Gas Engine E0836 LE302 1

Technical Data
E0836 LE302

Since our products are in continuous development,

we reserve the right to make technical modifications.

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 2

Content

Engine Specification Page 3

Geometric Data Page 4

Resistance Curve of Engine Page 5

Resistance Curve of HT - Mixture Cooling Page 7

Resistance Curve of NT - Mixture Cooling Page 9

Technical Data - Variants of Operation Mode

Gastype Speed NOx - Emission Mixture Temp.

Natural Gas 1500 min-1 (50 Hz) 500 mg/mN³ 0,5 g/bhp-hr 50 °C 122 °F Page 11

Natural Gas 1800 min-1 (60 Hz) 500 mg/mN³ 0,5 g/bhp-hr 50 °C 122 °F Page 18

Special Gas 1500 min-1 (50 Hz) 500 mg/mN³ 0,4 g/bhp-hr 50 °C 122 °F Page 24

Special Gas 1800 min-1 (60 Hz) 500 mg/mN³ 0,4 g/bhp-hr 50 °C 122 °F Page 32

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 3

Engine Specification

4 - Stroke Otto - Gas - Engine (lean burn operation)

Specification metric standard

No. of cylinders / type of construction 6 6 in line

Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Displacement l 6,87 cu in 419
No. of valves per cylinder 2 2
Direction of rotation looking on left left
Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 143 Z 143
Compression ratio ɛ 11:1 ɛ 11:1

Equipment

Piston: Aluminium piston with compression ratio 11:1

Cylinder liners: Wet cylinder liners

Camshaft: Induction - hardened camshaft

Crankshaft: Forged crankshaft with balancing weights

Exhaust pipes: Water cooled exhaust pipes

Turbocharching: One pressure oil lubricated turbocharger with water cooled bearing block and dry
turbine housing

Mixture cooling / engine cooling: Double-stage mixture cooler without cooling water pump or engine water pump; for
LT - coolant circuit and for HT- and engine coolant circuit each necessary a cooling
water pump with mixture temperature regulation for 50 °C (122 °F)

Lubrication: Forced oil lubrication with one oil pump; one exchangeable lubrication filter in the
main circuit and lubrication cooler in engine coolant circuit

Oil pan / Oil capacity: Oil pan with capacity 34 l (9 Imp. gal.)

Spark plugs: Spark plug M14 for industrial engines

Starter: Electric starter 24 V - 4 kW

Required capacity of starter battery: 110 Ah / 24 V

Engine monitoring acc. to scope of delivery: Coolant temperature

Oiltemperature
Oilpressure
Exhaust temperature

Documentation: Installation instructions 51.99496-8001

Repair Manual 51.99598-8146
Operating instructions 51.99493-8538
Maintanace instructions 51.99597-8072
Assembly drawing 51.00506-7952

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 4

Geometric Data

metric standard
Dimensions
Engine width mm 652 in 25,7
Engine length mm 1265 in 49,8
Engine height mm 888 in 35,0

Weight
Engine weight, dry kg 586 lb 1292

Gravity data
Center of gravity, longitudinal axis mm -511 in -20,1
Reference: Flywheel housing, rear edge
Center of gravity, transversal axis mm -10 in -0,39
Reference: Crankschaft axis in direction of flywheel housing
Center of gravity, vertical axis mm 174 in 6,9
Reference: Crankschaft axis in direction of flywheel housing

Mass moments of inertia

Mass moment of inertia, longitudinal axis kgm² 18 lbin² 61509
Mass moment of inertia, transversal axis kgm² 53 lbin² 181110
Mass moment of inertia, vertical axis kgm² 33 lbin² 112767

Origin of the coordinate system in the crankshaft / flywheel - housing - rear edge

z - axis z - axis

x - axis y - axis

Torsional mass elastic system

see data sheet 51.99431-8481

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 5

Resistance Level Engine Coolant Circuit

metric

1,8

1,6

1,4

1,2
Pressure loss (bar)

0,8

0,6

0,4

0,2

0
0 50 100 150 200 250 300
Volume flow (l/min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 6

Resistance Level Engine Coolant Circuit

standard

30,0

25,0

20,0
Pressure loss (psi)

15,0

10,0

5,0

0,0
0 20 40 60 80 100
Volume flow (Imp. gal. /min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 7

Resistance Curve of HT - Mixture Cooler

metric
(— Flange, Ø 22 mm)
2

1,8

1,6

1,4

1,2
Pressure loss (bar)

0,8

0,6

0,4

0,2

0
0 20 40 60 80 100

Volume flow (l/min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 8

Resistance Curve of HT - Mixture Cooler

standard
(— Flange, Ø 22 mm)
25,0

20,0

15,0
Pressure loss (psi)

10,0

5,0

0,0
0 5 10 15 20 25 30
Volume flow (Imp. gal. /min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 9

Resistance Curve of LT - Mixture Cooler

metric
(— Flange, Ø 22 mm)
2

1,8

1,6

1,4

1,2
Pressure loss (bar)

0,8

0,6

0,4

0,2

0
0 20 40 60 80 100
Volume flow (l/min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 10

Resistance Curve of LT - Mixture Cooler

standard
(— Flange, Ø 22 mm)
25,0

20,0

15,0
Pressure loss (psi)

10,0

5,0

0,0
0 5 10 15 20 25 30
Volume flow (Imp. gal. /min)

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 11

Mode of Operation
-1
Natural Gas - 1500 min (50 Hz) - NOx < 500 mg/mN³ - 50 °C
Natural Gas - 1500 rpm (50 Hz) - NOx < 0,5 g/bhp - 122 °F

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 12

Natural Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Basic Data

metric standard

Engine Data
Rated speed min-1 1500 rpm 1500
ISO standard power (COP) kW 110 bhp 148
Engine Torque max. (ISO 1585) at rated speed Nm 700 Nm 700
Mean effective pressure bar 12,8 psi 185,6
Mean piston speed m/s 6,25 m/s 6,3

Oil circuit
Mean oil consumption g/h 40 lb/hr 0,088
Max . Permissible lubricating oil consumption g/h 125 lb/hr 0,276
Lube oil filling quantity min. / max. l 24 34 Imp.gal. 6 9

Cooling circuit
Coolant filling quantity l 16 Imp.gal. 4,2
- therefrom mixture cooler HT l 3 Imp.gal. 0,8
Coolant filling quantity mixture cooler LT l 2 Imp.gal. 0,5
Coolant operating pressure max. (coolant pump on engine inlet side) bar 2 psi 29
Engine cooling water circulation quantity min. l/min 220 ft³/min 7,8
Coolant temperature min. °C 80 °F 176
Coolant temperature max. °C 88 °F 190
Difference inlet - outlet max. °C 6 °F 11
Mixture temperature after throttle valve max. °C 50 °F 122
Mixture cooling water inlet temperature LT °C 40 °F 104
Mixture cooling water circulation quantity LT l/min 40 ft³/min 1,4
Difference inlet - outlet max. LT max. °C 5 °F 9
Mixture cooling water inlet temperature HT °C 85 °F 185
Mixture cooling water circulation quantity HT l/min 30 ft³/min 1,1
Difference inlet - outlet HT max. °C 5 °F 9
Coolant concentration min . / max. % 40 50 % 40 50

Pressure conditions
Intake air pressure after air filter max. (measured at new condition) mbar 10 psi 0,15
Gas flow pressure after pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 10 psi 0,15
Boost pressure before mixture cooler max. bar 1,20 psi 17,40
Pressure loss over mixture cooler max. mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

Emissions
NOX mg/mN³ < 500 (5 % O2) g/bhp < 0,5 (15 % O2)
CO mg/mN³ < 300 (5 % O2) g/bhp < 0,3 (15 % O2)
HCHO (measured by FTIR) mg/mN³ < 60 (5 % O2) g/bhp < 0,1 (15 % O2)
HC mg/mN³ < 800 (5 % O2) g/bhp < 0,9 (15 % O2)
NMHC ppm < 20 ppm < 20
NMNEHC (VOC) ppm < 10 ppm < 10
TOC (without Methan) mg/mN³ < 100 (5 % O2) g/bhp < 0,1 (15 % O2)

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard MAN 324 NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 13

Natural Gas - 1500 min-1 (50 Hz) - NOx < 500 mg/mN³ - 50 °C
Flow and Heat Balance
MZ > 80 / IT 20 °CA / 110 kW
metric

Rating Data
Load % 100 75 50
Ignition timing °CA 20 20 20
ISO standard rating1 kW 110 83 55
Coolant heat² kW 82 71 58
Mixture heat HT² kW 5 3 0
Mixture heat LT² kW 8 3 1
Exhaust heat up to 120 °C kW 50 39 28
Radiation heat max. kW 5 3 2
Energy input kW 278 216 154
Specific fuel consumption MJ/kWh 9,1 9,3 10,1
Air ratio³ 1,65 1,60 1,54

Efficiency
mechanical1 % 39,6 38,5 35,6
thermal % 49,6 52,6 55,6
total % 89,2 91,1 91,2

Mass flows
Combustion air kg/h 557 423 289
Fuel kg/h 20 16 11
Exhaust gas mass flow rate, wet kg/h 577 439 300
Exhaust gas volume flow rate, dry4 Nm³/h 477 363 249
Engine coolant mass flow rate kg/h 13270
Mixture cooling water mass flow rate LT kg/h 2330
Mixture cooling water mass flow rate HT kg/h 1800

Temperatures
Measured exhaust gas temperature before turbocharger (average) °C 505
Measured exhaust gas temperature after turbocharger (average) °C 390

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 75 mm
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. kPa 100

Air temperature °C 25
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 38,5 37,4 34,6

Conditions at measurement Installation location m 310

Atmospheric pressure abs. kPa 97,4
Inlet air temperature °C 25
Relative air humidity % 33

Natural gas conditions Calorific value MJ/kg 49,0

Methane number 94

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °C 0
Atmospheric pressure abs. kPa 100

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 14

Natural Gas - 1500 rpm (50 Hz) - NOx < 0,5 g/bhp - 122 °F
Flow and Heat Balance
MZ > 80 / IT 20 °CA / 148 bhp
standard

Rating Data
Load % 100 75 50
Ignition timing °CA 20 20 20
ISO standard rating1 bhp 148 111 74
Coolant heat² bhp 110 95 78
Mixture heat HT² bhp 7 4 0
Mixture heat LT² bhp 11 4 1
Exhaust heat up to 248 °F bhp 67 52 38
Radiation heat max. bhp 7 4 3
Energy input bhp 373 290 207
Specific fuel consumption BTU/bhp-hr 6432 6573 7139
Air ratio³ 1,65 1,60 1,54

Efficiency
mechanical1 % 39,6 38,5 35,6
thermal % 49,6 52,6 55,6
total % 89,2 91,1 91,2

Mass flows
Combustion air lb/hr 1228 933 637
Fuel lb/hr 44 35 24
Exhaust gas mass flow rate, wet lb/hr 1272 968 661
Exhaust gas volume flow rate, dry4 Nm³/h 477 363 249
Engine coolant mass flow rate lb/hr 29255
Mixture cooling water mass flow rate LT lb/hr 5137
Mixture cooling water mass flow rate HT lb/hr 3968

Temperatures
Measured exhaust gas temperature before turbocharger (average) °F 941
Measured exhaust gas temperature after turbocharger (average) °F 734

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 3,0 in
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. psi 14,50

Air temperature °F 77
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 38,5 37,4 34,6

Conditions at measurement Installation location ft 1017

Atmospheric pressure abs. psi 14,1
Inlet air temperature °F 77
Relative air humidity % 33

Natural gas conditions Calorific value MJ/kg 49,0

Methane number 94

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °F 32
Atmospheric pressure abs. psi 14,5

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 15

Natural Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Values ​/ limits for 100 % load*

metric standard

Methane number > 80 > 80

Rating Data Hz 50 Hz 50
Ignition timing (±2 °CA) °CA 20 °CA 20
ISO - standard rating kW 110 bhp 148
O2 - proportion in the exhaust gas min. Vol-% 9,15 Vol-% 9,15
NOx - proportion in the exhaust gas mg/Nm³ 500 g/bhp 0,5

Operating parameters
Coolant operating pressure max. (pump in pressure operation) bar 2,0 psi 29
Intake air pressure after air filter max. (measured at new condition) mbar 10 psi 0,15
Gas flow pressure after zero pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 10 psi 0,15
Boost pressure before mixture cooler max. bar 1,2 psi 17
Pressure loss over mixture cooler max. mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

* The values and limits are valid with standard conditions acc. to DIN ISO 3046-1 at 100 m / 328 ft above sea level

metric standard
Standard conditions: Atmospheric pressure abs. kPa 100 psi 14,5
Air temperature °C 25 °F 77
Relative air humidity % 30 % 30

For alternative operating parameters please see chapter "Power reduction".

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 16

Natural Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Power Reduction

Power reduction depending on installation altitude

100

95
Air intake temperature
90 25 °C / 77 °F
35 °C / 95 °F
85 45 °C / 95 °F
Power [%]

80

75

70

65

60

55
0 500 1000 1500 2000 2500 3000
0 1640 3281 4921 6562 8202 9842

Installation altitude [m] / [ft]

Power reduction depending on installation altitude has to be implemented permanently in the system control.

Power reduction depending on mixture temperature

Mixture temperature after mixture cooler Power reduction

°C °F %
≥ 55 ≥ 131 2
≥ 60 ≥ 140 6
≥ 65 ≥ 149 Operation not permitted / Engine stop

Power reduction depending on exhaust gas temperature

Exhaust gas temperature before turbocharger Power reduction

°C °F %
≥ 515 ≥ 959 2
≥ 525 ≥ 977 6
≥ 535 ≥ 995 Operation not permitted / Engine stop

Operation with methane numbers < 80

Operation with methane numbers < 80 is only allowed after consultation with MAN.

The power reduction depending on mixture- and exhaust gas temperature has to be implemented in addition to the power
reduction depending on installation altitude.

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 17

Natural Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Acoustic Data

Engine surface noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 58,1
125 67,3
250 83,8
500 86,6
1000 95,7
2000 95,4
4000 91
8000 85,6
16000 80,1
Summe 98,6

Exhaust outlet noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 117,6
125 107
250 106,4
500 123,7
1000 129,9
2000 116,9
4000 111,2
8000 104,2
16000 103,1
Summe 131,3

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 18

Mode of Operation
-1
Natural Gas - 1800 min (60 Hz) - NOx < 500 mg/mN³ - 50 °C
Natural Gas - 1800 rpm (60 Hz) - NOx < 0,5 g/bhp - 122 °F

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 19

Natural Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Basic Data

metric standard

Engine Data
Rated speed min-1 1800 rpm 1800
ISO standard power (COP) kW 110 bhp 148
Engine Torque max. (ISO 1585) at rated speed Nm 584 Nm 584
Mean effective pressure bar 10,7 psi 155,2
Mean piston speed m/s 7,5 m/s 7,5

Oil circuit
Mean oil consumption g/h 45 lb/hr 0,099
Max . Permissible lubricating oil consumption g/h 125 lb/hr 0,276
Lube oil filling quantity min. / max. l 24 34 Imp.gal. 6 9

Cooling circuit
Coolant filling quantity l 16 Imp.gal. 4,2
- therefrom mixture cooler HT l 3 Imp.gal. 0,8
Coolant filling quantity mixture cooler LT l 2 Imp.gal. 0,5
Coolant operating pressure max. (coolant pump on engine inlet side) bar 2 psi 29
Engine cooling water circulation quantity min. l/min 225 ft³/min 7,9
Coolant temperature min. °C 80 °F 176
Coolant temperature max. °C 88 °F 190
Difference inlet - outlet max. °C 6 °F 11
Mixture temperature after throttle valve max. °C 50 °F 122
Mixture cooling water inlet temperature LT °C 40 °F 104
Mixture cooling water circulation quantity LT l/min 44 ft³/min 1,6
Difference inlet - outlet max. LT max. °C 5 °F 9
Mixture cooling water inlet temperature HT °C 85 °F 185
Mixture cooling water circulation quantity HT l/min 32 ft³/min 1,1
Difference inlet - outlet HT max. °C 5 °F 9
Coolant concentration min . / max. % 40 50 % 40 50

Pressure conditions
Intake air pressure after air filter max. (measured at new condition) mbar 15 psi 0,22
Gas flow pressure after pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 15 psi 0,22
Boost pressure before mixture cooler max. bar 1,3 psi 18,85
Pressure loss over mixture cooler mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

Emissions
NOX mg/mN³ < 500 (5 % O2) g/bhp < 0,5 (15 % O2)
CO mg/mN³ < 300 (5 % O2) g/bhp < 0,3 (15 % O2)
HCHO (measured by FTIR) mg/mN³ < 60 (5 % O2) g/bhp < 0,1 (15 % O2)
HC mg/mN³ < 800 (5 % O2) g/bhp < 1,0 (15 % O2)
NMHC ppm < 20 ppm < 20
NMNEHC (VOC) ppm < 10 ppm < 10
TOC (without Methan) mg/mN³ < 100 (5 % O2) g/bhp < 0,1 (15 % O2)

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard MAN 324 NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 20

Natural Gas - 1800 min-1 (60 Hz) - NOx < 500 mg/mN³ - 50 °C
Flow and Heat Balance
MZ > 80 / IT 28 °CA / 110 kW
metric

Rating Data
Load % 100 75 50
Ignition timing °CA 28 28 28
ISO standard rating1 kW 110 83 55
Coolant heat² kW 89 76 65
Mixture heat HT² kW 6 3 0
Mixture heat LT² kW 9 5 1
Exhaust heat up to 120 °C kW 51 41 29
Radiation heat max. kW 6 4 3
Energy input kW 290 226 163
Specific fuel consumption MJ/kWh 9,5 9,8 10,7
Air ratio³ 1,68 1,65 1,59

Efficiency
mechanical1 % 38,0 36,7 33,7
thermal % 52,1 53,0 57,8
total % 90,1 89,7 91,5

Mass flows
Combustion air kg/h 583 445 318
Fuel kg/h 21 17 12
Exhaust gas mass flow rate, wet kg/h 604 462 330
Exhaust gas volume flow rate, dry4 Nm³/h 498 383 273
Engine coolant mass flow rate kg/h 13250
Mixture cooling water mass flow rate LT kg/h 1960
Mixture cooling water mass flow rate HT kg/h 2585

Temperatures
Measured exhaust gas temperature before turbocharger (average) °C 500
Measured exhaust gas temperature after turbocharger (average) °C 385

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 75 mm
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. kPa 100

Air temperature °C 25
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 36,9 35,6 32,7

Conditions at measurement Installation location m 310

Atmospheric pressure abs. kPa 97
Inlet air temperature °C 25
Relative air humidity % 27

Natural gas conditions Calorific value MJ/kg 49,0

Methane number 94

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °C 0
Atmospheric pressure abs. kPa 100

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 21

Natural Gas - 1800 rpm (60 Hz) - NOx < 0,5 g/bhp - 122 °F
Flow and Heat Balance
MZ > 80 / IT 28 °CA / 148 bhp
standard

Rating Data
Load % 100 75 50
Ignition timing °CA 28 28 28
ISO standard rating1 bhp 148 111 74
Coolant heat² bhp 119 102 87
Mixture heat HT² bhp 8 4 0
Mixture heat LT² bhp 12 7 1
Exhaust heat up to 248 °F bhp 68 55 39
Radiation heat max. bhp 8 5 4
Energy input bhp 389 303 219
Specific fuel consumption BTU/bhp-hr 6714 6926 7563
Air ratio³ 1,68 1,65 1,59

Efficiency
mechanical1 % 38,0 36,7 33,7
thermal % 52,1 53,0 57,8
total % 90,1 89,7 91,5

Mass flows
Combustion air lb/hr 1285 981 701
Fuel lb/hr 46 37 26
Exhaust gas mass flow rate, wet lb/hr 1332 1019 728
Exhaust gas volume flow rate, dry4 Nm³/h 498 383 273
Engine coolant mass flow rate lb/hr 29211
Mixture cooling water mass flow rate LT lb/hr 4321
Mixture cooling water mass flow rate HT lb/hr 5699

Temperatures
Measured exhaust gas temperature before turbocharger (average) °F 932
Measured exhaust gas temperature after turbocharger (average) °F 725

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 3,0 in
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. psi 14,50

Air temperature °F 77
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 36,9 35,6 32,7

Conditions at measurement Installation location ft 1017

Atmospheric pressure abs. psi 14,1
Inlet air temperature °F 77
Relative air humidity % 27

Natural gas conditions Calorific value MJ/kg 49,0

Methane number 94

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °F 32
Atmospheric pressure abs. psi 14,5

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 22

Natural Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Values ​/ limits for 100 % load*

metric standard

Methane number > 80 > 80

Rating Data Hz 60 Hz 60
Ignition timing (±2 °CA) °CA 28 °CA 28
ISO - standard rating kW 110 bhp 148
O2 - proportion in the exhaust gas min. Vol-% 9,2 Vol-% 9,2
NOx - proportion in the exhaust gas mg/Nm³ 500 g/bhp 0,5

Operating parameters
Coolant operating pressure max. (pump in pressure operation) bar 2,0 psi 29
Intake air pressure after air filter max. (measured at new condition) mbar 15 psi 0,22
Gas flow pressure after zero pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 15 psi 0,22
Boost pressure before mixture cooler max. bar 1,3 psi 19
Pressure loss over mixture cooler max. mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

* The values and limits are valid with standard conditions acc. to DIN ISO 3046-1 at 100 m / 328 ft above sea level

metric standard
Standard conditions: Atmospheric pressure abs. kPa 100 psi 14,5
Air temperature °C 25 °F 77
Relative air humidity % 30 % 30

For alternative operating parameters please see chapter "Power reduction".

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 23

Natural Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Power Reduction

Power reduction depending on installation altitude

100

95
Air intake temperature
90 25 °C / 77 °F
35 °C / 95 °F
85 45 °C / 95 °F
Power [%]

80

75

70

65

60

55
0 500 1000 1500 2000 2500 3000
0 1640 3281 4921 6562 8202 9842

Installation altitude [m] / [ft]

Power reduction depending on installation altitude has to be implemented permanently in the system control.

Power reduction depending on mixture temperature

Mixture temperature after mixture cooler Power reduction

°C °F %
≥ 55 ≥ 131 2
≥ 60 ≥ 140 6
≥ 65 ≥ 149 Operation not permitted / Engine stop

Power reduction depending on exhaust gas temperature

Exhaust gas temperature before turbocharger Power reduction

°C °F %
≥ 510 ≥ 950 2
≥ 520 ≥ 968 6
≥ 530 ≥ 986 Operation not permitted / Engine stop

Operation with methane numbers < 80

Operation with methane numbers < 80 is only allowed after consultation with MAN.

The power reduction depending on mixture- and exhaust gas temperature has to be implemented in addition to the power
reduction depending on installation altitude.

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 24

Natural Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,5 g/bhp - 50 °C / 122 °F
Acoustic Data

Engine surface noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 58,1
125 70,3
250 87,4
500 88,7
1000 98,5
2000 98,7
4000 93,6
8000 87,7
16000 81,2
Summe 102,8

Exhaust outlet noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 118,6
125 119,5
250 113,6
500 120,8
1000 131,4
2000 118,3
4000 111,9
8000 104,3
16000 103,1
Summe 132,5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 25

Mode of Operation
-1
Special Gas - 1500 min (50 Hz) - NOx < 500 mg/mN³ - 50 °C
Special Gas - 1500 rpm (50 Hz) - NOx < 0,4 g/bhp - 122 °F

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 26

Special Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Basic Data

metric standard

Engine Data
Rated speed min-1 1500 rpm 1500
ISO standard power (COP) kW 110 bhp 148
Engine Torque max. (ISO 1585) at rated speed Nm 700 Nm 700
Mean effective pressure bar 12,8 psi 185,6
Mean piston speed m/s 6,25 m/s 6,3

Oil circuit
Mean oil consumption g/h 40 lb/hr 0,088
Max . Permissible lubricating oil consumption g/h 125 lb/hr 0,276
Lube oil filling quantity min. / max. l 24 34 Imp.gal. 6 9

Cooling circuit
Coolant filling quantity l 16 Imp.gal. 4,2
- therefrom mixture cooler HT l 3 Imp.gal. 0,8
Coolant filling quantity mixture cooler LT l 2 Imp.gal. 0,5
Coolant operating pressure max. (coolant pump on engine inlet side) bar 2 psi 29
Engine cooling water circulation quantity min. l/min 220 ft³/min 7,8
Coolant temperature min. °C 80 °F 176
Coolant temperature max. °C 88 °F 190
Difference inlet - outlet max. °C 6 °F 11
Mixture temperature after throttle valve max. °C 50 °F 122
Mixture cooling water inlet temperature LT °C 40 °F 104
Mixture cooling water circulation quantity LT l/min 40 ft³/min 1,4
Difference inlet - outlet max. LT max. °C 5 °F 9
Mixture cooling water inlet temperature HT °C 85 °F 185
Mixture cooling water circulation quantity HT l/min 33 ft³/min 1,2
Difference inlet - outlet HT max. °C 5 °F 9
Coolant concentration min . / max. % 40 50 % 40 50

Pressure conditions
Intake air pressure after air filter max. (measured at new condition) mbar 10 psi 0,15
Gas flow pressure after pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 10 psi 0,15
Boost pressure before mixture cooler max. bar 1,4 psi 19,58
Pressure loss over mixture cooler mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

Emissions
NOX mg/mN³ < 500 (5 % O2) g/bhp < 0,4 (15 % O2)
CO mg/mN³ < 450 (5 % O2) g/bhp < 0,4 (15 % O2)
HCHO (measured by FTIR) mg/mN³ < 60 (5 % O2) g/bhp < 0,1 (15 % O2)
HC mg/mN³ < 550 (5 % O2) g/bhp < 0,7 (15 % O2)
NMHC ppm < 20 ppm < 20
NMNEHC (VOC) ppm < 10 ppm < 10
TOC (without Methan) mg/mN³ < 100 (5 % O2) g/bhp < 0,1 (15 % O2)

Lube oil to MAN works standard M 3271-4 and coolant to MAN works standard MAN 324 NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 27

Special Gas - 1500 min-1 (50 Hz) - NOx < 500 mg/mN³ - 50 °C
Flow and Heat Balance
MZ > 80 / IT 21 °CA / 110 kW
metric

Rating Data
Load % 100 75 50
Ignition timing °CA 21 21 21
ISO standard rating1 kW 110 83 55
Coolant heat² kW 77 71 60
Mixture heat HT² kW 6 2 0
Mixture heat LT² kW 9 3 1
Exhaust heat up to 120 °C kW 55 44 31
Radiation heat max. kW 5 3 2
Energy input kW 280 220 159
Specific fuel consumption MJ/kWh 9,2 9,5 10,4
Air ratio³ 1,49 1,44 1,39

Efficiency
mechanical1 % 39,4 37,8 34,6
thermal % 49,3 53,3 57,4
total % 88,7 91,1 92,0

Mass flows
Combustion air kg/h 527 398 277
Fuel kg/h 57 44 33
Exhaust gas mass flow rate, wet kg/h 584 442 310
Exhaust gas volume flow rate, dry4 Nm³/h 526 399 281
Engine coolant mass flow rate kg/h 13270
Mixture cooling water mass flow rate LT kg/h 2650
Mixture cooling water mass flow rate HT kg/h 2080

Temperatures
Measured exhaust gas temperature before turbocharger (average) °C 525
Measured exhaust gas temperature after turbocharger (average) °C 410

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 75 mm
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. kPa 100

Air temperature °C 25
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 38,9 37,3 34,2

Conditions at measurement Installation location m 310

Atmospheric pressure abs. kPa 99
Inlet air temperature °C 26
Relative air humidity % 19

Natural gas conditions Calorific value MJ/kg 17,6

Methane number 140
Ratio CH4 / CO2 % 60 / 40

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °C 0
Atmospheric pressure abs. kPa 100

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 28

Special Gas - 1500 rpm (50 Hz) - NOx < 0,4 g/bhp - 122 °F
Flow and Heat Balance
MZ > 80 / IT 21 °CA / 148 bhp
standard

Rating Data
Load % 100 75 50
Ignition timing °CA 21 21 21
ISO standard rating1 bhp 148 111 74
Coolant heat² bhp 103 95 80
Mixture heat HT² bhp 8 3 0
Mixture heat LT² bhp 12 4 1
Exhaust heat up to 248 °F bhp 74 59 42
Radiation heat max. bhp 7 4 3
Energy input bhp 375 295 213
Specific fuel consumption BTU/bhp-hr 6502 6714 7351
Air ratio³ 1,49 1,44 1,39

Efficiency
mechanical1 % 39,4 37,8 34,6
thermal % 49,3 53,3 57,4
total % 88,7 91,1 92,0

Mass flows
Combustion air lb/hr 1162 877 611
Fuel lb/hr 126 98 72
Exhaust gas mass flow rate, wet lb/hr 1288 975 683
Exhaust gas volume flow rate, dry4 Nm³/h 526 399 281
Engine coolant mass flow rate lb/hr 29255
Mixture cooling water mass flow rate LT lb/hr 5842
Mixture cooling water mass flow rate HT lb/hr 4586

Temperatures
Measured exhaust gas temperature before turbocharger (average) °F 977
Measured exhaust gas temperature after turbocharger (average) °F 770

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 3,0 in
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. psi 14,50

Air temperature °F 77
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 38,9 37,3 34,2

Conditions at measurement Installation location ft 1017

Atmospheric pressure abs. psi 14,4
Inlet air temperature °F 79
Relative air humidity % 19

Natural gas conditions Calorific value MJ/kg 17,6

Methane number 140
Ratio CH4 / CO2 % 60 / 40

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °F 32
Atmospheric pressure abs. psi 14,5

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 29

Special Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Values ​/ limits for 100 % load*

metric standard

Methane number > 80 > 80

Rating Data Hz 50 Hz 50
Ignition timing (±2 °CA) °CA 21 °CA 21
ISO - standard rating kW 110 bhp 148
O2 - proportion in the exhaust gas min. Vol-% 7,7 Vol-% 7,7
NOx - proportion in the exhaust gas mg/Nm³ 500 g/bhp 0,4

Operating parameters
Coolant operating pressure max. (pump in pressure operation) bar 2,0 psi 29
Intake air pressure after air filter max. (measured at new condition) mbar 10 psi 0,15
Gas flow pressure after zero pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 10 psi 0,15
Boost pressure before mixture cooler max. bar 1,35 psi 20
Pressure loss over mixture cooler max. mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

* The values and limits are valid with standard conditions acc. to DIN ISO 3046-1 at 100 m / 328 ft above sea level

metric standard
Standard conditions: Atmospheric pressure abs. kPa 100 psi 14,5
Air temperature °C 25 °F 77
Relative air humidity % 30 % 30

For alternative operating parameters please see chapter "Power reduction".

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 30

Special Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Power Reduction

Power reduction depending on installation altitude

100

95
Air intake temperature
90 25 °C / 77 °F
35 °C / 95 °F
85 45 °C / 95 °F
Power [%]

80

75

70

65

60

55
0 500 1000 1500 2000 2500 3000
0 1640 3281 4921 6562 8202 9842

Installation altitude [m] / [ft]

Power reduction depending on installation altitude has to be implemented permanently in the system control.

Power reduction depending on mixture temperature

Mixture temperature after mixture cooler Power reduction

°C °F %
≥ 55 ≥ 131 2
≥ 60 ≥ 140 6
≥ 65 ≥ 149 Operation not permitted / Engine stop

Power reduction depending on exhaust gas temperature

Exhaust gas temperature before turbocharger Power reduction

°C °F %
≥ 575 ≥ 1067 2
≥ 585 ≥ 1085 6
≥ 595 ≥ 1103 Operation not permitted / Engine stop

Operation with methane numbers < 80

Operation with methane numbers < 80 is only allowed after consultation with MAN.

The power reduction depending on mixture- and exhaust gas temperature has to be implemented in addition to the power
reduction depending on installation altitude.

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 31

Special Gas - 1500 min-1 / 1500 rpm (50 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Acoustic Data

Engine surface noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 58,1
125 67,3
250 83,8
500 86,6
1000 95,7
2000 95,4
4000 91
8000 85,6
16000 80,1
Summe 98,6

Exhaust outlet noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 117,6
125 107
250 106,4
500 123,7
1000 129,9
2000 116,9
4000 111,2
8000 104,2
16000 103,1
Summe 131,3

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 32

Mode of Operation
-1
Special Gas - 1800 min (60 Hz) - NOx < 500 mg/mN³ - 50 °C
Special Gas - 1800 rpm (60 Hz) - NOx < 0,4 g/bhp - 122 °F

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 33

Special Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Basic Data

metric standard

Engine Data
Rated speed min-1 1800 rpm 1800
ISO standard power (COP) kW 110 bhp 148
Engine Torque max. (ISO 1585) at rated speed Nm 584 Nm 584
Mean effective pressure bar 10,7 psi 155,2
Mean piston speed m/s 7,5 m/s 7,5

Oil circuit
Mean oil consumption g/h 45 lb/hr 0,099
Max . Permissible lubricating oil consumption g/h 125 lb/hr 0,276
Lube oil filling quantity min. / max. l 24 34 Imp.gal. 6 9

Cooling circuit
Coolant filling quantity l 16 Imp.gal. 4,2
- therefrom mixture cooler HT l 3 Imp.gal. 0,8
Coolant filling quantity mixture cooler LT l 2 Imp.gal. 0,5
Coolant operating pressure max. (coolant pump on engine inlet side) bar 2 psi 29
Engine cooling water circulation quantity min. l/min 225 ft³/min 7,9
Coolant temperature min. °C 80 °F 176
Coolant temperature max. °C 88 °F 190
Difference inlet - outlet max. °C 6 °F 11
Mixture temperature after throttle valve max. °C 50 °F 122
Mixture cooling water inlet temperature LT °C 40 °F 104
Mixture cooling water circulation quantity LT l/min 44 ft³/min 1,6
Difference inlet - outlet max. LT max. °C 5 °F 9
Mixture cooling water inlet temperature HT °C 85 °F 185
Mixture cooling water circulation quantity HT l/min 33 ft³/min 1,2
Difference inlet - outlet HT max. °C 5 °F 9
Coolant concentration min . / max. % 40 50 % 40 50

Pressure conditions
Intake air pressure after air filter max. (measured at new condition) mbar 15 psi 0,22
Gas flow pressure after pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 15 psi 0,22
Boost pressure before mixture cooler max. bar 1,3 psi 18,85
Pressure loss over mixture cooler mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

Emissions
NOX mg/mN³ < 500 (5 % O2) g/bhp < 0,4 (15 % O2)
CO mg/mN³ < 450 (5 % O2) g/bhp < 0,4 (15 % O2)
HCHO (measured by FTIR) mg/mN³ < 60 (5 % O2) g/bhp < 0,1 (15 % O2)
HC mg/mN³ < 550 (5 % O2) g/bhp < 0,7 (15 % O2)
NMHC ppm < 20 ppm < 20
NMNEHC (VOC) ppm < 10 ppm < 10
TOC (without Methan) mg/mN³ < 100 (5 % O2) g/bhp < 0,1 (15 % O2)

Lube oil to MAN works standard M 3271-4 and coolant to MAN works standard MAN 324 NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 34

Special Gas - 1800 min-1 (60 Hz) - NOx < 500 mg/mN³ - 50 °C
Flow and Heat Balance
MZ > 80 / IT 25 °CA / 110 kW
metric

Rating Data
Load % 100 75 50
Ignition timing °CA 25 25 25
ISO standard rating1 kW 110 83 55
Coolant heat² kW 93 83 64
Mixture heat HT² kW 5 3 0
Mixture heat LT² kW 9 3 1
Exhaust heat up to 120 °C kW 54 46 33
Radiation heat max. kW 6 4 3
Energy input kW 294 236 166
Specific fuel consumption MJ/kWh 9,6 10,2 10,9
Air ratio³ 1,45 1,42 1,39

Efficiency
mechanical1 % 37,4 35,2 33,1
thermal % 52,0 55,7 58,4
total % 89,4 90,9 91,5

Mass flows
Combustion air kg/h 533 428 290
Fuel kg/h 60 48 34
Exhaust gas mass flow rate, wet kg/h 593 476 324
Exhaust gas volume flow rate, dry4 Nm³/h 535 430 293
Engine coolant mass flow rate kg/h 13300
Mixture cooling water mass flow rate LT kg/h 2630
Mixture cooling water mass flow rate HT kg/h 1700

Temperatures
Measured exhaust gas temperature before turbocharger (average) °C 535
Measured exhaust gas temperature after turbocharger (average) °C 420

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 75 mm
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. kPa 100

Air temperature °C 25
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 36,0 33,9 31,9

Conditions at measurement Installation location m 310

Atmospheric pressure abs. kPa 97,1
Inlet air temperature °C 26
Relative air humidity % 31

Natural gas conditions Calorific value MJ/kg 17,6

Methane number 140
Ratio CH4 / CO2 % 60 / 40

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °C 0
Atmospheric pressure abs. kPa 100

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 35

Special Gas - 1800 rpm (60 Hz) - NOx < 0,4 g/bhp - 122 °F
Flow and Heat Balance
MZ > 80 / IT 25 °CA / 148 bhp
standard

Rating Data
Load % 100 75 50
Ignition timing °CA 25 25 25
ISO standard rating1 bhp 148 111 74
Coolant heat² bhp 125 111 86
Mixture heat HT² bhp 7 4 0
Mixture heat LT² bhp 12 4 1
Exhaust heat up to 248 °F bhp 72 62 44
Radiation heat max. bhp 8 5 4
Energy input bhp 394 316 223
Specific fuel consumption BTU/bhp-hr 6785 7209 7704
Air ratio³ 1,45 1,42 1,39

Efficiency
mechanical1 % 37,4 35,2 33,1
thermal % 52,0 55,7 58,4
total % 89,4 90,9 91,5

Mass flows
Combustion air lb/hr 1175 944 639
Fuel lb/hr 132 106 75
Exhaust gas mass flow rate, wet lb/hr 1307 1049 714
Exhaust gas volume flow rate, dry4 Nm³/h 535 430 293
Engine coolant mass flow rate lb/hr 29322
Mixture cooling water mass flow rate LT lb/hr 5798
Mixture cooling water mass flow rate HT lb/hr 3748

Temperatures
Measured exhaust gas temperature before turbocharger (average) °F 995
Measured exhaust gas temperature after turbocharger (average) °F 788

Reference setting: Gasmixer Motortech Varifuel 2 / 200 - 100 with flow body Ø 3,0 in
Ignition System Motortech MIC 4
1
The stated power data refers to the below-mentioned values acc to ISO 3046-1.
The stated mechanical efficiency data is related to the ISO standard power.

Standard conditions Atmospheric pressure abs. psi 14,50

Air temperature °F 77
Relative air humidity % 30

Measured efficiency data Load % 100 75 50

Efficiency mech. % 36,0 33,9 31,9

Conditions at measurement Installation location ft 1017

Atmospheric pressure abs. psi 14,1
Inlet air temperature °F 79
Relative air humidity % 31

Natural gas conditions Calorific value MJ/kg 17,6

Methane number 140
Ratio CH4 / CO2 % 60 / 40

² Cooling water data based on Antifreeze proportion % 45

Spec. effective heat capacity c p kJ/kg K 3,67
Difference (inlet - outlet max.) K 6

³ Air ratio Measured with ETAS LA 4_E. Please see chapter "Values / limits"
4
Standard conditions acc. to TA-Luft Air temperature °F 32
Atmospheric pressure abs. psi 14,5

Tolerance for usable heat at rated output % ±7

Tolerance for specific fuel consumption at rated output % +5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 36

Special Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Values ​/ limits for 100 % load*

metric standard

Methane number > 80 > 80

Rating Data Hz 60 Hz 60
Ignition timing (±2 °CA) °CA 25 °CA 25
ISO - standard rating kW 110 bhp 148
O2 - proportion in the exhaust gas min. Vol-% 7,3 Vol-% 7,3
NOx - proportion in the exhaust gas mg/Nm³ 500 g/bhp 0,4

Operating parameters
Coolant operating pressure max. (pump in pressure operation) bar 2,0 psi 29
Intake air pressure after air filter max. (measured at new condition) mbar 15 psi 0,22
Gas flow pressure after zero pressure regulator min. / max. mbar 15 100 psi 0,22 1,45
Pressure loss over gas mixer max. mbar 15 psi 0,22
Boost pressure before mixture cooler max. bar 1,3 psi 19
Pressure loss over mixture cooler max. mbar 10 psi 0,15
Exhaust back pressure min. / max. mbar 5 40 psi 0,07 0,58

* The values and limits are valid with standard conditions acc. to DIN ISO 3046-1 at 100 m / 328 ft above sea level

metric standard
Standard conditions: Atmospheric pressure abs. kPa 100 psi 14,5
Air temperature °C 25 °F 77
Relative air humidity % 30 % 30

For alternative operating parameters please see chapter "Power reduction".

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 37

Special Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 500 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Power Reduction

Power reduction depending on installation altitude

100

95
Air intake temperature
90 25 °C / 77 °F
35 °C / 95 °F
85 45 °C / 95 °F
Power [%]

80

75

70

65

60

55
0 500 1000 1500 2000 2500 3000
0 1640 3281 4921 6562 8202 9842

Installation altitude [m] / [ft]

Power reduction depending on installation altitude has to be implemented permanently in the system control.

Power reduction depending on mixture temperature

Mixture temperature after mixture cooler Power reduction

°C °F %
≥ 55 ≥ 131 2
≥ 60 ≥ 140 6
≥ 65 ≥ 149 Operation not permitted / Engine stop

Power reduction depending on exhaust gas temperature

Exhaust gas temperature before turbocharger Power reduction

°C °F %
≥ 585 ≥ 1085 2
≥ 595 ≥ 1103 6
≥ 605 ≥ 1121 Operation not permitted / Engine stop

Operation with methane numbers < 80

Operation with methane numbers < 80 is only allowed after consultation with MAN.

The power reduction depending on mixture- and exhaust gas temperature has to be implemented in addition to the power
reduction depending on installation altitude.

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn
 Gas Engine E0836 LE302 38

Natural Gas - 1800 min-1 / 1800 rpm (60 Hz) - NOx < 250 mg/mN³ / 0,4 g/bhp - 50 °C / 122 °F
Acoustic Data

Engine surface noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 58,1
125 70,3
250 87,4
500 88,7
1000 98,5
2000 98,7
4000 93,6
8000 87,7
16000 81,2
Summe 102,8

Exhaust outlet noise according to DIN 45635 - 11 - KL2

Sound pressure level of single measuring points (Octaves)

Sound pressure level

Frequenz [Hz]
[dB(A)]
63 118,6
125 119,5
250 113,6
500 120,8
1000 131,4
2000 118,3
4000 111,9
8000 104,3
16000 103,1
Summe 132,5

Date Signature No. of data sheet Index

Created 12.01.2018 HK
51.99494-7062 A
Released 09.02.2018 Kn