Clean Energy Council Installers Checklist
Clean Energy Council Installers Checklist
Clean Energy Council Installers Checklist
INSTALLATION CHECKLIST
PV ARRAY
Mounted flat on roof Building integrated Mounted on tilted array frame PV Array tilt
PV Array orientation Solar array is securely fixed Details. Timber used is suitable for external use or is properly sealed No dissimilar metals are in contact with the array frames or supports Roof penetrations are suitably sealed and weatherproofed PV wiring losses are less than 5% at the maximum current output of the array Weatherproof isolator is mounted immediately adjacent to the array Wiring is protected from UV and mechanical damage
If the solar system is connected to a distribution board then the following sign is located on main switchboard and all intermediate distribution boards
WARNING
DUAL SUPPLY ISOLATE SOLAR SUPPLY AT DISTRIBUTION BOARD DB???
Where the inverter is not adjacent to the main switchboard, location information is provided
AS/NZS5033 Appendix G
SOLAR DC
INVERTER
Double pole DC isolator (or DC circuit breaker mounted close to input of the inverter (Rating. ...A) Isolator mounted on output of the inverter (can be part of inverter) AC circuit breaker mounted within the switchboard to act as main switch for the PV / inverter system. ( Rating .. A ) Inverter is housed in weatherproof enclosure or inside building Adequate space and ventilation for inverter
( White on Red )
________________________________________________ This checklist is based on the Clean Energy Councils GC Design and Installation Guidelines. The Guidelines demonstrate the latest industry "best practice" and are to be read in conjunction with the relevant Australian Standards. ________________________________________________
LV DC CABLING
Is clearly identified in accordance with these guidelines
_________________________________________________
AUTHORISATION : I, CEC Accreditation number verify that the following system has been installed to the standard indicated by these guidelines and complies with all applicable Australian Standards Name of the person for whom the system was installed .. Location of system .. signed .. Date : / /
Attach a separate sheet detailing any departures
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V .V .V .V
WARNING: The following procedures describe how to measure short circuit currents - the voltages can be very high and if the procedures are not followed then arcing and damage to components could occur. Note : Some projects require that short circuit currents are recorded as part of the contractual commissioning, otherwise a record of the actual operating current of each string is sufficient. This could be done by using the meter on the inverter or by using a clamp meter when the system is operational. Where short circuit currents are required then to do the following tests safely: 1. Ensure each string fuse ( where required ) is not connected or that LV array is still broken into ELV segments 2. Leave solar array cable connected to the main solar DC switch. 3. Remove the cable from the DC main switch to the inverter. 4. With the DC switch off- put a link or small cable between the positive and negative outputs of the DC main switch. 5. Install the string fuse for string 1 or connect the ELV segments to complete the wiring of the string. Turn on DC main switch - using a DC clamp meter measure the DC short circuit current for String 1. Turn off DC main switch. Disconnect string fuse for string 1 or remove links to break string into ELV segments.. 6. Repeat point 5 for each string 7. After each string has been individually measured ensure DC main switch is off- then install all string fuses or connect the ELV segments of each string. Turn on DC switch and measure DC Array current using clamp meter. Turn off switch and remove link in output of DC main switch. Where short circuit currents are not required then record the operating current/s after Start-Up of System.
CHECK Continuity between strings and array junction box String 1 +ve String 1 -ve String 2 +ve String 2 -ve String 3 +ve String 3 -ve String 4 +ve String 4 -ve Continuity between array junction box and PV DC main switch CHECK Polarity of PV string and array wiring String 1 String 2 String 3 String 4 Array +ve Array -ve Polarity of wiring between array junction box and PV DC main switch
WARNING: IF POLARITY OF ONE STRING IS REVERSED, THIS CAN CAUSE A FIRE IN THE ARRAY JUNCTION BOX.
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A Start-Up of System A A .A A
Refer to system manual for the inverter and follow start-up procedure. This generally involves turning on the PV DC main switch followed by the Solar AC main switch but the procedures as recommended by the inverter manufacturer must be followed. System connects to grid [ after 60 seconds ] When the AC main switch is turned ON - follow the inverter start-up procedure Voltage at d.c. input of inverter
With the PV DC main switch OFF CHECK Continuity between PV DC. main switch and inverter Array +ve Array -ve CHECK polarity between the PV d.c. main switch and inverter RECORD Open circuit voltage at input side of the array DC main switch
......V
Voltage is within operating limits of inverter Voltage at a.c. output of inverter Input power of the inverter
( where available )
......V
......W ......W
...V
WARNING: If polarity is reversed at the inverter damage may occur which is generally not covered under warranty
Output power as expected Turn AC main switch OFF System immediately disconnects from grid PV Operating current
INVERTER AC
Ensure that the AC grid supply is isolated and the Solar AC main switch is OFF CHECK Continuity between Inverter & Solar AC main switch Line Neutral 1. Where theres only one string in the array record the operating current after Start-Up of System. 2. If more than one string - turn off the inverter, the a.c. main switch and d.c main switch. Isolate all strings. 3. With one string connected at a time turn system back on and record the operating current of that string. Repeat 2 and 3 above until all string currents have been recorded NOTE: Any string current tests should be performed on a
bright sunny day with no cloud. This is to avoid varied readings due to cloud cover.
CHECK Continuity between Solar AC main switch & kWh meter Line Neutral CHECK polarity at the Inverter and the Solar AC main switch CHECK polarity at the output of Solar AC main switch from the kWh meter
A A A .A A
RECORD the voltage at the output of the Solar AC main switch .....V Initial reading of kWh meter .
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