TeSys T Quick Start
TeSys T Quick Start
TeSys T Quick Start
02/2007
1639572 v1.0
www.telemecanique.com
Table of Contents
Safety Information
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
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Safety Information
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. 2007 Schneider Electric. All Rights Reserved.
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At a Glance
Document Scope The Quick Start Guide uses an application example to describe the different steps to quickly install, configure and use TeSys T. This document is not intended to replace the following documents: TeSys T LTM R Modbus Motor Management Controller Users Manual LTM R Instruction Sheet LTM E Instruction Sheet Validity Note The data and illustrations in this manual are not contractual. We reserve the right to modify our products in line with our policy of continuous development. The information given in this document may be modified without notice and must not be interpreted as binding on the part of Schneider Electric.
Related Documents
Title of Documentation TeSys T LTM R Modbus Motor Management Controller - Users Manual LTM R Instruction Sheet LTM E Instruction Sheet Reference Number 1639501 1639508 1639509
You can download this technical publication and other technical information from our website at http://www.telemecanique.com. Product Related Warnings Schneider Electric assumes no responsibility for any errors that appear in this document. No part of this document may be reproduced in any form or means, including electronic, without prior written permission of Schneider Electric. We welcome your comments about this document. You can reach us by e-mail at techpub@schneider-electric.com
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User Comments
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Introduction
The Quick Start Guide uses an application example to illustrate each step in the process of installing, configuring and using TeSys T. The application example uses the LTM R controller to protect and control a motor and its driven load, in this case, a pump. This application example is intended to: show you how to configure the LTM R controller in a few steps provide an example you can modify to develop your own configuration serve as a starting point for the development of more complex configurations, incorporating such additional features as HMI or network control
Functions Performed
When the LTM R controller has been configured in order to protect and control the motor and pump, it will perform the following functions: thermal overload protection motor temperature sensor protection voltage protection / undervoltage external ground fault protection initial system configuration during commissioning using PC and PowerSuite software
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Operating Conditions
The operating conditions used in the application example are: motor power: 4 kW line-to-line voltage: 400 Vac current: 9 A control circuit voltage: 230 Vac 3-wire control motor trip class 10 start button stop button reset button on enclosure door fault light warning light full voltage, non-reversing starter (direct over the line starter) 24 Vdc power supply in the motor control center or control station for future use with expansion module inputs The network conditions for the example are: protocol: Modbus address: 4 baud rate: 19,200 parity: even The application example uses the following components:
Item Component description 1 2 3 4 5 6 7 LTM R 100-240 Vac Modbus Motor Management Controller (1.35...27 A FLC) LTM E 24 Vdc Expansion Module LTM R to LTM E RJ45 connection cable PowerSuite cable kit PowerSuite software on CD-ROM with LTM R upgrade External ground fault CT External PTC binary motor temperature sensor
Network Conditions
Components Used
Reference number LTMR27MFM LTMEV40BD LTMCC004 VW3A8106 LTM CONF TA30 User supplied
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The following tables describe the main components of the TeSys T Motor Management System.
Functional description current sensing 0.4...100 A single-phase or 3-phase current inputs 6 discrete logic inputs 4 relay outputs: 3 SPST, 1 DPST connections for a ground current sensor connection for a motor temperature sensor connection for network connection for HMI device or expansion module current protection, metering and monitoring functions motor control functions power indicator fault and warning LED indicators network communication and alarm indicators HMI communication LED indicator test and reset function Reference number LTMR08MBD (24 Vdc, 0.4...8 A FLC) LTMR27MBD (24 Vdc, 1.35...27 A FLC) LTMR100MBD (24 Vdc, 5...100 A FLC) LTMR08MFM (100...240 Vac, 0.4...8 A FLC) LTMR27MFM (100...240 Vac, 1.35...27 A FLC) LTMR100MFM (100...240 Vac, 5...100 A FLC)
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Functional description voltage sensing 110...690 Vac 3-phase voltage inputs 4 additional discrete logic inputs additional voltage protection, metering and monitoring functions power LED indicator logic input status LED indicators Additional components required for an optional expansion module: LTM R controller to LTM E connection cable
PowerSuite software
Functional description commission the system through menu entries configure the system through menu entries display warnings and faults Additional components required for PowerSuite software: a PC separate power source LTM R/LTM E to PC communication cable
Functional description commission the system through menu entries configure the system through menu entries display warnings and faults Additional components required for an optional HMI device: separate power source LTM R/LTM E to HMI communication cable Magelis XBTL1000 programming software
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The following diagrams show the features of the LTM R controller and expansion module:
LTM E Expansion Module
5 6
A1 A2 I.1 C
I.2 I.3 C
I.4
I.5 C
I.6
97 98 95 96 NC NO
LV1
LV2
LV3
Telemecanique LTMR100MBD
MODBUS
Telemecanique LTMEV40FM
Power
Alarm
HMIComm
Fallback
PLC Comm
1 2
Test / Reset NO NO NO 13 14 23 24 33 34 Z1 Z2 T1 T2 D1 D0 S V- NC
Power I.7 I.8 I.9 I.10 I.7 C7 I.8 C8 I.9 C9 I.10 C10
1 2 3 4 5 6 7 8 9
test/reset button HMI port with RJ45 connector connecting the LTM R controller to an HMI, PC, or expansion module network port with RJ45 connector connecting the LTM R controller to a Modbus PLC status-indicating LEDs plug-in terminal: control power, and internally powered logic inputs and commons plug-in terminal: double pole/single throw (DPST) output relay plug-in terminal output relay plug-in terminal: ground fault input and temperature sensor input plug-in terminal: PLC network
1 2 3 4 5
port with RJ45 connector to HMI or PC port with RJ45 connector to LTM R controller status-indicating LEDs plug-in terminal: voltage inputs plug-in terminal: logic inputs and common
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Installation
Overview The following procedure describes how to install and physically configure the TeSys T system, according to the operating conditions used in the application example. The same procedure is used for other configurations. The full installation procedure is shown on the Instruction sheets provided with the LTM R controller and the LTM E expansion module. It is also described in detail in chapter 6 of the Users Manual.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn off all power supplying this equipment before working on it. Apply appropriate personal protective equipment (PPE) and follow safe electrical work practises. Failure to follow this instruction will result in death or serious injury. The following diagrams show the physical dimensions of the controller and the expansion module:
LTM R LTM E
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Mount the controller and the expansion module, respecting clearance zones and operating position.
The diagrams below show how to mount the LTM R and LTM E on a DIN rail, solid mounting plate, or Telequick plate:
Connect the LTM R controller and the LTM E expansion module using the RJ45 cable.
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Connect the expansion module to the Magelis XBTN410 HMI device using the XBTZ938 cable.
In the application example: If you are not using the expansion module, the HMI connects directly to the controller:
1 2 3 4
Magelis XBTN410 HMI device Magelis connecting cable XBTZ938 LTM R controller Expansion module
1 2 3
Magelis XBTN410 HMI device Magelis connecting cable XBTZ938 LTM R controller
Wire the current transformers according to the operating conditions: Product range 1.35 27A Nominal motor current 9 1 pass through the CT windows is sufficient in this case, although 2 passes are possible:
1 pass
2 passes
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Wire Ground CT
Wire LTM R
Wire the power supply and the I/O. Wire the temperature sensors. Wire the voltage transformers and the I/O on the expansion module.
Wire LTM E
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The following wiring diagram illustrates the main power circuit of the application example:
3 +/~ -/~
1
LV1 LV2 LV
KM1
Start
Stop
Reset
A1 A2
I.1
I.2 I.3
I.4 I.5
I.6
97 98 95 96
I7
C7 I8
C8 I9
C9 I10 C10
13 14 23 24 33 34
Z1 Z2 T1 T2
KM1
Warning
Fault
The diagram below illustrates 3-wire (impulse) local control with network control selectable. This is the operating mode used with the application example, as defined in the examples operating conditions:
L: Local control O: Off N: Network control Start
L ON
Stop
I.1
I.2
I.3
I.4
I.5
I.6
97
98
95
96
O.4
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Configuration
Overview After the wiring connections are made, the next step is to configure parameters using PowerSuite software (see chapter 8.6 of the LTM R Modbus Users Manual).
WARNING
UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems. Only persons with such expertise should be allowed to program and apply this product. Follow all local and national safety codes and standards. Failure to follow this instruction can result in death, serious injury, or equipment damage.
Install Software
Step 1 2 3 Description Place the installation disk into your PCs CD/DVD drive. Navigate to and click on the setup.exe file. The setup wizard begins. Follow the instructions in the setup wizard.
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If you are not using the expansion module, the HMI connects directly to the controller:
1 2 3 4
PC running PowerSuite software Power cable VW3 A8 106 LTM R controller Expansion module
1 2 3
Set Parameters
Step 1 2 3 4 5 6 Description Start up the PowerSuite software. In the Load Configuration screen, select and open a configuration file with factory default settings. Open the Settings branch of the tree control. Locate and set the Operating parameter settings in the Motor sub-branch. Repeat step 4 for all other setting item sub-branches. Save a copy of the completed configuration settings to a new configuration file.
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Setting 1.35-27A Modbus 100-240V AC 400V 4kW 3 wire independent 9A 3 phase PTC binary Enable According to motor According to motor None(1) 1(1) 1000:1 Terminal trip Inverse thermal 10 50% (1) (equivalent to 9A) Enable Enable Enable 1A 0.5s Enable 200mA Enable 85% 3s Enable 90%
Fault enable Warning enable Ground current Fault enable Fault level Fault timeout Warning enable Warning level Voltage settings Under voltage Fault enable Fault level Fault timeout Warning enable Warning level
(1)
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Step 1 2 3
Description Open the configuration file to be transferred. Be sure the file is in the Main window Connect your PC to the LTM R controller. Check the task bar to see whether your PC is connected to the LTM R controller. Transfer the configuration file: Select PC to Device, in either the Link File Transfer sub-menu or the icon bar. In the Upload Configuration dialog, click Continue. A progress bar briefly appears. To confirm the success of the transfer, check the results in the Output window, which opens automatically at the bottom of the Main window. Result: The product is now ready to use.
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FLC values are stored as a percentage of FLCmax FLC (in %) = FLCA / FLCmax Note: FLC values must be expressed as a percentage of FLCmax (resolution of 1%). If you enter an unauthorized value, the LTM R will round it up to the nearest authorized value. For example, on a 0.4-8A unit, the step between FLCs is 0.08A. If you try to set an FLC of 0.43A, the LTM R will round it up to 0.4A.
Data: FLCA = 9 A Current range max = 27.0 A Load CT primary = 1 Load CT secondary = 1 Passes = 1 Contactor rating = 18.0 A Calculated parameters with 1 pass: Load CT ratio = Load CT primary / (Load CT secondary * passes) = 1 / (1 * 1) = 1.0 Current sensor max = Current range max * Load CT ratio = 27.0 * 1.0 = 27.0 A FLCmax = min (Current sensor max, Contactor rating) = min (27.0, 18.0) = 18.0 A FLCmin = Current sensor max / 20 = 27.0 / 20 = 1.35 A FLC = FLCA / FLCmax = 9.0 / 18.0 = 50% Calculated parameters with 2 passes: Load CT ratio = 1 / (1 * 2) = 0.5 Current sensor max = 27.0 * 0.5 = 13.5 A FLCmax = min (13.5, 18.0) = 13.5 A FLCmin = Current sensor max / 20 = 13.5 / 20 = 0.67 A FLC = FLCA / FLCmax = 9.0 / 13.5 = 66%
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Diagnostic
LTM R and LTM E LEDs As the application example uses the LTM R and LTM E, you must check the LEDs on both components:
LV1 LV2 LV3 A1 A2 I.1 C I.2 I.3 C I.4 I.5 C I.6 97 98 NO 95 96 NC
Telemecanique LTMEV40BD
Telemecanique
LTMR100MBD
MODBUS
Power
Alarm
HMIComm
Fallback
PLC Comm
Test / Reset Z2
I.8 I.8
T1
T2
D1
D0
V-
NC
LEDs
LTM R LED HMI Comm Power
Use the 5 LEDs on the face of the LTM R controller to monitor its state, as follows:
Color yellow green Describes Communication activity between LTM R controller and expansion module LTM R controller power or internal fault condition Indicates Flashing yellow = communication Off = no communication Solid green = power on, no internal faults, and motor off Flashing green = power on, no internal faults, and motor on Off = power off, or internal faults exist. Solid red = internal or protection fault Flashing red (2 x per s) = warning Flashing red (5 x per s) = load shed or rapid cycle condition Off = no faults, warnings, load shed or rapid cycle (when power is On) Solid red = in fallback Off = not in fallback (no power) flashing yellow (0.2 s on,1.0 s off) = network bus communication Off = no network bus communication
Alarm
red
red yellow
Communication connection between LTM R controller and network module Communication activity on the network bus
Use the 5 LEDs on the face of the expansion module to monitor its state:
LTM E LED Power Color green or red Describes Module power or internal fault condition State of input Indicates Solid green = power on with no internal faults Solid red = power on with internal faults Off = power off On = input activated Off = input not activated
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Available Functions
When connected to TeSys T with 1- to-1 software application, you have access to: Settings (configurable settings, HMI display selections) Statistics (history of all measured statistics, motor operation, faults and counters) Services (executable operating commands such as self-test, clear statistics, password) Product ID (description of controllers, expansion and network module) Motor control, if local HMI selected: select this parameter in PowerSuite
Settings branch Motor settings Sub-branch Local remote transfer mode Parameter Local control Setting Local HMI
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HMI Interface
In a 1-to-1 physical configuration, which is the case with our application example, the Magelis XBTN410 HMI looks like this:
M a g e l i s
1
2
ESC AUX1 AUX2 STOP RESET ENTER
1 2
ESC
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Keys
Description navigate from: - a menu the sub-menus - a sub-menu the functions - a function the settings
Comment Some menus or sub-menus contain only functions and their settings. Others include functions with many parameters and their settings.
ENTER
confirm and save the displayed setting When a setting is saved: the "?" is replaced by "=" and the saved setting is displayed for 2 seconds, then the display automatically returns to the next highest level Performs motor control commands, as configured. For example, Run Forward, and Run Slow Note: Enabled when Control Mode is Local HMI and disabled when Control Mode is Local Terminal Strip or Remote. For example, Run Reverse, and Run Fast Note: Enabled when Control Mode is Local HMI and disabled when Control Mode is Local Terminal Strip or Remote. Local Stop command.
AUX1
AUX2
RESET
Resets the LTM R controller and clears all Local Reset command. faults that can be reset. Note: Behavior of the Reset key depends on Fault Reset Mode configuration.
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Here is an example of HMI LCD displaying an average current of 0.39 Amp in local control, run mode:
0.39 = Current value Amp = Amperes L = Local control Run = Run motor mode Current = Current AVG = Average
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Network Port Comm Loss Timeout parameter is enabled by default, with a 60s timeout. If this is not suitable, you can disable this paramter or set another timeout value.
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Set up Communication
This example describes how to configure communication between a Premium PLC running Unity software and a TeSys T:
Step 1 Description Declare the Modbus module in the Unity software: Right-click on the slot where the module is to be declared and add the module.
PSY 2600M
P57 354M
A 0 B L O O P >>
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Step 2
Description Configure the Modbus module in the Unity software: On channel 0, select MODBUS/JBUS LINK for the communication protocol. Select Master mode for the PLC. Set the transmission speed 19200 and the data format RTU. This is the data format supported by the TeSys T. Set the parity to Even.
PCMCIA INRACK BOARD TSX SCY 21301 Channel 0 Config Type Transmission speed
19200 bits/s
Master
Master Number of retries Answer delay
3 100
X 10 ms
Odd
Point to point
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Quick Start Guide Step 4 Description Verify the communication operation via the debug screen: Turn power OFF and ON successively to activate the automatic recognition of transmission speed and data format. Select the slave address 4 and press the Identification button to activate the identification request transmission. Wait a few seconds for recognition. Depending on the character format and speed transmission, it may be necessary to press the Identification button twice.
Config
Debug
Fault 51724 Received with CRC error 3 0 0 Sent without response Received with NACK Character error 0 0 0 0
Type Master
Reset Counters
Channel test Receive response
Slave 4
9101
ASCII
Hex.
Communication Communication
Function:
Exchange OK.
OK
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Basic setup information using configuration, control and monitoring registers applies to all applications:
Compulsory circuit
Control
Optional circuit
Monitoring (Faults)
Register 451 : Fault code, or Register 452, 453 : Fault type
Monitoring (Measurement)
Register 466 : Average motor current ...
Control (Acknowledgment)
Bit 704.3 : Fault acknowledgment
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Example of a Read Operation (Modbus Request Code 3) The example below describes a READ_VAR request, within a TSX Micro or Premium platform, in order to read the LTM R states at address 4 (slave n 4) contained in internal word MW0: Syntax with PL7 software:
1 2 3 4 5 6
Address of the device with which you wish to communicate: 3 (device address), 0 (channel), 4 (device address on the bus) Type of PL7 objects to be read: MW (internal word) Address of the first register to be read: 455 Number of consecutive registers to be read: 1 Word table containing the value of the objects read: MW0:1 Read report: MW100:4
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Example of a Write Operation (Modbus Request Code 16) The example below describes a WRITE_VAR request, within a TSX Micro or Premium platform, in order to control an LTM R by sending the contents of internal word MW 502: Syntax with PL7 software:
1 2 3 4 5 6
Address of the device with which you wish to communicate: 3 (device address), 0 (channel), 4 (device address on the bus) Type of PL7 objects to be written: MW (internal word) Address of the first register to be written: 704 Number of consecutive registers to be written: 1 Word table containing the value of the objects to be sent: MW502:1 Write report: MW200:4
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You can download this technical publication and other technical information from our website at http://www.telemecanique.com. Visit http://www.schneider-electric.com for your nearest Schneider Electric affiliate.
02/2007