Pferd - Limas Rotativas Cat. 202
Pferd - Limas Rotativas Cat. 202
Pferd - Limas Rotativas Cat. 202
202
Burrs
Table of Contents
Tool drive
Contents
Page 3 4-5
Tool drive
Contents
TC burrs (TC = tungsten carbide) TC burrs shank dia. 3 mm shank dia. 6 mm shank dia. 8 mm 6-17 HSS rotary cutters 50-51 Special shapes shank dia. 6 mm
17 18
TC burrs 19-22 with long shank shank dia. 3 mm, shank length 75 mm shank dia. 6 mm, shank length 150 mm Drive spindle extensions 23
53-54
HSS step drill, HSS hole saws, TC hole cutters HSS step drill HICOAT 55
TC burrs 30-34 for tough applications HSS hole saws 56-61 Sets and accessories TC burrs for 35-38 ALU/non-ferrous metals TC hole cutters and accessories TC burrs for GRP/CRP 39-40 62-64
TC micro burrs X
41-42
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Burrs
General Information
PFERD offers an extensive range of top quality tools. The high quality and wide product range can provide the right tool for each application, ensuring that every task can be carried out optimally and efciently. Thanks to a very good stock removal performance over the entire service life, these tools deliver outstanding results in minimum time. PFERD-tool production technology is certied in accordance with EN ISO 9001.
Resharpening
Tungsten carbide burrs can usually be reground (this is not recommended for tungsten carbide burrs of shank dia. 3 mm for economic reasons)! According to the level of wear, the following differentiation is made: 1. Tungsten carbide burrs, that have become blunt during normal use. 2. Tungsten carbide burrs that are extremely worn and e.g. have broken teeth or damaged shanks. Our production specialists will decide whether re-grinding makes economic or technical sense in each individual case. Please talk to our sales consultants.
Ordering instructions
Please state the EAN-number or order no., cut and shank diameter when ordering. If no details are provided, the cut 3 PLUS and shank dia. 6 mm will be delivered. In the case of tungsten carbide burrs with a shank dia. 3 mm, the cut 5 will be delivered.
Safety recommendations
= Wear eye protection!
= Wear hearing protection! Read the instructions! (Please observe the recommended RPM, in particular for burrs with long shanks!)
How to order: Shape For cylindrical shape with end cut Burr dia. x head length d1 x l2 [mm] Shank dia. d2 [mm] Cut
PFERD packaging
All cutters and burrs are packed individually and supplied in sturdy reliable plastic boxes. The packaging protects the quality of the cutting edges. Please refer to the product tables for the packaging units (VE). The packaging unit contains technical information, the order number, EAN-Code, the article number and the batch number (production information).
Ordering example: Step drill EAN 4007220802755 STB HSS 04-20/8 HC-FE
Use of robots
Tungsten carbide burrs from PFERD can be used with robots. Depending on the operating conditions, it may be necessary to decide which burr is the best suited for your application. Just call our sales consultant.
How to order: Step drill Smallest - largest drilling step [mm] Shank dia [mm] Coating
PFERD TOOL-CENTER
All cutters and burrs can be attractively presented using the PFERD TOOL-CENTER or other selling aids. Also, PFERD offers a lockable display as an attractive and secure sales promotion unit. If you are looking to present a special product family to a particular target group or are planning a sales promotion, then our sales consultants will be happy to help you draw up a promotional concept with the matching choice of tools.
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Burrs
The Fast Way to the Best Tool
Working from Application Material group Application variants - standard applications - professional applications - high-performance applications - problem applications gives you an overview of suitable burrs, rotary cutters, hole saws, hole cutters and step drills from the PFERD-program and facilitates the selection of the right tool.
Standard applications
Processing tasks
Application examples
Material group
Page
43-54
Deburring, milling out in preparation for build-up welding, machining of welded joints, machining of contours, chamfering, sinking, cleaning cast material
43-54
Aluminium of the machinability classications SOFT, TOUGH, HARD For more information, please refer HSS rotary cutters to the PRAXIS PFERD Tools for Use on Aluminium. 43-54
Trimming, contour milling, cutting out Fibre-reinforced plastics (GRP/CRP) HSS rotary cutters 43-54
Mounted Points
Mounted Points
203
For detailed information concerning mounted points please refer to catalogue 203.
Steel, cast steel, stainless steel (INOX), cast iron, non-ferrous metals, aluminium of the machinability class SOFT, TOUGH, HARD, bre-reinforced plastics (GRP/CRP)
203
55
56-61
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Burrs
The Fast Way to the Best Tool
Professional applications
High-performance
applications
Page
Page
Page
TC burrs
23
23
TC burrs
23
TC burrs
24-29
205
TC micro burrs X
41-42
For detailed information and ordering data on diamond and CBN Combination burrs with extensions tools, please refer to catalogue 205.
55
For applications with high impact 23 loads and tooth chipping problems, our sales consultants will be happy to advise you on an individual basis. Just call our sales consultant. Our specialist team for productionrelated custom tools will be happy to help!
61
TC hole cutters
62-64
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Suitable for coarse machining of light metals, plastics, non-ferrous metals, steel and cast iron.
Suitable for coarse machining of hard aluminium alloys with an Sicontent of > 12% and non-ferrous metals. High machining performance thanks to specially developed tooth geometry.
Suitable for high coarse stock removal and good surface finish on cast iron, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Cut FVK
Suitable for trimming and contour milling of fibre-reinforced plastics GRP and CRP, hard rubber and thermoplastics. Thanks to the high level of concentric accuracy, suitable for use in stationary machines as well as manual applications. These burrs with an end cut allow both drilling and cutting tasks to be performed.
Similar to cut 3, but with cross cut. Suitable for high coarse stock removal on cast iron, steel < 60 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Cut FVKS
Similar to cut FVK. Due to the special tooth design, suitable for smooth milling on machines and robots with high feed rates. These burrs with an end cut allow both drilling and cutting tasks to be performed.
Suitable for machining when a high stock removal is required. Creates short chips and good surface quality on stainless steels (INOX), steel < 60 HRC, high heatresistant materials such as e.g. nickel-based alloys, cobalt-based alloys.
Cut 3R
With extreme impact resistance, these burs also provide a high wrap angle >1/3. Suitable for machining with high stock removal on cast iron, steel <55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Suitable for fine deburring of stainless steel (INOX), high heat-resistant materials such as e.g. nickel based, cobalt based alloys.
Cut 3RS
Cut ALU
Suitable for coarse machining with high stock removal of aluminium and aluminium alloys, light metals, non-ferrous metals and plastics. Cut MZ
Similar to cut 3R, but with smooth milling behaviour, creates shorter chips. Due to the extreme impact resistance, can also be used with a high wrap angle > 1/3 and under impacting loads. Suitable for coarse machining with high stock removal on cast iron, steel < 55 HRC, stainless steel (INOX), nickel-based alloys and titanium alloys.
Suitable for fine smooth milling of boreholes up to dia. 12 mm and for very fine machining with high surface quality of material hardnesses < 60 HRC.
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Advantages
The high concentricity allows the operator to work more safely, reduces tool drive wear, provides smooth operating action, prevents chatter marks, increases tool life and stock removal performances.
Application examples
Deburring. Contouring. Milling in preparation for build-up welding. Weld dressing. Milling of acute-angled surfaces. Inner contour work, i.e. peripheral and face milling.
We recommend substantially lowering the speed to avoid damage to materials which do not conduct heat well, such as stainless steel (INOX), titanium alloys etc. Avoid making the shank and tool turn blue. If subjected to excessive temperatures, the soldering connection between the burr head and the shank becomes less rigid. The head may tear off. The burr contact surface to the workpiece should not total more than a third of the circumference. An excessively large wrap angle > 1/3 prevents smooth milling behaviour. This results in cut breakage. If an enlacement angle > 1/3 cannot be avoided, we recommend cuts 3R and 3RS. When machining very cloying materials, the use of a suitable lubricant such as cutting oil, grease, kerosene, chalk or similar is recommended, to prevent the cut from clogging up.
PFERD cuts 1
2 (HSS with chip breaker) 3 (HSS with chip breaker)
DIN cuts C MY MX MX F -
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Recommended rotational speed range To determine the recommended cutting speed Establish the cutting speed range.
[m/min], please proceed as follows: Select the material group that is to be processed. Determine the type of application. Select the cut. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required burr diameter. The cutting speed range and the burr
diameter determine the recommended rotational speed range [RPM].
Material groups
Non-hardened, non-heat treated steels up to 1200 N/mm (< 38 HRC) Hardened, heat-treated steels exceeding 1200 N/mm (> 38 HRC) Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels, cast steels Tool steels, tempering steels, alloyed steel, cast steels
Application
Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal
Cut
1 3 3 PLUS 3 3 3 PLUS 4 5 1 3 3 PLUS 4 5 1 3 4 3 3 PLUS 4 5 1 3 3 PLUS 3
Cutting speed
600 - 900 m/min 450 - 600 m/min 500 - 600 m/min 250 - 350 m/min 350 - 450 m/min 300 - 450 m/min 250 - 350 m/min 350 - 450 m/min 600 - 900 m/min 250 - 350 m/min 350 - 450 m/min 300 - 450 m/min 350 - 500 m/min 600 - 900 m/min 450 - 600 m/min 500 - 600 m/min
Alu-alloys, brass, copper, zinc Bronze, titanium/titanium alloys, hard alu-alloys (high Si content) Nickel based alloys, cobalt based alloys (aircraft engine and turbine construction) Cast iron with flake graphite EN-GJL, with nodular graphite cast iron EN-GJS, white annealed cast iron EN-GJMW, black cast iron EN-GJMB
Non-ferrous metals
Cast iron
Example: Tungsten carbide burr, cut 3 PLUS Diameter: 12 mm. Coarse machining of non-hardened and nonheat-treated steels. Cutting speed: 450 - 600 m/min Rotational speed: 12.000 - 16.000 RPM
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Order No. 1 3
Cuts 3 PLUS 4 5
EAN 4007220 Shank 3 mm ZYA 0210/3 ZYA 0313/3 ZYA 0607/3 ZYA 0613/3 Shank 6 mm ZYA 0413/6 ZYA 0616/6 ZYA 0820/6 ZYA 1013/6 ZYA 1020/6 ZYA 1025/6 ZYA 1225/6 ZYA 1625/6 Shank 8 mm ZYA 1225/8 ZYA 1625/8 045862 045671 045473 045534 045855 045657 045787 233771 233801 233825 233849 045435 045480 045541 045596 045879 045978 045695 045800 045701 045817 233788 402627 045459 045503 045565 045626 045916 046012 045732 045848 045749 233795 233818 233832 233856 045466 045510 045572 045640 045930 045756 3 3 3 3 6 6 6 6 6 6 6 6 8 8 2 x 10 3 x 13 6x7 6 x 13 4 x 13 6 x 16 8 x 20 10 x 13 10 x 20 10 x 25 12 x 25 16 x 25 12 x 25 16 x 25 40 43 37 43 55 55 60 53 60 65 65 65 65 65 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 5 7 19 23 24 24 32 39 60 93 67 100
Cylindrical burr according to DIN 8032 with circumferential and end cut conforming to DIN 8033. Ordering example: EAN 4007220045022 ZYAS 0820/6 C3 PLUS Please state required cut.
d1 l2 l1
d2
Cuts 4 5
EAN 4007220 Shank 3 mm with end cut ZYAS 0210/3 ZYAS 0313/3 ZYAS 0607/3 ZYAS 0613/3 Shank 6 mm with end cut ZYAS 0413/6 ZYAS 0616/6 044964 049471 049501 049532 049563 044926 044971 049457 072394 402634 044940 044995 049464 049488 049518 049549 044957 045008 3 3 3 3 6 6 2 x 10 3 x 13 6x7 6 x 13 4 x 13 6 x 16 40 43 37 43 55 55 1 1 1 1 1 1 4 5 5 7 19 23
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d1
d2
d1 l2 l1
d2
Continued from last page. Order No. 3 3 PLUS Cuts 4 5 Shank dia. d2 [mm] Burr dia. x length d1 x l2 [mm] Overall length l1 [mm]
EAN 4007220 Shank 6 mm with end cut ZYAS 0820/6 045015 ZYAS 1013/6 ZYAS 1020/6 045299 ZYAS 1025/6 ZYAS 1225/6 045145 ZYAS 1625/6 045244 Shank 8 mm with end cut ZYAS 1225/8 Ball shape KUD 045022 045084 045305 045374 045176 045251 045183 045046 045336 045404 045213 045275 045053 045350 045237 045282 6 6 6 6 6 6 8 8 x 20 10 x 13 10 x 20 10 x 25 12 x 25 16 x 25 12 x 25 60 53 60 65 65 65 65 1 1 1 1 1 1 1 24 24 32 39 60 93 67
Ball shape burr according to DIN 8032 with cut conforming to DIN 8033. Ordering example: EAN 4007220046791 KUD 0403/6 C3 PLUS Please state required cut.
d1 l2 l1
d2
Order No. 1 3
Cuts 3 PLUS 4 5
EAN 4007220 Shank 3 mm KUD 0302/3 KUD 0403/3 KUD 0605/3 Shank 6 mm KUD 0403/6 KUD 0605/6 KUD 0807/6 KUD 1009/6 KUD 1210/6 KUD 1614/6 KUD 2018/6 Shank 8 mm KUD 1210/8 KUD 1614/8 KUD 2018/8 046814 046876 046944 047125 046838 046890 046937 047002 047194 049778 049792 049815 046791 046821 046883 046951 047033 047132 047224 047040 047149 047231 392058 394915 393192 046845 046906 046975 047071 047170 049761 049785 049808 046807 046852 046913 046982 047088 047187 3 3 3 6 6 6 6 6 6 6 8 8 8 3x2 4x3 6x5 4x3 6x5 8x7 10 x 9 12 x 10 16 x 14 20 x 18 12 x 10 16 x 14 20 x 18 33 34 35 45 45 47 49 51 54 58 51 54 58 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 17 18 14 17 25 46 74 32 53 81
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d1 l2 l1
d2
Order No. 1 3
Cuts 3 PLUS 4 5
EAN 4007220 Shank 3 mm WRC 0210/3 WRC 0313/3 WRC 0613/3 Shank 6 mm WRC 0413/6 WRC 0616/6 WRC 0820/6 WRC 1020/6 WRC 1025/6 WRC 1225/6 WRC 1625/6 Shank 8 mm WRC 1020/8 WRC 1225/8 WRC 1625/8 046227 046296 046371 046487 046623 046210 046289 046357 046708 046463 046609 049631 049662 049693 046173 046234 046302 046388 046715 046500 046630 046395 046517 046647 395837 393161 393178 046197 046258 046326 046425 046746 046548 046678 046555 049624 049648 049679 046265 046333 046449 046562 3 3 3 6 6 6 6 6 6 6 8 8 8 2 x 10 3 x 13 6 x 13 4 x 13 6 x 16 8 x 20 10 x 20 10 x 25 12 x 25 16 x 25 10 x 20 12 x 25 16 x 25 40 43 43 55 55 60 60 65 65 65 60 65 65 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 7 19 22 22 29 45 57 89 36 64 96
Flame shape burr according to ISO 7755/8, cut conforming to DIN 8033. Ordering example: EAN 4007220046067 B 0820/6 C3 PLUS Please state required cut.
Flame shape B
d1 l2 l1
d2
Order No. 3
Cuts 3 PLUS 5
Radius r [mm]
EAN 4007220 Shank 3 mm B 0307/3 B 0613/3 Shank 6 mm B 0820/6 B 1230/6 B 1635/6 046050 046098 046067 046111 046142 049570 049594 3 3 6 6 6 3x7 6 x 13 8 x 20 12 x 30 16 x 35 37 43 60 70 75 0,8 1,0 1,5 2,1 2,6 1 1 1 1 1 4 6 18 53 90
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flattened tip
d1
Order No. 1 3
Cuts 3 PLUS 4 5
EAN 4007220 Shank 3 mm SPG 0307/3 SPG 0313/3 SPG 0613/3 Shank 6 mm SPG 0618/6 SPG 1020/6 SPG 1225/6 SPG 1230/6 SPG 1630/6 Shank 8 mm SPG 1020/8 SPG 1225/8 SPG 1630/8 047934 048016 048139 048368 048252 048269 047927 047996 048115 048344 048238 049921 049952 049983 047941 048023 048146 048382 048276 048030 048153 048283 470626 393208 393215 047965 048061 048184 048429 048313 048191 049907 049938 049969 047972 048085 048207 048443 3 3 3 6 6 6 6 6 8 8 8 3x7 3 x 13 6 x 13 6 x 18 10 x 20 12 x 25 12 x 30 16 x 30 10 x 20 12 x 25 16 x 30 37 43 43 55 60 65 70 70 60 65 70 1 1 1 1 1 1 1 1 1 1 1 4 4 6 21 23 46 54 80 30 53 87
Conical shape burr with radius end according to DIN 8032 and with cut conforming to DIN 8033. Ordering example: EAN 4007220048481 KEL 1020/6 C3 PLUS Please state required cut.
d2
r
d1
l2 l1
Order No. 1 3
Cuts 3 PLUS 4 5
EAN 4007220 Shank 6 mm KEL 1020/6 KEL 1225/6 KEL 1230/6 KEL 1630/6 Shank 8 mm KEL 1225/8 KEL 1230/8 048627 048467 048528 048603 048481 048559 048634 048719 048566 048641 048504 048597 048672 048733 048689 6 6 6 6 8 8 10 x 20 12 x 25 12 x 30 16 x 30 12 x 25 12 x 30 60 65 70 70 65 70 14 14 14 14 14 14 2,9 3,3 2,6 4,8 3,3 2,6 1 1 1 1 1 1 23 46 54 80 53 61
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flattened tip d2
Order No. 1 3
Cuts 3 PLUS 4 5
Angle
EAN 4007220 Shank 3 mm SKM 0307/3 SKM 0311/3 SKM 0613/3 Shank 6 mm SKM 0618/6 SKM 1020/6 SKM 1225/6 Shank 8 mm SKM 1225/8 047286 047415 047279 047330 047392 049839 049853 049877 047293 047354 047422 047439 451816 047316 047378 047460 049822 049846 049860 047323 047385 047477 3 3 3 6 6 6 8 3x7 3 x 11 6 x 13 6 x 18 10 x 20 12 x 25 12 x 25 37 41 43 55 60 65 65 21 14 25 18 28 26 26 1 1 1 1 1 1 1 4 4 4 19 22 39 46
Tree shape with radius end burr according to DIN 8032 with cut conforming to DIN 8033. Ordering example: EAN 4007220047606 RBF 0618/6 C3 PLUS Please state required cut.
d1 l2 l1
d2
Order No. 1 3
Cuts 3 PLUS 4 5
Radius r [mm]
EAN 4007220 Shank 3 mm RBF 0307/3 RBF 0613/3 Shank 6 mm RBF 0618/6 RBF 0820/6 RBF 1020/6 RBF 1225/6 RBF 1630/6 Shank 8 mm RBF 1225/8 RBF 1630/8 047774 047590 047644 047682 047750 047859 049891 050019 047606 047651 047705 047781 047873 047798 047880 400722 047620 047675 047729 047828 047910 049884 049990 047637 047736 047835 3 3 6 6 6 6 6 8 8 3x7 6 x 13 6 x 18 8 x 20 10 x 20 12 x 25 16 x 30 12 x 25 16 x 30 37 43 55 60 60 65 70 65 70 0,75 1,5 1,5 1,2 2,5 2,5 3,6 2,5 3,6 1 1 1 1 1 1 1 1 1 4 6 21 18 24 47 82 54 89
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r
d1
Order No. 1 3
Cuts 3 PLUS 4 5
Radius r [mm]
EAN 4007220 Shank 3 mm TRE 0307/3 TRE 0610/3 Shank 6 mm TRE 0610/6 TRE 0813/6 TRE 1016/6 TRE 1220/6 TRE 1625/6 Shank 8 mm TRE 1220/8 TRE 1625/8 Rim shape N 048955 049075 048931 049754 050040 048771 048894 048832 048962 049099 048979 049105 048917 048856 049006 049136 049013 049747 050026 048801 048924 049020 3 3 6 6 6 6 6 8 8 3x7 6 x 10 6 x 10 8 x 13 10 x 16 12 x 20 16 x 25 12 x 20 16 x 25 37 40 50 53 56 60 65 60 65 1,2 2,8 2,8 3,7 4,0 5,0 6,5 5,0 6,5 1 1 1 1 1 1 1 1 1 4 6 20 17 23 44 77 51 84
Suitable for producing and machining prismshaped keyways. Rim shaped burr, circumferential cut is 90 symmetrically acute-angled.
d1 l2 d2
l1
Order No.
Cut 3
Angle
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d1 l2 l1 Cuts 3
flattened tip
d2 l2 l1
Order No.
Angle
EAN 4007220 Shank 6 mm KSK 0603/6 KSK 1005/6 KSK 1608/6 047569 047583 047521 047545 6 6 6 6x3 10 x 5 16 x 8 50 50 53 90 90 90 1 1 1 20 17 48
Suitable for counterboring and chamfering with defined chamfer angles. Conical bore according to DIN 8032 with cut conforming to DIN 8033 with pointed angle (60). The KSJ 0605/6 (double ended) design is cut and usable on both sides: see picture left. Ordering example: EAN 4007220047552 KSJ 0605/6 C3 Please state required cut. Cuts Shank dia. d2 [mm] Burr dia. x length d1 x l2 [mm]
d1 l2 l1
flattened tip
d1
d2 l2 l1
Order No. 3
Angle
EAN 4007220 Shank 6 mm KSJ 0605/6 KSJ 1008/6 KSJ 1613/6 047552 047576 047491 047507 6 6 6 6x5 10 x 8 16 x 13 50 53 56 60 60 60 1 1 1 19 19 51
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Radius burrs R
Radius burrs R
r
R0615/6 R0830/8
R0615/6 d R0830/8 1
d2 l2 l1
Recommendation for use: The speed recommendations for tungsten carbide burrs cut 3 are valid for radius burrs with special cut. Ordering example: EAN 4007220049143 R 0615/6 special cut
R1618/8 d1
l2 l1
d2
Order No.
Radius r [mm]
EAN 4007220 Shank 6 mm R 0615/6 Shank 8 mm R 0830/8 R 1618/8 Concave radius burrs V 049143 049150 049167 6 8 8 6 x 18 8 x 27 16 x 18 60 60 100 1,5 3,0 6,0 1 1 1 35 42 69
Suitable for the production and machining of outer radii and rounded edges. Radius burr with concave end shape, cut conforming to DIN 8033. Radius burrs cannot be re-sharpened.
V1015/6
V1015/6 d1 d3
l2 r l1
d2
V1215/6
V1215/6 d1 d3
l2 r l1
d2
V1315/6
V1315/6 d1 d3
r1 l2 l1
d2
Order No.
Cut 3
d3 [mm]
Radius r [mm]
Radius r1 [mm]
EAN 4007220 Shank 6 mm V 1015/6 V 1215/6 V 1315/6 049174 049204 049198 6 6 6 10 x 15 12 x 15 13 x 15 55 55 55 2 6 3 10 10 10 1,5 1 1 1 21 27 27
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d1 l2
d2
l1
Order No. 3
Cut 3 PLUS 5
Angle
EAN 4007220 Shank 3 mm without end cut WKN 0307/3 WKN 0607/3 Shank 3 mm with end cut WKNS 0307/3 WKNS 0607/3 Shank 6 mm without end cut WKN 1013/6 049211 WKN 1213/6 049235 WKN 1613/6 049242 233863 233887 049716 049730 233870 233894 049709 049723 3 3 3 3 6 6 6 3x7 6x7 3x7 6x7 10 x 13 12 x 13 16 x 13 37 37 37 37 53 53 53 4 10 4 10 10 20 20 1 1 1 1 1 1 1 4 5 4 5 21 35 52
TC Burr Sets
Includes the most common shapes and dimensions for general applications and requirements. Contents: 15 tungsten carbide burrs shank diameter 3 mm, cut 5 1 piece each: ZYA 0210/3 C5 ZYA 0313/3 C5 ZYA 0607/3 C5 ZYA 0613/3 C5 B 0307/3 C5 KUD 0403/3 C5 WRC 0210/3 C5 WRC 0313/3 C5 Order No. Cut 5 SPG SKM RBF RBF TRE TRE WKN 0307/3 C5 0613/3 C5 0307/3 C5 0613/3 C5 0307/3 C5 0610/3 C5 0307/3 C5 Shank dia. [mm] Set 1501 HM
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Set 1500 HM
EAN 4007220 Shank- 3 and 6 mm 1500 HM Set 1506 HM 055885 Includes the five most common shapes with burr diameter 6 mm and the universal cut 3 PLUS. Suitable for the most common requirements and applications in workshops. The sturdy plastic box protects the tools from damage. The tools are stored safely in the box with the burrs secured at the shanks. Five further, empty insert points are available for other burrs. 1 Contents: 5 tungsten carbide burrs, shank diameter 6 mm: 1 piece each: ZYA 0616/6 C3 PLUS KUD 0605/6 C3 PLUS WRC 0616/6 C3 PLUS SPG 0618/6 C3 PLUS RBF 0618/6 C3 PLUS 1.550
Order No.
Cut 3 PLUS
EAN 4007220 Shank 6 mm 1506 HM Set 1512 HM 801017 Includes the five most common shapes with burr diameter 12 mm and the universal cut 3 PLUS. Suitable for the most common requirements and applications in workshop areas. The sturdy plastic box protects the tools from damage. The tools are stored safely in the box with the burrs secured at the shanks. Five further, empty insert points are available for other burrs. 1 Contents: 5 tungsten carbide burrs, shank diameter 6 mm: 1 piece each: ZYA 1225/6 C3 PLUS KUD 1210/6 C3 PLUS WRC 1225/6 C3 PLUS SPG 1225/6 C3 PLUS RBF 1225/6 C3 PLUS 248
Order No.
Cut 3 PLUS
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Safety note Not suitable for robotic and stationary usage. Danger of bending. Only use rigid clamping systems/drives. Read the instructions! = (Please observe the recommended RPM!)
Material groups
Non-hardened, non-heat treated steels up to 1200 N/mm (< 38 HRC) Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels, cast steels
Application
Coarse machining = high stock removal
Cut
3 PLUS 5 3 PLUS 5 3 PLUS 5 3 PLUS 5 3 PLUS 5
Non-ferrous metals
Cast iron
Fine machining = low stock removal Coarse machining = Hardened, high stock removal Tool steels, tempering steels, heat-treated steels alloyed steels, cast steels Fine machining = exceeding 1200 N/mm (> 38 HRC) low stock removal Coarse machining = high stock removal Rust and acid-resistant steels Austenitic and ferritic stainless steels Fine machining = low stock removal Coarse machining = high stock removal Nickel based alloys, cobalt based alloys High-temperature resistant materials (aircraft engine and turbine construction) Fine machining = low stock removal Coarse machining = Cast iron with flake graphite EN-GJL, with nodu- high stock removal Grey cast iron, lar graphite cast iron EN-GJS, white annealed cast white cast iron Fine machining = iron EN-GJMW, black cast iron EN-GJMB low stock removal
Example Tungsten carbide burr, SL 150, cut 3 PLUS, Diameter: 12 mm. Coarse machining of non-hardened and nonheat-treated steels. Recommended reduced speed with workpiece contact: 7.000 RPM
Dia. [mm] 3 6 8 12
Maximum Recommended reduced idling speed [RPM] application speed [RPM] no contact to the workpiece with contact to the workpiece Shank length [mm] 75 150 75 150 10.000 31.000 6.000 15.000 6.000 11.000 3.000 7.000
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d1
l2 l1
d2
Cut 5
EAN 4007220 Shank 3 mm without end cut ZYA 0313/3 GL 75 779699 ZYA 0613/3 SL 75 779606 Shank 3 mm with end cut ZYAS 0313/3 GL 75 779705 Shank 6 mm without end cut ZYA 0820/6 SL 150 617632 ZYA 1225/6 SL 150 617649 Ball shape KUD 779644 779583 779712 3 3 3 6 6 62 75 62 150 150 3 x 13 6 x 13 3 x 13 8 x 20 12 x 25 75 88 75 170 175 1 1 1 1 1 11 15 19 34 61
Ball-shaped burr according to DIN 8032 with cut conforming to DIN 8033. GL = Total length (solid tungsten carbide) SL = Shank length (long steel shank) Ordering example: EAN 4007220617687 KUD 0807/6 C3 PLUS SL 150 Please state required cut.
d1 l2
d2
ll
Cut 5
EAN 4007220 Shank 3 mm KUD 0302/3 GL 75 KUD 0605/3 SL 75 Shank 6 mm KUD 0807/6 SL 150 KUD 1210/6 SL 150 780060 780039 617687 617694 780053 780022 3 3 6 6 73 75 150 150 3x2 6x5 8x7 12 x 10 75 80 157 160 1 1 1 1 19 9 25 36
20 I 202
d1 l2 l1
d2
Cut 5
EAN 4007220 Shank 3 mm WRC 0313/3 GL 75 WRC 0613/3 SL 75 Shank 6 mm WRC 0820/6 SL 150 WRC 1225/6 SL 150 779767 779743 617656 617663 779750 779729 3 3 6 6 62 75 150 150 3 x 13 6 x 13 8 x 20 12 x 25 Flame shape B 75 88 170 175 1 1 1 1 18 14 34 61
Flame shape burr according to ISO 7755/8 with cut conforming to DIN 8033. SL = Shank length (long steel shank) Ordering example: EAN 4007220617755 B 0820/6 C3 PLUS SL 150
r d1 l2 l1
d2
Order No.
Cut 3 PLUS
Radius r [mm]
EAN 4007220 Shank 6 mm B 0820/6 SL 150 B 1230/6 SL 150 617755 617779 6 6 150 150 8 x 20 12 x 30 170 180 1.5 2.1 1 1 34 69
Pointed tree shaped burr according to DIN 8032 with cut conforming to DIN 8033, flattened tip. GL = Total length (solid tungsten carbide) SL = Shank length (long steel shank) Ordering example: EAN 4007220779972 SPG 0313/3 C3 PLUS GL 75 Please state required cut. Order No. 3 PLUS Cuts 5 Shank dia. d2 [mm] Shank length [mm]
flattened tip
d1 l2 l1
d2
EAN 4007220 Shank 3 mm SPG 0313/3 GL 75 SPG 0613/3 SL 75 779972 779828 779965 779811 3 3 62 75 3 x 13 6 x 13 75 88 1 1 19 12
202 I 21
202
d1 l2 l1
d2
Ordering example: EAN 4007220617731 RBF 0820/6 C3 PLUS SL 150 Please state required cut.
Cut 5
Radius r [mm]
EAN 4007220 Shank 3 mm RBF 0307/3 GL 75 RBF 0613/3 SL 75 Shank 6 mm RBF 0820/6 SL 150 RBF 1225/6 SL 150 Oval shape TRE 780015 779996 617731 617748 780008 779989 3 3 6 6 68 75 150 150 3x7 6 x 13 8 x 20 12 x 25 75 88 170 175 0,75 1,5 1,2 2,5 1 1 1 1 19 15 52 81
Oval burr according to DIN 8032 with cut conforming to DIN 8033. GL = Total length (solid tungsten carbide) SL = Shank length (long steel shank)
Ordering example: EAN 4007220617700 TRE 0813/6 C3 PLUS SL 150 Please state required cut.
r
d1 l2 l1
d2
Cut 5
Radius r [mm]
EAN 4007220 Shank 3 mm TRE 0307/3 GL 75 TRE 0610/3 SL 75 Shank 6 mm TRE 0813/6 SL 150 TRE 1220/6 SL 150 779804 779781 617700 617724 779798 779774 3 3 6 6 68 75 150 150 3x7 6 x 10 8 x 13 12 x 20 75 85 163 170 1,2 2,8 3,7 5,0 1 1 1 1 19 13 29 53
22 I 202
Safety note
For safety reasons, it is not possible to use spindle extensions in combination with long shank burrs. For more safety information, please refer to the catalogue 209.
150 11,5 30 6
78 9,5 30 8
Tool Drives
Tool Drives
209
Platzhalter fr Titel
209 I
For detailed information and ordering data on drive spindle extensions please refer to catalogue 209.
209
202 I 23
202
Coating types
Coating HC-FE for iron and steel materials Multi-purpose coating for steel and cast iron. High wear resistance. High resistance against thermal changes. Tough coating.
Note:
Normally, all tungsten burrs are available with coatings. Please ask about alternative models and coatings.
Recommended rotational speed range To determine the recommended cutting speed Select the cut. [m/min], please proceed as follows: Establish the cutting speed range. Select the material group
that is to be machined. Determine the type of application. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required burr diameter. The cutting speed range and the burr
diameter determine the recommended rotational speed range [RPM].
Material groups
Non-hardened, non-heat treated steels up to 1200 N/mm (< 38 HRC) Hardened, heat-treated steels exceeding 1200 N/mm (> 38 HRC) Soft non-ferrous metals Non-ferrous metals High-temperature resistant materials Construction steels, carbon steels, tool steels, non-alloyed steels, casehardened steels, cast steels Tool steels, tempering steels, alloyed steels, cast steels
Application
Cut
Coating HC-FE
Cutting speed
450 - 600 m/min
3 PLUS HC-FE 250 - 350 m/min 600 - 1.100 m/min ALU HC-NFE 900 - 1.100 m/min 4 HC-HT 300 - 450 m/min
Alu-alloys, brass, copper, zinc Nickel based alloys, cobalt based alloys (aircraft engine and turbine construction)
Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal
Cast iron
Cast iron with flake graphite EN-GJL, with nodular graphite cast iron Coarse machining = EN-GJS, white annealed cast iron EN- high stock removal GJMW, black cast iron EN-GJMB
3 PLUS
HC-FE
Example Tungsten carbide burr, cut 3 PLUS, Diameter: 12 mm. Coarse machining of non-hardened, non-heattreated steels. Cutting speed: 450 - 600 m/min Rotational speed: 12.000 - 16.000 RPM
Dia. [mm] 3 6 8 10 12
24 I 202
d1 l2 l1
d2
Order No.
Cut 3 PLUS
Coating
Coating colour
EAN 4007220 Shank 6 mm ZYA 0616/6 ZYA 1225/6 533291 533307 HC-FE HC-FE gold gold 6 6 6 x 16 12 x 25 55 65 1 1 23 60
Cylindrical shape with radius end burr DIN 8032 with cut conforming to DIN 8033. Ordering example: EAN 4007220533239 WRC 0616/6 C3 PLUS HC-FE
d1 l2 l1
d2
Order No.
Cut 3 PLUS
Coating
Coating colour
EAN 4007220 Shank 6 mm WRC 0616/6 WRC 1225/6 533239 533246 HC-FE HC-FE gold gold 6 6 6 x 16 12 x 25 Ball shape KUD 55 65 1 1 22 57
Ball shape burr according to DIN 8032 with cut conforming to DIN 8033.
d1 l2 l1
d2
Order No.
Cut 3 PLUS
Coating
Coating colour
EAN 4007220 Shank 6 mm KUD 0807/6 KUD 1009/6 533123 533130 HC-FE HC-FE gold gold 6 6 8x7 10 x 9 47 49 1 1 14 17
202 I 25
202
flattened tip d1 l2 l1 d2
Order No.
Cut 3 PLUS
Coating
Coating colour
Tree shape burr according to DIN 8032 with cut conforming to DIN 8033. Ordering example: EAN 4007220533161 RBF 1225/6 C3 PLUS HC-FE
d1 l2 l1
d2
Order No.
Cut 3 PLUS
Coating
Coating colour
Radius r [mm]
26 I 202
l2 l1
Order No.
Cut 4
Coating
Coating colour
Tree shape with radius end burr according to DIN 8032 with cut conforming to DIN 8033.
d1 l2 l1
d2
Order No.
Cut 4
Coating
Coating colour
Radius r [mm]
202 I 27
202
d1
d2
d1 l2 l1
d2
Order No.
Cut ALU
Coating
Coating colour
Cylindrical shape with radius end according to DIN 8032. Ordering example: EAN 4007220804131 WRC 1225/6 C ALU HC-NFE
d1 l2 l1
d2
Order No.
Cut ALU
Coating
Coating colour
EAN 4007220 Shank 6 mm WRC 1225/6 Ball shape KUD 804131 HC-NFE black-grey 6 12 x 25 65 1 57
d1 l2 l1
d2
Order No.
Cut ALU
Coating
Coating colour
28 I 202
l2 l1
Order No.
Cut ALU
Coating
Coating colour
Radius r [mm]
r d1 l2 l1 d2
Order No.
Cut ALU
Coating
Coating colour
Angle
Radius r [mm]
202 I 29
202
d1
d2
Advantages
Innovative, special cuts providing exceptional impact resistance. These extremely robust, high-performance cut patterns minimise tooth chipping/breakage, splintering and burr head failures. The 3R and 3RS cuts can be used on materials up to 55 HRC. These products can also be used at low speeds. Cut 3R Coarse, aggressive machining, with high stock removal.
Application examples
High-impact applications due to long shank design. Heavy-duty applications, due to angled working. High angle of surface contact. Milling of narrow contours. Cut 3RS Coarse machining, with smooth milling performance.
Recommended rotational speed range To determine the recommended cutting speed Select the cut. [m/min], please proceed as follows: Establish the cutting speed range. Select the material group that is to be
machined. Determine the type of application. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required burr diameter. The cutting speed range and the burr
diameter determine the recommended rotational speed range [RPM].
Material groups
Non-hardened, non-heat treated steels up to 1200 N/mm (< 38 HRC) Hardened, heattreated steels exceeding 1200 N/mm (> 38 HRC) High-temperature resistant materials Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels, cast steels Tool steels, tempering steels, alloyed steels, cast steels
Application
Cut
3R
Cutting speed
250 - 600 m/min Coarse machining = high stock removal with impact load 3RS 3R 250 - 350 m/min 3RS 3R 250 - 450 m/min 3RS 3R 250 - 600 m/min 3RS
Non-ferrous metals
Coarse machining = Nickel based alloys, cobalt based alloys (aircraft engine and high stock removal turbine construction) with impact load Cast iron with flake graphite EN-GJL (GG), with nodular Coarse machining = graphite cast iron EN-GJS high stock removal (GGG), white annealed cast iron with impact load EN-GJMW (GTW), black cast iron EN-GJMB (GTS)
Cast iron
Example Tungsten carbide burr, cut 3R, Diameter 12 mm. Coarse machining of non-hardened, non-heat treated steels. Cutting speed: 250 - 600 m/min Rotational speed: 7.000 - 16.000 RPM
30 I 202
d1 l2 l1
d2
Order No.
Cut 3R
EAN 4007220 Shank 6 mm ZYAS 0820/6 ZYAS 1020/6 Shank 8 mm ZYAS 1225/8 769997 770023 770054 6 6 8 8 x 20 10 x 20 12 x 25 60 60 65 Flame shape B 1 1 1 25 33 56
Flame shape burr according to ISO 7755/8. Ordering example: EAN 4007220770061 B 0820/6 C3R
d1 l2 l1
d2
Order No.
Cut 3R
Radius r [mm]
EAN 4007220 Shank 6 mm B 0820/6 B 1230/6 Shank 8 mm B 1230/8 770061 770085 770092 6 6 8 8 x 20 12 x 30 12 x 30 60 70 70 1,5 2,1 2,1 1 1 1 22 48 50
202 I 31
202
d1 l2 l1
d2
Order No.
Cut 3R
EAN 4007220 Shank 6 mm KUD 1210/6 Shank 8 mm KUD 1210/8 KUD 1614/8 770160 770177 770184 6 8 8 12 x 10 12 x 10 16 x 14 51 51 54 1 1 1 30 35 53
General-use shape, combination of cylindrical and ball shapes according to DIN 8032. Ordering example: EAN 4007220770108 WRC 0820/6 C3R Please state required cut.
d1 l2 l1
d2
Order No. 3R
Cuts 3RS
EAN 4007220 Shank 6 mm WRC 0820/6 WRC 1020/6 WRC 1225/6 Shank 8 mm WRC 1225/8 770108 770115 770122 769881 770139 770153 6 6 6 8 8 x 20 10 x 20 12 x 25 12 x 25 60 60 65 65 1 1 1 1 25 32 52 59
32 I 202
d1 l2 l1
d2
Order No. 3R
Cuts 3RS
EAN 4007220 Shank 6 mm SPG 1020/6 SPG 1225/6 Shank 8 mm SPG 1225/8 SPG 1625/8 770252 770276 770283 770290 770269 770306 6 6 8 8 10 x 20 12 x 25 12 x 25 16 x 25 60 65 65 65 1 1 1 1 25 40 47 64
Tree shape burr according to DIN 8032. Ordering example: EAN 4007220770191 RBF 0820/6 C3R Please state required cut.
d1 l2 l1
d2
Order No. 3R
Cuts 3RS
Radius r [mm]
EAN 4007220 Shank 6 mm RBF 0820/6 RBF 1020/6 RBF 1225/6 Shank 8 mm RBF 1225/8 770191 770207 770214 770221 770238 770245 6 6 6 8 8 x 20 10 x 20 12 x 25 12 x 25 60 60 65 65 1,2 2,5 2,5 2,5 1 1 1 1 21 28 43 49
202 I 33
202
flattened tip
Order No.
Cut 3R
Angle
Radius r [mm]
EAN 4007220 Shank 6 mm KEL 1225/6 Shank 8 mm KEL 1225/8 Oval shape TRE 770320 770337 6 8 12 x 25 12 x 25 65 65 14 14 3,3 3,3 1 1 39 47
Oval burr according to DIN 8032. Ordering example: EAN 4007220770344 TRE 1016/6 C3R Please state required cut.
r
d1 l2 l1
d2
Order No. 3R
Cuts 3RS
Radius r [mm]
EAN 4007220 Shank 6 mm TRE 1016/6 TRE 1220/6 Shank 8 mm TRE 1220/8 770344 770351 770368 770382 6 6 8 10 x 16 12 x 20 12 x 20 56 60 60 4,0 5,0 5,0 1 1 1 27 41 48
34 I 202
PFERD has further developed the ALU cut especially for stock removal of aluminium. This cut is characterised by its high stock removal performance on all aluminium materials.
Note
You can find the coated tungsten carbide ALU cut under tungsten carbide burrs HICOAT, coating HC-NFE, on pages 28-29. Please refer to the PRAXIS PFERD Tools for Use on Aluminium for instructions and further information on working with aluminium. Cut ALU Cut ALU PLUS
Recommended rotational speed range To determine the recommended cutting speed Select the cut. [m/min], please proceed as follows: Establish the cutting speed range. Select the material group
that is to be processed. Determine the type of machining. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required burr diameter. The cutting speed range and the burr
diameter determine the recommended rotational speed range [RPM].
Material groups
Soft non-ferrous metals Non-ferrous metals Hard non-ferrous metals Bronze, titanium, hard aluminium alloys (high Si content) Alu-alloys, brass, copper, zinc
Application
Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal
Cut
ALU ALU PLUS ALU ALU ALU PLUS ALU ALU ALU PLUS ALU
Cutting speed
600 - 1.100 m/min 400 500 m/min
Example Tungsten carbide burr, ALU cut Diameter: 12 mm Coarse machining of hardened non-ferrous metals, e.g. bronze. Cutting speed: 600 - 1.100 m/min Rotational speed: 16.000 - 30.000 RPM
202 I 35
202
EAN 4007220 Shank 3 mm with end cut ZYAS 0313/3 ZYAS 0613/3 Shank 6 mm with end cut ZYAS 0616/6 ZYAS 1020/6 ZYAS 1225/6 ZYAS 1625/6 Shank 8 mm with end cut ZYAS 1225/8 Shank 6 mm without end cut ZYA 0616/6 ZYA 1225/6 Shank 8 mm without end cut ZYA 1225/8 Ball shape KUD 803653 803660 246986 533321 533345 803974 246979 221044 533314 221051 3 3 6 6 6 6 8 6 6 8 3 x 13 6 x 13 6 x 16 10 x 20 12 x 25 16 x 25 12 x 25 6 x 16 12 x 25 12 x 25 43 43 55 60 65 65 65 55 65 65 1 1 1 1 1 1 1 1 1 1 5 7 23 32 60 93 67 23 60 67
Ordering example: EAN 4007220533147 KUD 1210/6 C ALU Please state required cut.
d1 l2 l1
d2
EAN 4007220 Shank 3 mm KUD 0302/3 KUD 0605/3 Shank 6 mm KUD 0807/6 KUD 1210/6 KUD 1614/6 Shank 8 mm KUD 1210/8 803714 803721 533147 803998 247044 221082 533154 3 3 6 6 6 8 3x2 6x5 8x7 12 x 10 16 x 14 12 x 10 32 35 47 50 54 50 1 1 1 1 1 1 4 4 14 25 46 32
36 I 202
d1 l2 l1
d2
EAN 4007220 Shank 3 mm WRC 0313/3 WRC 0613/3 Shank 6 mm WRC 0616/6 WRC 1225/6 WRC 1625/6 Shank 8 mm WRC 1225/8 803691 803707 247006 533260 803981 247013 221068 533284 3 3 6 6 6 8 3 x 13 6 x 13 6 x 16 12 x 25 16 x 25 12 x 25 43 43 55 65 65 65 1 1 1 1 1 1 5 7 22 57 89 64
Tree shape burr according to DIN 8032. Ordering example: EAN 4007220328071 RBF 0618/6 C ALU
d1 l2 l1
d2
Order No.
Cut ALU
Radius r [mm]
EAN 4007220 Shank 3 mm RBF 0313/3 RBF 0613/3 Shank 6 mm RBF 0618/6 RBF 1225/6 RBF 1630/6 Shank 8 mm RBF 1225/8 803677 803684 328071 533208 804001 247020 3 3 6 6 6 8 3 x 13 6 x 13 6 x 18 12 x 25 16 x 30 12 x 25 43 43 55 65 70 65 0,75 1,5 1,5 2,5 3,6 2,5 1 1 1 1 1 1 5 6 21 47 82 54
202 I 37
202
r
d1
Angle
Radius r [mm]
EAN 4007220 Shank 6 mm KEL 1020/6 KEL 1230/6 KEL 1630/6 Shank 8 mm KEL 1230/8 KEL 1630/8 533109 804018 247037 221105 533116 221129 6 6 6 8 8 10 x 20 12 x 30 16 x 30 12 x 30 16 x 30 60 70 70 70 70 14 14 14 14 14 2,9 2,6 4,8 2,6 4,8 1 1 1 1 1 23 54 80 61 80
38 I 202
Cut FVK
Cut FVKS
Tungsten carbide burrs with both FVK and FVKS cuts are suitable for trimming and contour milling of a wide range of glass and carbon-fibre reinforced plastics (GRP/CRP).
Advantages
The special cutting geometry allows high feed rates due to the low resistance. The end cut (BS) allows penetration into solid material, i.e. drilling and cutting in one work step.
Application examples
Trimming. Contour milling. Production of cut-outs. Deburring.
Recommended uses
When processing thermoplastics, the speed should be set to avoid the material melting and clogging the burr.
Recommended rotational speed range To determine the recommended cutting speed Select the cut. [m/min], please proceed as follows: Establish the cutting speed range. Select the material group
that is to be machined. Determine the type of application. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required burr diameter. The cutting speed range and the burr
diameter determine the recommended rotational speed range [RPM].
Material groups
Application
Coarse machining = high stock removal
Cut
FVK
Cutting speed
Fibre-reinforced plastics (GRP/CRP), thermoplastics, hard rubber, wood Fine machining = low stock removal FVKS
Example Burr, FVK cut Diameter: 8 mm. Coarse machining of plastics. Cutting speed: 500 - 900 m/min Rotational speed: 20.000 - 36.000 RPM
202 I 39
202
d1 l2 l1
d2
Order No.
EAN 4007220 Shank 6 mm ZYA 0625BS/6 Shank 8 mm ZYA 0825BS/8 050217 050231 808900 808917 6 8 6 x 25 8 x 25 65 65 1 1 26 46
40 I 202
These products produce a high-quality finish. In comparison to vitrified-bond mounted points, they maintain their shape for the tool life.
Cut MZ
Material groups
Non-hardened, non-heat-treated steels up to 1200 N/mm (< 38 HRC) Hardened, heattreated steels exceeding 1200 N/mm (> 38 HRC) Rust and acidresistant steels Hard non-ferrous metals High-temperature resistant materials Grey cast iron, white cast iron Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels, cast steels Tool steels, tempering steels, alloyed steels, cast steels
Application
Cut
Cutting speed
650 - 750 m/min
Austenitic and ferritic stainless steels Bronze, titanium, titanium alloys, hard aluminium alloys (high Si content) Nickel based alloys, cobalt based alloys (aircraft engine and turbine construction) Cast iron with flake graphite EN-GJL, with nodular graphite/ductile graphite iron EN-GJS, white annealed cast iron EN-GJMW, black cast iron EN-GJMB
MZ
450 - 600 m/min Fine machining = low stock removal MZ 450 - 650 m/min
Non-ferrous metals
Cast iron
MZ
Example Micro burr, cut MZ Diameter: 10 mm. Fine finish milling of non-hardened, non-tempered steels. Cutting speed: 650 - 750 m/min Rotational speed: 21.000 - 24.000 RPM
202 I 41
202
Order No.
EAN 4007220 Shank 3 mm X 0204/3 MZ X 0408/3 MZ Shank 6 mm X 0610/6 MZ X 0810/6 MZ X 1010/6 MZ 049266 049273 049280 049297 049303 3 3 6 6 6 2,5 x 4 4x8 6 x 10 8 x 10 10 x 10 40 50 65 65 65 27.500 21.000 18.000 16.000 14.500 250 200 200 150 150 1 1 1 1 1 6 8 25 21 30
42 I 202
Highly-aggressive. Can be used at low speeds. High stock removal in shorter time.
Recommended RPM
The recommended speeds and cutting speeds of cut 5 can be used for HSS cutters with special cut, with the exception of antennae and light metal cutters. The speeds and cutting speeds specially adapted for these tools are to be found on pages 50-51. If only a small part of the rotary cutter head is used then the recommended speed can be increased accordingly.
Application examples
Deburring. Contouring. Milling of acute-angled surfaces. Inner contour work, i.e. peripheral and face milling.
Safety recommendations
= Wear eye protection!
= Wear hearing protection! Read the instructions! = (Please observe the recommended RPM!)
Cut ALU
Suitable for machining soft non-ferrous metals, brass, copper, aluminium alloys, plastics, fibre-reinforced plastics and rubber. RPM range depends on the rotary cutter diameter 3.900 to 5.900 RPM.
Suitable for machining steel, cast steel and cast iron materials. Also suitable for fine machining e.g. deburring steel, cast steel and cast iron materials. RPM range depends on the rotary cutter diameter 1.200 to 7.900 RPM.
Suitable for machining steel, cast steel and stainless steel (INOX). RPM range depends on the rotary cutter diameter 1.200 to 6.300 RPM.
Suitable for fine machining e.g. deburring steel, cast steel and cast iron materials. RPM range depends on the rotary cutter diameter 1.600 to 5.300 RPM.
Suitable for machining steel, cast steel and cast iron materials. Also suitable for fine machining e.g. deburring steel, cast steel and cast iron materials, non-ferrous metals and plastics. RPM range depends on the rotary cutter diameter 1.200 to 13.200 RPM.
202 I 43
202
Advantages
Cut Alu
Recommended rotational speed range To determine the recommended cutting speed Select the cut. [m/min], please proceed as follows: Establish the cutting speed range. Select the material group that is to be
machined. Determine the type of application. To determine the recommended rotational speed [RPM], please proceed as follows:
Select the required cutter diameter. The cutting speed range and the cutter
diameter determine the recommended rotational speed range [RPM].
Material groups
Non-hardened, non-heat treated steels up to 1200 N/mm (< 38 HRC) Construction steels, carbon steels, tool steels, non-alloyed steels, case-hardened steels, cast steels
Application
Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal Cast iron with flake graphite EN-GJL, with nodular graphite cast iron EN-GJS, white annealed cast iron EN-GJMW, black cast iron EN-GJMB Coarse machining = high stock removal Fine machining = low stock removal Coarse machining = high stock removal Fine machining = low stock removal
Cut
2 3 3 5 1 1 2 ALU 1 2 2 3 3 5 ALU 1 1 2
Cutting speed
60 - 80 m/min 80 - 100 m/min 60 - 80 m/min 60 - 80 m/min 80 - 100 m/min 60 - 80 m/min 200 - 300 m/min 200 - 250 m/min 60 - 80 m/min
Non-ferrous metals
Cast iron
80 - 100 m/min
Example: HSS rotary cutter, cut 2 Diameter: 12 mm. Rough chipping of non-hardened, non-tempered steels. Cutting speed: 60 - 80 m/min Rotational speed: 1.600 - 2.100 RPM
44 I 202
d1 l2 l1
d2
Cuts 2 3 5
EAN 4007220 HSS A 0413ST/6 HSS A 0616ST/6 HSS A 0820ST/6 HSS A 1013ST/6 HSS A 1020ST/6 HSS A 1225ST/6 HSS A 1625ST/6 801345 058602 058657 058701 058619 058664 058718 058756 058596 058626 058640 058671 058695 058725 058763 058633 058732 6 6 6 6 6 6 6 4 x 13 6 x 16 8 x 20 10 x 13 10 x 20 12 x 25 16 x 25 60 60 60 53 60 65 65 5 5 5 5 5 5 5 62 70 82 85 86 170 240
Flame shape B
r d1 l2 l1 d2
Order No.
Cut 3
Radius r [mm]
EAN 4007220 HSS B 0820/6 HSS B 1230/6 HSS B 1635/6 058787 058794 058800 6 6 6 8 x 20 12 x 30 16 x 35 60 70 75 1,5 2,0 2,6 5 5 5 80 110 180
202 I 45
202
d1 l2 l1
d2
Cuts 2 3
EAN 4007220 HSS C 0413/6 HSS C 0616/6 HSS C 0820/6 HSS C 1020/6 HSS C 1225/6 HSS C 1625/6 058947 058824 058909 058831 058916 058817 058848 058879 058893 058923 058961 6 6 6 6 6 6 4 x 13 6 x 16 8 x 20 10 x 20 12 x 25 16 x 25 60 60 60 60 65 65 5 5 5 5 5 5 62 70 80 105 160 200
d1 l2 l1
d2
Order No.
Cut 3
Radius r [mm]
EAN 4007220 HSS H 0618/6 HSS H 0820/6 HSS H 1020/6 HSS H 1225/6 HSS H 1630/6 059319 059326 059333 059357 059364 6 6 6 6 6 6 x 18 8 x 20 10 x 20 12 x 25 16 x 30 60 60 60 65 70 1,5 1,2 2,5 2,5 3,6 5 5 5 5 5 58 80 82 100 170
46 I 202
d1 l2 l1
d2
Cuts 2 3 5
EAN 4007220 HSS K 0618/6 HSS K 1020/6 HSS K 1225/6 HSS K 1230/6 HSS K 1630/6 Ball-shaped rotary cutter. 059517 059371 059432 059470 059388 059487 059524 059395 059425 059456 059494 059531 059401 6 6 6 6 6 6 x 18 10 x 20 12 x 25 12 x 30 16 x 30 60 60 65 70 70 5 5 5 5 5 65 82 110 130 175
Ordering example: EAN 4007220058978 HSS F 0403/6 C1 Please state required cut.
Ball shape F
d1 l2 l1
d2
Order No. 1 2
Cuts 3 5
EAN 4007220 HSS F 0403/6 HSS F 0605/6 HSS F 0807/6 HSS F 1009/6 HSS F 1210/6 HSS F 1614/6 058978 059043 059111 059159 059050 059166 058992 059029 059067 059098 059135 059173 059074 6 6 6 6 6 6 4x3 6x5 8x7 10 x 9 12 x 10 16 x 14 55 55 55 49 51 54 5 5 5 5 5 5 60 65 80 85 90 115
202 I 47
202
flattened tip
flattened tip d1 l2 l1 d2
Order No. 1 2
Cuts 3 5
Angle
EAN 4007220 HSS G 0618/6 HSS G 1020/6 HSS G 1225/6 059197 059234 059272 059241 059289 059210 059258 059296 059227 6 6 6 6 x 18 10 x 20 12 x 25 60 60 65 14 28 27 5 5 5 63 80 100
Ordering example: EAN 4007220059579 HSS L 1020/6 C3 Please state required cut.
r d1
d2 l2 l1
Cuts 2 3
Angle
Radius r [mm]
EAN 4007220 HSS L 1020/6 HSS L 1225/6 HSS L 1230/6 HSS L 1630/6 059616 059562 059579 059593 059609 059630 6 6 6 6 10 x 20 12 x 25 12 x 30 16 x 30 60 65 70 70 14 14 14 14 2,9 3,3 2,6 4,8 5 5 5 5 72 130 130 180
48 I 202
Oval shape O
r d1 l2 d2 l1
Cuts 2 3
Radius r [mm]
EAN 4007220 HSS O 0610/6 HSS O 1016/6 HSS O 1220/6 HSS O 1625/6 059746 059708 059753 059678 059692 059722 059760 6 6 6 6 6 x 10 10 x 16 12 x 20 16 x 25 55 56 60 65 2,8 4 5 6,5 5 5 5 5 65 105 110 190
Inverted cone rotary cutter, tapering off towards the shank, with end cut.
d1 l2 l1
d2
Order No.
Cut 3
Angle
202 I 49
202
Order No.
Cut 3
Angle
EAN 4007220 HSS 45/6 HSS 55/6 HSS 63/6 HSS 64/6 HSS antenna cutter 056035 056424 056738 056776 6 6 6 6 12 x 18 6 x 20 12 x 30 12 x 70 58 60 70 70 12 6 12 12 8 7 5 5 5 5 95 60 130 115
Conical cutter in special cut with shank dia. 8 mm. Application: Stepless milling Enlarging bores and holes, e.g. antenna mounting holes in car bodies
Recommendation for use: Speed range 200-500 RPM To be used for smallest burr dia., e.g. sheet edge work max. 9.000 RPM.
d1 l2 l1
d2
Order No.
Angle
HSS 104/8
057902
31
195
With their three identical cutting areas, these HSS edge trimming cutters provides threein-one versatility and achieve a much longer service life.
d2
Application: Edge breaking to a defined radius Recommendation for use: Cutting speed range 60-80 m/min, Speed range 3.100-4.200 RPM. For use on smallest burr dia., e.g. sheet edge work max. 9.000 RPM. Min. burr dia. [mm] 5,5 Radius r [mm] 5,0 1 92
d1 l2 l1
Cylindrical rotary cutter with triple, concave contour in special cut with shank dia. 6 mm.
Order No.
HSS 156/6
057964
50 I 202
HSS aluminium cutters with female thread HSS 119 HSS 120
Suitable holder
Arbors
Suitable for tools with female thread M10. Ordering example: 4007220062111 BO 6/10 Arbor for tools with female thread
Order No.
BO 6/10 BO 8/10
202 I 51
202
Set 81 HSS
Order No.
Cut 3
EAN 4007220 81 HSS Set 82 HSS 060957 The tools are kept clean, protected, secured and neatly arranged in a non-breakable plastic box. 6 1 640
Contents: 10 HSS rotary cutters 1 piece each: HSS A 1013 ST/6 C3 HSS A 1625 ST/6 C3 HSS K 1630/6 C3 HSS F 1614/6 C3 HSS G 1020/6 C3 HSS L 1020/6 C3 HSS L 1630/6 C3 HSS O 1625/6 C3 HSS W 1220/6 C3 HSS 45/6 C3
Order No.
Cut 3
EAN 4007220 82 HSS Set 83 HSS 060988 The tools are kept clean, protected and neatly arranged in a plastic box with transparent lid. 6 1 415
Contents: 18 HSS rotary cutters 1 piece each: HSS A 0616 ST/6 C3 HSS A 1225/6 C3 HSS C 0616/6 C3 HSS C 1225/6 C3 HSS K 0618/6 C3 HSS K 1225/6 C3 HSS K 1230/6 C3 HSS F 0403/6 C3 HSS 0807/6 C3 HSS F 1210/6 C3 HSS F 1614/6 C3 HSS G 0618/6 C3 HSS G 1225/6 C3 HSS O 0610/6 C3 HSS O 1220/6 C3 HSS 55/6 C3 HSS 63/6 C3 HSS 64/6 C3
Order No.
Cut 3
52 I 202
906-928
For fine-machining small and hard-to-reach places. Order No. Cut Special cut EAN 4007220 906/3 908/3 911/3 922/3 923/3 924/3 925/3 926/3 928/3 941-954 058190 058213 058244 058251 058268 058275 058282 058299 058312
Available with special cut, in nine different head shapes, and a wide range of dimensions, 3 mm shank dia., shank length 30 mm. Shank dia. [mm] Burr dia. x length [mm] 6,0 x 4,2 8,0 x 5,5 1,6 x 2,8 2,3 x 4,0 3,2 x 5,6 4,0 x 7,0 5,0 x 8,7 6,0 x 10,5 8,0 x 14,0 Overall length [mm] 34,2 35,5 32,8 34,0 35,6 37,0 38,7 40,5 44,0
Radius r [mm] 5 5 5 5 5 5 5 5 5 15 20 15 15 15 15 15 16 22
3 3 3 3 3 3 3 3 3
70 70 32 32 32 32 32 32 32
942
944
946 Burr dia. x length [mm] 1,6 2,3 3,2 4,0 5,0 6,0 7,0 8,0 8,0 x 2,0 10,0 x 2,5 12,0 x 3,0 14,0 x 3,5
947
948 Overall length [mm] 31,6 32,3 33,2 34,0 35,0 36,0 37,0 38,0 32,0 32,5 33,0 33,5
951 Angle
953
954
941/3 942/3 943/3 944/3 945/3 946/3 947/3 948/3 951/3 952/3 953/3 954/3
058329 058336 058343 058350 058367 058374 058381 058398 058404 058411 058428 058435
3 3 3 3 3 3 3 3 3 3 3 3
5 5 5 5 5 5 5 5 5 5 5 5
15 15 15 15 16 18 24 25 20 22 24 28
202 I 53
202
906
908
911
922
923
924
925
926
928
961-987
961
962
963
964
971
972
973
979
985
986
987
For fine-machining small and hard-to-reach places. Available with special cut, in nine different head shapes, and a wide range of dimensions, 3 mm shank dia., shank length 30 mm. Order No. Cut Special cut EAN 4007220 961/3 962/3 963/3 964/3 971/3 972/3 973/3 979/3 985/3 986/3 987/3 Set 84 HSS 058442 058459 058466 058473 058480 058497 058503 058534 058565 058572 058589
Ordering note: HSS finishing cutters 985 and 987 are supplied with chip breakers.
Burr dia. x length [mm] 8,0 x 2,0 10,0 x 2,3 12,0 x 2,6 14,0 x 3,0 6,0 x 1,0 8,0 x 1,0 10,0 x 1,0 7,0 x 10,0 7,0 x 10,0 6,0 x 10,0 7,0 x 12,0
Overall length [mm] 32,0 32,3 32,6 33,0 31,0 31,0 31,0 40,0 40,0 40,0 42,0
Angle
3 3 3 3 3 3 3 3 3 3 3
22 -
Suitable for fine stock removal on small and hard-to-reach places. The tools are kept clean, protected and neatly arranged in a plastic box with transparent lid.
Contents: 15 HSS finishing cutters 1 piece each: 923 928 946 952 941 944 954 926 945 951 943 924 947 942 973
Order No.
84 HSS
061008
116
54 I 202
Advantages
The deep-cut chip flute contributes to the extremely smooth running and high cutting performance. The high-quality drill tip ensures easy centring and drilling. Steel, cast steel up to 700 N/mm Steel, cast steel between 700 N/mm and 1.000 N/mm Stainless steel (INOX) Cast iron
The HSS step drill HICOAT is used on sheets, pipes and profiles with a maximum material thickness of 4 mm. Cutting oil or compressed air can be used as coolant/lubricant. Please refer to the table for the recommended speed ranges.
Non-ferrous metals
Step dia. [mm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30 2.390 1.590 1.190 950 800 680 600 530 480 430 400 370 340 320 1.590 1.060 800 640 530 450 400 350 320 290 270 240 230 210
Recommended [RPM] 1.590 1.060 800 640 530 450 400 350 320 290 270 240 230 210 1.190 800 600 480 400 340 300 270 240 220 200 180 170 160 2.390 1.590 1.190 950 800 680 600 530 480 430 400 370 340 320 1.590 1.060 800 640 530 450 400 350 320 290 270 240 230 210
Order No.
10
202 I 55
202
Advantages
Cost-effective sawing of round cut outs. Can be used on diverse materials such as alloy and non-alloy steels, stainless steel (INOX) please observe recommended use cast iron, aluminium, copper, bronze, brass, wood, plastics etc. Hole saws have an alternating tooth pitch which prevents chattering during sawing. PFERD offers a range of the most common HSS hole saws in sets for tradesmen, fitters, electricians and mechanics. Hole saws are centred and guided via the HSS pilot drill (supplied with compression spring for improved ejection of the sawn material).
Safety recommendations
When using shank extensions, the recommended hole saw speed ranges must not be exceeded. Risk of accidents! = Wear eye protection! Read the instructions! = (Please observe the recommended RPM!)
56 I 202
Order No.
EAN 4007220
Dia. D [mm]
Dia. d [Inch]
Rec. [RPM] Steel, cast steel < 700 N/mm2 620 550 520 460 425 410 390 360 350 325 300 285 275 260 250 235 230 215 210 200 195 185 180 170 165 160 150 145 140 135 135 130 130 125 120 115 110 105 100
Rec. Rec. [RPM] [RPM] Steel, Stainless cast steel steel (INOX) > 700 < 1.000 N/mm2 310 275 260 230 210 205 195 180 175 160 150 145 140 135 125 115 115 110 105 100 95 90 90 85 80 80 75 70 70 65 60 65 65 60 60 55 55 50 50 310 275 260 230 210 205 195 180 175 160 150 145 140 135 125 115 115 110 105 100 95 90 90 85 80 80 75 70 70 65 60 65 65 60 60 55 55 50 50
Suitable arbors
LS 14 LS 16 LS 17 LS 19 LS 20 LS 21 LS 22 LS 24 LS 25 LS 27 LS 29 LS 30 LS 32 LS 33 LS 35 LS 37 LS 38 LS 40 LS 41 LS 43 LS 44 LS 46 LS 48 LS 51 LS 52 LS 54 LS 57 LS 59 LS 60 LS 64 LS 65 LS 67 LS 68 LS 70 LS 73 LS 76 LS 79 LS 83 LS 86
319086 062319 319093 062326 062333 319109 062340 319116 062357 062364 062371 062388 062395 062401 062418 319123 062425 319130 062432 319147 062449 319154 062456 062463 319161 062470 062487 319178 062494 062500 319185 062517 500811 062524 062531 062548 062555 062562 319192
14 16 17 19 20 21 22 24 25 27 29 30 32 33 35 37 38 40 41 43 44 46 48 51 52 54 57 59 60 64 65 67 68 70 73 76 79 83 86
9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1 1/16 1 1/8 1 3/16 1 1/4 1 5/16 1 3/8 1 7/16 1 1/2 1 9/16 1 5/8 1 11/16 1 3/4 1 13/16 1 7/8 2 2 1/16 2 1/8 2 1/4 2 5/16 2 3/8 2 1/2 2 9/16 2 5/8 2 11/16 2 3/4 2 7/8 3 3 1/8 3 1/4 3 3/8
34 34 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31
1 5/16 1 5/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 7/16 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4
800 730 680 600 560 540 520 470 470 435 400 380 360 345 330 310 300 280 280 260 260 250 240 230 220 210 200 190 190 180 180 170 170 160 160 150 140 140 130
400 365 340 300 280 270 260 235 235 215 200 190 180 175 165 155 150 140 140 130 130 125 120 115 110 105 100 95 95 90 90 85 85 80 80 75 70 70 65
LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 1, 4 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2
28 29 32 40 42 43 50 57 60 66 68 75 82 102 108 111 112 114 115 116 118 119 122 124 130 140 150 156 165 180 190 200 205 210 225 245 260 285 310
202 I 57
202
Continued from last page. Order No. EAN 4007220 Dia. D [mm] Dia. d [Inch] Max. cutting [mm] Max. cutting [Inch] Rec. [RPM] Steel, cast steel < 700 N/mm2 95 95 90 90 85 80 75 75 70 65 60 55 Rec. Rec. [RPM] [RPM] Steel, Stainless cast steel steel (INOX) > 700 < 1.000 N/mm2 45 45 45 45 40 40 35 35 35 30 30 25 45 45 45 45 40 40 35 35 35 30 30 25 Rec. Rec. [RPM] [RPM] Non- Cast iron ferrous metals Suitable arbors
062579 062586 062593 319208 062609 062616 319222 062623 319239 319246 319253 319260
31 31 31 31 31 31 31 31 31 31 31 31
1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4
65 60 60 60 55 55 50 50 45 40 40 35
LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2 LSS 2
320 335 350 370 390 420 475 490 550 595 720 850
Contains the most common diameters for use in the crafts. The set is delivered neatly arranged in a protective plastic box. The Operating Instructions are included. It is possible to use the LS 32 and LS 38 hole saws with the LSA adapter (with washer).
Contents: 5 HSS hole saws LS 22, LS 25, LS 29, LS 32, LS 38 1 hole saw arbor LSS 4 1 LSA adapter for a hole saw arbor LSS 4 1 allen key, 4 mm 1 ejection spring
58 I 202
Order No. LS-SO 9 I Contains the most common international diameters for electricians. The set is neatly arranged in a protective plastic box. The operating instructions are included. It is possible to use the LS 35 hole saw in connection with the LSA adapter (with washer).
Contents: 6 HSS hole saws LS 22, LS 29, LS 35, LS 44, LS 51, LS 64 2 hole saw arbors LSS 2, LSS 4 1 LSA adapter for a hole saw arbor LSS 4 1 allen key, 4 mm 1 ejection spring
Order No. LS-SO 9 E-1 Contains the most common German diameters for electricians. The set is neatly arranged in a protective plastic box. The operating instructions are included. It is possible to use the LS 38 hole saw in connection with the LSA adapter (with washer).
Dimension [mm] 219 x 156 x 60 1 Set for electricians (German standard sizes) 1.200
Contents: 9 HSS hole saws LS 19, LS 22, LS 25, LS 32, LS 38, LS 44, LS 51, LS 60, LS 68 2 hole saw arbors LSS 2, LSS 4 1 LSA adapter for a hole saw arbor LSS 4 1 pilot drill LSB 6/90 1 allen key, 4 mm 1 ejection spring
Order No. LS-SO 13 E-2 Contains the most common diameters for engineers in construction, containers and pipeline industries. The set is neatly arranged in a protective plastic box. The operating instructions are included. It is possible to use the LS 35 and LS 38 hole saws in connection with the LSA adapter (with washer). Order No. LS-SO 13 M
Contents: 9 HSS hole saws LS 19, LS 22, LS 29, LS 35, LS 38, LS 44, LS 51, LS 57, LS 64 2 hole saw arbors LSS 2, LSS 4 1 pilot drill LSB 6/90 1 LSA adapter for a hole saw arbor LSS 4 1 allen key, 4 mm 1 ejection spring
202 I 59
202
LSS 1
LSS 2
Arbor shapes
The adjacent table shows information on shank forms, LSS dimensions and LSB pilot drills. The appropriate PFERD hole saws have been shown.
Shank shape
LSS 1 LSS 2 LSS 4 Pilot drill LSB 6/60 LSB 6/90 Shank dimensions [mm]
SW 9,53
Compression spring
All hole saw arbors are delivered with a compression spring for better ejection of the sawn material. Before application, this compression spring can be installed/deinstalled if required. Screw on the compression spring from the side with the smaller diameter up to its limit. It is also possible to use the compression spring with the LSA adapter (see diagram).
60 I 202
6,35
Shank type
Suitable for
SVL-300
hexagonal
LSS 1, LSS 2
341
With the repair set for hole saw arbors the most common parts can be replaced in case of loss or damage.
Contents: 2 compression springs 2 hexagon socket head screws 1 hexagon socket wrench SW 4
Order No. RSL-5 Hole saws LS 32 to LS 38 can be used with the LSA adapter, a washer and the hole saws arbors LSS 1 and LSS 4.
EAN 4007220 758953 Recommendation for use: We do not recommend using the adapter for hole saws with a diameter of more than 38 mm. 1 LSA adapter 34
202 I 61
202
TC Hole Cutters
TC Hole Cutters, Recommendations for Use
Advantages
High concentricity, as the cutting head and shank are produced in one piece. Optimum cutting performance due to sharp ground teeth from high-quality tungsten carbide. Replaceable HSS pilot drill.
Note
PFERD tungsten carbide hole cutters can be re-sharpened. Timely and professional resharpening substantially lengthens the tool life. Please call your local sharpening service. PFERD offers two types of tungsten carbide hole cutters: 8 mm tool height (flat type) for work on sheets and flat materials, available in different diameters from 16 to 105 mm. 35 mm tool height (long type) for work on pipes and curved surfaces, available in different diameters from 16 to 60 mm.
Tungsten carbide hole cutters are professional tools for quick, precise hole-cutting (cut-outs) of between 16 and 105 mm in diameter. They are suitable for working on alloy and nonalloy steels, stainless steel (INOX), non-ferrous metals and plastics (including GRP). Tungsten carbide hole cutters are used on hand-held drills or on stationary machines.
Tooth pitch
PFERD hole cutters have an irregular tooth pitch (distance between teeth) to prevent tool chatter.
max. 4 mm
Centrepunching
TC hole cutters
Shank dia. mm
Shank shape
The adjacent table shows information about the shank shape and the dimensions of the LOS hole saw.
Safety recommendations
dia. 16 to 22 mm 7 = Wear eye protection! dia. 23 to 55 mm 10
D
dia. 60 to 105 mm
12
62 I 202
TC Hole Cutters
TC Hole Cutters
The flat type (tool height 8 mm) is suitable for work on flat materials up to 4 mm in thickness. Ordering example: EAN 4007220062913 LOS HM 1608
Order No.
EAN 4007220
Dia. D [mm]
Rec. [RPM] Steel, cast steel 790 - 1.200 710 - 1.060 670 - 1.000 630 - 950 600 - 910 580 - 870 550 - 830 530 - 800 510 - 760 470 - 710 455 - 680 425 - 635 400 - 600 375 - 560 365 - 545 335 - 505 320 - 480 305 - 455 295 - 445 285 - 425 265 - 400 255 - 380 250 - 375 245 - 370 235 - 355 230 - 350 210 - 320 195 - 295 190 - 280 180 - 270 170 - 255 160 - 240 140 - 210 125 - 190 120 - 180
Rec. [RPM] Stainless steel (INOX) 400 - 1.000 350 - 880 330 - 480 320 - 800 300 - 760 290 - 720 280 - 690 270 - 660 260 - 640 240 - 590 230 - 570 210 - 530 200 - 500 185 - 470 180 - 450 170 - 420 160 - 400 150 - 380 150 - 370 140 - 355 135 - 330 125 - 320 125 - 310 120 - 305 120 - 295 115 - 290 105 - 265 100 - 245 95 - 235 90 - 230 85 - 215 80 - 200 70 - 180 65 - 160 60 - 150
Matching drill
LOS HM 1608 LOS HM 1808 LOS HM 1908 LOS HM 2008 LOS HM 2108 LOS HM 2208 LOS HM 2308 LOS HM 2408 LOS HM 2508 LOS HM 2708 LOS HM 2808 LOS HM 3008 LOS HM 3208 LOS HM 3408 LOS HM 3508 LOS HM 3808 LOS HM 4008 LOS HM 4208 LOS HM 4308 LOS HM 4508 LOS HM 4808 LOS HM 5008 LOS HM 5108 LOS HM 5208 LOS HM 5408 LOS HM 5508 LOS HM 6008 LOS HM 6508 LOS HM 6808 LOS HM 7008 LOS HM 7508 LOS HM 8008 LOS HM 9008 LOS HM 10008 LOS HM 10508
062913 062937 062944 062951 062968 062975 062982 062999 063002 063026 063033 063057 063071 063095 063101 063132 063156 063170 063187 063200 063231 063255 063262 063279 063293 063309 063354 063361 063378 063385 063392 063408 063422 063446 063453
16 18 19 20 21 22 23 24 25 27 28 30 32 34 35 38 40 42 43 45 48 50 51 52 54 55 60 65 68 70 75 80 90 100 105
LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 6/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48 LOSB 8/48
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
84 88 92 96 100 104 120 122 126 130 132 138 150 150 158 168 190 192 196 202 214 220 232 232 250 250 280 314 330 342 370 400 490 580 680
202 I 63
202
TC Hole Cutters
TC Hole Cutters
The long type (tool height 35 mm) is suitable for use on curved surfaces and pipe materials. Ordering note: LOS HM 6060: tool height 60 mm Ordering example: EAN 4007220063491 LOS HM 1635
Order No.
EAN 4007220
Dia. D [mm]
Rec. [RPM] Steel, cast steel 790 - 1.200 750 - 1.130 710 - 1.060 670 - 1.000 630 - 950 600 - 910 580 - 870 530 - 800 510 - 760 490 - 740 470 - 710 455 - 680 425 - 635 400 - 600 365 - 545 335 - 505 320 - 480 305 - 455 295 - 445 285 - 425 265 - 400 255 - 380 245 - 370 230 - 350 210 - 320
Rec. [RPM] Stainless steel (INOX) 400 - 1.000 370 - 930 350 - 880 330 - 480 320 - 800 300 - 760 290 - 720 270 - 660 260 - 640 250 - 610 240 - 590 230 - 570 210 - 530 200 - 500 180 - 450 170 - 420 160 - 400 150 - 380 150 - 370 140 - 355 135 - 330 125 - 320 120 - 305 115 - 290 105 - 265
Matching drill
LOS HM 1635 LOS HM 1735 LOS HM 1835 LOS HM 1935 LOS HM 2035 LOS HM 2135 LOS HM 2235 LOS HM 2435 LOS HM 2535 LOS HM 2635 LOS HM 2735 LOS HM 2835 LOS HM 3035 LOS HM 3235 LOS HM 3535 LOS HM 3835 LOS HM 4035 LOS HM 4235 LOS HM 4335 LOS HM 4535 LOS HM 4835 LOS HM 5035 LOS HM 5235 LOS HM 5535 LOS HM 6060
063491 063507 063514 063521 063538 063545 063552 063576 063583 063590 063606 063613 063637 063651 063682 063712 063736 063750 063767 063781 063811 063835 063842 063859 063866
16 17 18 19 20 21 22 24 25 26 27 28 30 32 35 38 40 42 43 45 48 50 52 55 60
LOSB 6/69 LOSB 6/69 LOSB 6/69 LOSB 6/69 LOSB 6/69 LOSB 6/69 LOSB 6/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/69 LOSB 8/94
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
100 102 104 108 110 112 118 152 160 162 164 170 174 180 200 212 218 234 242 250 264 280 284 304 400
Order No.
LOSB 6/48 LOSB 6/69 LOSB 8/69 LOSB 8/94 LOSB 8/48
64 I 202