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How to use the Sunnen Honing Guide

Use this Guide to choose the condition or application problem from this selection that
most closely resembles the question(s) or problem(s) that you are experiencing and
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Copyright Sunnen Products Company 2001 All Rights Reserved
www.sunnen.com
P/N JE90290
SUNNEN HONING GUIDE

Helpful Tips For Solving Bore Sizing And Finishing Problems
Choose the honing condition, information about Sunnen honing stones,
information about approximate surface finishes, or honing oils and coolants
from the Main Menu that most closely resembles the problem(s)/question(s)
that you are experiencing/have questions about. Click your pointing device.
By clicking on the blue title of each section, you will be able to return to the
previous section or menu. Each page of the Guide can be turned forwards
and backwards by clicking on the buttons located in the lower corners of
each page. If you have Internet access, please visit Sunnen on-line by
clicking on the official website address.
Main Menu
Honing Condition Solutions
Sunnen Stone Code
Approximate Surface Finish
Mandrel Recommendations
Honing Oils and Coolants
Stone Recommendations
Copyright Sunnen Products Company 2001 All Rights Reserved
http://www.sunnen.com
P/N JE90290
Honing Condition Solutions

Stone
Not Cutting
Taper
in Blind Hole
Glazed
Out-of-Round
Stone Not Cutting
Waviness
Loaded
Rainbow
Poor Stone Life
Finish Too Rough
Bellmouth
Random Scratches
Barrel
Taper in Open Bore Slow Stock Removal
Stone Not Cutting Stone Glazed*

Step 1
Sharpen A or J stone with MAN-700 diamond dresser; use

LNB-700 Dressing stick on all other stones
Step 2
Increase cutting pressure
Step 3
Increase stroking speed
Step 4
Use softer stone (one with lower hardness number)
Step 5
Increase lubricity of honing fluid. Use recommended Sunnen Honing

Oil/Coolant*
* Many honing problems, such as poor cutting action, poor stone life, and rough finish,
are caused by the wrong honing oil, insufficient honing oil, dirty honing oil, or
contaminated honing oil. Use only clean, full-strength Sunnen Industrial Honing Oil.
Make sure that the honing oil is neither diluted nor cut with other oils. Keep solvents
and cleaning fluids away from hone.
Stone Not Cutting Stone Loaded*

Step 1
Clean stones with LBN-700 dressing stick
Step 2
Increase stroking speed
Step 3
Use softer stone (one with lower stone

number)
Step 4
Use coarser stone (one with lower grit number)
Step 5

Oil/Coolant*
hardness
Slow Stock Removal*

Step 1
Increase spindle and stroke RPM
Step 2
Increase cutting pressure
Step 3
Use softer stone (one with lower stone hardness number)
Step 4
Use coarser grit stone (one with lower grit number)
Step 5

Oil/Coolant*
Poor Stone Life*

Step 1
Decrease cutting pressure
Step 2
Use faster spindle speed
Step 3
Use harder stone (one with higher hardness number)
Step 4
Use coarser grit stone (one with lower grit number)
Step 5

Oil/Coolant*
Bellmouth
Step 1
True stone and shoes with truing sleeve if workpiece is short or

unbalanced, shorten stroke length
Step 2
If bore is LONGER than 2/3 stone length: shorten stone only (or row
of stones) slightly on both ends
Step 3
If bore is SHORTER than 2/3 stone length: shorten STONES and

SHOES equally to 1-1/2 times bore length
If bellmouth persists, shorten stones more but do not shorten shoes

any further CAUTION: OVER-CORRECTION of bellmouth will lead
to barrel condition
Step 5 Use softer stone (one with lower hardness
number)
Step 4
Barrel
Step 1
True stone and shoes with truing sleeve
Step 2
Use longer stone or shorten guide shoes on both ends CAUTION:

OVER CORRECTION of barrel condition will lead to bellmouth
Step 3
Use mandrel with longer stone and shoe
Step 4
Use finer grit stone (one with higher grit number)
Taper In Open Bore

Step 1
True stone and shoes with truing sleeve
Step 2
Change stroke to tight end of the bore is stroked off the stone further
Step 3
Reverse the workpiece on the mandrel more often
Step 4
If power stroking, make sure spindle and stroker are in alignment
Taper In Blind Bore

Step 1
Shorten stone and shoe to about 2/3 length of bore shorten stone
more if taper persists
Step 2
True stone and shoes frequently with truing sleeve shorten stroke
area near blind end of hole
Step 3
If hole has insufficient or no relief at bottom, use hard tip stone
Step 4
Provide sufficient relief at bottom of hole
Step 5
Provide adequate oil flow at bottom of hole to

wash chips out
Out-Of-Round
Step 1
Make sure honing tool is recommended size for diameter to be

honed
Step 2
Thoroughly true stone and shoes to exact hole diameter
Step 3
If thin-wall part, decrease cutting pressure
Step 4
If stone stops cutting at decreased pressure, use stones with lower

hardness number
Step 5
If power stroking, make sure spindle and stroker are in alignment
Waviness
Step 1
Use honing tool with sufficient stone length to bridge waviness (or lands and ports in
bore)
Rainbow
Step 1
Use L, BL, or multi-stone mandrel stone length should be at least

1-1/2 times the length of the bore for best bow correction
Step 2
Use shorter stroke length (less overstroke)
Step 3
Use stone with lower hardness number to avoid part flexing
Finish Too Rough

Step 1 Decrease cutting pressure
Step 2
Step 3
Check oil to be sure you are using Sunnen Industrial Honing Oil*
Step 4
Thoroughly true shoes to exact bore diameter
Step 5
For extremely fine finishes in soft or exotic materials, use bronze

mandrel or bronze shoes
Many honing problems, such as poor cutting action, poor stone life, and rough finish, are
caused by the wrong honing oil, insufficient honing oil, dirty honing oil, or contaminated
honing oil. Use only clean, full-strength Sunnen Industrial Honing Oil. Make sure that the
honing oil is neither diluted nor cut with other oils. Keep solvents and cleaning fluids
away from hone.
Random Scratches In bore*

Step 1
Decrease cutting pressure
Step 2
Step 3
Use softer stone (one with lower hardness number)
Step 4
If hard steel mandrel is being used, change to soft steel mandrel if

soft mandrel or shoes are being used, change to bronze mandrel or
shoes
Step 5 Increase lubricity of honing fluid. Use recommended Sunnen Honing
Oil/Coolant*
Sunnen Stone Code

Abrasive Type
K8
Series Abrasive Grit Hardness
Aluminum Oxide
C
J
Silicon Carbide
DM
Diamond
DR
Diamond
DV
Diamond
NM
NR
NV
CBN/Borazon
Silicon Carbide
CBN/Borazon
CBN/Borazon
Grit Size
1 70
2 80
3 100
4 150
5 220
6 280
7 320
8 400
9 500
0 600
90 900
00 1200
Hardness
1- Soft
3
5
7
9
11
13
15- Hard
Approximate Surface Finish

Approximate Surface Finish in Microinches Ra/Micrometers Ra
Grit Size
Material
Abrasive Type
80
100
150
220
280
320
400
500
600
1200
Hard Steel
Aluminum Oxide/ Silicon

Carbide
25/
0,65
--
20/
0,50
18/
0,45
12/
0,30
10/
0,25
5/
0,12
3/
0,08
1/
0,03
--
--
55/
1,40
45/
1,15
40/
1,00
28/
0,70
--
20/
0,40
--
7/
0,18
2/
0,05
80/
2,00
--
35/
0,90
25/
0,65
25/
0,65
16/
0,50
7/
0,18
4/
0,10
2/
0,05
--
CBN/Borazon
---
65/
1,60
--
70/
1,75
--
--
25/
0,65
--
16/
0,40
5/
0,12
Silicon Carbide
100/
2,50
--
30/
0,75
20/
0,50
12/
0,30
10/
0,25
6/
0,15
5/
0,12
3/
0,08
--
--
--
--
80/
2,00
--
--
50/
1,27
--
20/
0,50
12/
0,30
170/
4,30
--
80/
2,00
55/
1,40
33/
0,85
27/
0,70
16/
0,40
12/
0,30
2/
0,05
--
CBN/Borazon
Soft Steel
Cast Iron
Aluminum Oxide/ Silicon

Carbide
Diamond
Aluminum, Brass,
Bronze
Silicon Carbide
Carbide
Diamond
--
--
30/
0,75
20/
0,50
--
--
7/
0,18
--
3/
0.08
1/
0,3
Ceramic
Diamond
--
--
50/
1,27
40/
1,00
--
--
20/
0,50
--
15/
0,40
10/
0,25
Glass
Diamond
--
--
95/
2,40
70/
1,80
--
--
30/
0,75
--
15/
0,40
8/
0,20
Sunnen Products Company 2001 All Rights Reserved
Mandrel Recommendations
Bore Diameter - millimeters(inches)
Honing Unit
Spindle Speed (RPM Max)
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
26,19-31,75 (1.031-1.250)
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
D2
D2
K3, BL3
K4, BL4
K5, BL5
K6, JK6, L6, BL6
K8, JK8, LB8, BL8, Y8
K10,, JK10, L10, BL10, Y10
K-12, JK12, L12, BL12, Y12
K16, JK16, L16, BL16, Y16
K20, JK20, L20, BL20, Y20
AK20, JAK20, AL20, BAL20, P28, R28
AK20, JAK20, AL20, BAL20, P28, R28
AK20, P28, R28
P28, R28
P28, R28
Y32
Y44
Y56
Y72
Y88
Y104
AN-600
AN-600
AN-600
AN-600
AN-600
AN-600
3000
3000
3000
3000
3000
3000
3000
2000
1600 to 2000
1270
1000
800
640
640
640 to 500
200
640 to 500
500 to 400
400 to 320
320 to 250
250
200
250
200
200
200
200
200
For Deburring in Rough Holes
Honing Unit
All Materials
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
26,19-31,75 (1.031-1.250)
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
D2
D2
K3, BL3
K4, BL4
K5, BL5
K6, JK6, L6, BL6
K8, JK8, LB8, BL8, Y8
K10,, JK10, L10, BL10, Y10
K-12, JK12, L12, BL12, Y12
K16, JK16, L16, BL16, Y16
K20, JK20, L20, BL20, Y20
AK20, JAK20, AL20, BAL20, P28, R28
AK20, JAK20, AL20, BAL20, P28, R28
AK20, P28, R28
P28, R28
P28, R28
Y32
Y44
Y56
Y72
Y88
Y104
AN-600
AN-600
AN-600
AN-600
AN-600
AN-600
D6-A67
D8-A67
K3-A611, L3-A611
K4-A611, L4-A611
K5-A611, L5-A611
K6-A415, L6-A415
K8-A413, L8-A413, Y8-A49
K10-A413, L10-A413, Y10-A49
K12-A413, L12-A413, Y12-A49
K16-A413, L16-A413, Y16-A49
K20-A413, L20-A413, P20-A49, Y20-A411
K20-A413, L20-A413, P20-A413, Y20-A411
K20-A413, L20-A413, P28-A413, R28-A413
K20-A413, P28-A413, R28-A413
P28-A413, R28-A413
P28-A413, R28-A413
Y32-A49
Y44-A49
Y56-A49
Y72-A49
Y88-A49
Y104-A49
G25-A47
M27-A47
N37-A47
GY25-A47, GG25-A47
MY33-A47, MM33-A47
NY40-A47, NN40-A47
For Soft Steel Includes Cast and Stainless Steels (Use Bronze Mandrel
or Shoes in Stainless Steels
Bore Diameter -
Honing Unit
For Occasional Work
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
D2
D2
K3, BL3
K4, BL4
K5, BL5
K6, JK6, L6, BL6
K8, JK8, LB8, BL8, Y8
K10, JK10, L10, BL10, Y10
K-12, JK12, L12, BL12, Y12
K16, JK16, L16, BL16, Y16
K20, JK20, L20, BL20, Y20
D6-A67
D8-A67
K3-A67, L3-A67
K4-A67, L4-A67
K5-A67, L5-A67
K6-A57, L6-A57
K8-A57, L8-A57, Y8-A57
K10-A57, L10-A57, Y10-A57
K12-A57, L12-A57, Y12-A57
K16-A57, L16-A57, Y16-A57
K20-A57, L20-A57, P20-A57, Y20-A57
18,90-25,40 (.744-1.000)
K20-A57, L20-A57, P20-A57, Y20-A57

K20-A57, L20-A57, P28-A57, R28-A57
26,19-31,75 (1.031-1.250)
AK20, JAK20, AL20,

BAL20, P28, R28
AK20, JAK20, AL20,
BAL20, P28, R28
AK20, P28, R28
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
P28, R28
P28, R28
Y32
Y44
Y56
Y72
Y88
Y104
AN-600
AN-600
AN-600
AN-600
AN-600
AN-600
P28-A57, R28-A57
P28-A57, R28-A57
Y32-A57
Y44-A57
Y56-A57
Y72-A57
Y88-A57
Y104-A57
GR25-A45
M27-A45
N37-A45
GY25-A45, GG25-A45
MY33-A45, MM33-A45
NY40-A45, NN40-A45
millimeters(inches)
25,40-26,19 (1.000-1.031)
K20-A57, P28-A57, R28-A57
For Production
Work
D6-NM69
D8-NM69
K3-NM69, L3-NM69
K4-NM69, L4-NM69
K5-NM69, L5-NM69
K6-NM69, L6-NM69
K8-NM55, L8-NM55, *
K10-NM55, L10-NM55, *
K12-NM55, L12-NM55, *
K16-NM55, L16-NM55, *
K20-NM55, L20-NM55,
P20-NM55, *
K20-NM55, L20-NM55,
P28-NM55, R28-NM55
K20-NM55, L20-NM55,
P28-NM55, R28-NM55
K20-NM55, P28-NM55,
R28-NM55
P28-NM55, R28-NM55
P28-NM55, R28-NM55
*
*
*
*
*
*
*
*
*
*
*
*
For Hardened Steel
Bore Diameter -
Try This
Stone First
If The First Choice Does Not

Cut, Use This Stone
For Production
Work
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
D6-A63
D8-A63
K3-A63, L3-A63
K4-A63, L4-A63
K5-A63, L5-A63
K6-A63, L6-A63
K8-A63, L8-A63, Y8-A63
K10-A63, L10-A63, Y10-A63
K12-A63, L12-A63, Y12-A63
K16-A63, L16-A63, Y16-A63
K20-A63, L20-A63, P20-A63, Y20-A63
26,19-31,75 (1.031-1.250)
D6-A65
D8-A65
K3-A65, L3-A65
K4-A65, L4-A65
K5-A65, L5-A65
K6-A55, L6-A55
K8-A55, L8-A55, Y8-A55
K10-A55, L10-A55, Y10-A55
K12-A55, L12-A55, Y12-A55
K16-A55, L16-A55, Y16-A55
K20-A55, L20-A55, P20-A55,
Y20-A55
K20-A55, L20-A55, P20-A55,
Y20-A55
K20-A55, L20-A55, P28-A55,
R28-A55
K20-A55, P28-A55, R28-A55
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
P28-A55, R28-A55
P28-A55, R28-A55
Y32-A55
Y44-A55
Y56-A55
Y72-A55
Y88-A55
Y104-A55
GR25-A45
M27-A45
N37-A45
GY25-A45, GG25-A45
MY33-A45, MM33-A45
NY40-A45, NN40-A45
D6-NM69
D8-NM69
K3-NM69, L3-NM69
K4-NM69, L4-NM69
K5-NM69, L5-NM69
K6-NM69, L6-NM69
K8-NM55, L8-NM55, *
K10-NM55, L10-NM55, *
K12-NM55, L12-NM55, *
K16-NM55, L16-NM55, *
K20-NM55, L20-NM55,
P20-NM55, *
K20-NM55, L20-NM55,
P28-NM55, R28-NM55
K20-NM55, L20-NM55,
P28-NM55, R28-NM55
K20-NM55, P28-NM55,
R28-NM55
P28-NM55, R28-NM55
P28-NM55, R28-NM55
*
*
*
*
*
*
*
*
*
*
*
*
millimeters(inches)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
K20-A63, L20-A63, P20-A63, Y20-A63

K20-A63, L20-A63, P28-A63, R28-A63
K20-A63, P28-A63, R28-A63
P28-A63, R28-A63
P28-A63, R28-A63
Y32-A63
Y44-A63
Y56-A63
Y72-A63
Y88-A63
Y104-A63
GR25-A63
M27-A63
N37-A63
GY25-A63, GG25-A63
MY33-A63, MM33-A63
NY40-A63, NN40-A63
For Soft Brass, Cast Iron, Bronze, Aluminum, Ceramic, and Carbide
Bore Diameter -
Soft Brass
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
26,19-31,75 (1.031-1.250)
D6-J63
D8-J63
K3-J63, L3-J63
K4-J63, L4-J63
K5-J63, L5-J63
K6-J63, L6-J63
K8-J63, L8-J63, Y8-J63
K10-J63, L10-J63, Y10-J63
K12-J63, L12-J63, Y12-J63
K16-J63, L16-J63, Y16-J63
K20-J63, L20-J63, P20-J63,
Y20-J63
K20-J63, L20-J63, P20-J63,
Y20-J63
K20-J63, L20-J63, P28-J63,
R28-J63
K20-J63, P28-J63, R28-J63
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
P28-J63, R28-J63
P28-J63, R28-J63
Y32-J63
Y44-J63
Y56-J63
Y72-J63
Y88-J63
Y104-J63
GR25-J63
M27-J63
N37-J63
GY25-J45, GG25-J45
MY33-J45, MM33-J45
NY40-J45, NN40-J45
millimeters(inches)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
Cast Iron, Bronze

Aluminum
D6-J67
D8-J67
K3-J67, L3-J67
K4-J67, L4-J67
K5-J57, L5-J57
K6-J57, L6-J57
K8-J57, L8-J57, Y8-J57
K10-J57, L10-J57, Y10-J57
K12-J57, L12-J57, Y12-J57
K16-J57, L16-J57, Y16-J57
K20-J57, L20-J57, P20-J57, Y20-J57
K20-J57, L20-J57, P20-J57, Y20-J57
K20-J57, L20-J57, P28-J57, R28-J57
K20-J57, P28-J57, R28-J57
P28-J57, R28-J57
P28-J57, R28-J57
Y32-J57
Y44-J57
Y56-J57
Y72-J57
Y88-J57
Y104-J57
GR25-J45
M27-J45
N37-J45
GY25-J45, GG25-J45
MY33-J45, MM33-J45
NY40-J45, NN40-J45
Ceramic & Carbide

D6-DM57
D8-DM57
K3-DM57, L3-DM57
K4-DM57, L4-DM57
K5-DM57, L5-DM57
K6-DM57, L6-DM57
K8-DM55, L8-DM55, **
K10-DM55, L10-DM55, **
K12-DM55, L12-DM55, **
K16-DM55, L16-DM55, **
K20-DM55, L20-DM55,
P20-DM55, **
K20-DM55, L20-DM55,
P28-DM55, R28-DM55
K20-DM55, L20-DM55,
P28-DM55, R28-DM55
K20-DM55, P28-DM55,
R28-DM55
P28-DM55, R28-DM55
P28-DM55, R28-DM55
**
**
**
**
**
**
G25-DV57
M27-DV57
N37-DV57
**
**
**
For Glass
Glass
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
26,19-31,75 (1.031-1.250)
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
D6-DM57
D8-DM57
K3-DM57, L3-DM57
K4-DM57, L4-DM57
K5-DM57, L5-DM57
K6-DM57, L6-DM57
K8-DM55, L8-DM55, **
K10-DM55, L10-DM55, **
K12-DM55, L12-DM55, **
K16-DM55, L16-DM55, **
K20-DM55, L20-DM55, P20-DM55, **
K20-DM55, L20-DM55, P28-DM55, R28-DM55
K20-DM55, L20-DM55, P28-DM55, R28-DM55
K20-DM55, P28-DM55, R28-DM55
P28-DM55, R28-DM55
P28-DM55, R28-DM55
**
**
**
**
**
**
G25-DV57
M27-DV57
N37-DV57
**
**
**
3000
3000
3000
3000
3000
3000
3000
2000
1600 to 2000
1270
1000
800
640
640
640 to 500
200
640 to 500
500 to 400
400 to 320
320 to 250
250
200
250
200
200
200
200
200
For Fine Finishing in Previously Honed Holes
Bore Diameter -
Hard Steel
Soft Brass
Soft Steel, Bronze

Aluminum, Cast Iron
Ceramic & Carbide
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
D6-J95
D8-J95
K3-J95, L3-J95
K4-J95, L4-J95
K5-J95, L5-J95
K6-J95, L6-J95
K8-J95, L8-J65, Y8-J95
K10-J95, L10-J95, Y10-J95
K12-J95, L12-J95, Y12-J95
K16-J95, L16-J95, Y16-J95
K20-J95, L20-J95, P20-J95, Y20-J95
26,19-31,75 (1.031-1.250)
D6-J93
D8-J93
K3-J93, L3-J93
K4-J93, L4-J93
K5-J93, L5-J93
K6-J93, L6-J93
K8-J93, L8-J63, Y8-J93
K10-J93, L10-J93, Y10-J93
K12-J93, L12-J93, Y12-J93
K16-J93, L16-J93, Y16-J93
K20-J93, L20-J93, P20-J93,
Y20-J93
K20-J93, L20-J93, P20-J93,
Y20-J93
K20-J93, L20-J93, P28-J93,
R28-J93
K20-J93, P28-J93, R28-J93
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
P28-J93, R28-J93
P28-J93, R28-J93
Y32-J93
Y44-J93
Y56-J93
Y72-J93
Y88-J93
Y104-J93
GR25-J85
M27-J85
N37-J85
GY25-J85, GG25-J85
MY33-J85, MM33-J85
NY40-J85, NN40-J85
D6-DR07
D8-DR07
K3-DR07, L3-DR07
K4-DR07, L4-DR07
K5-DR07, L5-DR07
K6-DR07, L6-DR07
K8-DR05, L8-DR05, **
K10-DR05, L10-DR05, **
K12-DR05, L12-DR05, **
K16-DR05, L16-DR05, **
K20-DR05, L20-DR05,
P20-DR05, **
K20-DR05, L20-DR05,
P20-DR05, **
K20-DR05, L20-DR05,
P28-DR05, R28-DR05
K20-DR05, P28-DR05,
R28-DR05
P28-DR05, R28-DR05
P28-DR05, R28-DR05
**
**
**
**
**
**
G25-DV87**
M27-DV87**
N37-DV87**
**
**
**
millimeters(inches)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
K20-J95, L20-J95, P20-J95, Y20-J95

K20-J95, L20-J95, P28-J95, R28-J95
K20-J95, P28-J95, R28-J95
P28-J95, R28-J95
P28-J95, R28-J95
Y32-J95
Y44-J95
Y56-J95
Y72-J95
Y88-J95
Y104-J95
GR25-J87
M27-J87
N37-J87
GY25-J85, GG25-J85
MY33-J85, MM33-J85
NY40-J85, NN40-J85
For Fine Finishing in Previously Honed Holes, Continued
Bore Diameter -
Glass
1,52-2,03 (.060-.080)
2,03-2,54 (.080-.100)
2,54-3,05 (.100-.120)
3,05-3,81 (.120-.150)
3,81-4,70 (.150-.185
4,70-6,22 (.185-.245)
6,22-7,82 (.245-.308)
7,82-9,40 (.308-.370)
9,40-12,57 (.370-.495)
12,57-15,72 (.495-.619)
15,72-18,90 (.619-.744)
18,90-25,40 (.744-1.000)
25,40-26,19 (1.000-1.031)
26,19-31,75 (1.031-1.250)
31,75-92,08 (1.250-3.625)
92,08-152,40 (3.625-6.000)
25,20-34,93 (1.031-1.250
34,67-44,45 (1.365-1.750)
44,20-57,15 (1.740-2.250)
56,90-69,85 (2.240-2.750)
69,60-82,55 (2.740-3.250)
82,30-98,42 (3.240-3.875)
63,50-68,58 (2.500-2.700)
68,58-104.14 (2.700-4.100)
88,90-139,70 (3.500-5.500)
63,50-83,82 (2.500-3.300)
83,82-106,68 (3.300-4.200)
101,60-142,24 (4.000-5.600)
D6-DR07
D8-DR07
K3-DR07, L3-DR07
K4-DR07, L4-DR07
K5-DR07, L5-DR07
K6-DR07, L6-DR07
K8-DR05, L8-DR05, **
K10-DR05, L10-DR05, **
K12-DR05, L12-DR05, **
K16-DR05, L16-DR05, **
K20-DR05, L20-DR05, P20-DR05, **
K20-DR05, L20-DR05, P20-DR05, **
K20-DR05, L20-DR05, P28-DR05, R28-DR05
K20-DR05, P28-DR05, R28-DR05
P28-DR05, R28-DR05
P28-DR05, R28-DR05
**
**
**
**
**
**
G25-DV87**
M27-DV87**
N37-DV87**
**
**
**
3000
3000
3000
3000
3000
3000
3000
2000
1600 to 2000
1270
1000
800
640
640
640 to 500
200
640 to 500
500 to 400
400 to 320
320 to 250
250
200
250
200
200
200
200
200
millimeters(inches)

Selection/Information Charts
Process
Material
Recommended Honing Oil F

KROSSGRINDING
SINGLE STROKE HONING
Grinding
Broaching
Gun Drilling
Milling
Drilling
Turning
Superfinishing
Use as Additive
Use as Base
Alnico
Aluminum
Beryllium
Brass
Bronze
Carbide
Carbon
Cast Iron (soft)
Cast Iron (hard)
Ceramic
Cobalt
Ferrite
Glass
Inconel
Molybdenum
Nickasil Plating
Nylon
Plexiglass
Polycarbonate
Silver
Steel (soft)
Steel (hard)
Stellite
Quartz
Titanium
Zirconium
MB-30
MAN-863
MAN-852
GK3X
SF
SCC-405
SCC-205
SCC-605
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes(2)
No
No
No
No
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
(3)
Yes
Yes
Yes
Yes
Yes
Yes
(3)
Yes
Yes
(3)
(3)
(3)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes(1)
Yes
Yes
No
No
Yes
Yes
Yes
No
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes(1)
Yes
Yes
No
No
Yes
Yes
Yes
No
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes(1)
Yes
Yes
No
No
Yes
Yes
Yes
No
N/A
N/A
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Selection/Information Charts, continued
Hazardous OSHA
Hazardous DOT
Mineral Oil
Sulfur
Chlorine
Viscosity
Pails18,9 L (5 gal)
Drums 209,21 L (55 gal)
Returnable Totes 155 L (330 gal)
Disposable Totes
St. Louis, MO
Los Angeles, CA
Atlanta, GA
Detroit, MI
Boston, MA
Grand Island, NB
Sunnen United Kingdom
Sunnen AG - Switzerland
Sunnen Italia Milan, Italy
Sunnen Shanghai Shanghai, China
MB-30
MAN-863
MAN-852
GK3X
SF
SCC-405
SCC-205
SCC-605
Yes
No
Yes
Yes
No
125
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
No
125
Yes
Yes
Yes
No
Yes
No
No
No
No
Yes
*
*
*
*
No
No
No
No
No
150
Yes
Yes
Yes
No
Yes
Yes
No
No
No
Yes
*
*
*
*
No
No
No
No
No
125
Yes
Yes
Yes
No
Yes
No
No
No
No
Yes
*
*
*
*
Yes
No
Yes
No
No
46
Yes
Yes
Yes
No
Yes
No
No
No
No
Yes
*
*
*
*
Yes
No
Yes
No
No
Water
Yes
No
No
No
Yes
No
No
No
No
Yes
No
No
No
No
Yes
No
No
No
No
Water
Yes
Yes
No
Yes
Yes
No
No
No
No
Yes
*
*
*
*
Yes
No
No
No
No
Water
Yes
Yes
No
Yes
Yes
No
No
No
No
Yes
*
*
*
*
(1) Requires metalbond abrasive. (2) Depends on material. (3) Insufficient data available for recommendation.
Estimated shipping weight: Pails 182, KG (40 lbs.) Drums 182KG (400 lbs.) Totes 1180 KG (2600 lbs.)
*Check with distributor for this honing fluids availability.
For more information about Sunnen honing solutions:

Sunnen Products Company, U.S.A. (800) 6-SUNNEN or (314) 781-2100
Sunnen AG, Switzerland ++41 71 648 16 16
Sunnen Products Limited, U. K. ++44 1442 39 39 39
Shanghai Sunnen Mechanical Co. Ltd., China 86-21-5-813-3322
Sunnen Italia, Italy 39-02-383-417-44

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START HERE

How to use the Sunnen Honing Guide

Click Here To Start

Copyright Sunnen Products Company 2001 All Rights Reserved

SUNNEN HONING GUIDE

Honing Condition Solutions

Sunnen Stone Code

Approximate Surface Finish

Honing Oils and Coolants

Copyright Sunnen Products Company 2001 All Rights Reserved

Honing Condition Solutions

Stone Not Cutting Stone Glazed*

Sharpen A or J stone with MAN-700 diamond dresser; use

Increase cutting pressure

Increase stroking speed

Use softer stone (one with lower hardness number)

Increase lubricity of honing fluid. Use recommended Sunnen Honing

Stone Not Cutting Stone Loaded*

Clean stones with LBN-700 dressing stick

Increase stroking speed

Use softer stone (one with lower stone

Use coarser stone (one with lower grit number)

Increase lubricity of honing fluid. Use recommended Sunnen Honing

Slow Stock Removal*

Increase spindle and stroke RPM

Increase cutting pressure

Use softer stone (one with lower stone hardness number)

Use coarser grit stone (one with lower grit number)

Increase lubricity of honing fluid. Use recommended Sunnen Honing

Poor Stone Life*

Decrease cutting pressure

Use faster spindle speed

Use harder stone (one with higher hardness number)

Use coarser grit stone (one with lower grit number)

Increase lubricity of honing fluid. Use recommended Sunnen Honing

True stone and shoes with truing sleeve if workpiece is short or

If bore is SHORTER than 2/3 stone length: shorten STONES and

If bellmouth persists, shorten stones more but do not shorten shoes

True stone and shoes with truing sleeve

Use longer stone or shorten guide shoes on both ends CAUTION:

Use mandrel with longer stone and shoe

Use finer grit stone (one with higher grit number)

Taper In Open Bore

True stone and shoes with truing sleeve

Reverse the workpiece on the mandrel more often

If power stroking, make sure spindle and stroker are in alignment

Taper In Blind Bore

If hole has insufficient or no relief at bottom, use hard tip stone

Provide sufficient relief at bottom of hole

Provide adequate oil flow at bottom of hole to

Make sure honing tool is recommended size for diameter to be

Thoroughly true stone and shoes to exact hole diameter

If thin-wall part, decrease cutting pressure

If stone stops cutting at decreased pressure, use stones with lower

If power stroking, make sure spindle and stroker are in alignment

Use L, BL, or multi-stone mandrel stone length should be at least

Use shorter stroke length (less overstroke)

Use stone with lower hardness number to avoid part flexing

Finish Too Rough