Industry Profile
Industry Profile
Industry Profile
Dissertation submitted to the Visvesvaraya Technological University, Belgaum in partial fulfillment of the requirements for the award of the Degree of
ACHARYA INSTITUTES
Department of MBA Acharya Institute of Technology Soladevanahalli, Hesarghatta Main Road, Bangalore - 560090
March 2012
STUDENT DECLARATION
I hereby declare that this CORPORATE EXPOSURE LEARNING AND WORKING CAPTIAL MANAGEMENT OF FERTILIZERS AND
CHEMICALS OF TRAVANCORE LTD is prepared by me based on the original study conducted at Fertilizers and Chemicals of Travancore Ltd under the guidance of the internal guide Ms. SREELAKSHMI, Department of MBA and the external guide Mr. C VIJAYAKUMAR[AM, FINANCE, Fertilizers and Chemicals of Travancore Ltd] during the period from 19th December 2011 to 25th February 2012. I declare that this training report has not been submitted to any other institution or University for the award of any diploma or degree.
Date
GUIDE DECLARATION
This is to certify that Dini Dominic, 1AY10MBA43, a bonafied student of IV Semester MBA has undergone an Corporate Exposure Learning and Research project entitled Working Capital Management of FACT, from 19th December 2011 to 25th February 2012 at Fertilizers and Chemicals of Travancore Ltd, under my guidance towards the partial fulfillment for award of Master of Business Administration, Visvesvaraya Technological
University, Belgaum. _______________________ Name of the Guide & Designation Department of MBA Acharya Institute of Technology
ACKNOWLEDGEMENT
Apart from the efforts from me, the success of this Project largely depends on the encouragement and guidelines from many others. I take this opportunity to express my gratitude to the people who have been instrumental in the successful completion of this Project. I would like to use this opportunity to thank the Management of the Fertilizers and Chemicals of Travancore Ltd for permitting me to do this Project in their Organization. I take immense pleasure in thanking Mr. S VIJAYAKUMAR AM (Fin), My External guide from FACT Ltd, for providing me with the required guidance for doing my Project. I would like to thank Mr. VENKATESWARAN, Deputy Manager, IE, FEDO division, FACT for his help and assistance in carrying out this Project work. I wish to express my deep sense of gratitude to my Internal Guide Ms. SREELAKSHMI, LECTURER, ACHARYA INSTITUTE OF
TECHNOLOGY, SOLDEVANAHALLI, for her able guidance and useful suggestions which helped me to complete this Project in time. I would also like to thank all the Employees of FACT, who had helped me directly or indirectly for the successful completion of this Project work. I also use this opportunity to thank all the Project Trainees at FACT, who had provided me with their valuable suggestions in the successful completion of this Project Work. Finally, yet importantly, I would like to express my heartfelt thanks to my beloved parents for their blessings, my friends and classmates for their help and wishes for the successful completion of this Project.
TABLE OF CONTENTS PART - A Chapter No: I 1.1 II 2A A B 2B 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.9.1 2.9.2 2.9.3 2.9.4 2.9.5 2.1 III 3.1 3.2 3.3 IV 4.1 4.2 4.3 4.4 V 5.1 5.1.1 VI 6.1 6.2 6.3
Title of the Chapter Executive Summary About the Study Introduction Industry Profile Fertiliser Industry Chemical Industry Company Profile Origin and Growth Milestones Vision Statement Mission Statement Objectives Ownership Pattern Product/Service Profile Compitetors Profile Departmentalisation & Work Flow Finance Department Human Resource Department Marketing Department Production Department Materials Department Future Plans and Prospects Implementation of Mckinsey 7 S Model Introduction Hard 'S' Soft 'S' SWOT Analysis Strength Weakness Opportunities Threats Annual Report Directors Report Overall Performance Summary Findings Learning Experience Suggestions
Page No: 1 2 4 5 5 5 6 6 7 7 7 8 8 8 8 9 9 11 13 14 16 17 18 19 20 20 22 23 23 23 23 24 25 25 30 31 31 31
PART - B
Chapter No: I 1.1 1.2 1.3 1.4 1.5 1.6 II 2.1 2.2 2.3 2.4 2.5 2.5.1 2.5.2 2.5.2.1 2.5.2.2 2.5.2.3 2.5.3 2.5.3.1 2.5.3.2 2.5.4 2.5.4.1 2.5.4.2 2.5.5 2.5.6 2.5.7 2.6 III 3.1 IV 4.1 4.2 4.3 4.4 V
Title Executive Summary Brief Introduction Of the Research Organisation Objectives Methadology Major Findings Conclusion General Introduction Theoretical Background of the Research Statement of The Problem Objectives of the Research Scope of the Research Research Methodology Research Design & Design Adopted Sampling Method Sample Size Sampling Technique Sample Description Sources Of Data Sources Of Literature Primary Data Instrument Design Method Adopted For Communication Structure of the Instrument Statistical Tools used for Data Analysis Brief Introduction of the tools used Software Used for the Study Limitations of the Study Data Analysis and Interpretation Data Analysis Summary Major Findings Suggestions Conclusion Bibliography Annexure
Page No: 36 37 37 37 38 38 39 40 41 43 43 44 44 44 44 44 44 44 45 45 46 46 46 46 46 46 47 47 48 49 69 70 72 72 72 73
LIST OF TABLES
Sl.No: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Name of the Table Current Ratio Table Liquid Ratio Table Absolute Liquid Ratio Table Working Capital Ratio Table Inventory Turnover Ratio table Fixed Assets Turnover Ratio Table Debtors Turnover Ratio Table Average Collection Period Table Net Working Capital Table Gross Working Capital Table Schedule of Changes in WC as on 2006-07 Schedule of Changes in WC as on 2007-08 Schedule of Changes in WC as on 2008-09 Schedule of changes in WC as on 2009-10 Schedule of Changes in WC as on 2010-11 Comparative Balance Sheet as on 31.3.'06 & 31.3.'07 Comparative Balance Sheet as on 31.3.'07 & 31.3.'08 Comparative Balance Sheet as on 31.3.'08 & 31.3.'09 Comparative Balance Sheet as on 31.3.'09 & 31.3.'10 Comparative Balance Sheet as on 31.3.'10 & 31.3.'11
Page No: 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
LIST OF GRAPHS
Graph No: 1 2 3 4 5 6 7 8 9 10
Name of the Graph Page No: Current Ratio Graph 49 Liquid Ratio Graph 50 Absolute Liquid Ratio Graph 51 Working Captial Ratio Graph 52 Inventory Turnover Ratio Graph 53 Fixed Assets Turnover Ratio Graph 54 Debtors Turnover Ratio Graph 55 Average Collection Period Graph 56 Net Working Capital Graph 57 Gross Working Capital Graph 58
CHAPTER - 1
EXECUTIVE SUMMARY
Company at Ambalamukal, Cochin, Kerala. The Major Departments of the Company include the Finance Department, Human Resources Department, Marketing Department, Production Department and the Materials Department. There are other Minor Departments such as the Fire and Safety Department, Maintenance Department and Quality Control Department. Some other minor Divisions in the Company include the FEDO (FACT Engineering and Design organization) and the FEW (FACT Engineering works). Each of the Departments in the Company is headed by the respective General Managers. There is a Chief Managing Director who is the head of the Company. Under him there are three Directors, Marketing Director, Finance Director and the Technical Director. The Marketing Division is under the Marketing Director, the Finance Division is under the Finance Director and all the other Departments are under the Technical director. The General Managers of the respective Departments will come under these Directors. The Marketing Department of the Company looks after the Sales and Distribution of the Products of the Company. The Company has a strong Dealership network all over South India. They also look after the Agronomy Services, Conducts the Marketing Research and Prepares the Sales report of the Company. The Finance Department of the Company looks after the Payroll Billing, Preparation of Journal, Ledger and Trial Balance, Banking, Financial Resources and Materials Accounting, Budget Preparation, Cost Accounting, Auditing,
Preparation of the Financial Statements and Reports and Corporate Planning. The Human Resources Department of the Company looks after the Organizational Human Resource Planning & Development, Retirement & Selection, Wage & Salary administration, Employee records maintaining, Performance Appraisal, Welfare program, Job evaluation, Handling Employee Grievances and Handling the Legal issues within & outside the Organization. 3
The Production Division of the Company looks after the Planning of the Daily Production according to the Annual Target, Submit the Plan to the Government and get the approval, Monitor the Actual Production and Check for any deviation, Make Revision Plans according to the Annual Production and Maintenance of the Plants. The Materials Division of the Company conducts the following activities. They will make sure that the Materials that are required for the Production process are available as the Stock, Procure the Materials that are required for Production, Determine the Quantity of Materials required, Issue the Purchase Order, Import the Materials under the safe approval, Conducts Inspection to ensure the Quality and the Quantity of Materials for Production, Traffic and Movement of the Materials from the Stores to the Production sites, Payment of the Materials purchased, Insurance of the Materials, Determination of the Materials that are required for a particular Product, Determination of the Equipment, Spares and other services for the Production process, and the Storage of the Inventory. The Company was also successful in the implementation of the Mckinsey 7 S Model, a modern management concept in the Organization. It is one of the few Public sector companies who were successful in the implementation of this model.
CHAPTER 2
INTRODUCTION.
FUTURE PROSPECTIVE.
The Fertilizer Sector had shown an upward trend in the recent months due to the expectation that the Government may come up with the policies favorable to the Companies in the sector. The Sector becomes attractive due to the unlimited opportunities to increase the volume to fulfill the gap between the Supply and Demand. The Companies with huge investment plans are waiting for the approval of the DFO. So the sector can outperform in the coming years.
B. CHEMICAL INDUSTRY.
It is one of the fastest growing sectors in the Indian economy that contributes 3% to the GDP. It is fragmented and dispersed multi Product and multi faceted. The Major Sectors includes Petrochemicals, Inorganic Chemicals, Organic Chemicals, Fine and Specialities, Bulk drugs, Agrochemicals, Paints and Dyes. Chemicals are sold directly to the large Customers and through Distribution Channels. The Distribution Channels consist of Stockiest and Dealers spread all over India addressing small segments and Retail Market.
MAJOR PLAYERS.
PETROCHEMICALS -Reliance Industries, IPCL Baroda, Nagothane, Gandhar, Haldia Petrochem, GAIL, NOCIL. FINE AND SPECIALITY CHEMICALS ION Exchange, Balmer Lawrie, Dai Ichi Karkaria, Ciba, Hoecht, Foseco, Nalco Chemicals, Clariant, ICI etc BULK DRUGS Sun, Ranbaxy, Cipla, Shasun, Dr. Reddys, Cheminor, IPCA, Lupin, Cadilla, Wockhardt, Aurobindo, and Kopran AGROCHEMICALS - United Phosphorus, Rallis, Excel, Hoechst Agrevo, Novartis, Bayer etc PAINTS AND DYES Asian Paints, Goodlass Nerolac, ICI, Courtlads, Jenson and Nicholson, Colour Chem (Hoechst), Clariant 6
INORGANIC CHEMICALS GACL, Kanoria Chemicals, DCM, Tata Chemicals, SIEL, Andhra Sugar ORGANIC CHEMICALS GNFC, RCF, Rama Petrochemicals, NFL, Deepak Petrochemicals & Fertilizers, Century Enka, Bongaigon Refinery & Petrochemicals, India Polyfibers ltd, Ester Industries ltd.
FUTURE PERSPECTIVE.
In contrast to the global industry the Indian Chemical Industry is showing an upward trend in the growth. This had prompted the insiders to be optimistic about the future of the sector. The surging demand from the Customers, Technological up gradation and several other factors has positioned the Indian Chemical industry to scale new heights. But even then the domestic Companies will be facing stiff competition from their global counterparts with a strong line of Innovative Products. Therefore to remain competitive the Indian companies have to invest more on R& D activities on a continuous basis. Thus in terms of efficiency the companies have to put concerted effort to maintain the competitive position.
Engineering/Technology services, Providing maximum Customer satisfaction and reasonable reward to the Shareholders, Adhering to Business Ethics and Professionalism with adequate concern for the Community and the Environment.
10
11
12
Director (Finance)
DGM (IA)
DGM (Finance)
Manager (IA)
CM (Bills& Materials)
CM (Sales
CM (Gen. A/c)
Abbreviations.
CMD: Chief Managing Director, DGM: Deputy General Manager, IA: Internal Accounts, CM: Chief Manager, Gen. A/c: General Accounts, Mgr: Manager
FUNCTIONS. The Important functions of the Finance Department are Payroll, Billing, Preparation of Journal, Ledger and Trial Balance, Banking, Financial Resources and Material Accounting, Budget Preparation, Cost Accounting, Auditing, Preparation of Financial Statements and Reports and Corporate Planning
13
RESPONSIBILITIES OF THE PERSONNEL AT EACH LEVEL & WORK FLOW. a. Director ( Finance) Control and co-ordinate all the employees and ensure that they do the required functions in the proper manner. Prepare the strategies that are required for the Financial development b. DGM (IA) He Have to do the following activities viz
Operational/Systems/Management Audit, Proprietary Audit &Audit of sanctions Routine Audit and Special Audit and surprise Verification of Physical stock and have to Prepare the Report c. DGM (Finance) In charge and have to control the Bills& Materials, Sales, Cost, MIS, Budget Preparation and the General Accounts section in the Finance Department. d. CM (Bills& Materials) He have to prepare the Bills of each purchases and send it to the Accounts Department for the Verification and Payment. e. CM (Sales) He have to be Accountable for the Selling and Distribution of the Products and the by Products Should record the transactions that are related to the Sales Transfer of the information from the depots to the HO and the compilation of the Reports. f. CM (Cost, MIS& Budget) Ensure that Cost Accounting is done on the proper manner based on the Accounting Standards MIS Implementation and functioning in the Organization, The collection of the details for the Budget and Budget preparation Preparation of the P& L Account for each division. 14
g. -
CM (General Accounts) Look after the Cash, Banks, payrolls, Tax& Duty section in the Finance Department.
h. -
Mgr (Tax &Duty) Payment and calculation of the Income Tax, Sales Tax, Customs duty, Export and Import Duty of the Organization.
i. -
Manager (Cash, Banks& Payrolls) Payment, Receipt and Storage of Cash, Cheque, Bank drafts, and Postal Money orders, Maintenance of Petty Cash and Cash Book and Bank Dealings. Payment of the salary to the Employees in the organization and Other duties that are assigned by the Authorized Officer.
15
DGM (Admin)
CM (Welfare)
CM (IR)
CM (Legal)
CM (Establishment)
CM (Trg)
CM (IE)
Abbreviations. GM: General Manager, HR: Human Resources, DGM: Deputy General Manager, Admin: Administration, CM: Chief Manager, Trg: Training, IE: Industrial Engineering.
FUNCTIONS. The Functions of the HR department are Organizational Human Resource Planning & Development, Retirement & Selection, Wage & Salary Administration, Employee Records Maintaining, Performance Appraisal, Welfare Program, Job evaluation, Handling Employee Grievances and Handling the legal issues within & outside the Organization.
11
a. -
GM (HR) He is the General Manager who is responsible for all the activities of the HR department which includes Welfare of the Employees, Industrial Relations, Establishment,
b. c. d. e. f. g. -
h. i. -
Administration, Legal, Training of the new & existing Employees, Industrial Engineering and Public Relations. DGM (Admin) Check the Performance of each Department and act as a link chain between them and prepare the consolidated Report. CM (Welfare) Create healthy environment and working conditions for the Employees. Raise the standard of living of the employees. CM (IR) Communication between the Management and the Trade union. Grievance handling and take disciplinary actions when required Handling of the issues that are related to Promotion, Transfer and Rotation. CM (Establishment) Performance Appraisal and Retrenchment. Transfer and rotation Recruitment and Selection. Wage & Salary administration. CM (Legal) Handle the cases of the Company with the outside and the inside parties. CM (Training) Provide training to the new employees and to the existing employees when their performance had reached below the mark. CM (Industrial Engineering) Decide the number of employees required to perform a particular project. Decide the remuneration for the employees that are included in the project. Decide the time period required to complete that particular project. Manager (Public Relation) Maintain the relation of the Company with that of the public.
12
STRUCTURE.
Director (Marketing)
GM (Marketing)
CM (Distribution) CM (Sales)
CM (Ag
AM (KL)
AM (TN)
AM (Kar)
AM (
Abbreviations. GM: General Manager, CM: Chief Manager, AM: Area Manager, KL: Kerala, TN: Tamil Nadu, Kar: Karnataka, AP: Andhra Pradesh. FUNCTIONS. The Functions of the Marketing Department includes Sales, Market Research, Agronomy, Preparation of Sales Report, Processing and Sending replies to Audit queries at the divisional level, Liaison with bulk buyers, Central and State Government officials and Officials of Fertilizers Association of India, Sales force motivation through Internal and External Training Programs. RESPONSIBILITIES OF THE PERSONNEL AT EACH LEVEL & WORK FLOW. a. Director (Marketing) Head of the whole who is responsible for all activities of Marketing Department. Take care of the various activities such as Sales, Distribution and Agronomy. Formulate strategies for the Marketing and the Selling of the Product.
b. -
c. d. e.
GM (Marketing) General Manager of the Marketing Department. Directly responsible for all the activities of the Marketing Department. 13 Implement the strategies that are formulated by the Marketing Director Assign the duties to the concerned Chief Managers and the Managers. CM (Sales) Control and co-ordinate the Sales of the Product through the various channels. Conduct the Marketing Research to understand the market conditions Calculate the approximated demand of the Product for the future and inform it to the Production Department. Prepare the Sales Report. Process and send replies to the queries that are related to the Audit from the various divisional Departments. Motivate the sales force through the internal and the external training programs. CM (Distribution) Dispatch the required Product to the Customers in time. Synchronizations of the Products & ensure the availability of Materials. Conduct the Research to identify the trends in the Distribution network. Ensure that the Customer get the required Product in time. CM (Agronomy) Create the required awareness among the Customers about the Products of the Company and their uses. Educate the Farmers about the various new techniques for Farming. Supervise the Agronomy services of the Company.
CM (Production)
Maintenance.
Pr
CME
Traffic
NH4
NH4SO4 14
NH4PO4
H2SO4
Phosphoric A
Abbreviations. GM: General Manager, UD: Udyogmandalam Division, CM: Chief Manager, CME: Chief Maintenance Engineer, CSP: Chief Superintendent of Production, NH4: Ammonium, NH4SO4: Ammonium Sulphate, NH4PO4: Ammonium Phosphate, H2SO4: Sulphuric Acid. FUNCTIONS. - Plan the Daily Production according to the Annual Target. - Submit the Plan to the Government and get the approval. - Monitor the Actual Production and check for any deviation. - Make Revision Plans according to the Annual Production. - Maintenance of the Plants.
c. CSP -
Make the Revision Plans according to the actual Production. Ensure that the Materials required for the Production is available in the Department. Plan the daily Production according to the Annual target. Calculate the Raw Material required for the actual Production process. Prepare the Budget with the provision for each and every activity in the Production process. Give the contract and decide when to produce
d. CME - Conduct the inspection of the Plants usually in the month of April to make sure that the plant is capable to work for the next year. - Plant maintenance and Prepare the Maintenance Report and give the Report to the Top Management. - Make sure always that the machine is in a good condition to work.
15
CM (RM Purchase)
Mgr (Stores)
Mgr (Tra
Dy CM (RM)
Mgr (ESS)
Mgr (FFTS)
Abbreviations. GM: General Manager, CM: Chief Manager, RM: Raw Materials, Mgr: Manager, ESS: Equipments, Spares and other Services, FFTS: FEDO, FEW, Transportation and stores, FEDO: FACT Engineering and Design Organization, FEW: FACT Engineering works. RESPONSIBILITIES OF THE PERSONNEL AT EACH LEVEL. a. GM (Materials) - Ensure that the Materials (90% Raw Materials) and other Materials required for the Production process are available as the Stock in the Stores. - Control and co-ordinate under him and ensure that they work properly - Decide from where to purchase the required Materials. b. CM (RM Purchase) - Import the Raw Materials under the safe approval of the Purchase committee. - Procurement of the Materials required for Production. - Issue of purchase order and Pre and post dispatch inspection. c. Dy CM (RM) - Determination of the quantity of Materials required for the Production process. - Insurance and Payment for the Materials that are purchased. - Determination of the Materials required for the Production of a particular Product. 16 d. Mgr (ESS) - Determination of the equipments spares and other services that are required for the Production process - Inform them to the Materials Purchase Department. - Determine the quality and other features of the equipments and the Spares that are to be purchased. e. Mgr (FFTS) - Project related and In-house procurement for FEDO & FEW. - RM Transportation - RM Storage - Technical assistance for RM handling.
f. Mgr (Stores) - Receive Inventory - Hold Inventory - Control inventory - Disposal g. Mgr (Traffic) - Loading of the Materials - Arrangement of the Materials - Movement of the Materials
17
CHAPTER 3
18
3.1 INTRODUCTION
The Mckinsey 7 S Model was developed in the early 1980s by Tom Peters and Robert Watersman, the two consultants who worked in the Mckinsey & Company Consulting firm. The model is used to analyze how well the Organization is positioned to achieve its intended objectives. It helps us to improve the performance of the Company, examine the likely effects of the possible changes within the Company, align the Departments and process in the situation of a Merger or Acquisition and to determine how best to implement a proposed strategy.
HARD ELEMENTS.
STRATEGY STRUCTURE SYSTEM
SOFT ELEMENTS.
SHARED VALUE SKILL STYLE STAFF.
Hard elements are easy to define and identify and the management can directly influence them. But on the other hand soft elements are more difficult to describe, are less tangible and are more influenced by the culture. The interdependence between these hard and the soft elements can be identified from the following figure.
Now let us have a brief look on each element. Strategy: the plan devised to maintain and build competitive advantage over the competition. Structure: the way the organization is structured. i.e. who reports to whom Systems: the daily activities and procedures that the staff members are engaged in to get the job done. Style: the style of the leadership adopted in the organization 19 Staff: the employees and their general capabilities. Skill: the actual skill and competencies possessed by the employees working in the Company.
3.2 HARD S.
Strategy.
The main strategy followed by the Company is Product Differentiation. The main objective of the organization is the economic Production of the Fertilizers and Caprolactum, constant innovation to produce new Products and Technological Up gradation. The lack of fund for the achievement of these objectives is the main constraint faced by the Company. The Company is mainly concentrating on South India. Factamfos is the Major Product of the Company with the maximum demand and a change in the preference of the Customers is not expected in the near future.
Structure.
The Company has a Centralized Marketing Division, HR Division, Finance Division and Materials Division. The Chief Managing Director is the Head of the Company, under which there are three Functional Directors for Marketing, Technical and the Finance, who constitute the Top Management of the Company. Each Division in the Organization is headed by the General Manager. There are Deputy General Managers and the Chief Managers who works under the General Managers who constitute the Middle level management. The Functional Managers come under the Middle level managers and all the non managerial employees in the organization functions under the respective Functional Managers. The Company follows a Centralized decision making system.
System.
The Main systems in the organization include Marketing, Technical and the Finance. Except the Marketing and the Finance General Managers all the other General Managers of each division directly reports to the Technical Director.
Style.
The Management style is not so liberal. Since it is a Public Sector Undertaking the major decisions of the Company is taken by the Government after the consultation with the Top management of the Company. But it is not so effective since the 20
Employees of the Organization may have more idea about the working and the requirements of the Company than the Government. The Employees of the Company are really competitive and co-operative.
Staff
The Employees of the Organization have good work experience than any other Company. There are 3,197 Employees who work in the Company, out of which 837 are Managers and the rest are Non managers. But the Company is selecting new Employees to the level of the Management Trainees who are in their training period now. Even though the present permanent Employees of the Company has a handful of work experience more and more new Employees are to be included in the organization to ensure the competitiveness of the Company. It is also a part of the Corporate Social Responsibility of the Company.
Skills
The major skill represented in the Company is the dedicated Employees and their competitiveness due to their good work experience. The Marketing Division of the Company is also very strong due to which the Products of the Company had become the leader in the South Indian market. The present Employees are capable but more and more youth is also required to ensure the competitiveness of the Company. They can also give new ideas and concepts that can be beneficial for the Company. The Employees are evaluated by the Performance Appraisal program.
21
CHAPTER 4
SWOT ANALYSIS
22
CHAPTER -5
ANNUAL REPORT
24
From the above table it can be seen that the Company has achieved considerable improvement in the Production of Ammonium Sulphate and Caprolactum. But there is a shortfall in the Production of Factamfos as compared to the previous year due to the Shortage of the Phosphoric acid. Due to the accumulated losses, the Company has decided not to pay the Dividend to the Shareholders this year. Due to the shortfall in the Raw Materials the Production had fall down much below the targeted levels. In order to improve the Turnover and Profitability, the Company is concentrating in Marketing of the traded Products. So the Company is expecting an improved Physical and Financial performance during the financial year 2011-12. 25
constituted by the Department of Factories and Boilers, Government of Kerala in the category of very large chemical factories. 5.3.2.3 COCHIN DIVISION. During the financial year 2010-11 Cochin Division produced 479860 MT of Factamfos 20: 20. The Production of the nutrient Nitrogen and Nutrient P205 was 95809 MT each as against 577200 MT during the year 2009-10. During the year 2010-11 the division produced 245380 MT of Sulphuric Acid and 36050 MT of Phosphoric Acid. 5.3.2.4 MARKETING DIVISION. During the financial year 2010-11 the Fertilizer sales was 9.33 lakhs MT. Sale of Factamfos during the year was 642732 MT. The Sale of Ammonium Sulphate during the year was 220080 MT as compared to 144986 MT during the previous year.
26 5.3.2.5 FEDO. During the year 2010-11 FEDO has achieved a Turnover of Rs. 975 lakhs. FEDO has considerably improved its order position in comparison to the previous year. FEDO is hopeful of getting work orders in the LPG Bottling units and Oil Terminals of HPCL, IOCL and BPCL. 5.3.2.6 FEW. The Turnover of FEW for the year 2010-11 was Rs. 640 lakhs. FEW expect an increase in turnover during 2011-12, a sustained demand from process industry for Pressure vessel and Heat exchangers for replacement as well as capacity expansion. The demand for fabricated components for shop building is expected to bring order to FEW. 5.3.2.7 HUMAN RESOURCE DEVELOPMENT. The Industrial Relations situation was generally peaceful during the year 2010-11 without any work stoppage that affect the normal operations of the Company due to HR related issues. Considering the attrition of Technical hands and Professionals, during the year 2010-11 the Company has recruited technically/ professionally qualified candidates as Management Trainees. The recruitments were done based on the directions issued by the Government of India. 5.3.3 CORPORATE SOCIAL RESPONSIBILITY.
Village Adoption Program Under this Program, 10 progressive farmers with at least 1 acres of land were identified and the soils of their plots were analyzed for Major, Secondary and Micro nutrients. Based on the Soil test results, the soil and the crop specific nutrients required were developed by FACT and are given to the farmers. The Program was conducted in 7 such villages in Kerala, Tamil Nadu, Andhra Pradesh and Karnataka. Farmer Training Program This Program was conducted to impart training to the limited group of 20-25 Farmers on the balanced use of fertilizers based on the soil test results. Pollution Control Activities Production units of FACT are certified for ISO 14001, which always give top most priority to ensure clean air and better living environment to the inhabitants around the factory. The Effluent Treatment plants and emission control facilities are kept in operation along with the parent plants throughout the year and treated liquid effluents and gases emissions discharged from plants confirmed to the standards prescribed by the Kerala State Pollution Control Board.
27
29
CHAPTER - 6
SUMMARY
30
6.1FINDINGS.
The following are the Major Findings that are obtained from my study at Fertilizers and Chemicals of Travancore Ltd, Alwaye, Cochin, Kerala. The Major Strength of the Company is its Employees who are very competitive, well qualified and has good work experience record also. The Company has a strong Dealership network in all over South Indian which helps them to be a leading producer and distributor of the Fertilizers and Chemicals and they provide many services to the Farmers other than their Products.
The Company was successful in the implementation of the Mckinsey 7 S model. Probably it is the only Public Sector Company who was successful in implementing this modern concept compared to the other Public Sector Enterprises. The Major constraint to the Company is the Policies of the Government in terms of fixing the Price of the finished good but the price of the Raw Material is very high. Thus the Company is operating under an uneconomical condition. The Infrastructure facilities of the Company and the Management of the Working Capital Resources in the Company should be improved. The Company also requires more young professionals in it.
2. LEARNING EXPERIENCE.
The Learning Experience in the Company was really awesome. The Training Manager was able to guide me in the proper direction. Even the other Employees of the Company helped me by providing me with all the required details for my study. They were free enough to answer all my questions. As it was a Government Company they provided me with all the necessary freedom as a Project Trainee in the Company.
3. SUGGESTIONS.
The following are some of the important Suggestions based on my study at FACT. Include more and more fresh blood into the Company to increase the further Productivity of the Company. The Company should try to enter into new Geographical Market and should concentrate more on the Exporting section. More and more developments are required in the Infrastructural facilities of the Company and thus to increase the Production capacity. The Company should go for the diversification of the Products and should try to enter into new Product lines. 31
APPENDIX
32
1. PROFIT AND LOSS STATEMENT OF THE COMPANY FOR THE YEAR ENDED 31st
INCOME Sales Less: Excise Duty Net Sales Subsidy/Concession on Fertilizers Gross Income from Contracts & Services Other Income Total Income EXPENDITURE Materials Consumed Cost of Traded Products Sold Repairs and Maintanence Employees Remuneration and Benefits Other Expenses Materials and other direct charges on contracts Interest & Financing Charges Depreciation and Impairment loss Increase / Decrease in Stock Total Expenditure Operating Profit/Loss Adjustments Profit/Loss before tax Provision for tax Provision for fringe benefit tax Profit/Loss after tax Profit/Loss b/f from previous year Net Deficit carried to the BS
MARCH, 2011.
Rs. In Lakhs 134237.73 5118.57 129119.16 115927.52 1025.95 6040.78 252113.41 143220.81 8847.29 4512.46 26804.6 54414.2 164.75 14108.67 4262.72 -110.57 256224.93 -4111.52 821.15 -4932.67 0 0 -4932.67 -45605.36 -50538.03
33
As at 31.03.2011 I. Sources of Funds 1. Shareholders Funds a. Share Capital b. Reserves and Surplus 2. Loan Funds a. Secured Loans b. Unsecured Loans TOTAL II. Application Of Funds 1. Fixed Assets (Net) 2. Investments 3. Current assets. Loans and advances a. Inventories b. Sundry Debtors c. Cash and Bank Balances
d. Other Current Assets
64707.2 79.37 64786.57 65218.06 31631.89 96849.95 161636.52 35729.55 13840.06 61374.75 11229.91 5525.69
37856.51
e. Loans and Advances Total Current Assets 4. Less: Current Liabilities and Provisions a. Liabilities b. Provisions Net Current Assets Profit and Loss Account TOTAL
34 3. WEBSITES.
1. www.fact.co.in 2. www.fert.nic.in
3. en.wikipedia.org/wiki/Mckinsy_7S_Framework. 4. www.indianchemicalcouncil.com
4. COMPANY MANUALS.
The Company does not have the Publication of any Manuals other than the Monthly Newsletter which is published in the Website.
RESPECT
TO
THE
Article that appeared on the THE HINDU Dated 15/3/2011 about FACT, Alwaye,Cochin,Kerala.
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