Tcposam

Turning Center
Programming And Operation

Lesson One:
Machine Configurations
Copyright 2002, CNC Concepts, Inc.
You must understand the

Key Concept
Number One machine youll be working with!
FANUC
10T
O
X
I
F
M
X00.0000
Z00.0000
POWER
ON
OFF
N
Y
J
D
S]
V
PAGE
G
Z
K
H
T
P
Q
R
L
EOB)
A
B
C
#
/
8 9
5 6
2 3
0
=
7
4
1
+
Sp
RESET
START
CALC
CAN
INPUT
CURSOR
NC/PC
SHIFT
In key concept #1 we look at the

machine from a programmers viewpoint
AUX
CYCLE
START
FEED
HOLD
MDI
JOG
AUTO
ON
HANDLE
OFF
DRY
RUN
ZERO
EDIT
MODE RETURN
100%
MEMORY
PROTECT
Z+
Z-
0%
X-
EMERGENCY
STOP
200%
ON
OFF
SPINDLE
X1
Z
X10
X100
FAST
9 10 11
12
5
4
3
2
SLOW
BLOCK
DELETE
ORIGIN
TURRET INDEX
100%
100%
0%
RAPID
OVERRIDE
FEEDRATE
OVERRIDE
JOYSTICK
OPTIONAL
STOP
ON
100%
10%
MACHINE
LOCK
OFF
50%
25%
X+
SINGLE
BLOCK
130%
0%
130%
OD
ID
AXIS LOAD
SPINDLE LOAD
CLAMP
DIRECTION
In key concept #7 we look at the

machine from an operators viewpoint
Key concept #1
CHUCK
TAILSTOCK
From programmers viewpoint

Key concept #7
From operators viewpoint

Key Concept
Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

Key Concept
Seven Lessons

Key Concept
Seven Lessons

Key Concept
Seven Lessons

Key Concept
Seven Lessons

Key Concept
Seven Lessons

Key Concept
Seven Lessons
10

Key Concept
Seven Lessons
11

Key Concept
f
Seven Lessons
o
st
e
g
!
n
s
o
t
l
p
e feeds
Understanding turning center
e
and speeds
h
c
t
n
s
o
i
General flow of CNC
c
Usage
s
i
y
h
e
T
k
Visualizing the execution
of a CNC program
e
h
t
12
Lesson Number One:
Lesson One Lesson Plan
Basic machining practice

Programmable functions
Universal slant bed

Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines
13

Universal slant bed

Chucker slant bed
Mill/turn machines
14

Universal slant bed

Chucker slant bed
Mill/turn machines
15

Universal slant bed

Chucker slant bed
Mill/turn machines
16
17

Universal slant bed

Chucker slant bed
Mill/turn machines
1 1
Presentation links
Key concept #1
Universal slant bed
Chucker
Sub-spindle
Single spindle vertical
Twin spindle vertical
Mill / turn
Gang style
Sliding headstock
Programmable features
Turret
Spindle
Feedrate
Coolant
18
19
Basic Machining Practice

The Key To Proper CNC
Machine Usage!
You must understand basic machining

practice as it relates to turning centers
Though basic machining practice is beyond

the scope of this course
you must understand:
Machining operations
Like: Rough turning/finish turning
Rough boring/finish boring
Drilling
Tapping
Threading
Grooving/necking
Knurling
20

Processing
Processing:
Development of the machining order
by which the workpiece is produced
21

Processing
Cutting conditions
You must be able to determine spindle
speed, feedrate, and depth of cut based
upon cutting tool material workpiece
material, and rigidity of setup
22

Processing
Cutting conditions
Work-holding setups
You must be able to design safe workholding setups
23

Processing
Cutting conditions
Work-holding setups
Blueprint reading, dimensioning, etc.
You must understand all aspects of
basic machining practice in order to
write safe, workable CNC programs
24

If you feel
weak in your basic
Machining
operations
Processing
machining practice skills
Cutting conditions
Work-holding setups
See
pages
1-1
Blueprint reading, dimensioning, etc.
through 1-37 in the
You muststudent
understand
all aspects of
manual!
basic machining practice in order to
write safe, workable CNC programs
25
26
Turning centers are

available in several styles
There are many forms of CNC

turning centers
Universal slant bed
Chucker slant bed
Mill/turn machines
Gang type
Sliding headstock
In all cases
X will be the diameter controlling axis
Z will be the length controlling axis
27
There are many forms of CNC

turning centers
Universal slant bed
Chucker slant bed
Mill/turn machines
Gang type
Sliding headstock
In all cases
X will be the diameter controlling axis
Z will be the length controlling axis
28
Front view of machine
Universal style slant bed turning center
Headstock
& Spindle
Work-holding
Device
Center
Body
Quill
Tailstock
Turret
Thats why its called a universal style
A universal slant bed turning

center can perform all types of
turning applications:
Chucker work
Shaft work
Bar work
34
Z Axis
36
Z Axis
37
Z Axis
38
Z Axis
39
Z Axis
40
Z Axis
41
Z Axis
42
Z Axis
43
Z Axis
44
Z Axis
45
Z Axis
46
Z Axis
47
Z Axis
48
Z Axis
49
Z Axis
50
Z Axis
51
Z Axis
52
Z Axis
53
Z Axis
54
Z Axis
55
Z Axis
56
Z Axis
57
Z Axis
58
Z Axis
59
Z Axis
60
Z Axis
61
Z Axis
62
Z Axis
63
Z Axis
64
Z Axis
65
Z Axis
66
Z Axis
67
Z Axis
68
Z Axis
69
Z Axis
70
Z Axis
71
Z Axis
72
Z Axis
73
Z Axis
74
Z is the length controlling axis
Z Axis
X Axis
X Axis
76
X Axis
77
X Axis
78
X Axis
79
X Axis
80
X Axis
81
X Axis
82
X Axis
83
X Axis
84
X Axis
85
X Axis
86
X Axis
87
X Axis
88
X Axis
89
X Axis
90
X Axis
91
X Axis
92
X Axis
93
+
X Axis
X is the diameter controlling axis
94
+
If you want to turn a 3.0 inch diameter
3.000
X Axis
X is DIAMETER
X3.0
X3.0 will be the commanding word
+
X Axis
X is DIAMETER
Once again:
3.000
X is always the diameter-controlling axis
Z is always the length controlling axis
Also:
X+: always gets bigger in diameter
Z+: always away from the spindle
Though some machine tool builders
reverse the polarity of the X axis
X3.0
96

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Turning Center

Programming And Operation

You must understand the

In key concept #1 we look at the

In key concept #7 we look at the

From programmers viewpoint

You must understand the

You must understand the

You must understand the

You must understand the

You must understand the

You must understand the

You must understand the

You must understand the

You must understand the

Lesson Number One:

Lesson One Lesson Plan

Basic machining practice

Universal slant bed

Lesson One Lesson Plan

Basic machining practice

Universal slant bed

Lesson One Lesson Plan

Basic machining practice

Universal slant bed

Lesson One Lesson Plan

Basic machining practice

Universal slant bed

Lesson One Lesson Plan

Basic machining practice

Universal slant bed

Basic Machining Practice

You must understand basic machining

Though basic machining practice is beyond

Though basic machining practice is beyond

Though basic machining practice is beyond

Though basic machining practice is beyond

Though basic machining practice is beyond

Though basic machining practice is beyond

Turning centers are

There are many forms of CNC

There are many forms of CNC

Front view of machine

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Thats why its called a universal style

A universal slant bed turning

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center

Universal style slant bed turning center