LINCOLN Lubrication Centro - Matic
LINCOLN Lubrication Centro - Matic
LINCOLN Lubrication Centro - Matic
Introduction
Lincoln Industrial Centro-Matic systems and components are made to match your application. Systems can service one machine, different zones on one machine, or even several separate machines. Regardless of the application, the principle of centralized lubrication remains the same: a central pump station automatically delivers lubricant through a single supply line to the injectors. Each injector serves only one lubrication point and may be accurately adjusted to deliver the precise amount of grease or oil required. Centro-Matic systems give you multiple advantages over other designs.
Simplicity
Systems are easy to understand, install and maintain. You realize savings right from the start because one lubricant supply line means lower installation costs.
External Adjustment
Lubricant injectors are externally adjustable without special tools so each bearing can receive the correct amount of lubricant. No under- or over-lubrication at individual points.
Visual Indicators
Each injector incorporates an indicator pin that gives visual confirmation the injector is operating correctly. When necessary, troubleshooting is the simple process of checking indicator pins.
Ease of Service
When injectors finally need service, the job is quick and easy. No need to remove supply line connections or disturb adjacent injectors. Replacement can usually be done between lubrication cycles, so theres almost no lubricant loss or downtime.
Air-Operated
Actuated automatically by compressed air at various pre-determined intervals. An air-operated pump delivers lubricant to the injectors. When all injectors have cycled, the pump shuts off automatically and vents lubricant pressure. Available with automatic, manual or mechanical controls.
Electric
Used where compressed air is not available, or electrical operation is preferred. Totally enclosed motor supplies the power requirements of the pumping mechanism. Time control is adjustable to provide predetermined frequency of lubrication.
Manual
Designed for smaller, individual machines, manual systems provide a low-cost, efficient method of distributing lubricant to the injectors. Cycling a complete bank of injectors takes only a few seconds. In manuallyoperated systems, the lubricant pump is handoperated and the machine operator performs the lubrication intervals.
Hydraulic
A complete hydraulicallypowered pumping unit for centralized lubrication of individual machines. Usually installed on machinery such as coal mining and earth moving equipment which utilize a hydraulic pressure system. The frequency of the lubrication cycle can be set manually or by mechanical or automatic controls.
CONTENTS
Discharge Chamber Slide Valve Passage Lubricant Supply Inlet Outlet Port Passage Slide Valve
Discharge Chamber
Stage 1
Stage 2
Stage 3
Stage 4
Stage 1The injector piston is in its normal, or rest position. The discharge chamber is filled with lubricant from the previous cycle. Under the pressure of incoming lubricant, the slide valve is about to open the passage leading to the piston. Stage 2When the slide valve uncovers the passage, lubricant is admitted to the top of the piston, forcing the piston down. The piston forces lubricant from the discharge chamber through the outlet port to the bearing. Stage 3As the piston completes its stroke, it pushes the slide valve past the passage, cutting off further admission of lubricant to the passage. Piston and slide valve remain in this position until lubricant pressure in the supply line is vented (relieved) at the pump. Stage 4After pressure is relieved, the compressed spring moves the slide valve to the closed position. This opens the port from the measuring chamber and permits the lubricant to be transferred from the top of the piston to the discharge chamber.
ApplicationsWhen it comes to eliminating costly, Lubricant manual point-by-point lubrication, Centro-Matic systems Supply have proven to be the right solution for many industries Inlet and applications. Examples include: Paper Converting Printing Food & Beverage Stage 1 Plastic Processing Packaging Metalworking Wood Processing Textile Material Handling Equipment
Stage 2
CONTENTS
For single-line high pressure central lubrication system. For dispensing petroleum-based lubricants with a viscosity up to NLGI No. 2 (refer to Design Guide). Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of Injectors SL-32, SL-1 and/or SL-11. Individual injectors can be easily removed for inspection or replacement. Available in stainless steel SAE 304, for application where environmental conditions are hazardous to carbon steel or in industries preferring stainless steel.
Specifications:
Series Min SL-33 Model Carbon Steel 83309-1 83309-2 83309-3 83309-4 83309-5 83309-6 83900 83314 Stainless Steel (304) 83715-1 83715-2 83715-3 83715-4 83715-6 83715-7 83900-9 83314-9 .001 cu. in. .016 cc Output Max .003 cu. in. .049 cc Number of Outlets 1 2 3 4 5 6 7 1 " NPTF (M) " NPTF (F) " O.D. Tube Min 1200 psig 83 bar Manifold Inlet Operating Pressure Max 3500 psig 241 bar Typical 1500 psig 103 bar A in. 1 1 2 3 4 4 5 mm 29 48 67 86 105 124 143 in. 1 2 3 3 4 5 6 Vent 200 psig 14 bar B mm 41 60 79 98 117 137 156
Dimensions
Notes: 1. Injectors, except replacement injectors for manifold, include compression nut and ferrule for tubing " O.D. as standard. Other outlet connectors for feed line optional. 2. Injectors with manifolds include two mounting clips and screws. 3. Injectors have Nitrile packings (200F max. / 93C). Check packing compatibility with synthetic lubricants.
CONTENTS
For single-line high pressure central lubrication system. For dispensing petroleum-based lubricants with a viscosity up to NLGI No.2 (refer to Design Guide). Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-33, SL-1 and/or SL-11. Individual injectors can be easily removed for inspection or replacement. Available in stainless steel SAE 304, for application where environmental conditions are hazardous to carbon steel or in industries preferring stainless steel.
Specifications:
Series Min SL-32 .001 cu. in. .016 cc Model Carbon Steel 83336-1 83336-2 83336-3 83336-4 83338 83337 Stainless Steel (304) 83724-1 83724-2 83724-3 83724-4 83337-9 Output Max .008 cu. in. .131 cc Min 1200 psig 83 bar Operating Pressure Max 3500 psig 241 bar Typical 1500 psig 103 bar Vent 200 psig 14 bar
Number of Outlets 1 2 3 4 1
Manifold Inlet
2 3
Notes: 1. Injectors, except replacement injectors for manifold, include compression nut and ferrule for tubing " O.D. as standard. Other outlet connectors for feed line optional. 2. Injectors with manifolds include two mounting clips and screws. 3. Injectors have Nitrile packings (200F max. / 93C). Check packing compatibility with synthetic lubricants.
CONTENTS
For single-line high pressure central lubrication system. For dispensing lubricants compatible up to NLGI No. 2 (refer to Design Guide). Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-32, SL-33 and/or SL-11. Individual injectors can be easily removed for inspection or replacement. Available in stainless steel SAE 316, for application where environmental conditions are hazardous to carbon steel or in industries preferring stainless steel.
Specifications:
Output Series SL-1 Min .008 cu. in. .131 cc Max Min Operating Pressure Max 3500 psig 241 bar Typical 2500 psig 172 bar Number of Outlets 1 2 3 4 5 6 1 2 3 5 Vent 600 psig 41 bar A in mm Single Mounting Hole 32 63 95 23 in 2 3 4 5 6 8 Manifold Inlet " NPTF (F) Dimensions B mm 63 76 108 140 171 203 Connections Injector Outlet " NPTF (F)
Carbon Steel 81770-1 81770-2 81770-3 81770-4 81770-5 81770-6 81713 81713A
Model Stainless Steel (316) 239351* One Injector Manifold 239352* Two Injector Manifold 239353* Three Injector Manifold 239354* Four Injector Manifold 239355* Five Injector Manifold 84776* Injector
Special Applications** 85451-1 85451-2 85451-3 85451-4 85451-5 85451-6 249204 85451
Single injector/No Manifold, [ " NPTF (M) inlet] Replacement for manifolded injectors
* For complete assembly, you must order stainless steel manifold and corresponding quantity of Model #84776 Injectors separately. ** For use with aggressive lubricants that attack Viton seals at high temperatures.
Notes: 1. Injector manifolds have " (10.3 mm) dia. mounting holes for " bolt. 2. Injectors have Viton packings. Check compatibility with synthetic lubricants. 3. Injector rated for 350F (176C) max. ambient temperature, depending on lubricant used. 4. Injectors include fitting for filling feedlines via alternate outlet port.
CONTENTS
For single-line high pressure central lubrication system. For dispensing lubricants compatible with Viton and Hytrel packings and viscosity up to NLGI No. 2 (refer to Design Guide). Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-32, SL-33 and/or SL-1. Available only as single unit with " NPTF Female inlet.
Specifications:
Series Min SL-11 .050 cu. in. .82 cc Output Max .500 cu. in. 8.2 cc Min 1000 psig 69 bar Connections Inlet " NPTF (F) Outlet " NPTF (F) Operating Pressure Max 3500 psig 241 bar Typical 2500 psig 172 bar Vent 800 psig 55 bar
Number of Outlets 1
Notes: 1. Injectors have Viton and Hytrel packings. Check packing compatibility with synthetic lubricants. 2. Injector rated for 200F (93C) max. ambient temperature. 3. Injectors supplied with fitting for filling feed line via alternate outlet port.
CONTENTS
For single-line central lubrication system. For dispensing fluid or semi-fluid lubricants. Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-43, SL-41 and/or SL-44. Individual injectors can be easily removed for inspection or replacement. Carbon steel injectors with Nitrile or Viton packings. Injectors with Viton packings are used for heat resistant applications or when lubricant to be dispensed requires Viton packings for compatibility (indicated by black adjustment caps).
Specifications:
Series SL-42 Output Min .001 cu. in. .016 cc Max .003 cu. in. .049 cc Number of Outlets 1 2 3 4 5 6 10 15 1 " NPTF (M) " NPTF (F) " O.D. Tube Connection Min 750 psig 52 bar Operating Pressure Max Typical 1000 psig 850 psig 69 bar 59 bar Vent 150 psig 10 bar
Model Carbon Steel Standard Heat Resistant 83311-1 84428-1 83311-2 83311-3 83311-4 83311-5 83311-6 83311-10 83311-15 83535 83313 84428-2 84428-3 84428-4 84428-5 84428-6 84428-10 84428-15 84048
Notes: 1. Injectors, except replacement injectors for manifold, include compression nut and ferrule for tubing " O.D. as standard. Other outlet connectors for feed line optional. 2. Injectors with manifolds include two mounting clips and screws. 3. Standard injectors have Nitrile packings (200F/93C max.); Heat Resistant injectors have Viton packings (350F/176C max., depending on lubricant used). Check packing compatibility with synthetic lubricants.
CONTENTS
For single-line central lubrication system. For dispensing fluids or semi-fluid lubricants. Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-42, SL-41 and/or SL-44. Individual injectors can be easily removed for inspection or replacement. Carbon steel injectors with Nitrile or Viton packings. Injectors with Viton packings are used for heat resistant applications or when lubricant to be dispensed requires Viton packings for compatibility (indicated by black adjustment caps).
Specifications:
Series SL-43 Output Min .001 cu. in. .016 cc Max .008 cu. in. .131 cc Number of Outlets 1 2 3 4 " NPTF (F) " O.D. Tube Connection Min 750 psig 52 bar Operating Pressure Max Typical 1000 psig 850 psig 69 bar 59 bar Vent 150 psig 10 bar Dimensions A in 1 2 2 3 mm 32 51 70 89 in 1 2 3 4 B mm 44 63 83 102
Model Carbon Steel Standard Heat Resistant 83661-1 84429-1 83661-2 83661-3 83661-4 83660 84429-2 84429-3 84429-4 84110
Notes: 1. Injectors, except replacement injectors for manifold, include compression nut and ferrule for tubing " O.D. as standard. Other outlet connectors for feed line optional. 2. Injectors with manifolds include two mounting clips and screws. 3. Standard injectors have Nitrile packings (200F/93C max.) 4. Heat Resistant injectors have Viton packings (350F/176C max. depending on lubricant used) and Black Adjusting Cap. 5. Check packing compatibility with synthetic lubricants.
CONTENTS
SL-41 series injectors are designed for use in high temperature applications up to 350F (176C), depending on lubricant. Available installed only in manifolds with " NPT female inlet. Injectors feature a tamper-resistant adjustment screw which does not incorporate a visual indicator. May be combined in a circuit of injectors SL-42, SL-43 and SL-44.
Specifications:
Series SL-41 Output Min .008 cu. in. .131 cc Max .080 cu. in. 1.31 cc Min 750 psig 52 bar Connections Manifold Inlet Injector Outlet A in mm in 2 3 32 63 95 4 5 6 Single Hole Mounting " NPTF (F) " NPTF (F) 1 2 3 Operating Pressure Max Typical 1000 psig 850 psig 69 bar 59 bar Dimensions B mm 63 76 108 140 171 Vent 150 psig 10 bar
Number of Outlets 1 2 3 4 5
Notes: 1. Injector manifolds have " (10.3 mm) mounting holes for " bolt.
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CONTENTS
For single-line central lubrication system. For dispensing fluid or semi-fluid lubricants. Output is externally adjustable. Indicator stem permits visual check of injector operation. May be combined in a circuit of injectors SL-43, SL-41 and/or SL-42. Individual injectors can be easily removed for inspection or replacement. Carbon steel injectors with Viton packings.
Specifications:
Output Series SL-44 Min .008 cu. in. .131 cc Model Carbon Steel 83749-1 83749-2 83749-3 83749-4 83749-5 83748 Max .080 cu. in. 1.31 cc Min 750 psig 52 bar Number of Outlets 1 2 3 4 5 1 1 2 3 Operating Pressure Max 1000 psig 69 bar Typical 850 psig 59 bar Vent 150 psig 10 bar Manifold Inlet " NPTF (F) Dimensions A in Single Mounting Hole 32 63 95 mm in 2 3 4 5 6 B mm 63 76 108 140 171 Connections Injector Outlet " NPTF (F)
Notes: 1. Injector manifolds have " mounting holes for " bolt. 2. Injectors have Viton packings. Check packing compatibility with synthetic lubricants. 3. Injectors rated at 350F (176C) maximum ambient temperature, depending on lubricant used.
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CONTENTS
SL-32 Series
SL-33, 42 Series
With the same proven design as our U.S. standard injectors, the new metric versions of our popular small grease and oil injectors feature metric ports. Any surface that needs a wrench is metric. Its more convienient for customers in most of the world, and easier to maintain because theres no need for a second set of wrenches or adapters. Offered for international customers. Metric ports connect with metric lines without adapters. No need for a second set of tools. Proven design used in the United States. Models for both grease and oil.
Specifications:
Oil SL-42 85351-1 85351-2 85351-3 85351-4 85351-5 85351-6 Model Grease SL-33 85352-1 85352-2 85352-3 85352-4 85352-5 85352-6 85353-1 85353-2 85353-3 85353-4 Connections Grease SL-32 Outlets 1 2 3 4 5 6 1 2 3 4 1/8" BSPP(F) 6 mm O.D. Tube Connection Inlet Outlet Dimension A in. 1 1 2 3 4 4 1 2 2 3 mm. 29 48 67 86 105 124 32 51 70 89 Dimension B in. 1 2 3 3 4 5 1 2 3 4 mm. 41 60 79 98 118 137 44 64 83 102
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CONTENTS
Outlet Connections " NPTF Female " O.D. Tube " NPTF Male 4 mm Tube 6 mm Tube 4 mm Tube 6 mm Tube
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CONTENTS
Material Carbon Steel Stainless Steel Carbon Steel Stainless Steel Carbon Steel Stainless Steel
Style 1 2 2 2
12698-9*
B
Style 1
67007-9
Style 2
Compression Nuts
Model 66260 66260-9 83924 83924-9 66713 Style One Piece Two Piece One Piece Material Brass Stainless Steel Brass Stainless Steel Brass -24 -24 / 7.9 / 12.7 / 11.1 / 15.9 / 3.2 / 6.3 Thread Size (in) A B C in. / mm in. / mm in. / mm
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CONTENTS
Model 68874
Body Aluminum
Bristles Nylon
Rectangular Brushes
Model 249072
Standard-temperature brush: horsehair bristles, plastic body; High-temperature brush: nylon bristles, steel body; Extreme-temperature brush: stainless steel bristles, steel body, " NPT(F) connection, three sizes available.
Part No. Part No. Black Bristle White Bristle 249072 249172 249073 249173 249074 249174 249075 249175 249076 249176 249077 249177 249078 249079 249080 249178 249179 249180 Type Std.-temp. up to 302F / 150C High-temp. up to 356F / 180C Extreme-temp. up to 662F / 350C Std.-temp. up to 302F / 150C High-temp. up to 356F / 180C Extreme-temp. up to 662F / 350C Std.-temp up to 302F / 150C High-temp. up to 356F / 180C Extreme-temp. up to 662F / 350C Size 1" x 1.5" 25.4mm x 38.1mm 1" x 2.4" 25.4mm x 61mm 1" x 4" 25.4mm x 101.6mm
Model 249076
Model 249080
Neoprene sleeve over felt-pad applicator, " NPT(M) connection. Size: 1.25" x .5" (31.7mm x 12.7mm)
Model 249085
Neoprene sleeve over felt-pad applicator, " NPT(M) connection. Size: 2" x 0.5" (50.8mm x 12.7mm) 15
CONTENTS
AIR CONTROL AND ACCESSORIES Manual Shut-Off Valves Pressure Gauges Lubricant Filters and Strainers AIRCARE AIR PREPARATION SYSTEMS Modular Air Line Filters, Regulators and Lubricators Integrated/Modular Filter/Regulator with Gauge Modular Air Line Combination Units High Capacity Air Line Filters, Regulators and Lubricators High Capacity Air Line Combination Units Miniature Air Line ComponentsAir Line Filter, Regulator and Lubricator Miniature Air Line Combination Units Modular Air Line Equipment Accessories: Lockout Valve, Quick Clamp, Quick Clamp Wall Mounting Bracket, Porting Block, Quick Mount Pipe Adapters, Manifold Block, Pressure Switch, Panel Nut, Wall Mount Bracket, Tamper Resistant Cover & Seal Wire
Air Line Equipment Accessories: Wall Mount Bracket, High Capacity; Mounting Bracket and Nut, Miniature; Pressure Gauges PIPE FITTINGS Reducing Bushings Nipples Couplings Reducing Couplings Street Ells Tees Crosses Adapter Unions Elbows Pipe Fitting Adapters Supply Line Swivels Feed Line Swivels Anchor and Junction Blocks
Zerk-Lock Grease Fitting Adapters Non-Metallic PIPING Seamless Continuous Welded Forged Fittings Malleable Iron Fittings 316 Stainless Steel Pipe and Fittings Stainless Steel Fittings Galvanized Pipe, Threaded Plug and Fittings ACCESSORIES Supply, Feed and Bulk Feed Line Hose Air Hose Kits for Hose Repair Heavy-Duty Air Line Quick Disconnects
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CONTENTS
15" x 5 "x 5" 387 x 127 x 141 mm 14.6 oz. Grease Cartridge/Bulk Fill
17
CONTENTS
18
CONTENTS
Model 83668
Same as Model 82886 except includes larger reservoir.
Pump uses air for forward and return stroke but dispenses lubricant on forward stroke only. Return stroke vents lubricant pressure through included check/vent valve. Translucent reservoir has spring-loaded follower. Refill through included filler fitting using Model 81834 or other manual pump equipped with Model 645006 coupler.
Same as Model 82653 except 25:1 ratio, 2.15 cu. in (35.2 cc) maximum output.
Same as Model 83834 except includes Model 84501 solid state timer and 350244 four way electric solenoid valve.
Max. Output Reservoir Capacity 1 lb/.45 kg 30 in3/492cm3 Reservoir Temp. Range Air Inlet Lube Outlet Lubricant Oper. Press. Min. Max. Dimensions HxWxL 10"x5"x6" 263x133x152mm 18"x5"x6" 470x133x152mm 0F to 150F -18C to 65C " " 1200 psig NPTF(F) NPTF(F) 82 bar 3500 psig 240 bar 18"x5"x21" 470x146x533mm 4-way Air Valve Required
Model 82886
.45 in3 7.4 cm3 1.4 in3 22.9 cm3 2.15 in 35.2 cm3
3
3-way
Timer Specifications
Cycle Time Min Max 20 Sec. 24 Hr. On Time Min 10 Sec. Power Requirements 120 VAC, 60 hz 1 Min. 24 Sec. 110 VAC, 50 hz Max Ambient Operating Temp. Range -10F / -23C to +150F / +60C
Note: Refer to System Controls section for detailed timer and solenoid operated air valve specifications.
19
CONTENTS
Notes: 1. Pump requires 3-way air valve. 2. Air consumption @ 100 psi is .15 CFM per cycle
Model 83599
Same as model 83167 except includes model 83744 base mounting kit and metal reservoir with indicator rod for visual check of grease level. Reservoir includes spring-loaded follower.
Model: Lubricant/Air Ratio: Output/Min @ 100 PSIG Air: Reservoir Capacity: Air Inlet: Lube Outlet: Typical System Operating Pressure: Dimensions (HxWxL): Filling Method: Reservoir: 83599 40:1 12 cu. in. 12 lb. / 5.44 kg " NPTF (F) " NPTF (F) Min. 1200 psig Max. 3500 psig 24" x 9 "x 18" 81834 Filler Pump Aluminum
Notes: 1. Pump requires 3-way air valve. 2. Air consumption @ 100 psi is .15 CFM per cycle
Model 84050
A 50:1 ratio double acting air operated pump for high volume displacement. Supplied with a 60 pound capacity metal reservoir with removable cover for easy filling. Includes air-operated vent valve and 5' (1.5m) air and lubricant connecting hoses.
Model: Lubricant/Air Ratio: Output/Min @ 100 PSIG Air: Reservoir Capacity: Air Inlet: Lube Outlet: Typical System Operating Pressure: Dimensions (HxWxL): Filling Method: Reservoir: 84050 50:1 30 cu. in. 60 lb. / 27 kg " NPTF (F) " NPTF (M) at Hose Min. 1200 psig Max. 3500 psig 31" x 15 "x 15" Bulk Steel
Notes: 1. Pump requires 3-way air valve. 2. Air consumption @ 100 psi is .42 CFM per cycle 3. Optional Model 92597 follower available.
Model 85460
Same as Model 84050 except includes installed visual low level and follower plate assembly.
20
CONTENTS
Notes: 1. Air consumption @ 100 psi is .42 CFM per cycle. 2. Model 83371 follower plate is available as an optional accessory.
Model 282288
Same specifications as Model 1823 but does not include elevator or controller.
Model 1828
Same as Model 1827 except includes Model 2008 pump, 85218 vent valve and Model 84034 drum cover sized for U.S. standard 120 lb. refinery drum. Includes 85209 controller.
Model 1829
Same as Model 1827 except includes Model 2010 pump (50:1 ratio, 231 cu. in./min.(3785 cc) delivery at 100 psig air). Fits U.S. standard 400 lb. refinery drum. Includes 85209 controller and 85215 vent valve.
Model 1830
Same as Model 1827 except includes Model 2011 pump (50:1 ratio, 231 cu. in./min.(3785 cc) delivery at 100 psig air). Includes 85209 controller, 85218 vent valve and 84034 drum cover sized to fit U.S. standard 120 lb. refinery drum.
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CONTENTS
Model 1835
Same as Model 1849 except has 115 VAC, 60 Hz motor and controller.
Model 1833
Similar to Model 1849 except: 24 VDC pump motor and controller; metal reservoir with visual level indicator rod; 2.5, 5, 10, 20, 40 and 80 minute cycle frequency adjustment; 60 second fixed on time and alarm relay features. Incorporates pressure switch factory set at 2500 psi (172 bar).
Model: Output/Min: Reservoir Capacity: Lube Outlet: Electrical Specifications: 1833 18 cu. in. 12 lb. / 5.44 kg " NPTF (F) 295 cc 360 cu. in. / 5900 cc
Pump Motor HP, 24 VD, 10 AMP Controller 24 VDC, 5 watts Typical System Min. 1200 psig 82 bar Operating Pressure: Max. 3500 psig 241 bar Dimensions (HxWxL): Reservoir Fill Method: 34" x 11"x 21" 870 x 292 x 552 mm 81834 Filler Pump or Manual Pump with 645006 Coupler
Notes: 1. Controller has provision for remote manual lube button and remote lube failure alarm. 2. Enclosure is designed to meet NEMA 3S and 12 specifications.
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CONTENTS
Model 1812
Pump has translucent reservoir with filler cap and strainer. Pump base has built in check/vent valve and an indicator pin to show when system pressure is achieved.
Model: Output/Stroke: Reservoir Capacity: Lube Outlet: Typical System Operating Pressure: Dimensions (HxWxL): 1812 .160 cu. in. 4 pint /130 cu. in. " NPTF (F) Min. 750 psig Max. 1000 psig 16" x 7"x 7" 2.6 cc 2.13 liter/2130 cc 52 bar 69 bar 425 x 181 x 197 mm
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CONTENTS
Model 85430
Ratio: Power: Typical System Operating Pressure: Maximum Output: Reservoir Capacity: Dimensions (LxWxH):
20:1 120 VAC Min. 750 psig Max. 1000 psig 0.45 in3 4.25 pints 5.25" x 7.24"x 20.75"
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CONTENTS
Model 83667
Same as model 82885 except includes larger reservoir.
Model 82570
Model 82885
High volume pump discharges lubricant on air-powered forward stroke and vents through included check/vent valve on air-powered return stroke. Translucent reservoir is refilled through filler cap with strainer.
Model 82573
Air operated single stroke oil pump and timer assembly. Same as model 82570 except includes model 84501 solid state timer and 350244 four-way electrical solenoid valve. Power requirements: 120 VAC, 60 Hz; 110 VAC, 50 Hz.
Model 83667
Model 82676
Same as model 82570 except for use with external oil supply through " NPT(F) oil inlet (maximum head pressure 80 psi (5.5 bar)).
Model 82676
Max. Output
Air Inlet
Lube Outlet
Dimensions HxWxL 10"x5"x6" 263x133x152mm 18"x5"x6" 470x140x152mm 17"x5"x18" 451x146x464 mm 16"x5"x18" 160x146x464 mm
3-way**
" NPTF(F)
" NPTF(F)
4-way**
Remote
** Air consumption @ 100 psi is .15 CFM per stroke. Check compatibility when using synthetic oils.
Note: Refer to System Controls section for detailed timer and solenoid operated air valve specifications.
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CONTENTS
** Air consumption @ 100 psi is .15 CFM per stroke. Note: Check compatibility when using synthetic oils.
Model 1826
Consists of Model 2002 PowerMaster pump, Model 85217 vent valve assembly, Model 81675 drum cover, Model 85209 controller, air and lubricant connecting hoses, and 1200 psi (82 bar) safety unloader.
Model: Lubricant/Air Ratio: Output @ 75 Cycles/Min: Drum Size: Air Inlet: Lube Outlet: Typical System Operating Pressure: Controller Electrical Requirements: 1826 24:1 462 cu. in. 7571 cc U.S. standard 55 gal. refinery drum (removable head) " NPTF (F) " NPTF (F) Min. 750 psig Max. 1000 psig
52 bar 69 bar
Notes: 1. See System Controls section for detailed controller specifications. 2. See Industrial Pumping catalog for basic pump specification, including air consumption.
Model 201826
Same as Model 1826 except includes Model 2003 40:1 ratio PowerMaster pump. Output at 75 CPM is 277 cu. in. (4539 cc).
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CONTENTS
45.9 cc
" NPTF (F) " NPTF (F) " NPTF (F) Factory Set @ 2500 psi (172 bar) Max. 4" x 5 "x 12" Min. 450 psig Max. 2000 psig 102 x 146 x 305 mm 31 bar 138 bar
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CONTENTS
83671
Grease
83696
Oil
SPDT
125 VAC (15) 250 VAC (15) 480 VAC (15) 24 VDC (2) 125 VDC () 250 VDC ()
Includes follower for U.S. Std. 120 lb. drum. Includes follower, visual indication only.
Follower Plates
Recommended when pumping lubricants that do not readily seek their own level.
Model 83370 83371 92544 92597 252725 85489 Use with Pump Models 1827, 1829 1823, 282288, 84960 1828, 1830 84050, 84944 85483 85481 Container Size Standard U.S. 400 lb. refinery drum Standard U.S. 120 lb. refinery drum Standard U.S. 120 lb. refinery drum Lincoln Industrial 60 lb. container Lincoln Industrial 35 lb. unit Lincoln Industrial 60 lb. unit
Pressure Kits
Seal reservoirs for automatic filling.
Model 83368 83637 Use with Pump Models 82885 82570, 82573
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CONTENTS
81834
26 679
14 356
9 229
1254
Cylindrical Reservoir
Four gallon steel tank type reservoir consisting of model 82700 tank and model 82612 mounting brackets. Incorporates large filler opening with screw cap.
Model 82621 Tank Number 82700 Bracket Number 82612 Capacity 4 gal./15.1L Lubricant Outlet " NPT (F) Dimensions - in. / mm Height Diameter 18 / 457 9 / 229
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CONTENTS
3000 psig
200 bar
300 to 420 psig 20 to 32 bar Up to 7 gpm 28 l/min 9:1 at low inlet pressure (300 to 350 psi/20 to 25 bar) and low inlet flow (below 2 gpm/7 lpm) pump ratio approaches 11:1 ratio at higher inlet pressure and flow -20 to +150F -10 to +65C 24 VDC " NPTF " NPTF " NPTF 130F
55C Dimension A in. / mm 19.90 / 505 19.90 / 505 34.00 / 864 27.50 / 699 19.00 / 483 13.69 / 348 Dimension B in. / mm 29.70 / 743 29.70 / 743 43.81 / 1113 37.31 / 948 28.81 / 732 23.50 / 597
Description 60 lb. pump assembly for Centro-Matic 60 lb. pump assembly with low level and follower plate for Centro-Matic Pump for 400 lb. drum (55 gallon) Pump for 120 lb. drum (18 gallon) Pump for 60 lb. canister (8 gallon) Pump for 35 lb. pail (5 gallon)
9.08 (231) 4.61 (117) Pressure Gage
19.517
1.25 (32)
15.090
Eight bolts to resist lid loosening Weld nuts for easy lid removal 14 gauge steel wall reduces denting and follower plate hang-up Tube to center of reservoir to prevent cocking Large 3/4" NPT fill inlet for faster filling Thick mounting ring with twice as many mounting holes to resist loosening
Enhanced low level indicator eliminates false low level signals Special coupling to easily remove the pump from the vent valve before servicing Thick rubber seal to keep contaminants out Aircraft cable to strengthen connection between low level and follower plate Wiper on follower plate to better wipe off the grease from the sides Stop bolts on follower plate to prevent cocking
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Important Note: 1. Pumps require a timed electrical signal to operate. Use Model 244270 Cycle Timer. See System Controls section for specifications. 2. Included hydraulic solenoids require 24 VDC.
Model 84961
Basic pump only for Model 84944. Includes pump and hydraulic control. Does not include reservoir or vent valve.
Model 84960
Hydraulic pump for use with U.S. standard 120 lb. refinery drum. System components (pump, vent assembly, drum cover and follower plate) must be ordered separately.
Model 84962
Hydraulic pump for custom lubricant container installations. Pump length is sized for U.S. standard 400 lb. refinery drum depth.
Nominal Lubricant/ Hydraulic Pressure Ratio Output/Min @ 30 Cycles/Min Lube Outlet " NPTF(F) Pump Tube Pump Tube Length Diameter 16:1 84962 11 in3 / 180 cm3 33" 862 mm 1" 25.4 mm
Model 84960
Important Note: 1. Pumps require a timed electrical signal to operate. Use Model 244270 Cycle Timer. See System Controls section for specifications. 2. Included hydraulic solenoids require 24 VDC. Use Vent Assembly Model 84990; Drum Cover Model 84616 and Follower Plate Model 83371. Drum Cover and Follower Plate are for use with Model 84960 only.
Note: All pumps have a hydraulic pressure reducing valve rated for 60 psi (4 bar) to 800 psi (55 bar) output. Maximum input is 3000 psi (207 bar).
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Built-In Program Options 3 Hr. Program Memory Yes No Prelube Function Yes No Rating NEMA #1
Note: Refer to Technical Manual for a full explanation of available program options.
Rating NEMA 1
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Rating NEMA 12
Inlet
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Power Requirements (less load) Voltage 120 VAC, 50/60 Hz 230 VAC, 50/60 HZ 24 VDC Current 85 MA 45 MA 250 MA
32 to 122F 0 to +50 C
NEMA 12
" " NPTF(F) NPTF(F) Panel Dimensions in. / mm Height Width 18 464 12 305
Power Requirements Current Voltage (less load) 120 VAC, 60 Hz 110 VAC, 50 Hz
47 VA
Model 85208
Same as Model 85209 except 220 VAC, 50-60 Hz power.
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Net Wt.
Power Requirements (less load) Voltage 120 VAC, 50/60 Hz 230 VAC, 50/60 HZ 24 VDC Current 250 MA* 125 MA* 600 MA*
32 to 122F 0 to +50 C
NEMA 12
120 VAC, 50/60 Hz 400 MA @ 120 VAC 230 VAC, 50/60 HZ 200 MA @ 230 VDC 24 VDC 1.5 AMP @ 24 VDC
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1%
7500 psig " NPT -20 to 180 F 517 bar Male Thread -29 to 82 C
Sensor Assemblies
Sensor assemblies consist of a check body and lube sensor with attached 30' cable. Cables are epoxy potted into the sensors for a watertight seal. Sensors have a " pipe thread for conduit connection and a Viton o-ring seal. Check bodies terminate in a " NPTF male thread for attachment to a bearing or other lubricant inlet. Maximum working pressure 6,000 psi (414 bar). Maximum wire run from sensor to monitor is 500 feet (152m).
Model 250400 Description Construction Lubricant Temp. Range Min. Flow Per Event Inlet/ Outlet Min. Interval Between Lube Flow Event
Straight Sensor Assembly Brass Sensor 90 Sensor & Plated Steel Check Body 250490 Assembly Straight Sensor Sensor & 250500 Assembly Check Body 250590 90 Sensor Assembly 316 Stainless Steel
.004 cu.in./.066 cc @ 32F / 0 C to 125F / 52C 32 to 145 F 0 to 63 C .008 in3 / .131cc @ 126F / 53C to 145F / 63C
1/8"
30 Seconds
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Pressure Switch #69630 Optional 1 Required 1 per Zone (3 Max.) No Required 1 per Zone (4 Max.)
Sensors
Note 2
Lube Controller, 1 Pump, Up to 3 Zones Lube Controller, 2 Pumps, 1 Zone Per Pump Lube Controller, 2 Pumps, Up to 2 Zones Per Pump Lube Point Monitoring 48 Points Lube Point Monitoring > 48 1536 Points
Note 1: Controller may be operated without a pressure switch or pressure transducer but will not be able to monitor and alarm for lube system pressure failures. Note 2: Sensors include 30' (9.1m) cable pigtail. Select brass/plated steel or stainless steel sensors in straight or 90 configuration as required. Note 3: Maximum distance between monitor and sensor is 500' (152 meters). Note 4: Satellite monitor includes one 250365 sensor board and accepts two additional boards (optional) for connection of up to 48 sensors per satellite. Maximum 31 satellites per system.
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2.4
" NPT(F)
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Single Contact
15 Amps @ 6 VDC 10 Amps at 5 Amps @ 24 VDC 125, 250 or .03 Amps @ 480 VDC 250 VDC
Note: Pressure switch has a NEMA 3 housing and UL listed switching elements.
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Dimensions - in. / mm A 5.27 134 6.95 / 177 6.35 / 161 B 0.75 19 1.00 25 C 1.98 50 3.15 80 Dia. 1.91 48 2.89 74
Outlet Press. Connections Adj. Range NPT-Female psig / bar (in.) 5 to 150 0.3 to 4 10 to 250 0.7 to 16 5 to 150 0.3 to 4
Adjuster A 4.0 / 102 2.88 / 73 4.0 / 102 2.88 / 73 5.95 151 5.0 127 B 1.31 33 C 2.0 50 D 3.2 83 T-Handle Knob T-Handle Knob T-Handle Knob
1.69 43
3.15 80
5.1 130
1.77 0.80
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Connections NPT-Female
Dimensions - in. / mm A 5.27 134 6.95 177 B 1.63 41 2.12 53 C 1.98 50 3.15 80 D 1.91 48 2.89 74
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Dimensions - in. / mm A 5.27 134 6.95 177 B 2.89 73 4.98 127 C 1.98 50 3.15 80 D 3.29 83 5.10 130
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Dimensions - in. / mm A 10.44 / 265 10.06 / 256 10.44 / 265 10.06 / 256 B 1.25 32 C 4.75 121 Dia. 5.52 140
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Outlet Press. Connections Adj. Range NPT-Female psig / bar in. 602012 10 to 250 / 0.7 to 16 602013 5 to 150 / 0.3 to 10 602016 10 to 250 / 0.7 to 16 602017 5 to 150 / 0.3 to 10 1
Dimensions - in. / mm Adjuster A 5.69 / 145 4.71 / 120 5.69 / 145 4.71 / 120 B 2.38 60 C 4.25 108 D 2.38 60 T-Handle Knob T-Handle Knob
Connections NPT-Female 1
Dimensions - in. / mm A 10.24 260 B 2.22 56 C 4.50 114 Dia. 5.52 140
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Dimensions - in. / mm A 10.44 265 B 2.22 56 C 10.25 260 Dia. 5.52 140
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602203
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Modular Air Line Equipment Accessories Quick Clamp Wall Mounting Bracket
Use with quick clamp to provide secure mounting to a wall, machine panel, or other flat surface.
Model No. 247792 247793 For Modular Sizes " and " " and " A 2.32 / 59 3.25 / 83 Dimensions in. / mm B C 0.55 / 14 2.91 / 74 0.95 / 24 4.0 / 102
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Modular Air Line Equipment Accessories Tamper Resistant Cover & Seal Wire
Install on the adjusting knob of regulators to help prevent unauthorized adjustment of the pressure setting.
Model No. 247777 247778 For Modular Sizes " and " " and "
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83900 . . . . . . . . . . . . . . . 4 83900-9 . . . . . . . . . . . . . . 4 83924 . . . . . . . . . . . . . . 14 83924-9 . . . . . . . . . . . . . 14 84015 . . . . . . . . . . . . . . 33 84034 84048 84050 84110 84195 84200 84203 84204 84297 84360 . . . . . . . . . . . . . . 21 ...............8 . . . . . . . . . . . 20, 28 ...............9 . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . 38 . . . . . . . . . . . 38, 39
83371. . . . . . . . . 21, 28, 31 83372 . . . . . . . . . . . . . . 28 83447 . . . . . . . . . . . . . . 21 83535 . . . . . . . . . . . . . . . 8 83599. . . . . . . . . 20, 28, 33 83637 . . . . . . . . . . . . . . 28 83660 . . . . . . . . . . . . . . . 9 83661-1 . . . . . . . . . . . . . 9 83661-2 . . . . . . . . . . . . . 9 83661-3 . . . . . . . . . . . . . 9 83661-4 . . . . . . . . . . . . . 9 83667 . . . . . . . . . . 25, 28 83668 . . . . . . . . . . 19, 28 83671 . . . . . . . . . . . . . 28 83696 . . . . . . . . . . . . . 28 83715-1 . . . . . . . . . . . . . . 4 83715-2 . . . . . . . . . . . . . . 4 83715-3 . . . . . . . . . . . . . . 4 83715-4 . . . . . . . . . . . . . . 4 83715-6 . . . . . . . . . . . . . . 4 83715-7 . . . . . . . . . . . . . . 4 83724-1 . . . . . . . . . . . . . . 5 83724-2 . . . . . . . . . . . . . . 5 83724-3 . . . . . . . . . . . . . . 5 83724-4 . . . . . . . . . . . . . . 5 83730 . . . . . . . . . . . . . . 13 83742 . . . . . . . . . . . . . . 23 83744 . . . . . . . . . . . . . . 20 83748 . . . . . . . . . . . . . . 11 83749-1 . . . . . . . . . . . . . 11 83749-2 . . . . . . . . . . . . . 11 83749-3 . . . . . . . . . . . . . 11 83749-4 . . . . . . . . . . . . . 11 83749-5 . . . . . . . . . . . . . 11 83800 . . . . . . . . . . . 19, 28
2011 . . . . . . . . . . . . . . . 21 12511 . . . . . . . . . . . . . . 14 12511-9 . . . . . . . . . . . . . 14 12698 . . . . . . . . . . . . . . 14 12698-9 . . . . . . . . . . . . . 14 14988 . . . . . . . . . . . . . . 13 14991 . . . . . . . . . . . . . . 13 66260 . . . . . . . . . . . . . . 14 66260-9 . . . . . . . . . . . . 14 66713 . . . . . . . . . . . . . . 14 67007 . . . . . . . . . . . . . . 14 67007-9 . . . . . . . . . . . . . 14 67044 . . . . . . . . . . . . . . 14 68421 . . . . . . . . . . . . . . 14 68483 . . . . . . . . . . . . . . 13 68586 . . . . . . . . . . . . . . 38 68587 . . . . . . . . . . . . . . 14 68874 . . . . . . . . . . . . . . 15 68887-1 . . . . . . . . . . . . . 17 68887-2 . . . . . . . . . . . . . 17 69456 . . . . . . . . . . . . . . 14 69606 . . . . . . . . . . . . . . 39 69630. . . . . . 34, 37, 38, 39 80599 . . . . . . . . . . . . . . 29 81646 . . . . . . . . . . . . . . 13
84376 . . . . . . . . . . . . . . 29 84428-1 . . . . . . . . . . . . . . 8 84428-2 . . . . . . . . . . . . . . 8 84428-3 . . . . . . . . . . . . . . 8 84428-4 . . . . . . . . . . . . . . 8 84428-5 . . . . . . . . . . . . . . 8 84428-6 . . . . . . . . . . . . . . 8 84428-10 . . . . . . . . . . . . . 8 84428-15 . . . . . . . . . . . . . 8 84429-1 . . . . . . . . . . . . . . 9 84429-2 . . . . . . . . . . . . . . 9 84429-3 . . . . . . . . . . . . . . 9 84429-4 . . . . . . . . . . . . . . 9 84501. . . . . . . . . 19, 25, 32 84511 . . . . . . . . . . . . . . 32 84616 84629 84776 84825 84944 84960 84961 84962 84990 85208 . . . . . . . . . . . . . . 31 . . . . . . . . . . . . . . 28 ...............6 . . . . . . . . . . . . . . 13 . . . . . . . . . . . 28, 31 . . . . . . . . . . . 28, 31 . . . . . . . . . . . . . . 31 . . . . . . . . . . . . . . 31 . . . . . . . . . . . . . . 31 . . . . . . . . . . . . . . 34
82886 . . . . . . . . . . . . . . 19 83167. . . . . . . . . 20, 28, 33 83272 . . . . . . . . . . . . . . 13 83309-1 . . . . . . . . . . . . . . 4 83309-2 . . . . . . . . . . . . . . 4 83309-3 . . . . . . . . . . . . . . 4 83309-4 . . . . . . . . . . . . . . 4 83309-5 . . . . . . . . . . . . . . 4 83309-6 . . . . . . . . . . . . . . 4 83311-1 . . . . . . . . . . . . . . 8 83311-2 . . . . . . . . . . . . . . 8 83311-3 . . . . . . . . . . . . . . 8 83311-4 . . . . . . . . . . . . . . 8 83311-5 . . . . . . . . . . . . . . 8 83311-6 . . . . . . . . . . . . . . 8 83311-10 . . . . . . . . . . . . . 8 83311-15 . . . . . . . . . . . . . 8 83313 . . . . . . . . . . . . . . . 8 83314 . . . . . . . . . . . . . . . 4 83314-9 . . . . . . . . . . . . . . 4
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85497 . . . . . . . . . . . . . . . 7 85500. . . . . . . . . 35, 36, 37 85510. . . . . . . . . 35, 36, 37 85530 . . . . . . . . . . . . . . 34 85672 . . . . . . . . . . . . . . 45 85673 85674 86258 87417 87418 . . . . . . . . . . . . . . 45 . . . . . . . . . . . . . . 46 . . . . . . . . . . . . . . 30 . . . . . . . . . . . . . . 29 . . . . . . . . . . . . . . 29
249281 . . . . . . . . . . 13, 14 249282 . . . . . . . . . . 13, 14 249605 . . . . . . . . . . . . . 38 249608 . . . . . . . . . . . . . 28 250365. . . . . . . . 35, 36, 37 250400 250490 250500 250590 252725 . . . . . . . . . . . . . 36 . . . . . . . . . . . . . 36 . . . . . . . . . . . . . 36 . . . . . . . . . . . . . 36 . . . . . . . . . . . . . 28
87419 . . . . . . . . . . . . . . 29 90537 . . . . . . . . . . . . . . 13 92544 . . . . . . . . . . . . . . 28 92597 . . . . . . . . . . . 20, 28 102781 . . . . . . . . . . . . . 13 201826 239351 239352 239353 239354 . . . . . . . . . . . . . 26 ..............6 ..............6 ..............6 ..............6
282288 . . . . . . . . . . 21, 28 283167. . . . . . . . 26, 28, 33 350241 . . . . . . . . . . . . . 38 350242 . . . . . . . . . . . . . 38 350244. . . . . . . . 19, 25, 38 350245 350282 350283 602003 602004 602005 602006 602007 602008 602009 . . . . . . . . . . . . . 38 . . . . . . . . . . . . . 38 . . . . . . . . . . . . . 38 . . . . . . . . . . . . . 45 . . . . . . . . . . . . . 40 . . . . . . . . . . . . . 40 . . . . . . . . . . . . . 40 . . . . . . . . . . . . . 40 . . . . . . . . . . . . . 40 . . . . . . . . . . . . . 40
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Automated Lubrication
Lincoln Industrial has developed specialized pumps and pumping stations to handle the difficult job of transferring thick fluids. From the industry-best PileDriver III and PowerMaster III pumps and air motors to specialty pumps, controls and mounting accessories, Lincoln Industrial is the preferred pumping system for many tough applications.
Industrial Pumping
General Lubrication
Sometimes a simple approach is the best solution. Our wide range of products includes smaller, self-contained automated lubricators and general lubrication equipment.
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