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GROUP TECHNOLOGY

What is Group Technology ?

Group technology(GT) is a manufacturing philosophy to


increase production efficiency by grouping a variety of parts
having similarities of shape, dimension, and/or process route.
Thus in GT, similar parts are identified and grouped together to
take advantages of their similarities in design and production.
GT may be defined as a manufacturing philosophy that justifies
batch production by capitalizing on design and/or manufacturing
similarities among component parts.
For example, a plant producing many parts(say, 5000 different
parts) may be grouped into several distinct (say, 20 to 25 part
families).Each family possesses similar design and
manufacturing characteristics.

This grouping philosophy results in increased


manufacturing efficiencies.
Efficiencies are due to reduced setup times, lower inprocess inventories, better scheduling, streamlined
material flow, improved quality, improved tool
control, and the use of standardized process plans.
In many plants where GT has been implemented, the
production equipment is arranged into machine
groups (also known as cells) to facilitate work
flow and parts handling.

GENERAL ACHIEVEMENTS OF GROUP


TECHNOLOGY

HISTORY OF GROUP TECHNOLOGY


Group technology has been around for about five decades. Table
depicts a brief outline of how the GT concepts have evolved in
20th century.
Time
Prior to
1925

Events
F.W. Taylors scientific approach to management resulting
in rationalization of work and its break down leads to
greater need for standardization, inspection, and
supervision.

1925

R. Flanders presented a paper in USA before the American


Society of Mechanical Engineers (ASME) about a way of
organizing manufacturing at Jones and Lamson Machine
company, USA.

1937

A. Sokolovskiy of the Soviety Union described the essential


features of group technology.
He also proposed that parts of similar configuration be
produced by a standard process sequence.

1949

A.Korling of Sweden presented a paper in paris, France on


Group Production.

In his paper, he described how work is decentralized into


independent groups, each of which contains the machines
and tooling to produce a special category of parts
1959

S.P. Mitrofanvo, a Russian, published a book entitled


Scientific Principles of Group Technology.
His book was very popular and was responsible for
spreading the concept of GT in Soviet Union.
In fact, his book is considered responsible for over 800
plants in Soviet Union using GT by 1965.

1960

West Germany and Great Britain started serious studies into


group technology techniques : other European countries then
followed.
H. Opitz, a German researcher, studied workparts
manufactured by the German machine tool industry.
Opitz developed the popular parts classification and
coding system for machined parts (now, it is named by his
name Opitz parts classification and coding system.

1963

Concept of GT is well recognized and widely applied in many


industries in the Soviet Union.

1969

The first application of GT in USA was at New Jersey.

1973

Japanese government had begun sponsoring group


technology application.

1990+

Concept of cellular manufacturing system (CMS) have


evolved.

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