Training Contents For Operators

Training Topics for Operators
Contents
I.
Raw material
1. Introduction for cement raw materials
preparation
1.1.
Chemical composition of raw materials
1.2.
Nature and physical properties
2.
Crusher
2.1. Process
description of crusher unit (process flow)
2.1.1.
Limestone crusher
2.1.2.
2.1.3.
Coal crusher
Gypsum
crusher
2.2.Mechanical components
and instruments of the crusher function and working principle
2.3.
working principle of the crushers and types
2.4.
2.5.
2.6.
2.7.
startup and stoppage sequence

Interlocking (startup interlock ,operational interlock , safety
interlocks)
Inspection points before start up and stoppage
Operational parameters and their control system
3.
3.1. Stacker operation principle
Stacker
3.2.
3.3.
3.4.
3.5.
3.6.
Mechanical components of stacker their function and working principle

Stacking methods
Working principle of jib arm lifting and lowering piston and hydraulic circuit
Operating procedure of stacker (shunting and pile changing)
Control system of the stacker operation
3.6.1. Control modes(local and central)and Signal relation between crusher
and stacker
4. Reclaimer
4.1. Types of reclaimers and working principle
4.2. Control system of the reclaimers
4.2.1. Control modes (local and central)
4.3. Mechanical components and instruments of reclaimer their function and
working principle
5. Proportioning unit
5.1. Mechanical components and instrument function
5.2. Filling procedure of proportioning bins
5.3. Raw mix design
II.
grinding unit and controlled flow silo

1.
Grinding system and circuit of VRM(RAWMILL AND COAL MILL)

1.1.
Process description of raw mill and coal mill
1.2.
1.3.
1.4.
1.5.
Mill types
Operating principle of vertical roller mill
Separator types and working principle
Mechanical equipment and instrument
function
Controlled parameters
1.6.
2.
Operation of vertical roller mills

2.1. Checking before start up procedure
2.1.1
operation of the mill and parameters to be controlled
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
shut down procedure during normal and emergency

situation
Interlocking(start up, operation, safety interlocks)
Optimization of vertical roller mill
Safety precautions
Operational problems and their remedies
3. Controlled flow silo

3.1.
Working principle of homogenization silo
3.2.
Mechanical equipments and instruments
3.3.
functions
Operation of homogenization silo
o
o
o
o
o
o
o
o
Checking before start up
Start-up
Operation
Shutdown during normal situation
Shut down during emergency
situation
Interlocking
Safety precautions
Optimization of the system
3.4. Types and operating principles of controlled flow silo
III.
Cement preparation unit

A. Grinding unit
1.
Grinding system and circuit

1.1.
Process description of cement mill
1.2.
1.3.
2.
Operating principle of ball mills

Mechanical equipments and instruments
function
1.4.
Separator
working
Operation
of cement
mill principle
2.1. Checking before start up procedure
2.2.
operation of the mill and parameters to be controlled
2.3.
shut down procedure during normal and emergency

situation
2.4. Interlocking
(start up, operation, safety interlocks)
2.5. Safety precautions
2.6.
3.
Operational problems and their remedies
Cement silos
3.1.
3.2.
3.3.
3.3.1.
3.3.2.
3.3.3.
3.3.4.
3.3.5.
3.3.6.
3.3.7.
Working principle of silo extraction
Mechanical equipments and instrument

function
Operating procedure of cement
extraction
Checking before start up
Start-up
Operation
Shutdown during normal situation
Shut down during emergency situation
4.
Cement chemistry
Interlocking
Safety precautions
B. PACKING UNIT
1. Type of packers
2. Working principles of
packers
3. Process flow
4. Operation of packers
4.1. Checking before start-up

4.2. Start-up
4.3. Operation of the unit and parameters to be controlled

4.4. Shutdown during normal and emergency situation
4.5. Interlocking
4.6. Safety precautions

4.7. Possible operation problems and their remedies
4.8. Setting values of parameters and actions to be taken during deviation from
setting values.
5. Loading Bays operating procedure
6. Mechanical equipments and instruments

function
Operators training schedule

S.N
Training topics
RAWMATERIAL PREPARATION
Introduction to cement raw materials
2
3
4
5
Crusher
Stacker
Recalimer
Proportioning unit
TOTAL
GRINDING AND CONTROLLED FLOW SILO
Grinding system of vertical roller mills
Operations of vertical roller mill
Controlled flow silo
TOTAL
2
2
1
3
10
B
1
2
3
Training duration Trainer

DAYS
Trainees
HAILEMARIAM/
EXAM AT THE END OF

THE TRAINING PERIOD
ALL OPERATORS
SAMUEL
5
4
2
11
PYROPROCESSING
1
2
3
4
5
Process description of pyro process

Operation of kiln
Kiln
Fuel
Combustion theory
TOTAL
CEMENT MILL AND PACKING
1
2
3
4
Grinding system of ball mill

Operation of cement mill
Cement silo
Cement chemistry
4
2
1
1
Packing unit
TOTAL
1
9
1
5
1
2
2
11
Remark
ALL OPERATORS
HAILEMARIA
M
GEZAHEGN
ALL OPERATORS
WONDAMAGEGN
ALL OPERATORS
IV.
PYROPROCESSING
1. Process description of pyroprocess

1.1.
Process flow
1.2.
1.3.
Mechanical equipment and instruments

function
2. Operation of kiln
2.1.
Burning system
2.1.1.Control parameters in the pyroprocessing
2.1.2.Reactions in pyroprocessing
2.2.
fuel preparation
2.2.1.Control parameters
2.3.
2.4.
2.5.
2.6.
2.7.
3. Kiln
3.1.
Preparation before start up
Start up procedure
Stop procedure in normal and emergency situation
Process interlocks (start up, operational, safety
interlocks) Safety precautions
History
Types of kiln
process
kiln
4. Fuel types Standard
and characteristics
systems
5. combustion
6. theory clinker
chemisry
3.2.
3.3.

Training Contents For Operators

Uploaded by

Copyright:

Available Formats

Training Contents For Operators

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Training Contents For Operators

Uploaded by

Copyright:

Available Formats

Training Topics for Operators

Chemical composition of raw materials

Nature and physical properties

description of crusher unit (process flow)

working principle of the crushers and types

startup and stoppage sequence

Mechanical components of stacker their function and working principle

grinding unit and controlled flow silo

Grinding system and circuit of VRM(RAWMILL AND COAL MILL)

Process description of raw mill and coal mill

Operation of vertical roller mills

operation of the mill and parameters to be controlled

shut down procedure during normal and emergency

Operational problems and their remedies

3. Controlled flow silo

Working principle of homogenization silo

Mechanical equipments and instruments

Checking before start up

3.4. Types and operating principles of controlled flow silo

Cement preparation unit

Grinding system and circuit

Process description of cement mill

Operating principle of ball mills

operation of the mill and parameters to be controlled

shut down procedure during normal and emergency

Operational problems and their remedies

Working principle of silo extraction

Mechanical equipments and instrument

4.1. Checking before start-up

4.3. Operation of the unit and parameters to be controlled

4.6. Safety precautions

6. Mechanical equipments and instruments

Operators training schedule

Introduction to cement raw materials

Training duration Trainer

EXAM AT THE END OF

Process description of pyro process

CEMENT MILL AND PACKING

Grinding system of ball mill

1. Process description of pyroprocess

Mechanical equipment and instruments

2.1.1.Control parameters in the pyroprocessing

Preparation before start up

You might also like