DSI Bonded PT System Strands en

DYWIDAG-SYSTEMS INTERNATIONAL
DYWIDAG Bonded Post-Tensioning Systems using Strands
DYWIDAG Post-Tensioning Systems

DYWIDAG Post-Tensioning Systems are world renowned for reliability and performance, most suitable for all applications in post-tensioned construction. They embrace the whole spectrum from bridge construction, buildings, to civil applications, above and underground. The first ever structure built with a prototype DYWIDAG Post-Tensioning System using Bars was the arch-bridge Alsleben (Germany) in 1927. From that time on DYWIDAG has continuously improved its systems to keep up with the growing demand of modern construction technology. In addition to the traditional post-tensioning system using bars, that is mainly geared towards geotechnical applications, building rehabilitation and strengthening, DSI offers a complete product line in strand post-tensioning (bonded, unbonded and external) as well as stay-cables being able to fully serve the post-tensioning construction. DYWIDAG PostTensioning Systems have always combined highest safety and reliability standards with most economical efficiency in their research and development. Dependable corrosion protection methods of the DYWIDAG Post-Tensioning Systems contribute to the longevity of modern construction. High fatigue resistance is achieved with optimized material selection and cautious detailing of all the components especially in their system assembly. We look back on many years of valuable experience in the field of post-tensioning which leads to our extremely versatile product range that offers economical solutions for practically any
The Museum of Men, Spain problem. This includes our highly developed, most sophisticated equipment which is easy to operate in all phases beginning with assembly, installation, stressing and finally grouting. DYWIDAG Post-Tensioning Systems are being developed and maintained by DYWIDAG-Systems International and are serviced and distributed by a worldwide network of subsidiaries. Our systems comply with the international specifications and recommendations (ASTM, AASHTO, BS, Eurocode, DIN, Austrian Code, SIA, FIP, fib, EOTA, etc.). The American construction market demanded a product range that is described in separate brochures. The quality of the DSI products and services is in full compliance with ISO 9001. DSI Scope: consulting
design and shop-drawing engineering Krungthep Bridge, Thailand manufacturing and supply installation or training and/or supervision of installation inspection and maintenance
Water Tanks, Florida, USA
Content
Silver Legacy Hotel, Las Vegas, USA
Standard Strands .......................................................................................................4 Corrugated Duct ........................................................................................................5 PE/PP Duct ................................................................................................................6 Anchorages ................................................................................................................7 Installation ................................................................................................................11 Stressing ..................................................................................................................12 Grouting ...................................................................................................................13 Multiplane Anchorage MA .......................................................................................14 Plate Anchorage SD.................................................................................................15 Mono Anchorage EV ................................................................................................16 Bond Head Anchorage ZF/ZR .................................................................................17 Loop Anchorage HV.................................................................................................18 Flat Anchorage FA ...................................................................................................19 Coupler M/ME (Floating Anchorage Block) .............................................................20 Coupler R .................................................................................................................21 Coupler P .................................................................................................................22 Coupler D .................................................................................................................23 Equipment Overview................................................................................................24 Calculation of Elongation ........................................................................................28 Addresses ................................................................................................................30
Standard Strands
Strands are made from 7 individual cold-drawn wires, 6 helically wound outer wires and one center wire (king wire). The mechanical properties of the strand as well as corrosion protection properties are most important to DSI. Strands can be supplied either bare, galvanized or epoxy-coated without any loss in strength including the wedge anchorage. For a maximum in corrosion protection we offer electrically isolated systems using polyethylene (PE) or polypropylene (PP) ducts. See also page 6.
Strands are usually packaged in so-called coils that can weigh up to 3.5 tons.
construction joint
D = draining V = vent G = grouting C = coupling S = stressing P = post-grouting D G P V S V
V V
V S S C V V
D G P
Technical Data
type code/specification yield strength fp0.1k ultimate strength fpk nom. diameter cross-sectional area weight ultimate load modulus of elasticity relaxation3) after 1,000 h at 0.7 x ultimate strength fpk [N/mm2] [N/mm2] [mm] [mm2] [kg/m] [kN] [N/mm2] [%] 13 mm (0.5") ASTM A 416 prEN 10138 Grade 270 BS 5896 Super 1,6701) 1,5802) 1,860 1,860 12.70 12.90 98.71 100.00 0.775 0.785 183.7 186.0 15 mm (0.6") ASTM A 416 prEN 10138 ASTM A 416 Grade 250 BS 5896 Super Grade 270 1,5501) 1,5002) 1,6701) 1,725 1,770 1,860 15.24 15.70 15.24 139.35 150.00 140.00 1.094 1.180 1.102 240.2 265.0 260.7 ~195,000 max. 2.5 prEN 10138 BS 5896 Super 1,5802) 1,860 15.70 150.00 1.18 279.0
In addition to standard strands, DSI offers a variety of special strands such as DYFORM with a guaranteed ultimate capacity of 309 kN. The technical data for these products is available upon request.
1) 2) 3)
yield measured at 1% effective elongation yield measured at 0.1% residual elongation applicable for relaxation class 2 according to Eurocode prEN 10138/BS 5896: or low relaxation complying with ASTM A 416, respectively.
subject to modification, January 2004
Corrugated Duct
Metal ducts represent the most economical means to create a void for tensile elements. These thin-walled (0.25 - 0.35 mm), ribbed sheet metal ducts provide a fair secondary corrosion protection with excellent bond behavior between tendon and concrete. Primary corrosion protection is provided by the alkalinity of grout and concrete.
Dimensions of Corrugated Duct (Standard Sizes)

tendon type 0.5" 5901 5902 5903 5904 5905 5907 5909 5912 5915 5920 5927 5932 5937 tendon type 0.6" 6801 6802 6803 6804 6805 6806 6807 6809 6812 6815 6819 6822 6827 6837 sheathing I.D. mm 20 40 50 55 60 65 65 75 80 90 95 100 110 130 O.D. mm 25 45 55 60 65 70 70 80 85 95 100 105 118 138
I.D.
The tendon type number (e.g. 5901, 6801) is composed as follows: the first digit (5 or 6) identifies the nominal strand diameter in tenth of inches, i.e. 0.5" or 0.6"/ 0.62", the last two digits (..01) reference the number of used strands (= 1 strand). The second digit is an internal code. As regards the 0.6" tendon types, the accessories fit both Grade 250 (GUTS 1770 N/mm2) and Grade 270 (GUTS 1860 N/mm2) strands.
O.D.
tendon type 0.5"
tendon type 0.6"
5901 5902 5903 5904 5905 5907 5909 5912 5915 5920 5927 5932 5937
1)
6801 6802 6803 6804 6805 6806 6807 6809 6812 6815 6819 6822 6827 6837
min. center distances1) mm 36 72 90 99 108 117 117 117 144 162 171 180 198 235
support distances up to1) m 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
wobble angle 1) /m 0.8 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
coefficient of friction 1) 0.15 0.17 0.18 0.19 0.20 0.19 0.19 0.19 0.19 0.19 0.20 0.20 0.20 0.20
according to German approval
PE/PP Duct
Thick-walled polyethylene/ polypropylene (PE/PP) plastic ducts provide longterm secondary corrosion protection especially in aggressive environments such as waste water treatment plants, acid tanks or silos. Plastic ducts are an integral part in the electrically isolated tendons. The minute friction coefficients for strands inside PE duct enhance the fatigue life of tendons. Plastic ducts electrically isolate the tendon from the structure and thus provide a tool to inspect the integrity of the corrosion protection system. DYWIDAG-Systems International offers ducts in lengths between 4 and 6m.
type
tendon type 0.5" 5905 - 5909 5912 - 5915 5919 - 5927 5932 - 5937
tendon type 0.6" 6805 - 6807 6809 - 6812 6815 - 6819 6822 - 6827 I.D. mm 59 76 100 130
diameter O.D. mm 73 91 116 147
round duct
wall thickness t mm 2.00 2.50 3.00 3.50
type
tendon type 0.5"
tendon type 0.6" 6804
axb mm 72/21
AxB mm 86/35
wall thickness t mm 2.00
flat duct
5905
Multiplane Anchorage MA
The two-part multiplane anchorage is primarily used for longitudinal tendons in beams and bridges. The wedge plate and the conical anchor body with usually three load transfer planes introduces the prestressing force continuously into the member with minimal front area. The separation of anchor body and wedge plate makes it possible to insert the strand after casting the concrete. The wedge plate self-centers on the anchor body providing consistent assembly and installation as well as trouble- free stressing.
stressing anchorage
dead end anchorage accessible not accessible
coupling
ultimate load [kN] from to 1,302 10,323
pocket former for each anchorage system on request
Plate Anchorage SD
The single unit plate anchorage is designed for plate structures as well as transverse tendons in bridges. Small edge and center distances allow for an economical anchorage layout in condensed situations. The Plate Anchorage SDR has an enlarged plate that is designed to work with lower actual strength concrete. SD
stressing anchorage
coupling
ultimate load [kN] from to 372 2,511
Mono Anchorage EV
Single unit anchorage used for one strand in slabs and similar structures.
stressing anchorage
coupling
ultimate load [kN] from to 186 279
Bond Head Anchorage ZF/ZR

Primarily used with prefabricated tendons, it is also possible to fabricate this anchorage on site. The strand wires are plastically deformed to ensure a safe load transfer up to ultimate capacity in the area of the bond head proven in static as well as in dynamic applications. Depending on the boundary conditions either two-dimensional or a three-dimensional bond head anchorage pattern is available. ZF ZR
stressing anchorage
coupling
Loop Anchorage HV
Often used in large plate-shaped structures, walls in off-shore structures or LNG tanks with generally static loadings. The 180 loop should be positioned in the center of the tendon to allow for non-slippage during simultaneous two-end stressing.
stressing anchorage
coupling
Flat Anchorage FA
The Flat Anchorage of max. 4-0.62" strands in one plane to deviate into one oval duct is designed to be installed in thin members such as transverse posttensioning of the top slab of box-girder bridges and prestressed flat slabs.
stressing anchorage
coupling
Coupler M/ME (Floating Anchorage Block)

Cylindrical structures (water tanks, digestor tanks, large pipes or dome shells) that require circumferential posttensioning are the principal applications for the non-fixed coupler M/ME. The tendon anchorage consists of an anchorage block with wedge holes on both sides to accept bare or greased and sheathed strands. The strands actually overlap in the block and use the belt-buckle principle. The ring-tendon is very compact and requires a very small pocket only. M ME
stressing anchorage
coupling
Coupler R
Coupler R is designed to couple on to already installed and stressed tendons. The coupler consists of a multiplane anchor body and a coupler wedge plate where the strands are overlapped. The continuing strands can be installed easily and independently.
fixed coupler
floating coupler
ultimate load [kN] from 1,395 to 7,533
Coupler P
Coupler P consists of a multiplane anchorage body, the standard wedge plate and a coupler ring that accepts the continuing strands with swaged anchorages instead of wedges. For similar applications both coupler R and P can be installed alternatively.
fixed coupler
floating coupler
ultimate load [kN] from 1,395 to 7,533
Coupler D
To lengthen unstressed tendons, e.g. in segmental bridge construction, coupler D is put to use. The splice chuck consists of two spring-loaded wedges that connect two strands individually.
fixed coupler
floating coupler
ultimate load [kN] from 558 to 7,533
Overview
Tendon Type 59
59... Anchorage Type Multiplane Anchorage MA Plate Anchorage SD Plate Anchorage SDR Mono Anchorage EV Bond Head Anchorage ZF/ZR Loop Anchorage HV Flat Anchorage FA Coupler R Coupler P Coupler D
Other size tendons on request
01
02
03
04
05
06
07
08
09
12
15
20
22
27
32
37
Tendon Type 68
68... Anchorage Type Multiplane Anchorage MA Plate Anchorage SD Plate Anchorage SDR Mono Anchorage EV Bond Head Anchorage ZF/ZR Loop Anchorage HV Flat Anchorage FA Coupler M and ME (Floating Anchorage) Coupler R Coupler P Coupler D
Other size tendons on request
01
02
03
04
05
06
07
08
09
10
12
15
19
22
27
37
10
Installation
DYWIDAG-Systems International has developed three different methods to insert strands into ducts. The selection of the insertion method depends on the boundary conditions of the structure and the job site.
Method 1: Pushing
To push strands into the duct on the job site is very economical and can be done either before or after casting the concrete. The pushing equipment can be installed remotely and connected flexibly to the insertion point. DSI strand pushers provide relatively high speed of up to 8 m/s and require minimal operating personnel of only two men. These advantages make this method the preferred standard for strand installation.
Coil pushing device strand
tube
Method 2: Pulling
crane
To install strands while pulling them into the duct can be very efficient in special structures, for example where the loop anchorage is used. In normal cases the whole bundle of strands is pulled through winching with a steel cable.
tendons (strands)
reel
winch tendons (strands) pulling rope
DSI pulling head
Method 3: Pre-Assembled Tendons

The prefabrication of tendons either in the shop or in the field can also be very economical, especially with shorter tendons and short shipping distances. Special uncoilers or hydraulic winches are necessary to properly install the tendons in the structure.
11
Stressing
DYWIDAG has developed a series of jacks and rams and hydraulic pumps in order to reach the target stressing load. The necessary versatility is provided by changing devices that make one unit adaptable for many different tendon sizes. DYWIDAG Equipment is designed to cover a wide spectrum of applications with jack capacities ranging from 250 kN up to 15,000 kN. DYWIDAG Rams are highly sophisticated, but still convenient to operate. They employ inner tube bundles with automatic gripping devices that guide the strand safely through the inside of the ram. This feature allows the stressing operation to be controlled with the highest degree of reliability as well as minimal wedge seating losses by benefiting from the power seating option. Power seating is a way of hydraulically pressing in the wedges with a predefined load individually and simultaneously rather than relying simply on friction seating. DYWIDAG Rams also make it possible to overstress and release the tendon to compensate for friction losses and maximize the stress level over the tendon length. Every ram has a pressure relief valve for safety reasons that activates to limit hydraulic pressure should the hydraulic pump malfunction. To further verify the stressing operation an additional gauge port is provided directly on the ram. Stressed tendons can be destressed with special wedges and a special ram configuration. Hydraulic pumps can be equipped with a convenient remote control device. Further information concerning the equipment is provided on page 25 and following.
jack HoZ 3000
919 . 6803 . 686

hydraulic pump with a remote control
5904 6804 6801 5920
measurement of piston stroke
12
Grouting
The durability of post-tensioned construction depends mainly on the success of the grouting operation. The hardened cement grout provides a bond between concrete and tendon as well as primary long-term corrosion protection for the prestressing steel. DYWIDAG has developed a grouting operation that is based on thixotropic and highly plasticized grout, and utilizes durable grouting equipment. Advanced methods such as pressure grouting, post-grouting and vacuum grouting are all results of many years of development. Grouting is always done from a lowpoint of the tendon. This can be one of the anchorages where a grout cap with grout hose is the port for the grout or along the tendon utilizing an intermediate grout saddle. All grouting components are threaded for easy, fast and positive connection (see page 26 and following).
draining operation
61 . 5915 . 6837 . 5909 .
6819 5909 5907 6801 6802 6804
mixing and grouting unit
vacuum grouting
13
Multiplane Anchorage MA
Technical Data
type ultimate load type ultimate load 0.5" 12.9 mm 0.6" 15.7 mm fpk (186 kN per strand) (279 kN per strand) fpk 1860 1860 N/mm2 kN N/mm2 kN 5907 1,302 6805 1,395 5909 1,674 6807 1,953 5912 2,232 6809 2,511 5915 2,790 6812 3,348 5920 3,720 6815 4,185 5927 5,022 6819 5,301 5932 5,952 6822 6,138 5937 6,882 6827 7,533 6837 10,323 A B C1 C2 D
mm 117 130 140 160 180 200 220 240 270
mm 150 170 180 220 250 280 300 315 390
mm 36 40 43 44 51 55 66 75 90
mm 90 100 125 180 200 220 220 240 350
mm 190 200 300 350 450 450 545 535 550
Details of the Anchorage Zone for 32 N/mm2 (cube) / 27 N/mm2 (cylinder) Actual Concrete Strength at Stressing
type 0.5" fpk 1860 N/mm2 5907 5909 5912 5915 5920 5927 5932 5937 12.9 /15.7 mm, ultimate load 186/265 kN type distances of the additional reinforcement 0.6" anchorages helix fpk center edge 1770 distances distances E F n e N/mm2 mm mm mm mm mm 6805 220 130 160 220 5 12 6807 260 150 200 290 5 14 6809 310 175 240 330 6 14 6812 350 195 280 300 6 14 6815 390 215 320 340 6 16 6819 440 240 360 390 7 16 6822 470 255 380 420 7 16 6827 530 285 430 480 8 16 68371) 620 340 540 550 8 20
1) rectangular shape
type 0.6" fpk 1770 N/mm2 6805 6807 6809 6812 6815 6819 6822 6827 68371)
15.7 mm, ultimate load 279 kN distances of the additional reinforcement anchorages helix center edge distances distances E F n e mm mm mm mm mm 240 140 210 240 5 14 280 160 250 335 6 14 340 190 310 365 6 16 380 210 350 350 7 16 420 230 390 440 8 16 480 260 450 350 6 20 520 280 490 430 7 20 580 310 550 480 8 20 680 360 650 910 10 20
2) additional surface reinforcement in area G required alternative reinforcement on request
The values for the anchorage zones are based on requirements of FIP.
Center/edge distances and data for additional reinforcement can be adapted to other actual concrete strengths and code requirements (e.g. BS, PTI, AASHTO).
Max. prestressing load 75 % of ultimate load (GUTS) (short-term overstressing to 80 % is permissible)
14
Plate Anchorage SD
Technical Data
type 0.5" fpk 1860 N/mm2 5904 5905 5907 5908 5909 5912 ultimate load 12.9 mm
(186 kN per strand)
n x g longitudinal reinforcement
kN 744 930 1,302 1,488 1,674 2,232
type 0.6" fpk 1860 N/mm2 6803 6804 6805 6806 6807 6808 6809
ultimate load 15.7 mm

(279 kN per strand)
kN 837 1,116 1,395 1,674 1,953 2,232 2,511
mm 125 135 150 165 170 180 190
mm 140 160 180 205 215 230 245
mm 41 41 40 44 44 48 48
mm 200 200 300 270 270 325 325
type 0.5" fpk 1860 N/mm2 5904 5905 5907 5908 5909 5912 type 0.6" fpk 1770 N/mm2 6803 6804 6805 6806 6807 6808 6809 12.9 /15.7 mm, ultimate distances of the anchorages center edge distances distances E mm mm mm 190/230 115/180 140 200/360 120/200 150 210/390 125/205 160 230/430 135/235 175 240/460 140/250 190 300/460 170/250 240 320/480 180/260 260 load 186/265 kN additional reinforcement helix long. bars F mm 200 200 200 250 250 250 250 n 3 3 3 4 4 4 4 e mm 10 10 10 10 10 10 12 G mm 229 289 396 296 296 242 242 n 4 5 5 6 6 5 5 g mm 12 12 12 12 12 14 14
The values for the anchorage zones are based on requirements of FIP. Center/edge distances and data for additional reinforcement can be adapted to other actual concrete strengths and code requirements (e.g. BS, PTI, AASHTO). Max. prestressing load 75 % of ultimate load (GUTS) (short-term overstressing to 80 % is permissible)
type 0.6" fpk 1860 N/mm2 6803 6804 6805 6806 6807 6808 6809
15.7 mm, ultimate distances of the anchorages center edge distances distances E mm mm mm 200/320 120/180 140 215/360 130/200 150 230/390 135/205 160 245/430 145/235 175 260/460 150/250 190 320/460 180/250 240 340/480 190/260 260
load 279 kN additional reinforcement helix long. bars F mm 250 250 250 250 250 300 300 n 4 4 4 4 4 5 5 e mm 10 10 10 12 12 14 14 G mm 229 289 290 246 246 242 242 n 4 5 5 5 5 5 5 g mm 12 12 12 14 14 16 16
15
Mono Anchorage EV
Technical Data
type 0.6" fpk 1860 N/mm2 6801 ultimate load 15.7 mm
(279 kN per strand)
279
mm 55
mm 130
mm 40
mm 140
Details of the Anchorage Zone for 32 N/mm2 (cube) / 27 N/mm2 (cylinder) Actual Concrete Strength at Stressing Installation with min. Reinforcement1)
15.7 mm, ultimate load 265 kN type distances of the additional 0.6" anchorages reinforcement fpk center edge 1770 distances distances axb e N/mm2 mm mm mm mm 6801 140/240 90/140 80/200 8
1) surface reinforcement required
15.7 mm, ultimate load 279 kN type distances of the additional 0.6" anchorages reinforcement fpk center edge 1860 distances distances axb e N/mm2 mm mm mm mm 6801 160/240 100/140 100/200 10
Installation with min. Distances

15.7 mm, ultimate load 265 kN type distances of the additional reinforcement 0.6" anchorages strirrup long. bars center edge fpk 1770 distances distances axb e n g N/mm2 mm mm mm mm mm 6801 100/190 70/115 80/110 8 2 8 15.7 mm, ultimate load 279 kN type distances of the additional reinforcement 0.6" anchorages strirrup long. bars fpk center edge 1860 distances distances axb e n g N/mm2 mm mm mm mm mm 6801 120/200 80/120 100/120 10 2 10
16
Bond Head Anchorage ZF/ZR

ZF ZR
Technical Data
type ultimate load type ultimate load 0.5" 12.9 mm 0.6" 15.7 mm fpk (186 kN per strand) fpk (279 kN per strand) 1860 1860 N/mm2 kN N/mm2 kN 5901 186 6801 279 5903 558 6803 837 5904 744 6804 1,116 5905 930 6805 1,395 5907 1,302 6807 1,953 5909 1,674 6809 2,511 5912 2,232 6812 3,348 5915 2,790 6815 4,185 5920 3,720 6819 5,301 A B C
mm 170 220 230 280 330 280 330 380 480
mm 170 360 430 280 280 380 380 380 380
mm 1000 1000 1000 1000 1000 1000 1000 1000 1000
= long = short
position type ZF
..01
..03
..04
position type ZR
..05
..07
..09
..12
..15 ..19/..20
type 0.5" fpk 1860 N/mm2 5901 5903 5904 5905 5907 5909 5912 5915 5920 12.9 /15.7 mm, ultimate load 186/265 kN type distances of the additional reinforcement 0.6" anchorages helix fpk center edge 1770 distances distances E F n e N/mm2 mm mm mm mm mm 6801 170/170 105/105 6803 220/360 110/180 6804 230/430 115/215 6805 280/280 160/160 200 300 5 10 6807 280/330 160/185 200 300 5 10 6809 380/280 210/160 200 300 5 10 6812 380/330 210/185 200 300 5 12 6815 380/380 210/210 200 300 5 14 6819 380/480 210/260 200 350 6 14 type 0.6" fpk 1860 N/mm2 6801 6803 6804 6805 6807 6809 6812 6815 6819 15.7 mm, ultimate load 279 kN distances of the additional reinforcement anchorages helix center edge distances distances E F n e mm mm mm mm mm 170/170 105/105 220/400 110/200 240/480 110/180 280/280 160/160 200 300 5 10 280/330 160/185 200 300 5 12 380/280 210/160 200 300 5 12 380/330 210/185 200 300 5 14 380/380 210/210 200 300 5 16 380/480 210/260 200 350 6 16
1) additional surface reinforcement in area G required
1) additional surface reinforcement in area G required
17
Loop Anchorage HV
Case 1
Case 2
Case 3
Additional Reinforcement
Z 3 (A + 5 mm) Z = 4 (A + 5 mm) Z 4 (A + 5 mm)
Caution: radius depends on duct (corrugated or smooth metal duct)! Ducts need to be pre-bent. Tendons need to be stressed simultaneously at both ends.
Technical Data
type ultimate load type ultimate load 0.5" 12.9 mm 0.6" 15.7 mm fpk (186 kN per strand) fpk (279 kN per strand) 1860 1860 N/mm2 kN N/mm2 kN 5904 744 6803 837 5905 930 6804 1,116 5906 1,116 6805 1,395 5907 1,302 6806 1,674 5909 1,674 6807 1,953 5912 2,232 6809 2,511 5915 2,790 6812 3,348 5920 3,720 6815 4,185 5927 5,022 6819 5,301 A B
mm 50 55 60 65 75 85 95 110 120
mm 40 45 50 55 60 75 80 90 95
Details of the Anchorage Zone for 24 N/mm2 (cube) / 20 N/mm2 (cylinder) Actual Concrete Strength and Stressing
12.9/15.7 mm, ultimate load 186/265 kN type type R As 0.5" 0.6" fpk fpk 1860 1770 N/mm2 N/mm2 mm cm2 5904 6803 800 8.9 5905 6804 800 11.9 5906 6805 800 14.8 5907 6806 800 17.8 5909 6807 800 20.7 5912 6809 1,000 24.9 5915 6812 1,000 33.2 5920 6815 1,500 41.4 5927 6819 1,500 54.1 The values for the anchorage zones are based on requirements of FIP. 15.7 mm, ultimate load 279 kN type R As 0.6" fpk 1860 N/mm2 mm cm2 6803 1,000 8.3 6804 1,000 11.1 6805 1,000 13.8 6806 1,000 16.6 6807 1,000 19.3 6809 1,250 24.9 6812 1,250 33.2 6815 1,750 41.4 6819 2,000 54.1 Max. prestressing load 75 % of ultimate load (GUTS) (short-term overstressing to 80 % is permissible)
18
Flat Anchorge FA
Technical Data
type ultimate load type ultimate load 0.5" 12.9 mm 0.6" 15.7 mm fpk (186 kN per strand) fpk (279 kN per strand) 1860 1860 N/mm2 kN N/mm2 kN 6803 837 5904 744 8604 1,116 A B C D DA DB
mm 100 100
mm 255 330
mm 57 57
mm 152 220
mm 21 21
mm 72 72
type 0.5" fpk 1860 N/mm2 5904 12.9 /15.7 mm, ultimate load 186/265 kN type distances of the additional reinforcement 0.6" anchorages stirrups fpk center edge 1770 distances distances axb n g N/mm2 mm mm mm mm 6803 305 105 160/280 4 10 6804 380 105 180/360 4 12 type 0.6" fpk 1860 N/mm2 6803 6804 15.7 mm, ultimate load 279 kN distances of the additional reinforcement anchorages helix center edge distances distances axb n g mm mm mm mm 320 105 160/280 4 10 400 105 180/360 4 12
19
Coupler M/ME (Floating Anchorage Block)

Coupler M
Coupler ME
Technical Data
type 0.6" N/mm2 6801 6802 6804 6806 6808 6810 6812 ultimate load 12.9 mm
(186 kN per strand)
ultimate load 15.7 mm

(279 kN per strand)
AD
BD
kN 265 530 1,060 1,590 2,120 2,650 3,180
kN 279 558 1,116 1,674 2,232 2,790 3,348
mm 98 90 130 130 130 168 168
mm 55 105 160 160 210 210 210
mm 200 120 120 120 120 120 120
mm 20 45 55 65 75 80 80
mm 60 60 70 70 100 100
mm 70 130 130 170 170 170
mm 200 650 650 1,050 1,150 1,150
Details of Anchorage Zone

Case 1: If LR L2-1/2 I then L = s + 1/2 I + 285 mm + L2 Case 2: If LR > L2-1/2 I then L = s + 285 mm + L2 s = 0.2 x 1/2 I 120 mm 15,7 mm, ultimate load 265/279 kN type X Y Z 0.6" mm mm mm mm 6801 100 180 60 6802 130 155 50 6804 180 195 70 6806 180 195 70 6808 230 195 70 6810 230 235 90 6812 230 235 90
Block-Out Dimensions
type 0.6" 6801 6802 6804 6806 6808 6810 6812
L2 mm 550 700 700 1,350 1,500 1,500
LR mm 550 600 600 600 800 800
20
Coupler R
Technical Data
type 0.5" fpk 1860 N/mm2 5909 5912 5915 5920 5927 5932 5937 type 0.6" fpk 1860 N/mm2 6805 6807 6809 6812 6815 6819 6822 6827 ultimate load 12.9 mm
(186 kN per strand)
1,674 2,232 2,790 3,720 5,022 5,952 6,882 ultimate load 12.9 mm
(279 kN per strand)
mm 226 226 248 266 320 340 380
mm 140 150 165 190 250 275 300
mm 105 105 105 110 120 125 135
mm 300 350 450 450 650 620 650
1,395 1,953 2,511 3,348 4,185 5,301 6,138 7,533
mm 207 207 226 248 266 289 340 380
mm 140 140 150 165 190 205 275 300
mm 110 110 105 105 110 120 125 135
mm 330 330 350 450 450 580 620 650
Details of the Coupler Zone

type 0.5" fpk 1860 N/mm2 5909 5912 5915 5920 5927 5932 5937 12.9 mm, ultimate load 186 kN center distances length of space of anchorages for installation type 0.6" fpk 1860 N/mm2 6805 6807 6809 6812 6815 6819 6822 6827 15.7 mm, ultimate load 279 kN center distances length of space of anchorages for installation
mm 320 350 370 400 440 470 530
mm 2,000 2,000 2,000 2,000 2,000 2,000 2,000
mm 320 320 350 380 420 480 520 580
mm 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000
21
Coupler P
Technical Data
type 0.6" fpk 1860 N/mm2 6805 6809 6812 6815 6819 6827 ultimate load 15.7 mm
(279 kN per strand)
1,395 2,511 3,348 4,185 5,301 7,533
mm 176 236 260 290 305 365
mm 115 205 225 250 265 320
mm 132 136 145 150 155 170
mm 510 570 755 755 880 905

12.9/15.7 mm, ultimate load 186/279 kN type center distances length of space 0.6" of anchorages for installation fpk 1770 N/mm2 mm mm 6805 300 2,000 6809 360 2,000 6812 390 2,000 6815 420 2,000 6819 480 2,000 6827 580 2,000
22
Coupler D
1050 A = 2B+1200+ L+s s = 0,2 L 120
L+s 150
B dimensions in mm
46 mm
Technical Data
200 mm
type ultimate load type ultimate load 0.5" 12.9 mm 0.6" 15.7 mm fpk (186 kN per strand) fpk (279 kN per strand) 1860 1860 N/mm2 kN N/mm2 kN 5903 558 6803 837 5904 744 6804 1,116 5905 930 6805 1,395 5907 1,302 6807 1,953 5909 1,674 6809 2,511 5912 2,232 6812 3,348 5915 2,790 6815 4,185 5920 3,720 6819 5,301 5922 4,092 6822 6,138 5927 5,022 6827 7,533
mm 150 200 250 250 300 350 350 400 400 400
mm 100 110 120 125 140 160 180 200 220 240
mm 50 55 60 65 75 80 90 95 100 110

type 0.5" fpk 1860 N/mm2 5903 5904 5905 5907 5909 5912 5915 5920 5922 5927 12.9/15.7 mm, ultimate load 186/279 kN type center distances center distances 0.6" coupler to coupler duct to coupler fpk 1860 N/mm2 mm mm 6803 180 135 6804 200 150 6805 210 160 6807 225 170 6809 250 190 6812 290 215 6815 325 240 6819 360 265 6822 400 290 6827 430 315
23
Equipment Overview
Jacks
Tensa SM 200
HoZ 950/1,700
HoZ 3,000/4,000
jack type SM 200 HoZ 950/100 HoZ 1,700/150 HoZ 3,000/250 HoZ 4,000/250 6,800 9,750
59 .. 68 .. 01 02 03 04 05 06 07 08 09 12 15 20 22 27 32 37 01 02 03 04 05 06 07 08 09 10 12 15 19 22 27 37
Technical Data
jack type1) SM 200 HoZ 950/100 HoZ 1,700/150 HoZ 3,000/250 HoZ 4,000/250 6,800 9,750
1) 2)
length L mm 842 621 803 1,137 1,271 1,150 1,170
diameter D mm 98 203 280 385 482 560 680
stroke mm 200 100 150 250 250 300 300
piston area cm2 47.13 161.98 298.45 508.94 894.57 1237.01 1772.45
capacity2) kN 198 972 1,745 3,054 4,204 6,803 9,748
weight kg 19 65 160 400 600 1,185 1,770
wedging incl. without friction
24
Equipment Overview
Block-Out-Dimensions
H E F G
C B A
jack type SM 200 HoZ 950/100 HoZ 1,700/150 HoZ 3,000/250 HoZ 4,000/250 6,800 9,750
1) 2)
A 8801) 621 803 1,130 1,235 1,4211) 1,4701)
B 370 350 490 650 740 -
C 150 180 220 220 80 120
D 80 300 300 -
E 100 220 270 360 420 -
F 75 200 230 320 360 330 380
G 50 130 170 220 270 310 390
H 120 190 220 310 320 410 550
K 100 260 340 440 540 620 740
L2) 230/270 300/400 450/600 350/600 450/800 - /1,200 - /1,200
stroke incl. nec. strand protrusion (with/without power seating device)
25
Equipment Overview
Hydraulic Pumps
77 - 159 A
R 6.4
R 11.2 - 11.2/210
jacks pumps 77 - 159 A1) 77 - 193 A R 3.0 R 6.4 R 11.2-11.2 R 11.2-11.2/210 ZP 57/28
1)
SM 200
HoZ 950
HoZ 1,700
HoZ 3,000
HoZ 4,000/250
6,800
9,750
15,000
for all pushing devices
for pistons without power seating
Width W H
Technical Data
pumps1) operation pressure MPa 70 70 70 60 55 16/22 capacity V min l/min 3.0 3.0 3.0 6.4 11.2/22.4 53/80 eff. oil amount I 10.0 10.0 13.0 70.0 170.0 175.0 weight kg 60 63 98 310 720 610 dimensions LxWxH mm 420/380/480 420/380/480 600/390/750 1,400/700/1,100 2,000/800/1,300 1,260/620/1,330
77-159 A 77-193 A R 3.0 R 6.4 R 11.2-11.2/210 ZP 57/58

1)
hydraulic pumps will be delivered without oil
26
Equipment Overview
Pushing Equipment
ESG 8 - 1
type
tensile or compression force kN 3.9
pushing speed m/s 6.1
weight
dimensions LxWxH mm 1,400/350/510
hydraulic pumps ZP 57/28
kg 140
ESG 8 - 1
Grouting Equipment (mixing and pumping)
MP 2,000 - 5
MP 4,000 - 2
grouting equipment
MP 2,000 - 5 MP 4,000 - 2 P 13 EMRT
max injection pressure MPa 1.5 1.5 8.0
capacitiy
weight
dimensions LxWxH mm 2,000/950/1,600 2,040/1,040/1,750 2,150/1,750/1,500
l/h 420 1,500 3,000
kg 300 580 700
27
Calculation of Elongation
The stressing records are part of the structural design and serve as a basis for the stressing operation. Besides the prestressing data, they contain the sequence of stressing and directions for procedures directly connected with the stressing operation, such as lowering of the formwork and releasing of bearings.
Calculation of Strand Tendon Elongation The total elongation Itot which the tendon has to achieve during stressing should be calculated as:
Itot = Ip + Ic + Isl + Ie
Ip = elongation of the strand tendon [mm]

lp
lp = length of tendon [m]
Ip =
Ap Ep
Px,0dx
0
lc
2
Px,0 Px,0 P0
x
Vi,
Hi
Pe Ap
= = = = at = = = = = =
prestressing force of the tendon at any point distance x [kN] P0 e- X prestressing force at the stressing end [kN] angle of deflection between the stressing end and any point distance x [rad] 2 2 ' + lp Vi + Hi 180 vertical and horizontal projections of the angle of i-th deflection coefficient of friction (see p.5) wobble angle (see p.5) prestressing force at the stressing end after wedge draw-in [kN] area of prestressing strands
Po
1
Po Pe
le
Ic = elastic deformation of the concrete (shortening must be treated as a positive value) [mm]
cm
Ic =
cm
Ec
lc
lc
= average stress in the concrete cross section at the center of gravity of all tendons due to prestressing force [MN/m2] = length of the concrete member [m]
Isl = sum of anchor plate impressions and wedge slip according to the anchorage type applied [mm]
slip lsl [mm]
stressing anchorage accessible 1 not accessible -
dead end bond head coupler coupler coupler anchorage anchorage R D M 4 3 3 *) 3 6
values are based on prestressing force acc. to German Code *) see German approval
Ie = elongation of the prestressing steel in the jack and seating device (if applicable) [mm]
28
Calculation of Elongation
Calculation of Prestressing Force Pe [kN] at Stressing End and Influence Length le [m] due to wedge draw-in In [mm] at stressing end during lock-off of tensioning jack
Ie =
In Ep Ap P0 1
'
= average angle of deflection along the influence length l e of tendon

behind the stressing end [rad/m]
draw-in slip In [mm] Pe = P0 (1 - 2 le

1)
tendon type 6801 - 6807 6809 - 6827 6802 - 6812
at the stressing anchorage at the coupler M
jack type standard case special case 2* 4** 2* 4** 8
values are based on prestressing force acc. to German Code *) with wedge seating **) without wedge seating
modulus of elasticity [N/mm2]
concrete class Ec
B 25 30,000 strand
B 35 34,000
B 45 37,000
B 55 39,000
Ep = 195,000 [N/mm2]
29
Addresses
Europe Austria DYWIDAG-SYSTEMS INTERNATIONAL GMBH Niederlassung Salzburg Christophorusstrasse 12 5061 Elsbethen/Salzburg, Austria Phone +43-662-62 57 97 Fax +43-662-62 86 72 E-mail: dsi-a@dywidag.co.at www.dywidag-systems.at Belgium and Luxembourg DYWIDAG-SYSTEMS INTERNATIONAL N.V. Industrieweg 25 3190 Boortmeerbeek, Belgium Phone +32-16-60 77 60 Fax +32-16-60 77 66 E-mail: info.dsi@online.be Croatia, Bosnia and Herzegovina PRESS-KON Obala Hrvatskog narodnog preporoda 6 21000 Split, Croatia Phone +385-21-34 27 66 Fax +385-21-34 25 95 Czech Republic SM 7, A.S. Modransk 43 14700 Praha 4, Czech Republic Phone +420-2-44 46 15 40 Fax +420-2-44 46 07 52 E-mail: chvala@sm7-dsi.cz Denmark AAGE CHRISTENSEN A/S Skelmosevej 10 2500 Valby, Denmark Phone +45-36-44 24 44 Fax +45-36-44 20 24 E-mail: dsi@aagechristensen.dk Estonia SAGA Grupp Peterburi tee 90 11415 Tallinn, Estonia Phone +372-601-29 34 Fax +372-601-29 35 E-mail: erki.saar@saga.ee Finland TENSICON OY Rattitie 17 007700 Helsinki 77, Finland Phone +358-9-35 05 99 0 Fax +358-9-35 05 99 10 France DYWIDAG-SYSTEMS INTERNATIONAL GMBH Succursale France 8, rue du Grand Pr 95640 Marines, France Phone +33-1-30 39 42 42 Fax +33-1-30 39 62 72 E-mail: dsi.france@dywidag.fr www.dywidag.fr
DYWIDAG-SYSTEMS INTERNATIONAL GMBH Agence de Lyon 14, rue de la Prairie 69100 Villeurbanne, France Phone +33-4-78 79 27 82 Fax +33-4-78 79 01 56 E-mail: dsi.france@dywidag.fr DYWIDAG-SYSTEMS INTERNATIONAL GMBH Agence de Marseille 55, rue Louis Armand - BP 266 13797 Aix-en-Provence cedex 3, France Phone +33-4-42 24 56 46 Fax +33-4-42 90 00 58 E-mail: dsi.france@dywidag.fr Germany SUSPA-DSI GmbH Max-Planck-Ring 1 40764 Langenfeld, Germany Phone +49-2173-79 02 0 Fax +49-2173-79 02 20 E-mail: info@suspa-dsi.de www.suspa-dsi.de SUSPA-DSI GmbH Office Dresden Strehlener Strasse 22 01069 Dresden, Germany Phone +49-351-807 14 0 Fax +49-351-807 14 15 E-mail: info@suspa-dsi.de SUSPA-DSI GmbH Office Hannover Hoher Holzweg 15 30966 Hemmingen, Germany Phone +49-5101-92 78 0 Fax +49-5101-92 78 78 E-mail: info@suspa-dsi.de SUSPA-DSI GmbH Office Koenigsbrunn Germanenstrasse 8 86343 Koenigsbrunn, Germany Phone +49-8231-96 07 0 Fax +49-8231-96 07 20 E-mail: info@suspa-dsi.de SUSPA-DSI GmbH Office Nauen Schuetzenstrasse 45a 14641 Nauen, Germany Phone +49-3321-44 18 0 Fax +49-3321-44 18 18 E-mail: info@suspa-dsi.de SUSPA-DSI GmbH Office Bempflingen Lindenstrasse 8 72658 Bempflingen, Germany Phone +49-7123-38 10 857 Fax +49-7123-38 10 856 E-mail: info@suspa-dsi.de DYWIDAG-SYSTEMS INTERNATIONAL GMBH BU Form Tie Systems Schallbruch 53-55 42781 Haan, Germany Phone +49-2129-93 22 0 Fax +49-2129-93 22 10 E-mail: dsihaan @dywidag-systems.com
Great Britain DYWIDAG-SYSTEMS INTERNATIONAL LTD. Northfield Road Southam, Warwickshire CV47 OFG, Great Britain Phone +44-1926-81 39 80 Fax +44-1926-81 38 17 E-mail: sales@dywidag.co.uk www.dywidag.co.uk Greece For Geotechnical Systems HELLENPLAN 18, Filolaou Street Athens 11633, Greece Phone +30-210-752 07 53 Fax +30-210-751 21 68 E-mail: vtsio@tee.gr For Post-Tensioning Systems Kostantinos Zervas 34th Sintagmatos Pezikon 5 Pireas TK 18532 Athens Greece Phone +30-210-417 62 76 Fax +30-210-412 21 23 E-mail: kzervas@tee.gr Italy DYWIT SPA Via Albricci, 5 20122 Milano, Italy Phone +39-02-72 00 06 77 Fax +39-02-86 93 93 5 E-mail: dywit@tin.it Netherlands DYWIDAG-SYSTEMS INTERNATIONAL B.V Veilingweg 2 5301 KM Zaltbommel Netherlands Phone +31-418-57 89 22 Fax +31-418-51 30 12 E-mail: email@dsi-nl.nl www.dsi-nl.nl Norway DYWIDAG-SYSTEMS INTERNATIONAL A/S P.O. Box 113 1483 Skytta, Norway Phone +47-67-06 15 60 Fax +47-67-06 15 59 E-mail: manager@dsi-dywidag.no Portugal DYWIDAG-SYSTEMS INTERNATIONAL GMBH (Sucursal) Alameda dos Oceanos, lote 3.15.01D Escritrio 7 1990 - 197 Lisboa, Portugal Phone +351-21-892 28 90 Fax +351-21-892 28 99 E-mail: dsi.lisboa@dywidag.pt Sweden SpnnProjekt Tallhammarsvgen 11 18633 Vallentuna, Sweden Phone +46-8-51 17 51 00 Fax +46-8-51 17 17 00 E-mail: spannprojekt @beta.telenordia.se
Switzerland SpannStahl AG Industriegebiet Waesseristrasse 29 8340 Hinwil/ZH, Switzerland Phone +41-1-938 97 97 Fax +41-1-938 97 90 E-mail: info@spannstahl.ch www.spannstahl.ch Spain DYWIDAG SISTEMAS CONSTRUCTIVOS, S.A. Avenida de la Industria, 4 Pol. Ind. La Cantuea 28947 Fuenlabrada (MADRID), Spain Phone +34-91-642 20 72 Fax +34-91-642 27 10 E-mail: dywidag @dywidag-sistemas.com Far and Middle East Iran PADSI CO. 31, Varshow St. Nejatollahi (Villa) Ave. Tehran 15986 Iran Phone +98-21-890 17 99 Fax +98-21-890 53 78 Saudi Arabia DYWIDAG SAUDI ARABIA CO., LTD. P.O. Box 1261 Jubail 31951, Kingdom of Saudi Arabia Phone +966-3-341-63 06 / 341 63 07 Fax +966-3-341-63 02 E-mail: dsa@dywidag.com.sa Turkey M. ZGNERI Iskendero glu Sk.41 Mutlu Ap. Daire 6 80260 Istanbul-Sisli, Turkey Phone +90-212-234 56 12 Fax +90-212-231 95 30 E-mail: metin.ozguneri@t-online.de United Arab Emirates, Qatar, Oman MBM P.O. Box 44694 Abu Dhabi - U.A.E. Phone +971-2-674 31 32 Fax +971-2-674 30 79 North and Central America USA DYWIDAG-SYSTEMS INTERNATIONAL USA INC. North Central Division 320 Marmon Drive Bolingbrook, IL 60440, USA Phone +1-630-739 11 00 Fax +1-630-972 96 04 E-mail: dsiamerica@dsiamerica.com North East Division 15 Industrial Road Fairfield, NJ 07004-3017, USA Phone +1-973-276 92 22 Fax +1-973-276 92 92 E-mail: dsiamerica@dsiamerica.com
30
Addresses
South Central Division 1801 N. Peyco Drive Arlington, TX 76001-6704, USA Phone +1-817-465 33 33 Fax +1-817-465 36 96 E-mail: dsiamerica@dsiamerica.com South East Division 4732 Stone Drive Tucker, GA 30084, USA Phone +1-770-491 37 90 Fax +1-770-938 12 19 E-mail: dsiamerica@dsiamerica.com Western Division 2154 South Street Long Beach, CA 90805, USA Phone +1-562-531 61 61 Fax +1-562-531 26 67 E-mail: dsiamerica@dsiamerica.com DSI Ground Support 3900 West 700 South Salt Lake City, UT 84104, USA Phone +1-801-973 7169 Fax +1-801-973 7172 E-mail: dsiamerica@dsiamerica.com www.dsigroundsupport.com Canada DYWIDAG-SYSTEMS INTERNATIONAL CANADA LTD. Eastern Division 37 Cardico Drive Gormley, Ontario L0H 1G0, Canada Phone +1-905-888-8988 Fax +1-905-888-8987 E-mail: dsiamerica@dsiamerica.com Western Division Suite 103 19433 96th Avenue Surrey, BC V4N 4C4, Canada Phone +1-604-888-88 18 Fax +1-604-888-50 08 E-mail: dsiamerica@dsiamerica.com DSI-Thiessen Mining Division 1638 Alberta Ave. Saskatoon, SK S7L 5X6 Phone +1-306-244-6244 Fax +1-306-931-3481 Costa Rica SUPERBA S.A. Pozuelo 100M Norte y 25 Oeste La Uruca, San Jos, Costa Rica Phone +50-6-255 10 44 Fax +50-6-255 11 10 E-mail: superba@sol.racsa.co.cr Mexico DSI MEXICO, S.A. DE C.V. Calle Tecuitapan #6 Col. Las Palmas CP 62050 Cuernavaca, Morelos, Mexico Phone +52-73-12 64 96 Fax +52-73-14 14 79 E-mail: dsimexico@infosel.net.mx
South America Argentina-Uruguay-Paraguay Compaa Sudamericana de Postensado CSP-DSI Argentina Av. Leandro N. Alem 661 Piso 7-19 1001 Buenos Aires Argentina Phone +54-11-43 12-44 34 / 35 Fax +54-11-43 12-11 43 E-mail: info@csp-dsi.cl Brazil PROTENDIDOS DYWIDAG LTDA. Caixa Postal, 3235, CEP 01060-970 Street address: Rua Marques de Itu 58-15 Andar 01223-905 - Sao Paulo-SP, Brazil Phone +55-113-231 37 99 Fax +55-113-231 12 76 E-mail: dywidag@osite.com.br www.dywidag.com.br Chile Compaa Sudamericana de Postensado CSP-DSI Chile Av. Apoquindo 3076 Piso 10 Santiago de Chile, Chile Phone +56-2-952 0679 Fax +56-2-952 0681 E-mail: info@csp-dsi.cl Sr. Miguel Mandry E.Marquina 3937 of.608 Vitacura Santiago de Chile, Chile Phone +56-2-207 45 85 Fax +56-45-718-336 E-mail: migmandry@terra.cl Colombia TENSAR LTDA. Transversal 70-B No. 4-36 Santa F de Bogot, Colombia Phone +57-1-262 66 85 Fax +57-1-261 28 82 E-mail: tensarl1@latino.net.co Peru SAMAYCA INGENIEROS S.A.C. Av. A. Benavides 245 Of.604-605 Lima, Per Phone +51-1-446 33 56 Fax +51-1-445 66 28 E-mail: samayca@terra.com.pe Venezuela POSTENSADO V.N. INDUSTRIAL DE VENEZUELA S.A. (PIV) Av. Francisco de Miranda Edificio Humboldt, Piso 1, Apto. 2 Plaza Altamira, Caracas, Venezuela Phone +58-212-261 8516 Fax +58-212-261 2854 E-mail: postensado@cantv.net
Africa Egypt MISR DYWIDAG 20 Haroun Street Dokki-Giza Cairo, Egypt Phone +20-2-748 28 27 Fax +20-2-748 62 53 E-mail: mail@misrdywidag.com South Africa DYWIDAG-SYSTEMS INTERNATIONAL PTY. LTD. P.O. Box 60 59 Homestead 1412 30 North Reef Road Elandsfontein Johannesburg Gauteng, South Africa Phone: +27 11 878 68 00 Fax: +27 11 878 68 11 E-mail: dsi@dywidag.co.za STEELEDALE SYSTEMS P.O. Box 83654 South Hills 2136 Gauteng, South Africa Phone +27-11-876 50 00 Fax +27-11-876 51 51 Asia - Pacific DYWIDAG-SYSTEMS INTERNATIONAL PTY. LTD. Eastern Australia 25 Pacific Highway Bennetts Green NSW 2290 Australia Phone +61-2-49 48 90 99 Fax +61-2-49 48 43 15 E-mail: dsi@dywidag.com.au Western Australia 170 Railway Parade Bassendean WA 6054 Australia Phone +61-8-94 49 83 33 Fax +61-8-94 49 83 25 E-mail: dsi@dywidag.com.au Mount Isa 199 Camooweal Street Mt Isa QLD 4825 Australia Phone +61-7-47 43 42 44 Fax +61-7-47 43 27 11 E-mail: dsi@dywidag.com.au Emerald 3 McKenzie Street Emerald QLD 4720 Australia Phone +61-7-49 82 06 02 Fax +61-7-49 87 42 58 E-mail: dsi@dywidag.com.au Kalgoorlie Lot 15 Cunningham Road Kalgoorlie WA 6430 Australia Phone +61-8-90 91 19 93 Fax +61-8-90 91 41 72 E-mail: dsi@dywidag.com.au
China DYWIDAG-SYSTEMS INTERNATIONAL FAR EAST LTD. Room 2306 CC Wu Building 302-308 Hennessy Road Wanchai, Hong Kong Phone +852-2833-91 70 Fax +852-2834-55 21 E-mail: dsihk@dsife.com.hk Indonesia PT DELTA SYSTECH INDONESIA Wisma Ritra 2nd Floor Jl. Wr. Buncit Raya No. 6 Jakarta 12740 Indonesia Phone +62-21-7970289 Fax +62-21-7970825 E-mail: yunaldi@dsi-indonesia.co.id Japan SUMITOMO ELECTRIC INDUSTRIES LTD. Special Steel Wire Division 3-12 Motoakasaka 1-chome Minato-ku Tokyo, Japan 107 Phone +81-3-34 23 51 31 Fax +81-3-34 23 50 01 E-mail: katsuda-hirokazu@sei.co.jp Korea DYWIDAG-SYSTEMS KOREA CO.LTD. 5th Floor, Spring Morning B/D 249-2 Yangjae-dong Seocho-ku Seoul 137-130, Korea Phone +82-2-34 72 01 41 Fax +82-2-34 72 01 45 E-mail: dywidag@chollian.net Singapore UTRACO STRUCTURAL SYSTEMS PTE LTD 7E Pioneer Sector 1 Singapore 628446 Phone +65-64153078 Fax +65-68631928 E-mail: utacoss@utracoss.com www.utracoss.com Taiwan DYWIDAG-SYSTEMS INTERNATIONAL CO.LTD. 11th Fl., No. 28, Tung Hsing Road Taipei 105 Taiwan, R.O.C. Phone +886-2-27 48 10 76 Fax +886-2-27 47 05 76 E-mail: dsitaiwan @dywidag-systems.com.tw Thailand D-tech Postten Co., Ltd. 1350/136-137 10/F, Thairong Tower Building Pattanakarn Road Suan Luang District Suan Luang Bangkok 10250 Thailand Mr. Ratchatasobun Krit Phone +66-02-719-5167 Fax +66-02-719-5391
31
Group HQ DYWIDAG-SYSTEMS INTERNATIONAL GmbH P.O. Box 810268 81902 Munich GERMANY Phone + 49-89-92 67-0 Fax + 49-89-92 67-2 52 E-mail: dsihv@dywidag-systems.com
AUSTRIA ARGENTINA AUSTRALIA BELGIUM BOSNIA AND HERZEGOVINA BRAZIL CANADA CHILE COLOMBIA C O S TA R I C A C R O AT I A CZECH REPUBLIC DENMARK EGYPT ESTONIA FINLAND FRANCE GERMANY G R E AT B R I TA I N GREECE G U AT E M A L A HONDURAS HONG KONG INDONESIA IRAN I TA LY J A PA N KOREA LEBANON LUXEMBOURG M A L AY S I A MEXICO NETHERLANDS N O R W AY OMAN PA N A M A PA R A G U AY PERU POLAND PORTUGAL Q ATA R SAUDI ARABIA SINGAPORE SOUTH AFRICA S PA I N SWEDEN SWITZERLAND TA I W A N THAILAND U N I T E D A R A B E M I R AT E S U R U G U AY USA VENEZUELA
04160-1/02.04-8.000 go ho
TURKEY
w w w. d y w i d a g - s y s t e m s . c o m

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DYWIDAG-SYSTEMS INTERNATIONAL

DYWIDAG Bonded Post-Tensioning Systems using Strands

DYWIDAG Post-Tensioning Systems

Water Tanks, Florida, USA

D = draining V = vent G = grouting C = coupling S = stressing P = post-grouting D G P V S V

subject to modification, January 2004

Dimensions of Corrugated Duct (Standard Sizes)

tendon type 0.5"

tendon type 0.6"

according to German approval

subject to modification, January 2004

diameter O.D. mm 73 91 116 147

wall thickness t mm 2.00 2.50 3.00 3.50

tendon type 0.5"

tendon type 0.6" 6804

wall thickness t mm 2.00

subject to modification, January 2004

dead end anchorage accessible not accessible

ultimate load [kN] from to 1,302 10,323

pocket former for each anchorage system on request

dead end anchorage accessible not accessible

ultimate load [kN] from to 372 2,511

pocket former for each anchorage system on request

dead end anchorage accessible not accessible

ultimate load [kN] from to 186 279

pocket former for each anchorage system on request

subject to modification, January 2004

Bond Head Anchorage ZF/ZR

dead end anchorage accessible not accessible

ultimate load [kN] from to 186 5,301

pocket former for each anchorage system on request

dead end anchorage accessible not accessible

ultimate load [kN] from to 372 5,301

pocket former for each anchorage system on request

dead end anchorage accessible not accessible

ultimate load [kN] from to 744 1,116

pocket former for each anchorage system on request

subject to modification, January 2004

Coupler M/ME (Floating Anchorage Block)

dead end anchorage accessible not accessible

ultimate load [kN] from to 279 3,348

pocket former for each anchorage system on request

ultimate load [kN] from 1,395 to 7,533

ultimate load [kN] from 1,395 to 7,533

subject to modification, January 2004

ultimate load [kN] from 558 to 7,533

subject to modification, January 2004

winch tendons (strands) pulling rope

DSI pulling head

Method 3: Pre-Assembled Tendons

subject to modification, January 2004

jack HoZ 3000

919 . 6803 . 686

5904 6804 6801 5920

measurement of piston stroke

61 . 5915 . 6837 . 5909 .

6819 5909 5907 6801 6802 6804

mixing and grouting unit

mm 117 130 140 160 180 200 220 240 270