In technical collaboration with

GmbH, Germany

Partner in Progress

Co-extrusion Blown Film Plants

Manufactured under licence from

GmbH
GERMANY

www.windsormachines.com

ABOUT WINDSOR
Windsor by virtue of its long history and extremely high technical competence has established itself as a sound global player in the field of extrusion machinery. Thanks to the technical collaborations and its continuous R&D that helped Windsor create a satisfied customer base around the globe. Windsor's leadership in blown film line is endorsed since 1992 when we got the collaboration license from KUHNE GmbH. This technological edge was with no other supplier giving as an opportunity to establish our selves as a leader and rest to follow. Likely any other industry maintaining the pinnacle position called for the continued innovations in the Indian context and we successfully executed giving the best value for capital invested. We also developed capability to execute total solution for oversees clients by product sourcing and subsequent training. Today, we are known as solution provider rather than a supplier be it process related, turnkey supply, automation related or mechanics. Our present product program enables us to offer lines up to 3 meters wide and output of 800 kg/hr with full automation. We have rechristened the blown film nomenclature and the newly developed lines are either CROWN (Monolayer) or DUKE and REX (3 layer) or BARON (5 layer) series. With the new series our focus is on running cost and we are continuously working on multiple fronts to ensure that our clients get more yield for every penny they spend.

Extruders
Barrier design screw Grooved feed design barrel for high outputs -30 D long Output upto 800 Kg.hr Geometries of screw and barrel feed sections to match variety of Polymers Fin type heaters for better control of heat AC drives from Europe/Japan Option of imported Gearbox from Europe

Barrier Screw
Constant Primary Lead Solid Channel Melt Channel Barrier Clearance Barrier Lead Constantly Increasing

Primary Flight

Barrier Flight

Primary Lead Constant Increasing

Lead Returns Constant

Barrier screws capable to process LDPE, LLDPE, HMHDPE, Poly amid, EVA, EVOH, PP Primacore & Surlyn , Screws Nitrided up to 65 to 67 HRC High output & Uniform melt quality at low temperature High capacity thrust bearing for longer life

Air Cooling Rings

Dual lip design with high volume for excellent bubble control Option of imported air cooling rings from Germany or Canada for further enhancing performance

Film Blowing Heads

Universal spiral mandrel die designs Stream lined flow path to ensure faster change over CNC machining to ensure highest precision All flow surfaces mirror polished to eliminate degradation of plastic melt A Unique designed flow path to achieve differential layer ratio effectively
5

Functional Layers (Expensive Polymer)

PROFITS

20

Filler Layer (Less Expensive Polymer)

Calibration Baskets-Options
Standard cage for Duke lines 9 point contact type motorised cage for IBC standard lines Scissor design multipoint contact cage

Take Off Assembly

Collapsing Frame Rigid structure & longer support guides the bubbles at higher output & line speed Operator friendly frame setting PBT bushes as standard Option of Aluminum rollers available for specific application Option of motorised adjustment of slats

Reversing Haul Off For all standard lines, reversing haul off forms an integral method for gauge randomisation Horizontaly designed take off available upto 3000mm roller width Variable frequency A.C. drive for nip Synchronized drives Water cooled nips (optional) Slewing ring design

Film Winders
SEMI AUTOMATIC WINDERS Two station semiautomatic surface winders Online reel changeover without any wastage Bow roller provided as expander roller Option of Auto-tension control

FULLY AUTOMATIC WINDERS Winding capacity - 1000 mm / 1000 Kg Line speed Max. 150 m/min Automatic reel change over and automatic web cross-cutting mechanism Pneumatic Shaft (4 Nos) Expander roller - Polyband / Banana European gear drives Load cell for tension control Vector flux drive in closed loop Hydraulic lowering of wound roll (optional)

OPTIONAL FEATURES FOR FULL AUTOMATION Ultrasonic sensors for IBC controls Gravimetric dosing or batch blending with yield control Fully automatic thickness measurement and control

Duke
3 layer blown film co-ex line (non IBC)

In technical collaboration with

In technical collaboration with

GmbH, Germany

DESCRIPTION

UNIT

3 Layer Non IBC Duke 1250 Duke 1500 Duke 1700 Duke 2100

PROCESSING DATA Film layflat width range Film thickness range LL/LD/HD MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD No. of Extruders L/D Ratio Extruder Options 1 Extruder Options 2 Extruder-Motor Rating for Option 1 Extruder-Motor Rating for Option 2 Guage Randomisation DIE Die lip size TAKE OFF Roller width Main nip motor
mm kW mm mm kW kW Kg/hr Kg/hr Kg/hr mm micron

600 - 1250

900 - 1500 1000 - 1700 1400 - 2100 20 - 150

180 - 200 160 - 180 170 - 190 3 30:1 50/50/50 22/22/22 -

200 - 220 180 - 200 190 - 210 3 30:1 55/55/55 50/60/50 30/30/30 22/45/22

220 - 240 200 - 220 210 - 230 3 30:1 55/55/55 50/60/50 30/30/30 22/45/22

220 - 240 200 - 220 210 - 230 3 30:1 55/55/55 50/60/50 30/30/30 22/56/22

Through Oscillating Table / Reversing Haul off

mm

300

350

375

425

1350 2.2

1600 2.2

1800 2.2

2200 2.2

TWO STATION SURFACE WINDER - XTRA FLEX Type Semi - Auto mm Roller width 1350 mm Additional nip motor Winder drive motor Max. wound line speed OPERATING REQUIREMENT Total connected load for Option I Total space requirement (L x W x H)
*Depending on winding shaft bending factor

Semi - Auto Semi - Auto 1600 1.5 1.5 600 8-80 1800 1.5 1.5 800 8-80

Semi - Auto 2200 1.5 1.5 800 8-80

kW kW mm mtrs/min

1.5 1.5 600 8-80

diameter *

kW m

146 16x10x13

172 16x10x13

175 16x10x13

194 18x10x14

Rex

3 layer blown film co-ex line (IBC)

IBC System
Windsor, by virtue of it's long association with Kunhe has the privilege of being the first Indian Company to manufacture and supply the IBC line with German Technology way back in 1997. Today the experience has developed into an expertise and a total of more than 60 lines are successfully extruding profits for the processors. This has enabled the Industry to achieve a minimum conversion cost. Major industry converters in India have continuously patronised Windsor because of the cost competitiveness.
Manufactured under licence from

GmbH
GERMANY

REX

Manufactured under licence from

GmbH, Germany

DESCRIPTION

UNIT

3 Layer IBC PLANT Rex 1250 Rex 1500 Rex 1700 Rex 1900 Rex 2200 Rex 2500 Rex 2700

PROCESSING DATA Film layflat width range

mm

700 - 1250

900 - 1500 1000 - 1700 1200 - 1900 1400 - 2200 1600- 2500 1700 - 2700 25 - 150

Film thickness range LL/LD/HD micron

MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD No. of Extruders L/D Ratio Extruder Options 1 Extruder Options 2 Extruder-Motor Rating for Option 1 Extruder-Motor Rating for Option 2 Guage Randomisation DIE Die lip size TAKE OFF Roller width Main nip motor
mm kW kW mm mm kW Kg/hr Kg/hr Kg/hr

300 - 330 250 - 280 270 - 300 3 30:1 60/60/60 56/56/56 -

320 - 350 300 - 320 300 - 330 3 30:1 60/60/60 55/75/55 56/56/56 30/75/30

350 - 380 300 - 330 310- 340 3 30:1 60/75/60 56/75/56 -

350 - 400 330 - 360 350 - 380 3 30:1 60/75/60 60/90/60 56/75/56 45/112/45

550 - 600 480 - 520 500 - 550 3 30:1 75/90/75 60/120/60 75/132/75 56/180/56

550 - 600 500 - 550 500 - 550 3 30:1 75/90/75 60/120/60

600-650 550 - 580 600 - 625 3 30:1 90/90/90 75/120/75

75/132/75 112/112/112 56/180/56 75/180/75

Reversing Haul Off

mm

300

350

400

425

600

600

650

1350 2.2

1600 2.2

1800 2.2

2050 2.2

2300 3.75

2650 3.75

2850 3.75

TWO STATION SURFACE WINDER # Type Automatic mm Roller width 1350 mm Additional nip motor Winder drive motor Max. wound diameter ** line speed
kW kW mm

Automatic 1600 2.6 2.6 1000 12-120

Automatic 1800 2.6 2.6 1000 12-120

Automatic 2050 2.6 2.6 1000 12-120

Automatic 2300 2.6 2.6 1000 15-150

Automatic 2650 2.6 2.6 1000 15-150

Automatic 2850 2.6 2.6 1000 15-150

2.6 2.6 1000 12-120

mtrs/min

OPERATING REQUIREMENT Total connected kW load for option I Total space requirement (L x W x H)
m

288 18x12x13

349 19x12x13

349 19x12x13

349 20x13x14

476 24x14x14

476 24x14x14

610 25x15x16

# Xtra flex types semi automatic winder can be provided as a option for models upto Rex 1700 FP505 Fully Automatic Winder ** Depending on winding shaft bending factor

Baron

5 layer blown film co-ex line

Manufactured

under licenc

e from

GmbH

GERMANY

Manufactured under licence from

GmbH, Germany

DESCRIPTION

UNIT

5 Layes Non IBC - PLANT Baron 1500

5 Layer IBC - PLANT Baron 1500 (IBC)

PROCESSING DATA Film layflat width range Film thickness range LL/LD/HD Film thickness range with PA MAXIMUM OUTPUT LD-LD-LD LLD-LLD-LLD HD-LD-HD/LD-Tie-PA or EVOH-Tie-LD* No. of Extruders Screw Dia Extruder-Motor Rating Guage Randomisation DIE No. of film layers Die lip size (HM) / (LL/LD) TAKE OFF Roller width Main nip motor TWO STATION SURFACE WINDER Type Roller width Additional nip motor Winder drive motor Max. wound diameter * line speed OPERATING REQUIREMENT Total connected load for option I Total space requirement (L x W x H)
*Depending on winding shaft bending factor

mm micron micron

900 - 1500 25- 150 50- 150

1050- 1500 25- 150 50- 150

Kg/hr Kg/hr Kg/hr

180- 200 160- 180 170 - 190 5

300- 330 290- 320 260- 280 5 60G/50/60/50/60G 56/15/30/15/56 Reversing Haul Off

mm kW

55G/40/50/40/55G 30/11/22/11/30

5
mm

5 400

350

mm kW

1600 2.2

1600 2.2

mm mm kW kW mm mtrs/min

Semi Automatic 1600 2.6 2.6 800 8-80

Automatic 1600 2.6 2.6 1000 12-120

kW m

265 19x13x14

343 19x13x14

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WINDSOR MACHINES LIMITED

(Formerly DGP Windsor India Ltd.) 5403, Phase IV, GIDC, Vatva, Ahmedabad - 382 445. INDIA Tel. : (079) 25841591/2/3, 25840095, 25841075 | Fax : (079) 25842059, 25842145 E-mail : mkt.vatva@wml.co.in, Website : www.windsormachines.com

REGIONAL OFFICES
INTERNATIONAL SALES : +91 79 40200300, 98980 42145 Fax : +91 79 25842059 AHMEDABAD : (079) 25841017, 40200295 Fax : (079) 25842059 BANGALORE : (080) 22236600, 22275587 Fax : (080) 22244697 CHENNAI : (044) 24346571, 24349541 Fax : (044) 24341097 DELHI : (011) 26452634 / 35, 32931985 Fax : (011) 26452633 HYDERABAD : (040) 23203146, 23204162 Fax : (040) 23204162 KOCHI : (0484) 2382271, 2364113 Fax : (0484) 2382271 KOLKATA : (033) 23557460, 23557461 Fax : (033) 23555470 MUMBAI : (022) 25837519, 25836592 Fax : (022) 25836285 PUNE : (020) 27478620, 27461552 Fax : (020) 27478620 VAPI : (0260) 2461634, 2463514 Fax : (0260) 2463514
Windsor Machines Ltd. reserves the right to change the specifications without prior notice.