MVAJ053

| AUTOMATION
MVAJ 05, 10, 20

Tripping & Control Relays
Technical Manual
R8141D
GRID
Note:
The technical manual for this device gives instructions for its installation, commissioning, and operation. However, the manual cannot cover all conceivable circumstances or include detailed information on all topics. In the event of questions or specific problems, do not take any action without proper authorization. Contact the appropriate Alstom Grid technical sales office and request the necessary information. Any agreements, commitments, and legal relationships and any obligations on the part of Alstom Grid including settlements of warranties, result solely from the applicable purchase contract, which is not affected by the contents of the technical manual. This device MUST NOT be modified. If any modification is made without the express permission of Alstom Grid, it will invalidate the warranty, and may render the product unsafe.
The Alstom Grid logo and any alternative version thereof are trademarks and service marks of Alstom Grid. All trade names or trademarks mentioned herein whether registered or not, are the property of their owners. This manual is provided for informational use only and is subject to change without notice. 2010, Alstom Grid. All rights reserved.
Technical Manual Types MVAJ 05, 10, 20
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HANDLING OF ELECTRONIC EQUIPMENT
A persons normal movements can easily generate electrostatic potentials of several thousand volts. Discharge of these voltages into semiconductor devices when handling circuits can cause serious damage, which often may not be immediately apparent but the reliability of the circuit will have been reduced. The electronic circuits of Alstom Grid products are immune to the relevant levels of electrostatic discharge when housed in their cases. Do not expose them to the risk of damage by withdrawing modules unnecessarily. Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to withdraw a module, the following precautions should be taken to preserve the high reliability and long life for which the equipment has been designed and manufactured. 1. 2. 3. 4. 5. Before removing a module, ensure that you are a same electrostatic potential as the equipment by touching the case. Handle the module by its front-plate, frame, or edges of the printed circuit board. Avoid touching the electronic components, printed circuit track or connectors. Do not pass the module to any person without first ensuring that you are both at the same electrostatic potential. Shaking hands achieves equipotential. Place the module on an antistatic surface, or on a conducting surface which is at the same potential as yourself. Store or transport the module in a conductive bag.
More information on safe working procedures for all electronic equipment can be found in BS5783 and IEC 60147-0F. If you are making measurements on the internal electronic circuitry of an equipment in service, it is preferable that you are earthed to the case with a conductive wrist strap. Wrist straps should have a resistance to ground between 500k 10M ohms. If a wrist strap is not available you should maintain regular contact with the case to prevent the build up of static. Instrumentation which may be used for making measurements should be earthed to the case whenever possible. Alstom Grid strongly recommends that detailed investigations on the electronic circuitry, or modification work, should be carried out in a Special Handling Area such as described in BS5783 or IEC 60147-0F.
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CONTENT
SAFETY SECTION 1.
1.1 1.2 1.3 1.4 1.5
5 9
9 9 9 9 9
INSTALLATION
General Receipt Unpacking Storage Installation
2.
2.1 2.2 2.3 2.4 2.5 2.6
COMMISSIONING
Commissioning preliminaries Preliminary checks Insulation tests Operate/reset operation Restoration of wiring Problem analysis
10
10 11 11 12 12 12
3. 4.
4.1 4.2 4.3 4.4 4.4.1
MAINTENANCE MECHANICAL SETTINGS

General Cleaning contacts Contact settings Settings Relay types MVAJ05
13 14
14 14 14 14 14
5.
5.1
SPARES
Repairs
16
16
6. 7.
CONNECTION DIAGRAMS COMMISSIONING TEST RECORD REPAIR FORM
17 32
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1.
SAFETY SECTION
This Safety Section should be read before commencing any work on the equipment.
1.1
Health and safety The information in the Safety Section of the product documentation is intended to ensure that products are properly installed and handled in order to maintain them in a safe condition. It is assumed that everyone who will be associated with the equipment will be familiar with the contents of the Safety Section.
1.2
Explanation of symbols and labels The meaning of symbols and labels may be used on the equipment or in the product documentation, is given below.
Caution: refer to product documentation
Caution: risk of electric shock
Protective/safety *earth terminal
Functional *earth terminal Note: This symbol may also be used for a protective/safety earth terminal if that terminal is part of a terminal block or subassembly e.g. power supply.
*NOTE: THE TERM EARTH USED THROUGHOUT THE PRODUCT DOCUMENTATION IS THE DIRECT EQUIVALENT OF THE NORTH AMERICAN TERM GROUND.
2.
INSTALLING, COMMISSIONING AND SERVICING

Equipment connections Personnel undertaking installation, commissioning or servicing work on this equipment should be aware of the correct working procedures to ensure safety. The product documentation should be consulted before installing, commissioning or servicing the equipment. Terminals exposed during installation, commissioning and maintenance may present a hazardous voltage unless the equipment is electrically isolated. If there is unlocked access to the rear of the equipment, care should be taken by all personnel to avoid electrical shock or energy hazards.
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Voltage and current connections should be made using insulated crimp terminations to ensure that terminal block insulation requirements are maintained for safety. To ensure that wires are correctly terminated, the correct crimp terminal and tool for the wire size should be used. Before energising the equipment it must be earthed using the protective earth terminal, or the appropriate termination of the supply plug in the case of plug connected equipment. Omitting or disconnecting the equipment earth may cause a safety hazard. The recommended minimum earth wire size is 2.5mm2, unless otherwise stated in the technical data section of the product documentation. Before energising the equipment, the following should be checked: Voltage rating and polarity; CT circuit rating and integrity of connections; Protective fuse rating; Integrity of earth connection (where applicable) Remove front plate plastic film protection Remove insulating strip from battery compartment
3.
EQUIPMENT OPERATING CONDITIONS

The equipment should be operated within the specified electrical and environmental limits.
3.1
Current transformer circuits Do not open the secondary circuit of a live CT since the high level voltage produced may be lethal to personnel and could damage insulation.
3.2
External resistors Where external resistors are fitted to relays, these may present a risk of electric shock or burns, if touched.
3.3
Battery replacement Where internal batteries are fitted they should be replaced with the recommended type and be installed with the correct polarity, to avoid possible damage to the equipment.
3.4
Insulation and dielectric strength testing Insulation testing may leave capacitors charged up to a hazardous voltage. At the end of each part of the test, the voltage should be gradually reduced to zero, to discharge capacitors, before the test leads are disconnected.
3.5
Insertion of modules and pcb cards These must not be inserted into or withdrawn from equipment whist it is energised since this may result in damage.
3.6
Fibre optic communication Where fibre optic communication devices are fitted, these should not be viewed directly. Optical power meters should be used to determine the operation or signal level of the device.
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4.
OLDER PRODUCTS
Electrical adjustments Equipments which require direct physical adjustments to their operating mechanism to change current or voltage settings, should have the electrical power removed before making the change, to avoid any risk of electrical shock. Mechanical adjustments The electrical power to the relay contacts should be removed before checking any mechanical settings, to avoid any risk of electric shock. Draw out case relays Removal of the cover on equipment incorporating electromechanical operating elements, may expose hazardous live parts such as relay contacts. Insertion and withdrawal of extender cards When using an extender card, this should not be inserted or withdrawn from the equipment whilst it is energised. This is to avoid possible shock or damage hazards. Hazardous live voltages may be accessible on the extender card. Insertion and withdrawal of heavy current test plugs When using a heavy current test plug, CT shorting links must be in place before insertion or removal, to avoid potentially lethal voltages.
5.
DECOMMISSIONING AND DISPOSAL

Decommissioning: The auxiliary supply circuit in the relay may include capacitors across the supply or to earth. To avoid electric shock or energy hazards, after completely isolating the supplies to the relay (both poles of any dc supply), the capacitors should be safely discharged via the external terminals prior to decommissioning. It is recommended that incineration and disposal to water courses is avoided. The product should be disposed of in a safe manner. Any products containing batteries should have them removed before disposal, taking precautions to avoid short circuits. Particular regulations within the country of operation, may apply to the disposal of lithium batteries.
Disposal:
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6.
TECHNICAL SPECIFICATIONS
Protective fuse rating The recommended maximum rating of the external protective fuse for this equipment is 16A, Red Spot type or equivalent, unless otherwise stated in the technical data section of the product documentation. Insulation class: IEC 601010-1 : 1990/A2 : 2001 Class I EN 61010-1: 2001 Class I This equipment requires a protective (safety) earth connection to ensure user safety.
Insulation Category (Overvoltage):
IEC 601010-1 : 1990/A2 : 1995 Category III EN 61010-1: 2001 Category III
Distribution level, fixed insulation. Equipment in this category is qualification tested at 5kV peak, 1.2/50s, 500, 0.5J, between all supply circuits and earth and also between independent circuits.
Environment:
IEC 601010-1 : 1990/A2 : 1995 Pollution degree 2 EN 61010-1: 2001 Pollution degree 2
Compliance is demonstrated by reference to generic safety standards.
Product Safety:
72/23/EEC
Compliance with the European Commission Low Voltage Directive. Compliance is demonstrated by reference to generic safety standards.
EN 61010-1: 2001 EN 60950-1: 2002
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1.
1.1
INSTALLATION
General Protective relays, although generally of robust construction, require careful treatment prior to installation and a wise selection of site. By observing a few simple rules the possibility of premature failure is eliminated and a high degree of performance can be expected. The safety section should be read before any work takes place and should be referred to throughout. Special care should be taken to adhere to suitable electro-static discharge precautions.
1.2
Receipt The relays are either despatched individually or as part of a panel/rack mounted assembly in cartons specifically designed to protect them from damage. Relays should be examined immediately they are received to ensure that no damage has been sustained in transit. If damage due to rough handling is evident ,a claim should be made to the transport company concerned immediately and Alstom Grid should be promptly notified. Relays which are supplied un mounted and not intended for immediate installation should be returned to their protective polythene bags.
1.3
Unpacking Care must be taken when unpacking and installing the relays so that none of the parts are damaged or their settings altered and must only be handled by skilled persons. Relays should be examined for any wedges, clamps, or rubber bands necessary to secure moving parts to prevent damage during transit and these should be removed after installation and before commissioning. Relays which have been removed from their cases should not be left in situations where they are exposed to dust or damp. This particularly applies to installations which are being carried out at the same time as construction work.
1.4
Storage If relays are not installed immediately upon receipt they should be stored in a place free from dust and moisture in their original cartons and where de-humidifier bags have been included in the packing they should be retained. The action of the de-humidifier crystals will be impaired if the bag has been exposed to ambient conditions and may be restored by gently heating the bag for about an hour, prior to replacing it in the carton. Dust which collects on a carton may, on subsequent unpacking, find its way into the relay; in damp conditions the carton and packing may become impregnated with moisture and the dehumidifying agent will lose its efficiency. The storage temperature range is 40C to +70C.
1.5
Installation The installation should be clean, dry and reasonably free from dust and excessive vibration. The site should preferably be well illuminated to facilitate inspection. An outline diagram is normally supplied showing panel cut-outs and hole centres. For individually mounted relays these dimensions will also be found in publication R6141. Publication R7012, Parts Catalogue and Assembly Instructions, will be useful when individual relays are to be assembled as a composite rack or panel mounted assembly. Publication R6001 is a leaflet on the modular integrated draw out system of protective relays. Publication R6014 is a list of recommended suppliers for the pre-insulated connectors.
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2.
2.1 2.1.1
COMMISSIONING
Commissioning preliminaries Electrostatic discharge (ESD) The relay uses components which are sensitive to electrostatic discharges. Whenhandling the withdrawn module, care should be taken to avoid contact withcomponents and electrical connections. When removed from its case for storagethe module should be placed in an electrically conducting anti-static bag.
2.1.2
Inspection Carefully examine the module and case to see that no damage has occurredduring transit. Check that the relay serial number on the module, case and cover are identical,and also check that the rating information is correct for the system.
2.1.3
Wiring WARNING: EXPOSED TERMINALS MAY PRESENT A HAZARDOUS VOLTAGE UNLESSEQUIPMENT IS ELECTRICALLY ISOLATED.
Check that the external wiring is correct to the relevant relay diagram and/or scheme diagram. It is especially important that DC supplies are wired with thecorrect polarity. The relay external connection diagram number is given on therating label inside the case. 2.1.4 External links There are two external links as detailed in tables 1 and 2. All trip relays are supplied as high burden. With the exception of MVAJ102, 202,they may be converted to low burden by removing the link between case terminals 22 and 24. Relay type MVAJ 051, 053, 054, 055 MVAJ 101, 103, 104, 105 201, 203, 204, 205 MVAJ102, 202 NOTE: Feature Burden Cut-off Burden Cut-off Link in High Instantaneous High 40-60ms time delayed Link out Low Instantaneous Low Instantaneous
Link not necessary - configured as high burden models At the point at which the relay cut-off occurs the current drawn by the relayis either reduced to an economised level or is removed entirely (ie. zerowatt cut-off state).
Table 1: Configuration of high/low burden link (terminals 22 to 24) A second link is supplied fitted to selected 10 and 20 contact relays as detailed in Table 2. This link, connected between case terminals 21 and 23 enables a reset inhibitor feature to be introduced into the circuit of 10 and 20 contact electrical reset relays, ensuring that the reset circuit is disabled when the operate circuit is energised. On relay types 104, 105, 204 and 205 this link may be removed if this feature is not required. NOTE: This link must remain fitted to MVAJ101 and 201 relays to enable the economising circuit.
Technical Manual Types MVAJ 05, 10, 20 Relay type MVAJ 051, 053, 054, 055 101, 102 MVAJ 101, 201 MVAJ103, 203 MVAJ104, 105, 204, 205 Feature Link in Link out
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Link of available Link fitted (relay cut-off to economised state) Link not available (relay cut-off to zero watts) Cut-off state reset inhibitor Economised active Zero watts disablet
Table 2: Configuration of economising/reset inhibit link (terminals 21 to 23) 2.2 Preliminary checks Before leaving the factory all relays are accurately adjusted, tested and carefullypacked. There should be no need for any re-adjustment on commissioning. Moving parts are held in position during transit by rubber bands and packing.These should be removed carefully. 2.2.1 To gain access to the relay first loosen the captive cover screws, then carefullyremove the cover from the case. The module can then be removed from the case by grasping the handles at the topand bottom of the front plate and pulling forwards. Care must be taken to ensure that mechanical settings of the element are not disturbed. 2.2.2 2.2.3 2.2.4 Carefully remove the rubber band securing the flag mechanism. Check that the bottom end of the contact operating card has not been dislodgedfrom the slot in the armature extension. Check that all push-on connections to the PCB are secure. Check that all the push-on connections to the back of the contacts are secure. Check that all the push-on connections to terminal block are secure. 2.2.5 Carefully actuate the armature of each unit in turn with a small screwdriver/probe. On units fitted with hand reset flag indicators, check that the flag is free to fallbefore, or just as, any make contacts close. 2.2.6 Check that the serial number in the cover and the relay case match that of themodule. Replace the module in the case and refit the cover. Make sure that thereset mechanism in the cover is correctly located with respect to the relay elementand that the flag (or mechanism) can be reset. Check that the armature(s) are in the reset position by pressing the appropriatereset buttons; 2.3 Insulation tests The relay and its associated wiring may be insulation tested between: all electrically isolated circuits all circuits and earth
An electronic or brushless insulation tester should be used giving a dc voltage notexceeding 1000V. Accessible terminals of the same circuit should first be strappedtogether. Deliberate circuit earthing links removed for the tests must subsequentlybe replaced.
R8141D Page 12/34 2.4 Operate/reset operation WARNING:
EXPOSED TERMINALS MAY PRESENT A HAZARDOUS VOLTAGE UNLESSEQUIPMENT IS ELECTRICALLY ISOLATED.
2.4.1
Self, hand, electrical and hand/electrical reset 1. 2. 3. 4. The operate circuit is terminated to case terminals 27(+), 28(-). The electrical reset circuit is terminated to case terminals 25(+), 26(-). Disconnect external wiring from these terminals to allow application of the test supply. Check operation of operate circuit by energising the relay with 60% of the lower nominal supply voltage. Please note that the supply voltage applied across the relay case terminals should be directly at 60% of the lower nominal supply voltage ( for example LNV= 110 V , so you have to inject 66 V ) and this voltage should not be applied gradually to reach 60% of the lower nominal supply voltage. The relays should switch cleanly with one movement. With the relay set check the continuity of the closed contacts, Contact continuity test should be done by applying 5A current & measuring the voltage across the output contact terminals after that you can check the impedance of the relay. Check the operating time of the relay at 100% lower nominal supply voltage and check the continuity of the closed contacts.
5.
6. 2.4.2
Self-reset 2.5s delayed reset 1. 2. 3. The operate circuit is terminated to case terminals 25(+), 27(+), 28(-). Disconnect external wiring from these terminals to allow application of the test supply. Check operation of operate circuit by energising the relay with 60% of the lower nominal supply voltage. Please note that the supply voltage applied across the relay case terminals should be directly at 60% of the lower nominal supply voltage ( for example LNV= 110 V , so you have to inject 66 V ) and this voltage should not be applied gradually to reach 60% of the lower nominal supply voltage. The relays should switch cleanly with one movement. With the relay set check the continuity of the closed contacts, Contact continuity test should be done by applying 5A current & measuring the voltage across the output contact terminals. Check the operating time of the relay at 100% lower nominal supply voltage and check the continuity of the closed contacts. Check the delayed reset time by energising the relay with full rated supply volts to case terminations 25(+), 27(+), 28(-), then remove energisation from the case termination 27(+). Time the closure of a normally closed contact from this point in time. The reset time shall be between 2 - 2.8s.
4.
5. 6.
2.5
Restoration of wiring Restore any external wiring connections that may have been disturbed during the above tests.
2.6
Problem analysis Repeat Section 2.2 with particular attention to the connection of external links. If the relay is found to be faulty it should be returned to Alstom Grid for repair and recalibration. There are no user serviceable parts inside.
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3.
MAINTENANCE
Periodic maintenance is not necessary, however routine testing should be carriedout the meet the customer requirements. Check the relay for operation at 60% lower nominal supply voltage and forcontact wear. If required, the mechanical settings may be checked against thoseshown in Section 4.
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4.
4.1
MECHANICAL SETTINGS
General Contacts are set at the factory and should not require adjustment. If contacts show signs of contamination during maintenance it may be necessary toclean contacts and check settings. CONTACTS MUST BE CHECKED BY QUALIFIED PERSONNEL ONLY TO ENSURE THAT SETTINGS ARE NOT DISTURBED. The safety section should be read before attempting any adjustments.
4.2
Cleaning contacts Contacts should be cleaned with the burnishing tool, supplied in relay tool kits. On no account should cleaning fluids, knives, files or abrasive materials be used.
4.3
Contact settings Armature gap measurements should be made with the top of the feeler gauge levelwith the centre line of the core. Contact pressures are measured with a gramme gauge at the contact tips. In general contact gaps and follow through are defined by quoting an armaturegap at which the tips should be just closed or just open. Follow through should bemeasured at the centre of the armature. Some mechanically operated contact gapsmust be measured directly with feeler gauges at the contact tips. The relay contact state is always defined with the relay in the reset position unlessotherwise specified on the appropriate circuit diagram. Symbols used on diagrams Contact type Make (normally open) Break (normally closed) Normal duty M B
4.4
Settings Settings should be within those specified in the following tables.
4.4.1
Relay types MVAJ05 Standard armature gap Make Follow through just closed just open Force to make Break Contact gaps Force to break Break 1.5 to 1.25 0.5 0.6 25 to 30 1.25 to 1.5 25 to 30 mm mm mm grammes Mm grammes
Cut off contact (top left-hand viewed from front) Force to break Contact gap (measured at armature) 25 to 30 0.2 to 0.5 grammes mm
Technical Manual Types MVAJ 05, 10, 20 4.4.2 Relay types MVAJ10, MVAJ20 Standard flag Standard armature gap Make Follow through just closed just open Force to make Force to make (when less than 4 make) Break Contact gaps Force to break 1.5 to 1.4 0.5 0.6 26 to 29 30 to 35 1.25 to 1.5 26 to 29 Break Following flag 1.5 to 1.25 0.5 0.6 20 to 25 25 to 30 1.25 to 1.5 20 to 25
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Units mm mm mm grammes grammes
Mm grammes
Cut off contact (bottom right-hand viewed from front) Force to break Contact gap measured at the armature centre 25 to 30 0.4 to 0.6 20 to 25 0.4 to 0.6 Grammes mm
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5.
SPARES
When ordering spares, quote the full relay model number and any componentreference numbers, or briefly describe the part required.
5.1
Repairs Should the need arise for the equipment to be returned to Alstom Grid for repair, then the form at the back of this manual should be completed and sent with the equipment together with a copy of any commissioning test results.
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6.
CONNECTION DIAGRAMS
5 contact versions 01 MVAJ051 01 01 MVAJ053 01 01 MVAJ054 01 01 MVAJ055 01 10 contact versions 01 MVAJ101 01 01 MVAJ102 01 01 MVAJ103 01 01 MVAJ104 01 01 MVAJ105 01 20 contact versions 01 MVAJ201 01 01 MVAJ202 01 01 MVAJ203 01 01 MVAJ204 01 01 MVAJ205 01 self reset self reset (2s delayed reset) hand reset electrical reset hand and electrical reset self reset self reset (2s delayed reset) hand reset electrical reset hand and electrical reset self reset hand reset electrical reset hand and electrical reset
Where required, any specific diagram may be supplied on request. If the actual diagram number is not known, please provide the full model number and serial number. Typical diagrams follow.
Case earth Combination of output contacts

5M 4M 3M 2M 3B B B 2B B M M M 1B B M M M B B 1 3 5 7 9 11 2 4 6 8 M M M M M M M M
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Output contacts to module terminals
10
11
12
Viewed from front
Contact description M: Make B: Break
22
24
25
26
Vx
27
28
A 2 4 6 8
1 3 5 7 9 11 RL1 5 (OP)
Module terminal block viewed from rear T1 RL1-A T3 T4 PR 27 T27
FIGURE 1: TYPICAL APPLICATION DIAGRAM MVAJ 051
Notes
T2 T22 T24 ZJ0401 T28 22 See Note 2 24 28
1 (a)
CT shorting links make before (b) and (c) disconnect
(b)
short terminals break before (c)
Technical Manual
(c)
long terminals
Types MVAJ 05, 10, 20
2 Link in for high burden Link out for low burden
Case earth Combination of output contacts Output contacts to module terminals
5 5M 4M 3M 2M 1B 2B 3B M B B B M M M B M M M M
1 3 5 7 9 11 2 4 6 8
Technical Manual
10
11
12
M M B B
M M M M
Viewed from front
22
24
25
26
Vx
27
28
A 2 4 6 8
1 3 5 7 9 11 RL1 5 (OP)
Module terminal block viewed from rear T1 RL1-A T3 T4 PR 27 T27

T2 T22 T24 ZJ0401 T28 22 24 28
Notes
1 (a)
See Note 2
(b)
(c)
long terminals
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Case earth
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1 5M 4M 3M 2M 3B B B M B M 2B B M M B M 1B B M M M M 1 3 5 7 9 11 2 4 6 8 M M M M M
Combination of output contacts
10
11
12
+
A 2 4 6 8 RL1 5 (OP) RL1-A T1 T3 T4 T6 (Reset) PR Reset 25 27 T5 T27 ZJ0401 T25 T26 T28 T2 T22
Vx
Viewed from front
22
24
1 3 5 7 9 11
22 24 See Note 2
25
26
27
28
Module terminal block viewed from rear RL1
T24

28 26
Notes
(a)
(b)
(c)
long terminals
Technical Manual
Case earth
1 5M 4M 3M 2M 3B B B M B 2B B M M B 1B B M M M M M M 1 3 5 7 9 11 2 4 6 8 M M M M M
Combination of output contacts
Technical Manual
10
11
12
+
A 2 4 6 8 RL1 5 (OP) RL1-A T1 T3 T4 RL1 (Reset) PR Reset 25 27 T6 T5 T27 ZJ0401 T25 T26 T28 T2 T22
Vx
1 3 5 7 9 11
Viewed from front
22
22 24 T24 See Note 2
24
25
26
27
28
Module terminal block viewed from rear
Notes
(a)
(b)
(c)
long terminals
28
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26
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Case earth
10M 8M 6M 4M 2B 4B 6B
1 3 5 17 7 9 11 13 15 19 2 4 6 8 10 1214 1618 20
Combination of output contacts Output contacts to module terminals

M B B B M M B B M M M B M M M M M M M M M B B B M M B B M M M B M M M M M M M M
Viewed from front
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
25
B A
+
RL1 10 (OP) RL1-A T1 T3 T4 T2 T22
Vx
26
27
28
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
22 24 See Note 2
Notes
(a)
(b)

T24 T21 T23 PR 27 T27 ZJ0393 T28 21 23 28
(c)
long terminals
See Note 3
Technical Manual
3 Link for economising must be fitted.
Case earth
10M 8M 6M 4M 2B 4B 6B M B B B M M B B M M M B M M M M M M M M M B B B M M B B M M M B M M M M

1 3 5 7 9 11 13 17 19 2 10 1214 1618 20 4 6 8 15
Technical Manual
M M M M
1 3 5 7 9 11
4 6 8 10 12
Viewed from front
13 15
14 16
17 19 21
B A
18 20 22
+
RL1 10 (OP) T4 RL1-A T3 T1 25 RL1-B T9 ZJ0394 T2
Vx
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
23
24
25
26
27
28
Notes

PR 27 T27 T28
(a)
(b)
(c)
long terminals
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28
Case earth Output contacts to module terminals
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1 10M 8M 6M 4M 2M 8B B B B B M B B B 6B B B B M M B B B M B 4B B B M M M B B M M 2B B M M M M B M M M M M M M 1 3 5 7 9 11 13 10 12 14 16 18 15 17 19 2 4 6 8 20 M M M M M M M M M M
Combinations of output contacts
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10
11
12
13
14
15
16
Viewed from front
17
18
19
20
21
22
23
24
25
26
Vx
27
28
+
B
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 A
RL1 10 (OP) T2 22 T22 24
Notes RL1-A T1 T3 T4
1. (a)
(b)
Short terminals break before (c)

T24 T21 T23 PR 27 T27 ZJ0393 T28 21 23 28
See Note 2 See Note 3
(c)
Long terminals
2. Link in for high burden. Link out for low burden.
Technical Manual
3.
Do not fit link.

1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 1214 1618 20
Technical Manual
Case earth
10M 8M 6M 4M 2M
2B 4B 6B 8B
M B B B B
M M B B B
M M M B B
M M M M B
M M M M M
M B B B B
M M B B B
M M M B B
M M M M B
M M M M M
Viewed from front See Note 3
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
+
B A
Vx
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
RL1 10 (OP) T2 22 T22 24 See Note 2
25
26
27
28
Module terminal block viewed from rear RL1-A
T1 T3 T4
Notes
1 RL1
(a)
(b)
T24 RL1-B (Reset) T11 T5 T21 T23

PR Reset 25 27 T27 ZJ0393 T25 T26 T28
21 23 28 See Note 3
(c)
long terminals
3 Link to enable reset inhibitor/economising coil.
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26
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Case earth
10M 8M 6M 4M 2M 2B 4B 6B 8B
1 3 5 7 9 11 13 17 19 2 10 1214 1618 20 4 6 8 15

M B B B B M M B B B M M M B B M M M M B M M M M M M B B B B M M B B B M M M B B M M M M B M M M M M
Page 26/34
1 3 5 7 9 11
4 6 8 10 12
Viewed from front
13 15
14 16
17 19 21
18 20 22
B A
+
RL1 10 (OP) RL1-A T1 T3 T4 RL1-B (Reset) PR Reset 25 27 T11 T5 T27 ZJ0393 T25 T26 T2 T22
Vx
23
24
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
22 24 See Note 2
25
26
27
28
Notes RL1
(a)
T24 T21 T23 T28
21 23 28 26 See Note 3
(b)
(c)
2.
Technical Manual
3.
long terminals Link in for high burden Link out for low burden Link to enable reset inhibitor/economising coil
Case earth Table 2 Output contacts to module terminals

Cont. stack
Table 1 Combinations of output contacts (See Note 4)

Combination L/h R/h
stack stack L/h 29 3133 3537 3941 4345 4730 3234 3638 4042 4446 48 R/h 1 3 5 7 9 1113 1517 19 2 4 6 8 10 1214 1618 20
1 M M M M M M M M M M 2 3 4 B B B M M B B B M M B B M M M B B M M M B M M M M B M M M M 20M 18M 16M 14M 12M 10M 8M 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1 1 1
Technical Manual
29 31 33 35 37 39 41 43 45 47
30 32 34 36 38 40 42 44 46 48
Module terminals Contact description: M: Make B: Break
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
Left hand
Right hand
25
26
27
28
30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 A B A
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
Contact stacks viewed from front
Notes
1
RL1 10 (OP)
(a)
(b)
Vx
short terminals break before (c) T1 RL1-A RL3-A T4/T9 T3/T8
RL3 10 (OP)
(c)
long terminals T2 T7 T20 22 T22 24 T24 T21 T23 ZJ0393

PR 27

21 23 T27 T28 28
4 The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.
See Note 2 See Note 3
R8141D Page 27/34
R8141D
Table 1 Combinations of output contacts Output contacts to module terminals

R/h Combination L/h stack stack 20M 18M 16M 14M 12M 10M 8M 12B 4 4 10B 4 3 8B 3 3
4 B B B M M B B B M M
Table 2
Case earth
Page 28/34
29
30
31
32
Cont. Module terminals stack L/h 29 31 33 3537 39 41 43 45 47 30 32 34 36 38 40 42 44 46 48 R/h
33
34
2B 4B 6B 3 2
3 B B M M M B B M M M
1 2 2 2
2 B M M M M B M M M M
1 1
1
35
36
1 3 5 7 9 11 13 10 12 14 16 18 15 17 19 2 4 6 8 20 M M M M M M M M M M
See Note 2
10
37
38
11
12
39
40
13
14
41
42
15
16
43
44
17
18
45
46
Left hand
Right hand
19
20
47
48
21
22
49
50
23
24
51
52
25
26
53
54
27
28
55
56
30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 A B A
2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
Notes
Vx
RL1 10 (OP)
1. (a)
RL3 10 (OP)
(b)
Short terminals break before (c)
T4 RL1-A RL3-A T5/T1 RL1-B T9

27
T2
T6
T8
(c)
Long terminals

T3/T7
25 PR
2.
The numbers quoted for left hand and right hand stacks in Table 1 are code numbers used for cross references to module terminals in Table 2.
ZJ0393 T27 T28 28
Table 1 Combinations of output contacts Output contacts to module terminals (see Note 3) Combination
20M 18M 1 2 3 4 5 B B B B M B B B B M B B B M M B B B M M B B M M M B B M M M B M M M M B M M M M M M M M M M M M M M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1 1 1 L/h R/h stack stack
Table 2
Case earth
29
30
31
32
33
34
35
36
Cont. Module terminals stack L/h 2931 3335 3739 4143 4547 3032 3436 3840 4244 4648 R/h 1 3 5 7 9 11 1315 1719 2 4 6 8 1012 1416 1820
Technical Manual
10
37
38
11
12
39
40
13
14
41
42
15
16
43
44
17
18
45
46
19
20
47
48
Left hand
Right hand
21
22
23
24
25
26
27
28
30 32 34 36 38 40 42 44 46 48 B A B A
29 31 33 35 37 39 41 43 45 47
2 4 6 8 10 12 14 16 18 20
1 3 5 7 9 11 13 15 17 19
Vx
RL1 10 (OP)
Notes
1 (a)
RL3 10 (OP)
(b)
(c)
long terminals
T1 RL1-A RL3-A T4/T9 T3/T8
T2
T7
T20 22 T22 24 T24 T21 T23 ZJ0393 21 23 See Note 3 See Note 2

PR 27
3 Do not fit link
4 The numbers quoted for left hand and right hand stacks in Table 1 are codenumbers used for cross references to module terminals in Table 2.
R8141D
Page 29/34
T27
T28
28
Case earth Table 2 Output contacts to module terminals

Cont. stack
R8141D
Table 1 Combinations of output contacts

Combination L/h R/h
stack stack L/h 29 3133 3537 39 41 4345 4730 3234 3638 40 42 4446 48 R/h 1 3 5 7 9 1113 1517 19 2 4 6 8 10 1214 16 18 20
M B B B B B B B M B B B B M B B M M B B B M M B M M M B B M M M M M M M B M M M M M M M M M M M M M 1 2 3 4 5
Page 30/34
Module terminals (See Note 4) Contact description M: Make B: Break
20M 18M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1
1 3 5 7 9 11 13 15 17 19 21 23 2 4 6 8 10 12 14 16 18 20 22 24 Left hand Right hand 26 28 55 56 53 54 25 27
29 31 33 35 37 39 41 43 45 47 49 51 30 32 34 36 38 40 42 44 46 48 50 52
30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 1 3 5 7 9 11 13 15 17 19 A A B 2 4 6 8 10 12 14 16 18 20 B
Notes
Vx
CT shorting links make before (b) and (c) disconnect short terminals break before (c) long terminals
RL1 20 (OP) RL3 20 (OP)
(a)
(b)
(c)
T1 RL1-A T3/T8 RL3-A T4/T9 RL1 RL3 RL3-B T5/T6 RL1-B T10/T11 ZJ0393
T2
T7
T20 22 T22 24 T24 T21 T23 21 23 See Note 3 See Note 2

(Reset coils)
PR 27
T27
Reset 25
T28
28
Technical Manual
T25
T26
26
Case earth Output contacts to module terminals

Cont. stack
Table 1 Combinations of output contacts

Combination L/h R/h
stack stack L/h 29 3133 3537 39 41 4345 4730 3234 3638 40 42 4446 48 R/h 1 3 5 7 9 1113 1517 19 2 4 6 8 10 1214 16 18 20
M B B B B B B B M B B B B M B B M M B B B M M B M M M B B M M M M M M M B M M M M M M M M M M M M M 1 2 3 4 5
Table 2
Module terminals (See Note 4) Contact description M: Make B: Break
20M 18M 16M 14M 12M 10M 8M 6M 4M 16B 5 5 14B 5 4 12B 4 4 10B 4 3 8B 3 3 6B 3 2 4B 2 2 2B 2 1
Technical Manual
1 3 5 7 9 11 13 15 17 19 21 23
1 1
2 4 6 8 10 12 14 16 18 20 22 24 Left hand Right hand 26 28

30 32 34 36 38 40 42 44 46 48 29 31 33 35 37 39 41 43 45 47 A B A B 2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19
29 31 33 35 37 39 41 43 45 47 30 32 34 36 38 40 42 44 46 48
25
27
Vx
RL1 20 (OP)
Notes CT shorting links make before (b) and (c) disconnect short terminals break before (c)
RL3 20 (OP)
(a)
(b)
T1 RL1-A T3/T8 RL3-A T4/T9 RL1 RL3 RL1-B RL3-B (Reset coils) T5/T6 T10/T11
T2
T7
T20 22 T22 24 T24 T21 T23 ZJ0393 21 23 See Note 3 See Note 2
(c) long terminals

PR 27
T27
Reset 25
T28
28
R8141D
Page 31/34
T25
T26
26
R8141D Page 32/34
7.
COMMISSIONING TEST RECORD

Date Station Relay Model No. Relay Rated Lower Nominal Voltage: LNV Visual inspection Operational tests Operating coil Check operation at 60% LNV Check operating time at 100% LNV Check contact continuity* Resetting coil Check electrical reset at 60% LNV Check reset time at 100% LNV (MVAJ102 only) Check unit resets correctly Check flags / cover All Voltage tests to be applied as step changes from zero Volts *Contact continuity test should be done by applying 5A current & measuring the voltage across the output contact terminals. Remarks: _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ms ms Site Circuit Serial No.
___________________
Tested by
Company
Witness
Company
Date
R8141D Page 33/34
REPAIR FORM
Please complete this form and return it to Alstom Grid with the equipment to be repaired. This form may also be used in the case of application queries. Alstom Grid St. Leonards Works Stafford ST17 4LX England For : After Sales Service Department
Customer Ref:
___________________
Model No: Serial No:
_________________ _________________
Alstom Grid Contract Ref: ___________________ Date: ___________________
1. What parameters were in use at the time the fault occurred? AC Volts DC Volts AC current Frequency ___________________ ___________________ ___________________ ___________________ Main VT/Test set Battery/Power supply Main CT/Test set
2. Which type of test was being used? 3. Were all the external components fitted where required? (Delete as appropriate) 4. List the relay settings being used Yes / No
5. What did you expect to happen?
continued overleaf
R8141D Page 34/34
6. What did happen?
7. When did the fault occur? Instant Time delayed By how long? Yes / No Yes / No _________________ Intermittent (Delete as appropriate) Yes / No
8. What indications if any did the relay show?
9. Was there any visual damage?
10. Any other remarks which may be useful:
Signature
Title
Name (in capitals)
Company name
PUBLICATION: R8141D Alstom Grid Substation Automation Solutions Business www.alstom.com/grid Alstom Grid Worldwide Contact Centre online 24 hours a day: +44 (0) 1785 250 070 www.alstom.com/grid/contactcentre/

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| AUTOMATION

MVAJ 05, 10, 20

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 1/34

HANDLING OF ELECTRONIC EQUIPMENT

R8141D Page 2/34

Technical Manual Types MVAJ 05, 10, 20

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 3/34

MAINTENANCE MECHANICAL SETTINGS

CONNECTION DIAGRAMS COMMISSIONING TEST RECORD REPAIR FORM

R8141D Page 4/34

Technical Manual Types MVAJ 05, 10, 20

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 5/34

Caution: refer to product documentation

Caution: risk of electric shock

Protective/safety *earth terminal

INSTALLING, COMMISSIONING AND SERVICING

R8141D Page 6/34

Technical Manual Types MVAJ 05, 10, 20

EQUIPMENT OPERATING CONDITIONS

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 7/34

DECOMMISSIONING AND DISPOSAL

R8141D Page 8/34

Technical Manual Types MVAJ 05, 10, 20

Insulation Category (Overvoltage):

Compliance is demonstrated by reference to generic safety standards.

EN 61010-1: 2001 EN 60950-1: 2002

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 9/34

R8141D Page 10/34

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 11/34

R8141D Page 12/34 2.4 Operate/reset operation WARNING:

Technical Manual Types MVAJ 05, 10, 20

EXPOSED TERMINALS MAY PRESENT A HAZARDOUS VOLTAGE UNLESSEQUIPMENT IS ELECTRICALLY ISOLATED.

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 13/34

R8141D Page 14/34

Technical Manual Types MVAJ 05, 10, 20

Settings Settings should be within those specified in the following tables.

R8141D Page 15/34

Units mm mm mm grammes grammes

R8141D Page 16/34

Technical Manual Types MVAJ 05, 10, 20

Technical Manual Types MVAJ 05, 10, 20

R8141D Page 17/34

Case earth Combination of output contacts

Output contacts to module terminals

Viewed from front

Contact description M: Make B: Break

Module terminal block viewed from rear T1 RL1-A T3 T4 PR 27 T27

FIGURE 1: TYPICAL APPLICATION DIAGRAM MVAJ 051

T2 T22 T24 ZJ0401 T28 22 See Note 2 24 28