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Gas Processing Methods

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The document outlines the various processing steps involved in extracting natural gas from wells and preparing it for transportation and end use, including removing impurities and separating out valuable components.

The main steps involve removing condensate and water, removing acid gases like H2S and CO2, separating out natural gas liquids, and dehydration to produce 'sales gas' that can be sent through pipelines.

Some of the major processes for removing acid gases mentioned include amine treating, Benfield process, PSA unit, Sulfinol process, and Claus process/acid gas sulfur unit.

GAS

PROCESSING
METHODS
Made By: Rahul Saxena(E080043)

Raghuveer Palakurti(E080042)

Gas wells

Raw
gas
Condensate
and water
removal

Gas wells

Raw
gas

Gas wells

Condensate
and water
removal

Condensate to an oil refinery

Raw
gas

Gas wells

Condensate
and water
removal

Waste water

Condensate to an oil refinery

Raw
gas

Gas wells

Condensate
and water
removal
Raw gas
pipeline
Waste water

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Diagram of a typical amine treator

Streams to be Treated

Contaminants Removed

Natural gases
Oil and coal gasification
Natural gases
LNG feedstock, hydrogen
manufacture synthesis gas

H2S, CO2, COS, RSH + organic S


H2S, COS (H2S is selectively
removed)
H2S, CO2 (partly)
CO2

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Elemental Sulfur

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator

Scot Process

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon
Nitrogen Rich Gas

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery


NGL Recovery
Turbo
Expander and
Demethanizer
Absorption(in
older plants

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon
Nitrogen Rich Gas

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery


NGL Recovery
Turbo
Expander and
Demethanizer
Absorption(in
older plants

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process
To sales gas pipeline

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon
Nitrogen Rich Gas

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery


NGL Recovery
Turbo
Expander and
Demethanizer
Absorption(in
older plants

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process
To sales gas pipeline
Fractional Train

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon
Nitrogen Rich Gas
Sweetening Units

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery


NGL Recovery
Turbo
Expander and
Demethanizer
Absorption(in
older plants

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process
To sales gas pipeline
Fractional Train

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon
Nitrogen Rich Gas
Sweetening Units

N.G

Raw
gas

Gas wells

Acid
Gas

Condensate
and water
removal
Raw gas
pipeline
Waste water

Sulfur Unit
Claus Process

Acid Gas Removal


Amine Treating
Benfield Process
PSA Unit
Sulfinol Process
Others

Condensate to an oil refinery


NGL Recovery
Turbo
Expander and
Demethanizer
Absorption(in
older plants

Nitrogen Rejection
Cryogenic Process
Sbsorption Process
Adsorption Process

Tail
Gas

Tail Gas
Treating
Scot Process
Clauspol
Process
Others

Elemental Sulfur
Off Gas to Incinerator
Dehydration
Glycol Unit
PSA Unit
Mercury Removal
Mol Seives
Activated Carbon

To sales gas pipeline Nitrogen Rich Gas


Fractional Train

Sweetening Units

N.G

THANK YOU
Any Questions..

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