
The inspiratory section starts with Allied Medical LLC's Aridyne 3500 medical-grade air compressor providing air
at 50 psi [23]. A Series M micro regulator from Camozzi [24] adjusts this pressure to 30 psi. Following this, as detailed
in its datasheet, a Series AP proportional valve from Camozzi [25] varies the flow proportionally with the applied
current. PID and fuzzy logic control focus on this valve. The valve connects to a Sensirion SFM3000 flow sensor [26]
that measures the flow and provides feedback to the control system before reaching the inspiratory branch of the
patient circuit.
In contrast, the expiratory section includes a solenoid valve, Series CFB from Camozzi [27], which regulates the
expulsion of air by alternating between its open and closed states, thus performing the expiratory function of the
system. This solenoid valve connects on one end to the expiratory branch of the patient circuit. In contrast, the other
end is left open to the outside air, facilitating the expulsion of air.
This setup integrates high-accuracy sensors, fast-response actuators, and the powerful ESP32 to create a robust
platform for evaluating PID and Fuzzy Logic control strategies in mechanical ventilation.
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
The fuzzy logic control system was developed with specific inputs and outputs. The first input is the relative flow
error, which ranges from 0 to 100 and is calculated by comparing the sensor-measured flow with the target flow. This
input has four trapezoidal membership functions: super small (0-8%), relatively small (3-30%), medium (15-50%),
and large (40-100%). The second input is the target flow, which ranges from 0 to 35 l/min and has three trapezoidal
membership functions: small (0-21 L/min), medium (20-30 L/min), and large (26-35 L/min).
The output of the system is a factor added to the PWM duty cycle, defined by five trapezoidal membership
functions: super slow (0-0.08), slow (0.07-0.4), medium (0.3-2), fast (1.8-3.5), and super fast (3-4). The fuzzy logic
controller uses 12 rules to determine the output based on the inputs. For example, if the target flow is small and the
relative error is negligible, the output is super slow; if the target flow is large and the relative error is large, the output
is super fast.
The fuzzy control was implemented using the "skfuzzy" Python library and a Lookup Table (LUT) for efficiency,
avoiding extensive real-time calculations. Due to the ESP32's limited memory, the LUT was stored and executed on
a PC via serial communication. Three key files were created for the implementation: "fuzzy_generador_matriz.py"
defines membership functions and control rules to generate LUTs; "fuzzy_comunicacion.py" is the main program for
receiving sensor data, performing LUT lookups, and sending PWM values to the ESP32; and "boot.py" manages
respiratory timing logic and runs on the ESP32 at 240 MHz. The serial communication operated at 115200 baud with
a PC using an Intel Core i7 processor, overcoming previous speed limitations. This approach demonstrated
functionality and effectiveness, allowing for control adjustments and testing.
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
3. Results
The analysis covers several performance metrics, including settling time, overshoot, volume accuracy, stability
margin, and transient oscillations.
The standard error of the mean (S.E.) was 0.059 for PID and 0.055 for Fuzzy Logic control. The limits of variability
ranged from -1.2688 to 1.0255 L/min for PID and from -1.2627 to 0.8765 L/min for Fuzzy Logic control.
The mean differences observed for both controls compared to the VT650 analyzer were not significant, aligning
with the precision of recognized commercial equipment [30], [31], [32]. The experimental readings were precise,
suggesting robustness in the control system's ability to replicate measurements under controlled conditions.
The Bland-Altman graph (Figure 2) visualized these differences against the average measurements of the control
and analyzer. The distribution of disagreements showed no clear pattern of proportional bias, indicating that
discrepancies did not systematically increase or decrease with the measured flow levels.
The Bland-Altman analysis for each volume test with both controllers demonstrated notable similarity and
consistency with previous results. Both controls fell within the precision limits of recognized commercial equipment.
Still, the Fuzzy Logic control showed better standard deviation and limits of differences, indicating higher reliability
in reproducing consistent and predictable flow results, which is crucial in managing critical patients where ventilator
stability is essential.
The visual inspection of the Bland-Altman graphs (Figure 3) showed that most differences for Fuzzy Logic control
were closely clustered around the mean line and within the limits of agreement, indicating higher precision and
consistency. The mean difference line for Fuzzy Logic control was closer to zero, suggesting a less average
underestimation of flow compared to the Fluke analyzer. Additionally, the differences beyond the limits were less
dispersed, indicating fewer and less pronounced extreme errors than PID control.
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
Fig. 2. Bland-Altman Analysis. (Left Panel). PID Control. (Right Panel) Fuzzy Logic Control.
3.2 Repeatability
The Fisher-Snedecor statistical test was applied to evaluate repeatability, calculating the required sample size using
the formula for a finite sample (Equation 1) [33].
𝑁 ∙ 𝑍2𝛼 ∙ 𝑝 ∙ 𝑞
𝑛= #(1)
𝑒2 ∙ (𝑁 ― 1) + 𝑍2𝛼 ∙ 𝑝 ∙ 𝑞
The sample size calculation is based on several key parameters. Here, n represents the sample size, while N denotes
the population size. The statistical parameter Z corresponds to the confidence level, and e is the maximum acceptable
error. The probability of success is indicated by p, with q representing the probability of failure, defined as (1 ― 𝑝).
For the electro-pneumatic test bench, with a population of 4000 records, a 95% confidence level (Z=1.96Z =
1.96Z=1.96) and a 5% maximum acceptable error were used, resulting in a calculated sample size of 71.70. Similarly,
for the analyzer, which had a population of 2000 records, the sample size was determined to be 70.40.
Stable state data were selected for the Fisher test with a significance level of 0.05, applied to each controller and
volume test. Results are shown in Tables 3 and 4.
Hypotheses are accepted or rejected by comparing F values to the critical F value. If F < critical F, the null
hypothesis is rejected. Additionally, P values were compared to the significance level (P ≤ 0.05) for validation.
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
Tables 3 and 4 analysis shows consistent results supporting the null hypothesis. F values for the PID controller
(500 ml, 700 ml, 900 ml) were 1.191, 1.280, and 1.033, all below critical F values. For the Fuzzy Logic controller, F
values (500 ml, 700 ml, 900 ml) were 1.093, 1.469, and 1.113; all values are also below critical F value. These results
are enough to declare statistical significance for both controllers.
Besides, P values for Fuzzy Logic controller tests were consistently above 0.05, reinforcing the null hypothesis.
These results indicate robust control systems maintaining volume delivery homogeneity under test conditions,
suggesting high repeatability.
3.4 Stability
Jury Analysis
Stability was evaluated using Jury analysis of the transfer functions for each control, obtained with Matlab's System
Identification Toolbox. The resulting transfer function for the Fuzzy Logic control is presented in Equation 2. Equation
3 shows the transfer function obtained for the PID control.
The results indicate that both the PID and Fuzzy Logic controllers meet the four conditions established by the Jury
Test [35]. Once all the stability conditions are satisfied, it is concluded that the given characteristic equations are
stable. Furthermore, when graphically verifying the system's poles, they all appear within the unit circle of the Z plane.
This confirms that the stability criteria for the discrete mode controllers of the presented design are met.
Nyquist Analysis
Nyquist plots (Figure 4) show the relationship between the real and imaginary parts of the system's frequency
response. Both controls do not encircle the critical point (-1, 0j), indicating stability [35].
The fuzzy logic control plot (Figure 4. a) is farther from the origin and the critical point than PID control (Figure
4.b), indicating better stability and robustness against variations. The multiple loops in the PID control plot suggest
pronounced frequency response peaks, indicating sensitivity at specific frequencies. The fuzzy logic control plot
indicates smoother, less resonant behavior, which is beneficial for robustness against operational variations and
disturbances.
Gain and phase margins were also evaluated. Fuzzy logic control showed infinite gain and phase margins,
indicating tolerance to any gain or phase shift before instability. PID control had a gain margin of 15.58 dB, indicating
some tolerance to gain before instability.
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
4. Discussion
The experimental evaluation of the fuzzy logic and PID controllers for the electro-pneumatic ventilator system
demonstrates several key findings that highlight the advantages of the fuzzy logic controller. The results show that
both systems are within the accuracy margins of commercial equipment. Still, Fuzzy Logic, with lower variability in
measurements according to Bland-Altman analysis, appears more accurate and consistent. Regarding repeatability,
when comparing the results of both controllers with the established target flows, it is perceived that both Fuzzy Logic
and PID have a high capacity to reach the target flows with minimal deviations.
Although PID achieves faster settling times, Fuzzy Logic fits better at higher volumes, showing better adaptability,
which is crucial in dynamic clinical environments. Stability analyses, including Nyquist plots and Jury analysis,
indicate that both systems are stable. However, the Fuzzy Logic controller exhibits a smoother and less resonant
frequency response, suggesting greater robustness to variations, which is beneficial in complex environments.
Further development and refinement of fuzzy logic algorithms are essential. Optimizing parameters and
incorporating machine learning techniques could enhance the adaptability and precision of the controller, allowing it
to adjust dynamically to real-time data. Controlling flow in neonatal patients presents unique challenges due to the
low volumes and high frequencies involved. Future studies should focus on this scenario to ensure that the fuzzy logic
controller can handle these demanding conditions effectively. Both controllers' algorithms should be optimized,
especially for high-flow situations where the PID controller has shown better responsiveness. Enhancing the fuzzy
logic controller's performance in these conditions could further establish its superiority.
5. Authors contributions
AL, LG, and IG equally worked on the conceptualization, data curation, formal analysis, funding acquisition,
investigation, methodology, project administration, resources, software, supervision, validation, visualization, Writing
– review & editing AR, JM, DQ equally worked on resources, software, supervision, validation, visualization, Writing
– original draft, Writing – review & editing.
7. Acknowledgments
The authors would like to acknowledge the support of SENACYT via grant No. APY-NI2022-13.
8. Conclusion
This study has demonstrated the superior performance of Fuzzy Logic control over traditional PID control in the
context of mechanical ventilation systems, particularly in terms of stability and robustness. The data analysis clearly
medRxiv preprint doi: https://doi.org/10.1101/2025.01.07.25320144; this version posted January 8, 2025. The copyright
holder for this preprint (which was not certified by peer review) is the author/funder, who has granted medRxiv a license
to display the preprint in perpetuity.
It is made available under a CC-BY 4.0 International license .
shows that Fuzzy Logic control provides enhanced adaptability and precision, making it a more effective solution for
managing mechanical ventilation's complex and dynamic requirements. These findings are especially relevant in
scenarios where patient-specific adjustments and nonlinearities in system behavior are critical. For practitioners, the
results of this study suggest that integrating Fuzzy Logic control into mechanical ventilation systems could
significantly improve patient outcomes by offering more consistent and reliable respiratory support. Practitioners
should consider the adoption of Fuzzy Logic controllers in environments where precise control of ventilation
parameters is essential, such as in intensive care units or during critical surgical procedures. For policymakers, the
research underscores the importance of supporting the development and implementation of advanced control
technologies in medical devices. Policies encouraging the integration of Fuzzy Logic control in medical equipment
could improve healthcare delivery, particularly in emerging and developing economies where access to high-quality
medical technology is often limited. Additionally, establishing standards and guidelines for using Fuzzy Logic control
in medical devices could further enhance patient safety and care quality.
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